CN117549592A - A biomass energy briquetting machine - Google Patents
A biomass energy briquetting machine Download PDFInfo
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- CN117549592A CN117549592A CN202311633891.XA CN202311633891A CN117549592A CN 117549592 A CN117549592 A CN 117549592A CN 202311633891 A CN202311633891 A CN 202311633891A CN 117549592 A CN117549592 A CN 117549592A
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- 239000002028 Biomass Substances 0.000 title claims abstract description 54
- 238000003756 stirring Methods 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 230000006835 compression Effects 0.000 claims description 78
- 238000007906 compression Methods 0.000 claims description 78
- 238000002156 mixing Methods 0.000 claims description 24
- 238000013019 agitation Methods 0.000 claims description 9
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 16
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 230000001174 ascending effect Effects 0.000 abstract 2
- 239000002994 raw material Substances 0.000 description 25
- 238000010586 diagram Methods 0.000 description 6
- 230000000630 rising effect Effects 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical field
本发明涉及生物质能源加工设备技术领域,尤其涉及一种生物质能源压块机。The invention relates to the technical field of biomass energy processing equipment, and in particular to a biomass energy briquetting machine.
背景技术Background technique
生物质能源是自然界中有生命的植物提供的能量,这些植物以生物质作为媒介储存太阳能,属再生能源,生物质能源压块机是一种将生物质压缩成型的设备,可将农作物秸秆、稻壳、花生壳、果壳、椰壳等压缩成块,便于后期的运输和燃烧,生物质能源压块机可将松散的生物质压缩成密度较大的固体成型燃料,使得生物质材料体积缩小,便于后期运输和储存,更加节省空间,成型后的燃料比重大,热值高,燃烧性能好,可替代煤炭用于锅炉、电厂等领域,正逐渐被市场所认可。Biomass energy is energy provided by living plants in nature. These plants use biomass as a medium to store solar energy and are renewable energy. The biomass energy briquetting machine is a device that compresses biomass and can compress crop straws, Rice husks, peanut shells, fruit shells, coconut shells, etc. are compressed into blocks to facilitate later transportation and combustion. The biomass energy briquetting machine can compress loose biomass into denser solid molded fuel, reducing the volume of biomass materials. It is reduced to facilitate later transportation and storage, and saves more space. The formed fuel has a large specific proportion, high calorific value and good combustion performance. It can replace coal in boilers, power plants and other fields, and is gradually being recognized by the market.
现有的普通的压块机都是单独进行加料和压缩的,使得每次压缩时生物质含量不可控,且材料分布松散且不够均匀,使生物质在压缩时不够平整,不方便进行运输和储存,且由于生物质内生物质量不够均匀,从而使得在进行燃烧时性能不一致,产品质量得不到保障,不能够很好的满足使用者的需求。Existing ordinary briquetting machines are fed and compressed separately, making the biomass content uncontrollable during each compression, and the material distribution is loose and uneven, making the biomass not flat enough when compressed, making it inconvenient to transport and Storage, and due to the uneven biological quality in the biomass, the performance is inconsistent during combustion, the product quality cannot be guaranteed, and the needs of users cannot be well met.
发明内容Contents of the invention
为解决背景技术中所提出的生物质压块机在进行压缩时,材料分布不够均匀,且生物质含量标准不一致,导致的燃烧性能不稳定的技术问题,本发明提供一种生物质能源压块机。In order to solve the technical problem that when the biomass briquetting machine proposed in the background technology performs compression, the material distribution is not uniform enough and the biomass content standards are inconsistent, resulting in unstable combustion performance, the present invention provides a biomass energy briquetting machine. machine.
本发明采用以下技术方案实现:一种生物质能源压块机,包括装置框架;所述装置框架包括内部设置的搅动隔间和压缩隔间构成,所述搅动隔间内设置有搅拌腔体,所述搅拌腔体底端连接有输送口,所述输送口底端朝向压缩隔间处,所述搅拌腔体内设置有搅动机构,所述搅拌腔体内还设置有辅助输送机构,所述搅拌腔体内壁处设置有加热铜丝,所述搅拌腔体顶端一侧设置有与搅拌腔体内部相连通的进料口,所述搅拌腔体顶端设置有双向电机,所述双向电机远离搅拌腔体一侧靠近压缩隔间一侧设置有启闭机构和压缩机构,所述装置框架底部设置有液压推杆,所述液压推杆顶端连接有承压板,所述承压板水平滑动在搅动隔间和压缩隔间处且抵接在压缩隔间处内壁。The present invention is implemented by adopting the following technical solution: a biomass energy briquetting machine, including a device frame; the device frame includes an internal agitation compartment and a compression compartment, and a stirring cavity is provided in the agitation compartment. The bottom end of the stirring cavity is connected to a transport port, and the bottom end of the transport port faces the compression compartment. A stirring mechanism is provided in the stirring cavity. An auxiliary transport mechanism is also provided in the stirring cavity. The stirring cavity A heating copper wire is provided on the inner wall of the body, and a feed port is provided on one side of the top of the mixing cavity that communicates with the inside of the mixing cavity. A two-way motor is provided on the top of the mixing cavity, and the two-way motor is located away from the mixing cavity. An opening and closing mechanism and a compression mechanism are provided on one side close to the compression compartment. A hydraulic push rod is provided at the bottom of the device frame. A pressure-bearing plate is connected to the top of the hydraulic push rod. The pressure-bearing plate slides horizontally in the agitation compartment. between the compression compartment and the compression compartment and abuts against the inner wall of the compression compartment.
通过上述技术方案,可以将至进料口处输送进的原料能够在搅动机构以及加热铜丝的加热下,使得材料原本的水分降低,并且在搅动机构的搅动配合下将原料进行均匀化处理,进一步保障了在后期压缩时生物质分布较为平均,保证了生物质能源块燃烧时的性能,提高了生物质能源压缩后的品质;并且本申请还可以再与传动机构联动下的启闭机构和压缩机构共同进行作业,保障了每次进行压缩时的生物质量较为平均,从而保障压缩的生物质能源块体积一致;且启闭机构与压缩机构在联动时,由于转盘直径远大于从动齿轮的直径,二者可以进行同步的转动,但是转盘将可以驱动滑动块进行更长的位移距离,从而方便实现压缩功能。Through the above technical solution, the raw materials transported to the feed port can be heated by the stirring mechanism and the heating copper wire to reduce the original moisture of the material, and the raw materials can be homogenized under the stirring cooperation of the stirring mechanism. It further ensures that the biomass distribution is relatively even during later compression, ensures the performance of the biomass energy block during combustion, and improves the quality of the biomass energy after compression; and this application can also be linked with the transmission mechanism of the opening and closing mechanism and The compression mechanisms work together to ensure that the biomass quality during each compression is relatively even, thereby ensuring that the compressed biomass energy block has a consistent volume; and when the opening and closing mechanism and the compression mechanism are linked, since the diameter of the turntable is much larger than that of the driven gear diameter, the two can rotate synchronously, but the turntable will be able to drive the sliding block for a longer displacement distance, thereby facilitating the compression function.
作为上述方案的进一步改进,所述搅动机构包括安装在双向电机靠近搅拌腔体一端处的锥形齿轮一,所述锥形齿轮一上下两端分别啮合连接有锥形齿轮二和锥形齿轮三,所述锥形齿轮二和所述锥形齿轮三均安装在搅拌腔体顶端的保护壳体内。As a further improvement of the above solution, the stirring mechanism includes a bevel gear one installed at one end of the bidirectional motor close to the stirring cavity. The upper and lower ends of the bevel gear one are meshed with bevel gear two and bevel gear three respectively. , the bevel gear two and the bevel gear three are installed in the protective shell at the top of the mixing chamber.
通过上述技术方案,双向电机驱动时将可以实现锥形齿轮二和锥形齿轮三能够带动对应连接的零件在搅拌腔体内进行反向的旋转,从而为搅动原料提供更好的环境。Through the above technical solution, when the bidirectional motor is driven, the bevel gear 2 and the bevel gear 3 can drive the corresponding connected parts to reversely rotate in the mixing chamber, thereby providing a better environment for stirring the raw materials.
作为上述方案的进一步改进,所述锥形齿轮一的底端安装有转动内杆,所述转动内杆外壁均匀开设有多组旋转槽,且多组旋转槽处均设置有环形齿,多组所述环形齿内皆均匀啮合有多组连接齿轮,多组所述连接齿轮均转动连接在转孔对应处,多组所述转孔均开设在旋转外壁外壁四周,多组所述连接齿轮外侧均连接有搅动辊,所述旋转外壁设置于锥形齿轮三底端且转动连接在转动内杆外壁。As a further improvement of the above solution, a rotating inner rod is installed at the bottom end of the bevel gear one. Multiple sets of rotating grooves are evenly provided on the outer wall of the rotating inner rod, and the multiple sets of rotating grooves are provided with annular teeth. There are multiple sets of connecting gears evenly meshed in the ring teeth. The multiple sets of connecting gears are all rotatably connected at the corresponding positions of the rotating holes. The multiple sets of rotating holes are all opened around the outer wall of the rotating outer wall. The multiple sets of connecting gears are outside Both are connected with stirring rollers, and the rotating outer wall is arranged on the third bottom end of the bevel gear and is rotationally connected to the outer wall of the rotating inner rod.
通过上述技术方案,利用转动内杆与旋转外壁反向转动下,可以借由环形齿与连接齿轮的连接下,将同步驱动多组搅动辊进行搅动,可以增加对材料的搅动次数,并提高设备的搅动效果。Through the above technical solution, the rotating inner rod and the rotating outer wall rotate in opposite directions, and through the connection of the ring teeth and the connecting gear, multiple sets of stirring rollers can be driven synchronously for stirring, which can increase the number of stirring times of the material and improve the equipment. The stirring effect.
作为上述方案的进一步改进,所述辅助输送机构包括安装在转动内杆底端两侧的连接横杆,两组所述连接横杆外侧均连接有倾斜侧板,两组所述倾斜侧板顶端均连接在转动环两侧,所述转动环转动连接在搅拌腔体内壁顶端。As a further improvement of the above solution, the auxiliary conveying mechanism includes connecting cross bars installed on both sides of the bottom end of the rotating inner rod. The outer sides of the two groups of connecting cross bars are connected with inclined side plates, and the top ends of the two groups of inclined side plates are connected. They are all connected to both sides of the rotating ring, and the rotating ring is connected to the top of the inner wall of the stirring cavity.
作为上述方案的进一步改进,所述转动内杆底端连接有扇叶,所述扇叶位于输送口正上方。As a further improvement of the above solution, a fan blade is connected to the bottom end of the rotating inner rod, and the fan blade is located directly above the delivery port.
通过上述技术方案,利用反向转动的倾斜侧板将顺着倾斜侧板的倾斜方向,可以将搅拌腔体内壁处存在的粘连的材料进行清理,并在重力作用下落至输送口与搅拌腔体连接处,并可以在同步转动的扇叶下进行风力吹动,将材料顺着输送口的路径吹向压缩隔间处,等待压缩。Through the above technical solution, the reversely rotating inclined side plate will be used to follow the inclination direction of the inclined side plate to clean the adhering material existing on the inner wall of the mixing chamber and drop it to the delivery port and the mixing chamber under the action of gravity. The material can be blown by the wind under the synchronously rotating fan blades to blow the material along the path of the conveyor port to the compression compartment, waiting for compression.
作为上述方案的进一步改进,所述启闭机构包括安装在双向电机另一侧靠近压缩隔间处的主动轮,所述主动轮啮合连接有从动齿轮,所述从动齿轮一侧通过转动套板连接在装置框架顶端隔间隔板处,所述从动齿轮靠近压缩隔间一侧设置有连接转块三。As a further improvement of the above solution, the opening and closing mechanism includes a driving wheel installed on the other side of the two-way motor near the compression compartment. The driving wheel is engaged with a driven gear, and one side of the driven gear passes through a rotating sleeve. The plate is connected to the top partition of the device frame, and a connecting rotary block 3 is provided on the side of the driven gear close to the compression compartment.
作为上述方案的进一步改进,所述连接转块三滑动连接在连接转杆内部滑槽内,所述连接转杆两侧底端连接有连接竖板,且两组连接竖板底端连接有挡板,所述挡板垂直滑动在压缩隔间靠近输送口处。As a further improvement of the above solution, the three connecting rotating blocks are slidingly connected in the internal chute of the connecting rotating rod. The bottom ends of both sides of the connecting rotating rod are connected with connecting vertical plates, and the bottom ends of the two sets of connecting vertical plates are connected with stops. The baffle slides vertically in the compression compartment near the delivery port.
通过上述技术方案,利用主动轮与从动齿轮的齿数比差距,从而使得主动轮在转动多圈后可以带动从动齿轮进行一圈的转动,将带动对应的挡板进行垂直的位移,并由于从动齿轮直径大于主动轮实现带动挡板垂直移动时能够对输送口连接处进行封闭,也可以开启。Through the above technical solution, the difference in gear ratio between the driving wheel and the driven gear is used, so that the driving wheel can drive the driven gear to rotate for one turn after rotating multiple times, which will drive the corresponding baffle to vertically shift, and due to The diameter of the driven gear is larger than that of the driving wheel, so that when the baffle is driven to move vertically, the connection point of the conveying port can be closed or opened.
作为上述方案的进一步改进,所述压缩机构包括设置于从动齿轮靠近压缩隔间一侧的连接转杆,所述连接转杆转动连接在支撑座内,所述支撑座安装在压缩隔间顶端,所述支撑座远离连接转杆一侧连接有转盘,所述转盘与连接转块三方向对应处设置有连接转块二。As a further improvement of the above solution, the compression mechanism includes a connecting rotating rod provided on the side of the driven gear close to the compression compartment. The connecting rotating rod is rotationally connected in a support seat, and the support seat is installed at the top of the compression compartment. , the support base is connected to a turntable on the side away from the connecting rotating rod, and a connecting rotating block is provided at the three-direction correspondence between the rotating disc and the connecting rotating block.
通过上述技术方案,连接转块二与连接转块三的朝向角度一致,保障了从动齿轮与转盘转动时二者可以始终保持同一角度旋转,从而实现共同上升或者下降的位移操作,并且由于转盘尺寸远大于从动齿轮,即可实现零件在进行转动时,能够实现带动压缩板进行更大位移,保障设备可以有效进行压缩生物质能源。Through the above technical solution, the connecting rotary block two and the connecting rotary block three have the same orientation angle, which ensures that the driven gear and the turntable can always rotate at the same angle when they rotate, thereby realizing the displacement operation of rising or falling together, and because the turntable The size is much larger than the driven gear, which means that when the part rotates, it can drive the compression plate to move larger, ensuring that the equipment can effectively compress biomass energy.
作为上述方案的进一步改进,所述连接转块二内转动连接有连接杆,所述连接杆底端转动连接有连接转块一,所述连接转块一安装在滑动块对应一侧,所述滑动块底端连接有压缩板,所述压缩板位于承压板正上方且垂直滑动在压缩隔间内。As a further improvement of the above solution, the second connecting rotary block is rotatably connected with a connecting rod, and the bottom end of the connecting rod is rotatably connected with the connecting rotary block one. The connecting rotary block one is installed on the corresponding side of the sliding block. A compression plate is connected to the bottom end of the sliding block. The compression plate is located directly above the pressure-bearing plate and slides vertically in the compression compartment.
通过上述技术方案,在进行压缩动作时,压缩板与承压板的配合下对其中的生物质材料进行压缩成型,并可以在上升时启动控制器驱动液压推杆进行收缩动作,将压缩好的生物质能源块进行下料处理。Through the above technical solution, during the compression action, the compression plate and the pressure-bearing plate cooperate to compress and mold the biomass material, and when rising, the controller can be started to drive the hydraulic push rod to perform the contraction action, and the compressed biomass material will be compressed. Biomass energy blocks are processed for unloading.
作为上述方案的进一步改进,所述滑动块垂直滑动连接在连接滑板内,所述连接滑板底端安装在固定板上端,且固定板与压缩隔间内相连接。As a further improvement of the above solution, the sliding block is vertically slidably connected in the connecting slide plate, the bottom end of the connecting slide plate is installed on the upper end of the fixed plate, and the fixed plate is connected to the compression compartment.
通过上述技术方案,利用曲柄滑块连接的工作原理,将实现压缩板得以垂直进行稳定的位移,并对生物质能源块进行压缩动作。Through the above technical solution and the working principle of the crank-slider connection, the compression plate can be vertically and stably displaced, and the biomass energy block can be compressed.
相比现有技术,本发明的有益效果在于:Compared with the existing technology, the beneficial effects of the present invention are:
(一)本发明在启动搅动机构时同步启动下料口处的封堵启闭,并且同步联动了压板,使得二者可以同步进行上升和下降动作,上升时材料进入,下降时材料被压板挤压成型,由于搅动机构、启闭机构以及挤压成型机构三者联动下进行作业,保证了挤压的能源块体积一致,且在充分搅动下更加均匀,保障了能源块使用时燃烧更加均匀,品质更好。(1) When the agitation mechanism is started, the present invention synchronously starts the opening and closing of the blocking at the discharge port, and synchronously links the pressure plate, so that the two can perform rising and falling actions simultaneously. When rising, the material enters, and when falling, the material is squeezed by the pressing plate. Compression molding, because the stirring mechanism, the opening and closing mechanism and the extrusion molding mechanism work together, it ensures that the extruded energy block has a consistent volume and is more uniform under full agitation, ensuring that the energy block burns more evenly when used. The quality is better.
(二)本发明在进行反向搅动时由于搅动辊与倾斜侧板呈反向转动,倾斜侧板可以对搅动腔内的原料进行阻挡,避免搅动辊旋转时直接将原料推走,保障了搅动的效果;并且在斜向转动下的倾斜侧板可以对搅动腔内的材料输送至下料口处并在底端风扇转动下进行输送,避免堵塞,并且搅拌过程中可以同步进行加热,使得材料湿度降低,避免粘黏。(2) When the present invention performs reverse stirring, since the stirring roller and the inclined side plate rotate in opposite directions, the inclined side plate can block the raw materials in the stirring chamber, preventing the raw materials from being directly pushed away when the stirring roller rotates, ensuring the stirring The effect; and the inclined side plate under oblique rotation can transport the material in the stirring chamber to the discharge port and transport it under the rotation of the bottom fan to avoid clogging, and can be heated simultaneously during the stirring process, so that the material Humidity is reduced to avoid stickiness.
(三)本发明在搅动室利用反向搅动的搅动辊对输送下料的原料进行搅拌;同时在二者反向搅动时多组搅动辊在啮合状态下进行同步的搅动,可有效实现原料搅动更加均匀。(3) The present invention uses reversely stirring stirring rollers in the stirring chamber to stir the raw materials being transported; at the same time, when the two are stirred in opposite directions, multiple sets of stirring rollers perform synchronous stirring in the meshed state, which can effectively realize the stirring of raw materials. more even.
附图说明Description of the drawings
图1为本发明实施例1提供的一种生物质能源压块机的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a biomass energy briquetting machine provided in Embodiment 1 of the present invention;
图2为本发明的内部结构展示示意图;Figure 2 is a schematic diagram showing the internal structure of the present invention;
图3为本发明的启闭机构与压缩机构的结构示意图;Figure 3 is a schematic structural diagram of the opening and closing mechanism and compression mechanism of the present invention;
图4为本发明的搅动机构和辅助输送机构结构示意图;Figure 4 is a schematic structural diagram of the stirring mechanism and auxiliary conveying mechanism of the present invention;
图5为本发明的搅动机构中的搅动辊的结构示意图;Figure 5 is a schematic structural diagram of the stirring roller in the stirring mechanism of the present invention;
图6为本发明的辅助输送机构的结构示意图。Figure 6 is a schematic structural diagram of the auxiliary conveying mechanism of the present invention.
主要符号说明:Description of main symbols:
1、装置框架;2、搅拌腔体;20、加热铜丝;21、输送口;22、进料口;3、压缩板;30、固定板;31、滑动块;32、连接转块一;33、连接滑板;34、连接杆;35、连接转块二;36、转盘;37、支撑座;38、连接转杆;39、从动齿轮;310、连接转块三;311、连接竖板;312、挡板;313、主动轮;4、双向电机;40、锥形齿轮一;41、锥形齿轮二;42、转动内杆;43、连接横杆;44、倾斜侧板;45、转动环;46、扇叶;47、旋转槽;48、环形齿;5、旋转外壁;50、锥形齿轮三;51、转孔;52、搅动辊;53、连接齿轮;6、液压推杆;60、承压板。1. Device frame; 2. Stirring cavity; 20. Heating copper wire; 21. Transport port; 22. Feed port; 3. Compression plate; 30. Fixed plate; 31. Sliding block; 32. Connecting rotary block one; 33. Connect the sliding plate; 34. Connecting rod; 35. Connect the second rotating block; 36. Turntable; 37. Support base; 38. Connect the rotating rod; 39. Driven gear; 310. Connect the third rotating block; 311. Connect the vertical plate ; 312. Baffle; 313. Driving wheel; 4. Two-way motor; 40. Bevel gear one; 41. Bevel gear two; 42. Rotating inner rod; 43. Connecting cross bar; 44. Inclined side plate; 45. Rotating ring; 46. Fan blades; 47. Rotating groove; 48. Ring teeth; 5. Rotating outer wall; 50. Bevel gear three; 51. Rotating hole; 52. Stirring roller; 53. Connecting gear; 6. Hydraulic push rod ; 60. Pressure-bearing plate.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise that there is no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. .
实施例1:Example 1:
请结合图2、图5和图6,本实施例的一种生物质能源压块机,包括装置框架1;装置框架1包括内部设置的搅动隔间和压缩隔间构成,搅动隔间内设置有搅拌腔体2,搅拌腔体2底端连接有输送口21,输送口21底端朝向压缩隔间处,搅拌腔体2内设置有搅动机构,搅拌腔体2内还设置有辅助输送机构,搅拌腔体2内壁处设置有加热铜丝20,搅拌腔体2顶端一侧设置有与搅拌腔体2内部相连通的进料口22,搅拌腔体2顶端设置有双向电机4,双向电机4远离搅拌腔体2一侧靠近压缩隔间一侧设置有启闭机构和压缩机构,装置框架1底部设置有液压推杆6,液压推杆6顶端连接有承压板60,承压板60水平滑动在搅动隔间和压缩隔间处且抵接在压缩隔间处内壁。Please combine Figure 2, Figure 5 and Figure 6. A biomass energy briquetting machine in this embodiment includes a device frame 1; the device frame 1 includes an internal agitation compartment and a compression compartment. The agitation compartment is provided with There is a stirring chamber 2. The bottom end of the stirring chamber 2 is connected to a conveying port 21. The bottom end of the conveying port 21 faces the compression compartment. The stirring chamber 2 is provided with a stirring mechanism. The stirring chamber 2 is also provided with an auxiliary conveying mechanism. , a heating copper wire 20 is provided on the inner wall of the mixing cavity 2, a feed port 22 is provided on one side of the top of the mixing cavity 2 and communicates with the inside of the mixing cavity 2, and a bidirectional motor 4 is provided on the top of the mixing cavity 2. The bidirectional motor 4. The side away from the mixing chamber 2 and close to the compression compartment is provided with an opening and closing mechanism and a compression mechanism. A hydraulic push rod 6 is provided at the bottom of the device frame 1, and a pressure-bearing plate 60 is connected to the top of the hydraulic push rod 6. The pressure-bearing plate 60 Slide horizontally at the agitation compartment and the compression compartment and abut against the inner wall of the compression compartment.
搅动机构包括安装在双向电机4靠近搅拌腔体2一端处的锥形齿轮一40,锥形齿轮一40上下两端分别啮合连接有锥形齿轮二41和锥形齿轮三50,锥形齿轮二41和锥形齿轮三50均安装在搅拌腔体2顶端的保护壳体内。The stirring mechanism includes a bevel gear 40 installed at one end of the two-way motor 4 close to the stirring cavity 2. The upper and lower ends of the bevel gear 40 are respectively meshed with a bevel gear 2 41 and a bevel gear 3 50. The bevel gear 2 41 and the bevel gear 3 50 are installed in the protective shell at the top of the mixing chamber 2.
锥形齿轮一40的底端安装有转动内杆42,转动内杆42外壁均匀开设有多组旋转槽47,且多组旋转槽47处均设置有环形齿48,多组环形齿48内皆均匀啮合有多组连接齿轮53,多组连接齿轮53均转动连接在转孔51对应处,多组转孔51均开设在旋转外壁5外壁四周,多组连接齿轮53外侧均连接有搅动辊52,旋转外壁5设置于锥形齿轮三50底端且转动连接在转动内杆42外壁。The bottom end of the bevel gear 40 is equipped with a rotating inner rod 42. The outer wall of the rotating inner rod 42 is evenly provided with a plurality of sets of rotation grooves 47, and the sets of rotation grooves 47 are all provided with annular teeth 48, and the sets of annular teeth 48 are internally arranged. There are multiple sets of connecting gears 53 that are evenly meshed. The multiple sets of connecting gears 53 are all rotatably connected at the corresponding positions of the rotating holes 51. The multiple sets of rotating holes 51 are all opened around the outer wall of the rotating outer wall 5. The multiple sets of connecting gears 53 are connected to stirring rollers 52 on the outside. , the rotating outer wall 5 is provided at the bottom end of the bevel gear 3 50 and is rotationally connected to the outer wall of the rotating inner rod 42 .
辅助输送机构包括安装在转动内杆42底端两侧的连接横杆43,两组连接横杆43外侧均连接有倾斜侧板44,两组倾斜侧板44顶端均连接在转动环45两侧,转动环45转动连接在搅拌腔体2内壁顶端。The auxiliary conveying mechanism includes connecting cross bars 43 installed on both sides of the bottom end of the rotating inner rod 42. The two sets of connecting cross bars 43 are connected to inclined side plates 44 on the outside, and the top ends of the two sets of inclined side plates 44 are connected to both sides of the rotating ring 45. , the rotating ring 45 is rotatably connected to the top of the inner wall of the stirring cavity 2 .
转动内杆42底端连接有扇叶46,扇叶46位于输送口21正上方。A fan blade 46 is connected to the bottom end of the rotating inner rod 42 , and the fan blade 46 is located directly above the delivery port 21 .
本申请实施例中一种生物质能源压块机的实施原理为:The implementation principle of a biomass energy briquetting machine in the embodiment of this application is:
将输送设备口对准进料口22处并进行原料的输送,然后启动双向电机4,将会驱动锥形齿轮一40带动与之上下端分别啮合连接的锥形齿轮二41和锥形齿轮三50进行转动;Align the mouth of the conveying equipment with the feed port 22 and transport the raw materials, and then start the bidirectional motor 4, which will drive the bevel gear 1 40 to drive the bevel gear 2 41 and the bevel gear 3 that are meshed with the upper and lower ends respectively. 50 for rotation;
此时,锥形齿轮二41转动时将驱动整个转动内杆42进行转动,且与旋转外壁5反向转动的状态下,可更快的带动内部环形齿48与连接齿轮53的啮合传动下将驱动多组搅动辊52进行在搅拌腔体2内的搅动,对原料进行充分的搅动,保障原料中生物质更加均匀;At this time, when the second bevel gear 41 rotates, it will drive the entire rotating inner rod 42 to rotate, and in the state of reverse rotation with the rotating outer wall 5, it can drive the internal ring teeth 48 and the connecting gear 53 to mesh faster. Drive multiple sets of stirring rollers 52 to stir in the stirring cavity 2 to fully stir the raw materials to ensure that the biomass in the raw materials is more uniform;
同时,启动加热铜丝20对进入的原料进行加热,降低其中的水分,转动内杆42底端连接的连接横杆43将在转动环45与搅拌腔体2内壁的转动连接下,将带动倾斜侧板44进行对搅拌腔体2内壁的清理,避免原料粘连在搅拌腔体2内壁处,使得搅拌腔体2内部更加干净;At the same time, the heating copper wire 20 is started to heat the incoming raw materials to reduce the moisture in them. The connecting cross bar 43 connected to the bottom end of the rotating inner rod 42 will drive the tilt due to the rotating connection between the rotating ring 45 and the inner wall of the stirring cavity 2. The side plate 44 cleans the inner wall of the mixing chamber 2 to prevent raw materials from adhering to the inner wall of the mixing chamber 2, making the inside of the mixing chamber 2 cleaner;
同时,底端的扇叶46将进行同步的转动,将产生风力对输送口21处的原料输送至压缩隔间处等待压缩。At the same time, the fan blades 46 at the bottom will rotate synchronously to generate wind force and transport the raw materials at the delivery port 21 to the compression compartment to wait for compression.
实施例2:Example 2:
结合图3,本实施例在实施例1的基础上,进一步的改进在于:启闭机构包括安装在双向电机4另一侧靠近压缩隔间处的主动轮313,主动轮313啮合连接有从动齿轮39,从动齿轮39一侧通过转动套板连接在装置框架1顶端隔间隔板处,从动齿轮39靠近压缩隔间一侧设置有连接转块三310。With reference to Figure 3, this embodiment is further improved on the basis of Embodiment 1 in that: the opening and closing mechanism includes a driving wheel 313 installed on the other side of the two-way motor 4 near the compression compartment, and the driving wheel 313 is engaged and connected with a driven wheel. The gear 39, one side of the driven gear 39 is connected to the top partition of the device frame 1 through a rotating sleeve plate, and a connecting rotary block 310 is provided on the side of the driven gear 39 close to the compression compartment.
连接转块三310滑动连接在连接转杆38内部滑槽内,连接转杆38两侧底端连接有连接竖板311,且两组连接竖板311底端连接有挡板312,挡板312垂直滑动在压缩隔间靠近输送口21处。The connecting rotating block 310 is slidingly connected in the internal chute of the connecting rotating rod 38. The bottom ends of both sides of the connecting rotating rod 38 are connected with connecting vertical plates 311, and the bottom ends of the two sets of connecting vertical plates 311 are connected with baffles 312. The baffles 312 Slide vertically in the compression compartment near the delivery port 21.
本申请实施例中一种生物质能源压块机的实施原理为:The implementation principle of a biomass energy briquetting machine in the embodiment of this application is:
驱动双向电机4时,将同步驱动主动轮313带动从动齿轮39进行转动,并在连接转块三310与连接转杆38的滑动连接下,推动整个挡板312进行联动性的垂直下降位移,并对输送口21处进行稳定覆盖,避免过量的原料进入压缩隔间处,保证每次压缩时的生物质量,实现对生物质能源体积和均匀度的控制;When driving the two-way motor 4, the synchronous driving wheel 313 drives the driven gear 39 to rotate, and under the sliding connection between the connecting rotary block 310 and the connecting rotary rod 38, the entire baffle 312 is pushed to perform a linked vertical downward displacement. Stably cover the 21 transfer ports to prevent excess raw materials from entering the compression compartment, ensure the biomass quality during each compression, and achieve control of the volume and uniformity of biomass energy;
在完成压缩后,转动从动齿轮39将驱动挡板312垂直向上进行位移,使得输送口21处裸露出来,然后方便进行再次的原料输送。After the compression is completed, the driven gear 39 is rotated to move the driving baffle 312 vertically upward, so that the delivery port 21 is exposed, and then the raw materials are conveniently transported again.
实施例3:Example 3:
结合图3,本实施例在实施例1和实施例2的基础上,进一步的改进在于:With reference to Figure 3, based on Embodiment 1 and Embodiment 2, this embodiment further improves as follows:
压缩机构包括设置于从动齿轮39靠近压缩隔间一侧的连接转杆38,连接转杆38转动连接在支撑座37内,支撑座37安装在压缩隔间顶端,支撑座37远离连接转杆38一侧连接有转盘36,转盘36与连接转块三310方向对应处设置有连接转块二35。The compression mechanism includes a connecting rotating rod 38 provided on the side of the driven gear 39 close to the compression compartment. The connecting rotating rod 38 is rotationally connected in the support base 37. The supporting base 37 is installed at the top of the compression compartment. The supporting base 37 is away from the connecting rotating rod. A turntable 36 is connected to one side of the turntable 38 , and a second connecting turntable 35 is provided at the position corresponding to the direction of the turntable 36 and the third connecting turntable 310 .
连接转块二35内转动连接有连接杆34,连接杆34底端转动连接有连接转块一32,连接转块一32安装在滑动块31对应一侧,滑动块31底端连接有压缩板3,压缩板3位于承压板60正上方且垂直滑动在压缩隔间内。A connecting rod 34 is rotatably connected to the connecting rotary block two 35, and a connecting rotary block 32 is rotatably connected to the bottom end of the connecting rod 34. The connecting rotary block 32 is installed on the corresponding side of the sliding block 31, and a compression plate is connected to the bottom end of the sliding block 31. 3. The compression plate 3 is located directly above the pressure-bearing plate 60 and slides vertically in the compression compartment.
滑动块31垂直滑动连接在连接滑板33内,连接滑板33底端安装在固定板30上端,且固定板30与压缩隔间内相连接。The sliding block 31 is vertically slidably connected in the connecting slide plate 33. The bottom end of the connecting slide plate 33 is installed on the upper end of the fixed plate 30, and the fixed plate 30 is connected to the compression compartment.
本申请实施例中一种生物质能源压块机的实施原理为:The implementation principle of a biomass energy briquetting machine in the embodiment of this application is:
启动双向电机4时,同步驱动转盘36转动,并带动连接转块二35以及连接的连接杆34,然后在连接杆34与连接转块一32的连接下推动滑动块31垂直向下滑动在连接滑板33内,并推动压缩板3垂直向下在与承压板60的配合下压缩原料,并挤压成型,然后连接转块二35转动至上升阶段时,解除对生物质能源块的挤压,并同步启动液压推杆6驱动收缩承压板60,使得压缩好的生物质能源块进行下落收集。When the two-way motor 4 is started, the turntable 36 is synchronously driven to rotate, and drives the connecting rotary block 35 and the connected connecting rod 34, and then the sliding block 31 is pushed vertically downward under the connection between the connecting rod 34 and the connecting rotary block 32. In the sliding plate 33, push the compression plate 3 vertically downward to compress the raw materials in cooperation with the pressure-bearing plate 60, and extrude them, and then connect the second rotary block 35 to the rising stage to release the squeeze on the biomass energy block. , and simultaneously start the hydraulic push rod 6 to drive the shrinking pressure-bearing plate 60, so that the compressed biomass energy blocks are dropped and collected.
工作原理:working principle:
将输送设备口对准进料口22处并进行原料的输送,然后启动双向电机4,将会驱动锥形齿轮一40带动与之上下端分别啮合连接的锥形齿轮二41和锥形齿轮三50进行转动;Align the mouth of the conveying equipment with the feed port 22 and transport the raw materials, and then start the bidirectional motor 4, which will drive the bevel gear 1 40 to drive the bevel gear 2 41 and the bevel gear 3 that are meshed with the upper and lower ends respectively. 50 for rotation;
此时,锥形齿轮二41转动时将驱动整个转动内杆42进行转动,且与旋转外壁5反向转动的状态下,可更快的带动内部环形齿48与连接齿轮53的啮合传动下将驱动多组搅动辊52进行在搅拌腔体2内的搅动,对原料进行充分的搅动,保障原料中生物质更加均匀;At this time, when the second bevel gear 41 rotates, it will drive the entire rotating inner rod 42 to rotate, and in the state of reverse rotation with the rotating outer wall 5, it can drive the internal ring teeth 48 and the connecting gear 53 to mesh faster. Drive multiple sets of stirring rollers 52 to stir in the stirring cavity 2 to fully stir the raw materials to ensure that the biomass in the raw materials is more uniform;
同时,启动加热铜丝20对进入的原料进行加热,降低其中的水分,转动内杆42底端连接的连接横杆43将在转动环45与搅拌腔体2内壁的转动连接下,将带动倾斜侧板44进行对搅拌腔体2内壁的清理,避免原料粘连在搅拌腔体2内壁处,使得搅拌腔体2内部更加干净;At the same time, the heating copper wire 20 is started to heat the incoming raw materials to reduce the moisture in them. The connecting cross bar 43 connected to the bottom end of the rotating inner rod 42 will drive the tilt due to the rotating connection between the rotating ring 45 and the inner wall of the stirring cavity 2. The side plate 44 cleans the inner wall of the mixing chamber 2 to prevent raw materials from adhering to the inner wall of the mixing chamber 2, making the inside of the mixing chamber 2 cleaner;
同时,底端的扇叶46将进行同步的转动,将产生风力对输送口21处的原料输送至压缩隔间处等待压缩;At the same time, the fan blades 46 at the bottom will rotate synchronously to generate wind force and transport the raw materials at the delivery port 21 to the compression compartment to wait for compression;
同时,主动轮313将带动从动齿轮39进行转动,并在连接转块三310与连接转杆38的滑动连接下,推动整个挡板312进行联动性的垂直下降位移,并对输送口21处进行稳定覆盖,避免过量的原料进入压缩隔间处,保证每次压缩时的生物质量,实现对生物质能源体积和均匀度的控制;在完成压缩后,转动从动齿轮39将驱动挡板312垂直向上进行位移,使得输送口21处裸露出来,然后方便进行再次的原料输送;At the same time, the driving wheel 313 will drive the driven gear 39 to rotate, and under the sliding connection of the connecting rotary block 310 and the connecting rotary rod 38, push the entire baffle 312 to perform a linked vertical downward displacement, and move the conveyor port 21 Carry out stable coverage to avoid excessive raw materials entering the compression compartment, ensure the biomass quality during each compression, and achieve control of the volume and uniformity of biomass energy; after completion of compression, rotating the driven gear 39 will drive the baffle 312 Displace vertically upward so that the conveying port 21 is exposed, and then it is convenient to transport the raw materials again;
同时,驱动转盘36转动,并带动连接转块二35以及连接的连接杆34,然后在连接杆34与连接转块一32的连接下推动滑动块31垂直向下滑动在连接滑板33内,并推动压缩板3垂直向下在与承压板60的配合下压缩原料,并挤压成型,然后连接转块二35转动至上升阶段时,解除对生物质能源块的挤压,并同步启动液压推杆6驱动收缩承压板60,使得压缩好的生物质能源块进行下落收集。At the same time, the turntable 36 is driven to rotate and drive the connecting rotary block 35 and the connected connecting rod 34, and then the sliding block 31 is pushed to slide vertically downward in the connecting slide 33 under the connection between the connecting rod 34 and the connecting rotating block 32, and Push the compression plate 3 vertically downward to compress the raw materials in cooperation with the pressure-bearing plate 60 and extrude them. Then, when the second rotating block 35 is connected to rotate to the rising stage, the compression of the biomass energy block is released, and the hydraulic pressure is started simultaneously. The push rod 6 drives the shrinking pressure-bearing plate 60 to cause the compressed biomass energy blocks to fall and be collected.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantive changes and substitutions made by those skilled in the art on the basis of the present invention fall within the scope of the present invention. Scope of protection claimed.
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CN118664950A (en) * | 2024-08-22 | 2024-09-20 | 泰州磊星生物能源科技有限公司 | Biomass energy briquetting machine |
CN118664950B (en) * | 2024-08-22 | 2025-01-07 | 泰州磊星生物能源科技有限公司 | Biomass energy briquetting machine |
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