CN112323212A - Production method of anti-ultraviolet fabric - Google Patents
Production method of anti-ultraviolet fabric Download PDFInfo
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- CN112323212A CN112323212A CN202011124933.3A CN202011124933A CN112323212A CN 112323212 A CN112323212 A CN 112323212A CN 202011124933 A CN202011124933 A CN 202011124933A CN 112323212 A CN112323212 A CN 112323212A
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- ultraviolet
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- fabric
- fiber
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
- D01F2/10—Addition to the spinning solution or spinning bath of substances which exert their effect equally well in either
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a production method of an anti-ultraviolet fabric, which is characterized in that ethyl cellulose is used as a raw material to be subjected to warp and weft interweaving, then the ethyl cellulose is subjected to reprocessing treatment, and meanwhile, a titanium dioxide nano hydroxyapatite composite material is added in the processing process, so that the anti-ultraviolet performance of the fiber is improved. Compared with the traditional ultraviolet-resistant fabric, the fabric made of the novel ultraviolet-resistant fiber is different from the existing fabric in that an ultraviolet-resistant protective layer is made by soaking the whole fabric, the existing ultraviolet-resistant fabric can have uncovered areas, and each fiber made by the novel ultraviolet-resistant fiber has an ultraviolet-resistant function, so that the novel ultraviolet-resistant fiber has higher chemical stability, thermal stability, tastelessness, no toxicity and no irritation, and particularly has a stronger shielding effect on ultraviolet rays.
Description
Technical Field
The invention relates to a production method of an anti-ultraviolet fabric.
Background
The development of the industry has led to the constant destruction of the ozone layer in the atmosphere, which is the best umbrella on earth and absorbs most of the ultraviolet rays from the sun, however, scientific research and atmospheric observation in the last two decades have found that: the ozone layer has been becoming thinner and even one hole of ozone has been created above the south pole. Generally, ultraviolet rays can be classified into short wave (UVC: 200-290 nm), medium wave (UVB: 290-320 nm) and long wave (UVA: 320-400 nm).
The research result shows that the proper amount of ultraviolet irradiation is beneficial to human health, but the excessive ultraviolet receiving causes damage, erythema occurs after long-term irradiation, skin aging occurs, and skin cancer is caused in severe cases, the penetration of UVA energy to clothes and skin is deeper than UVB, melanin is caused to be deposited, the skin is dark, and the skin aging can still be caused after long-term accumulation.
Viscose (viscose) is a generic term for viscose. It is further divided into viscose filament and viscose staple. The viscose fiber is a cellulose fiber produced by using cotton or other natural fibers as raw materials, and among 12 main textile fibers, the moisture content of the viscose fiber is most in line with the physiological requirements of human skin, and the viscose fiber has the characteristics of smoothness, coolness, air permeability, static resistance, gorgeous dyeing and the like.
The viscose fiber is made up of natural cellulose through alkalization, ageing and sulfonating to obtain soluble cellulose sulfonate, dissolving in diluted alkali solution to obtain viscose fibre, and wet spinning. By adopting different raw materials and spinning processes, common viscose fibers, high wet modulus viscose fibers, high strength viscose fibers and the like can be obtained respectively. Common viscose fiber has common physical and mechanical properties and chemical properties, and is divided into cotton type, wool type and filament type, commonly called artificial cotton, artificial wool and rayon.
Therefore, in areas or seasons with excessive ultraviolet rays, the textiles with the ultraviolet ray protection capability can protect the health of human bodies. The invention provides a method for preparing a yarn with an ultraviolet-proof function on the upstream of a fabric, which can greatly enhance the ultraviolet-proof effect of the fabric.
Disclosure of Invention
The invention aims to solve the problems and provide a method for producing an ultraviolet-resistant fabric.
The invention realizes the purpose through the following technical scheme: a production method of an anti-ultraviolet fabric comprises 5-10% of ultraviolet absorbent by mass and the balance of viscose fiber;
1) preparation of UV absorbers
Weighing 15-20 parts by weight of ethyl cellulose powder and 2-4 parts by weight of polyvinylpyrrolidone powder, putting the ethyl cellulose powder and the polyvinylpyrrolidone powder into a 25mL beaker, adding 15-20 parts by weight of ethanol and water in a volume ratio of 5:1, placing the mixed solution on a magnetic stirrer, uniformly stirring at 300rmp for 12 hours at room temperature, and standing for later use;
2) production of ultraviolet-resistant fabric
Taking 30 parts by weight of the solution prepared in the step 1), adding 2-3 parts by weight of titanium dioxide-nano hydroxyapatite composite material and 30-40 parts by weight of deionized water, and then placing the mixture in a reactor for heating treatment at 500W for 5min to obtain an anti-ultraviolet treatment liquid;
and immersing the fabric obtained by interweaving viscose fiber yarns in warp and weft in a reaction kettle filled with the treatment liquid, wherein the bath ratio is 1:30, filling 50% of oxygen and 50% of neon into the reaction kettle, carrying out ultrasonic oscillation at 60 ℃ for 1h, taking out the viscose fiber after the reaction is finished, placing the viscose fiber in a drying oven, drying the viscose fiber at 65 ℃ for 3h, and washing and drying the viscose fiber to obtain the finished product of the ultraviolet-resistant fiber.
Preferably, the mass ratio of the ethyl cellulose to the polyvinylpyrrolidone in the step 1) is 15: 1-5: 10.
Preferably, the frequency of the ultrasonic oscillation in the step 2) is 10000 Hz-50000 Hz.
As a preferable scheme, the preparation method of the titanium dioxide-nano hydroxyapatite composite material in the step 2) comprises the following steps: drying 7 parts by weight of nano hydroxyapatite at 100 ℃ for 24 hours, screening by a 37-micron sieve, putting into 30 parts by weight of 2% ethanol solution for dissolving treatment, stirring the mixture, injecting into a high-temperature calcining furnace, then adding 10 parts by weight of nano titanium dioxide, fully stirring, pressurizing, filling argon, sintering at high temperature for 60 minutes, wherein the calcining temperature is 5000 ℃, and the pressure in the furnace is 2 Mpa; and (3) injecting the high-temperature calcined substance obtained in the step into an ultrasonic crusher, and ultrasonically dispersing for 15 minutes, wherein the power of the ultrasonic crusher is 100KW, so as to obtain the titanium dioxide-nano hydroxyapatite composite material.
Compared with the prior art, the invention has the following beneficial effects:
the ethyl cellulose is used as a raw material, and is reprocessed, and meanwhile, the titanium dioxide nano hydroxyapatite composite material is added in the processing process, so that the ultraviolet resistance of the fiber is improved. Compared with the traditional ultraviolet-resistant fabric, the fabric made of the novel ultraviolet-resistant fiber is different from the existing fabric in that an ultraviolet-resistant protective layer is made by soaking the whole fabric, the existing ultraviolet-resistant fabric can have uncovered areas, and each fiber made by the novel ultraviolet-resistant fiber has an ultraviolet-resistant function, so that the novel ultraviolet-resistant fiber has higher chemical stability, thermal stability, tastelessness, no toxicity and no irritation, and particularly has a stronger shielding effect on ultraviolet rays.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
Example 1
1) Weighing 15 parts by weight of ethyl cellulose powder and 2 parts by weight of polyvinylpyrrolidone powder, putting the ethyl cellulose powder and the polyvinylpyrrolidone powder into a 25mL beaker, adding 15 parts by weight of ethanol and water in a volume ratio of 5:1, placing the mixed solution on a magnetic stirrer, uniformly stirring at room temperature for 12 hours at 300rmp, and standing for later use;
2) taking 30 parts by weight of the solution prepared in the step 1), adding 2 parts by weight of titanium dioxide-nano hydroxyapatite composite material and 30 parts by weight of deionized water, then placing the solution in a microwave reactor for heating treatment for 5min at 500W to obtain an anti-ultraviolet treatment solution, soaking a fabric woven by viscose fiber yarns in warp and weft into a rotary reaction kettle filled with the treatment solution, wherein the bath ratio is 1:30, filling 50% of oxygen and 50% of neon into the reaction kettle, carrying out ultrasonic oscillation at 65 ℃ for 2h, taking out the cotton fiber after the reaction is finished, placing the cotton fiber in a drying oven, drying the cotton fiber at 65 ℃ for 3h, and washing and drying the cotton fiber to obtain the novel anti-ultraviolet fiber fabric.
The preparation method of the titanium dioxide-nano hydroxyapatite composite material comprises the following steps: drying 7 parts by weight of nano hydroxyapatite at 100 ℃ for 24 hours, screening by a 37-micron sieve, putting into 30 parts by weight of 2% ethanol solution for dissolving treatment, stirring the mixture, injecting into a high-temperature calcining furnace, then adding 10 parts by weight of nano titanium dioxide, fully stirring, pressurizing, filling argon, sintering at high temperature for 60 minutes, wherein the calcining temperature is 5000 ℃, and the pressure in the furnace is 2 Mpa; and (3) injecting the high-temperature calcined substance obtained in the step into an ultrasonic crusher, and ultrasonically dispersing for 15 minutes, wherein the power of the ultrasonic crusher is 100KW, so as to obtain the titanium dioxide-nano hydroxyapatite composite material.
Example 2
1) Weighing 20 parts by weight of ethyl cellulose powder and 4 parts by weight of polyvinylpyrrolidone powder, putting the ethyl cellulose powder and the polyvinylpyrrolidone powder into a 25mL beaker, adding 20 parts by weight of ethanol and water in a volume ratio of 5:1, placing the mixed solution on a magnetic stirrer, uniformly stirring at room temperature for 12 hours at 300rmp, and standing for later use;
2) taking 30 parts by weight of the solution prepared in the step 1), adding 3 parts by weight of titanium dioxide-nano hydroxyapatite composite material and 40 parts by weight of deionized water, then placing the solution in a microwave reactor for heating treatment for 5min at 500W to obtain an anti-ultraviolet treatment solution, soaking a fabric woven by viscose fiber yarns in warp and weft into a rotary reaction kettle filled with the treatment solution, wherein the bath ratio is 1:30, filling 50% of oxygen and 50% of neon into the reaction kettle, carrying out ultrasonic oscillation at 65 ℃ for 2h, taking out the cotton fiber after the reaction is finished, placing the cotton fiber in a drying oven, drying the cotton fiber at 65 ℃ for 3h, and washing and drying the cotton fiber to obtain the novel anti-ultraviolet fiber fabric.
The preparation method of the titanium dioxide-nano hydroxyapatite composite material comprises the following steps: drying 7 parts by weight of nano hydroxyapatite at 100 ℃ for 24 hours, screening by a 37-micron sieve, putting into 30 parts by weight of 2% ethanol solution for dissolving treatment, stirring the mixture, injecting into a high-temperature calcining furnace, then adding 10 parts by weight of nano titanium dioxide, fully stirring, pressurizing, filling argon, sintering at high temperature for 60 minutes, wherein the calcining temperature is 5000 ℃, and the pressure in the furnace is 2 Mpa; and (3) injecting the high-temperature calcined substance obtained in the step into an ultrasonic crusher, and ultrasonically dispersing for 15 minutes, wherein the power of the ultrasonic crusher is 100KW, so as to obtain the titanium dioxide-nano hydroxyapatite composite material.
Example 3
1) Weighing 18 parts by weight of ethyl cellulose powder and 2 parts by weight of polyvinylpyrrolidone powder, putting the ethyl cellulose powder and the polyvinylpyrrolidone powder into a 25mL beaker, adding 18 parts by weight of ethanol and water in a volume ratio of 5:1, placing the mixed solution on a magnetic stirrer, uniformly stirring at room temperature for 12 hours at 300rmp, and standing for later use;
2) taking 30 parts by weight of the solution prepared in the step 1), adding 2 parts by weight of titanium dioxide-nano hydroxyapatite composite material and 35 parts by weight of deionized water, then placing the solution in a microwave reactor for heating treatment for 5min under 500W to obtain an anti-ultraviolet treatment solution, soaking a fabric woven by viscose fiber yarns in warp and weft into a rotary reaction kettle filled with the treatment solution, wherein the bath ratio is 1:30, filling 50% of oxygen and 50% of neon into the reaction kettle, carrying out ultrasonic oscillation at 65 ℃ for 2h, taking out the cotton fiber after the reaction is finished, placing the cotton fiber in a drying oven, drying the cotton fiber at 65 ℃ for 3h, and washing and drying the cotton fiber to obtain the novel anti-ultraviolet fiber fabric.
The preparation method of the titanium dioxide-nano hydroxyapatite composite material comprises the following steps: drying 7 parts by weight of nano hydroxyapatite at 100 ℃ for 24 hours, screening by a 37-micron sieve, putting into 30 parts by weight of 2% ethanol solution for dissolving treatment, stirring the mixture, injecting into a high-temperature calcining furnace, then adding 10 parts by weight of nano titanium dioxide, fully stirring, pressurizing, filling argon, sintering at high temperature for 60 minutes, wherein the calcining temperature is 5000 ℃, and the pressure in the furnace is 2 Mpa; and (3) injecting the high-temperature calcined substance obtained in the step into an ultrasonic crusher, and ultrasonically dispersing for 15 minutes, wherein the power of the ultrasonic crusher is 100KW, so as to obtain the titanium dioxide-nano hydroxyapatite composite material.
Application examples
1. Durability
Washing the fiber with 1 g/l neutral detergent at the ratio of 1: 50 at 60 deg.C for 30 min, dewatering with centrifuge, and drying at 60 deg.C. Washing 10 times and 30 times respectively according to the above method.
2. Ultraviolet resistance
The ultraviolet resistance of the fiber under different washing conditions is measured according to the method of the national standard GB-T-18830-:
TABLE 1 ultraviolet resistance after different washing times
In the table, a represents the unwashed fabric, b represents the fabric washed 10 times, and c represents the fabric washed 30 times.
Therefore, the anti-ultraviolet fiber has excellent anti-ultraviolet effect, excellent washing resistance and good anti-ultraviolet performance after being washed for many times.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (4)
1. A production method of an anti-ultraviolet fabric is characterized by comprising the following steps: contains 5 to 10 mass percent of ultraviolet absorbent and the balance of viscose fiber;
1) preparation of UV absorbers
Weighing 15-20 parts by weight of ethyl cellulose powder and 2-4 parts by weight of polyvinylpyrrolidone powder, putting the ethyl cellulose powder and the polyvinylpyrrolidone powder into a 25mL beaker, adding 15-20 parts by weight of ethanol and water in a volume ratio of 5:1, placing the mixed solution on a magnetic stirrer, uniformly stirring at 300rmp for 12 hours at room temperature, and standing for later use;
2) production of ultraviolet-resistant fabric
Taking 30 parts by weight of the solution prepared in the step 1), adding 2-3 parts by weight of titanium dioxide-nano hydroxyapatite composite material and 30-40 parts by weight of deionized water, and then placing the mixture in a reactor for heating treatment at 500W for 5min to obtain an anti-ultraviolet treatment liquid;
and immersing the fabric obtained by interweaving viscose fiber yarns in warp and weft in a reaction kettle filled with the treatment liquid, wherein the bath ratio is 1:30, filling 50% of oxygen and 50% of neon into the reaction kettle, carrying out ultrasonic oscillation at 60 ℃ for 1h, taking out the viscose fiber after the reaction is finished, placing the viscose fiber in a drying oven, drying the viscose fiber at 65 ℃ for 3h, and washing and drying the viscose fiber to obtain the finished product of the ultraviolet-resistant fiber.
2. The production method of the ultraviolet-resistant fabric according to claim 1, characterized by comprising the following steps: in the step 1), the adding mass ratio of the ethyl cellulose to the polyvinylpyrrolidone is 15: 1-5: 10.
3. The production method of the ultraviolet-resistant fabric according to claim 1, characterized by comprising the following steps: the frequency of the ultrasonic oscillation in the step 2) is 10000 Hz-50000 Hz.
4. The production method of the ultraviolet-resistant fabric according to claim 1, characterized by comprising the following steps: the preparation method of the titanium dioxide-nano hydroxyapatite composite material in the step 2) comprises the following steps: drying 7 parts by weight of nano hydroxyapatite at 100 ℃ for 24 hours, screening by a 37-micron sieve, putting into 30 parts by weight of 2% ethanol solution for dissolving treatment, stirring the mixture, injecting into a high-temperature calcining furnace, then adding 10 parts by weight of nano titanium dioxide, fully stirring, pressurizing, filling argon, sintering at high temperature for 60 minutes, wherein the calcining temperature is 5000 ℃, and the pressure in the furnace is 2 Mpa; and (3) injecting the high-temperature calcined substance obtained in the step into an ultrasonic crusher, and ultrasonically dispersing for 15 minutes, wherein the power of the ultrasonic crusher is 100KW, so as to obtain the titanium dioxide-nano hydroxyapatite composite material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011124933.3A CN112323212A (en) | 2020-10-20 | 2020-10-20 | Production method of anti-ultraviolet fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011124933.3A CN112323212A (en) | 2020-10-20 | 2020-10-20 | Production method of anti-ultraviolet fabric |
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| CN112323212A true CN112323212A (en) | 2021-02-05 |
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| CN202011124933.3A Pending CN112323212A (en) | 2020-10-20 | 2020-10-20 | Production method of anti-ultraviolet fabric |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017070529A1 (en) * | 2015-10-21 | 2017-04-27 | Southern Mills, Inc. | Lightweight, printable flame resistant fabrics suitable for protective clothing worn in hot and/or humid environments |
| CN108978217A (en) * | 2018-07-09 | 2018-12-11 | 杨程飞扬 | A kind of preparation method of uvioresistant fiber fabric |
| CN109281179A (en) * | 2018-09-21 | 2019-01-29 | 佛山市森昂生物科技有限公司 | A kind of preparation method of uvioresistant Antistatic Fabric |
-
2020
- 2020-10-20 CN CN202011124933.3A patent/CN112323212A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017070529A1 (en) * | 2015-10-21 | 2017-04-27 | Southern Mills, Inc. | Lightweight, printable flame resistant fabrics suitable for protective clothing worn in hot and/or humid environments |
| CN108978217A (en) * | 2018-07-09 | 2018-12-11 | 杨程飞扬 | A kind of preparation method of uvioresistant fiber fabric |
| CN109281179A (en) * | 2018-09-21 | 2019-01-29 | 佛山市森昂生物科技有限公司 | A kind of preparation method of uvioresistant Antistatic Fabric |
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Application publication date: 20210205 |