CN112192711B - Fiber cement pressure plate casting molding equipment - Google Patents
Fiber cement pressure plate casting molding equipment Download PDFInfo
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- CN112192711B CN112192711B CN202011102228.3A CN202011102228A CN112192711B CN 112192711 B CN112192711 B CN 112192711B CN 202011102228 A CN202011102228 A CN 202011102228A CN 112192711 B CN112192711 B CN 112192711B
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- pressing
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- connecting frame
- conveyor belt
- rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/021—Ram heads of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
- B28B3/083—The juxtaposed rams working in the same direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
- B28B5/021—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
- B28B5/022—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to a fiber cement pressure plate casting forming device, which comprises a workbench, a primary forming device, a patting and pressing device, a first conveyor belt and a second conveyor belt, wherein the upper end of the workbench is provided with the second conveyor belt, the rear upper part of the second conveyor belt is provided with the first conveyor belt, the first conveyor belt is connected with the workbench through a fixing frame, the upper end surface of the first conveyor belt is provided with a plurality of groups of casting molds, each casting mold is of a square cavity structure, each casting mold is of a detachable structure clamped between side walls, the primary forming device is arranged above each casting mold, the left side and the right side of the upper end surface of the workbench are provided with side plates, the upper end surfaces of the side plates are provided with top plates, and the primary forming device is positioned on the inner side surfaces of the side plates. Poor strength and hardness, uneven board surface, poor quality of produced products and the like.
Description
Technical Field
The invention relates to the technical field of fiber cement pressure plate processing, in particular to fiber cement pressure plate casting forming equipment.
Background
The fiber cement pressure plate is a novel building material, and belongs to asbestos-free and chrysotile fiber cement flat plates in building flat plates according to the national building material industry standard. Most of domestic cement pressure plates mainly made of chrysotile fiber, mainly made of fiber (serpentine asbestos), cement (portland cement), silica powder and other additional materials, adopt a special production process, and are produced into cement flat plates for buildings through pulping, copying, ten thousand ton press pressurization and four curing procedures.
The existing fiber cement pressure plate casting and forming equipment is processed, moisture in cement can not be removed in a casting mould, the fiber cement pressure plate is poor in quality easily, cement mixture in the casting mould is pressed unevenly during processing, limiting cement pressure plate unevenness is caused, the surface of the casting mould is dirty during processing, unevenness easily appears at the dead angle of the extruded fiber cement plate, therefore, how to enable the fiber cement pressure plate to be processed by the fiber cement pressure plate casting and forming equipment is smooth in surface, the pressure is uniform, moisture in the cement is removed, the quality of the limiting cement pressure plate is improved, and the problem to be solved by technical personnel in the technical field is solved.
Disclosure of Invention
In order to solve the problems, the invention provides a fiber cement pressure plate casting and forming device which comprises a workbench, a primary forming device, a beating and pressing device, a first conveyor belt and a second conveyor belt, wherein the upper end of the workbench is provided with the second conveyor belt, the rear upper part of the second conveyor belt is provided with the first conveyor belt, the first conveyor belt is connected with the workbench through a fixing frame, the upper end surface of the first conveyor belt is provided with a plurality of groups of casting molds, the casting molds are of a square cavity structure and are of a detachable structure clamped between side walls, the primary forming device is arranged above the casting molds, the left side and the right side of the upper end surface of the workbench are provided with side plates, the upper end surfaces of the side plates are provided with top plates, and the primary forming device is positioned on the inner side surfaces of the side plates, concrete during operation puts into casting die utensil with cement mixture in, casting die utensil removes on first conveyer belt, and preliminary forming device starts after that, and preliminary forming device can extrude, the drainage and absorb water the cement mixture in the casting die utensil for the fibre cement pressure plate water content that the processing was become reduces, has improved the anti impact pressure performance of fibre cement pressure plate.
The preliminary forming device comprises a pressing hydraulic cylinder, a pressing plate, a pressing connecting rod, water outlet holes, a round wheel, a water-absorbing sponge belt, a pressing motor, a groove and a compression spring, wherein the pressing plate is positioned above a casting mold, the left side and the right side of the upper end surface of the pressing plate are symmetrically provided with the water outlet holes, the outer side of the water outlet holes is provided with the groove, the groove is positioned on the upper end surface of the pressing plate, the matched round wheel is arranged above the groove, the compression spring is uniformly arranged on the contour end surface of the round wheel along the circumferential direction, one end of the compression spring, far away from the round wheel, is provided with the water-absorbing sponge belt, the water-absorbing sponge belt is contacted with the inner wall of the groove under the action of the elastic force of the compression spring, the outer end of the round wheel is provided with the pressing motor through the connecting rod, the inner side surface of the side plate is provided with the round groove, one side of the pressing motor, far away from the round wheel, is positioned in the round groove, the lower end surface of the top plate is provided with the pressing hydraulic cylinder, the output end of the pressing hydraulic cylinder is connected to the middle part of the upper end surface of the pressing plate through the pressing connecting rod, concrete during operation, the cement mixture is put behind casting die utensil, carry preliminary forming device through first conveyer belt under, the pneumatic cylinder that exerts pressure starts, it extrudees the action to exert pressure at the pneumatic cylinder effect, moisture in the cement mixture flows out to the recess by the apopore owing to receiving the extrusion in, the motor that exerts pressure starts after that, the sponge area that absorbs water on the drive round wheel rotates, thereby adsorb the water in the recess, thereby moisture in the cement mixture has been reduced, the density of cement mixture has been increased, make the fibre cement pressure plate intensity that processing came out high and functional.
The patting and pressing device comprises a first extension spring, a first spring rod, a first cam, a cam motor, a patting and pressing placing table, a T-shaped rod, a connecting frame and a control hydraulic cylinder, wherein the connecting frame is arranged above a casting mold and is of a frame structure with two open sides, the first spring rods are symmetrically arranged on the left side and the right side of the upper end surface of the connecting frame, the first extension spring is arranged on the upper end surface of the first spring rod, one end of the first extension spring, which is far away from the first spring rod, is arranged on a top plate, two groups of first cams are distributed between the two groups of first spring rods and are coaxially connected, the first cam is positioned on the upper end surface of the connecting frame, the cam motor is fixedly arranged at the outer side end of the first cam, the cam motor is arranged on the inner side of a side plate through a fixed seat, the middle part of the upper side of the inner wall of the connecting frame is provided with the control hydraulic cylinder, the patting and pressing placing table is fixedly arranged on an output shaft of the control hydraulic cylinder, the lower end face of the patting and placing table is provided with a plurality of groups of T-shaped rods, the T-shaped rods penetrate through the lower end of the connecting frame, the beam part of each T-shaped rod is far away from the patting and placing table, the beam part of each T-shaped rod is horizontally arranged with the side plate, and the lower bottom surface of the connecting frame is provided with a square groove matched with the beam part, so that when the patting device works, when a casting mold is conveyed to the lower part of the patting device through the first conveying belt, the cam motor is started, the first cam rotates under the action of the cam motor, the connecting frame moves downwards under the action of the first cam, and resets under the action of the first extension spring, the T-shaped rods at the lower end of the connecting frame can perform a patting process on a cement mixture in the casting mold, bubbles in the cement mixture are extruded out, the density of the cement mixture is increased, the hydraulic cylinder is controlled to be started, the upper position and the lower position of the patting and placing table are regulated, so that the T-shaped rods can vibrate the cement mixture in a grading manner, when the T-shaped rod is completely contracted, the connecting frame is used for beating and pressing the surface of the cement mixture, so that the vibrating effect is enhanced, and a high-quality blank material is provided for the subsequent processing.
As a preferred technical scheme of the invention, a slide is arranged between the first conveyor belt and the second conveyor belt, the slide is arranged on the inner side walls of the mounting frames of the first conveyor belt and the second conveyor belt, and when the casting mold leaves the first conveyor belt, the slide enters the second conveyor belt for conveying, so that the unstable phenomenon caused by the fact that the casting mold directly enters the second conveyor belt from the first conveyor belt is avoided, and material waste and personnel injury are prevented.
According to a preferable technical scheme, right-angled trapezoidal blocks are symmetrically arranged on the left side and the right side of the lower portion of the T-shaped rod, the inclined surfaces of the right-angled trapezoidal blocks are far away from the T-shaped rod, the thickness of the right-angled trapezoidal blocks is gradually increased from top to bottom, trapezoidal through holes matched with the right-angled trapezoidal blocks are formed in the lower bottom surface of the connecting frame, during specific work, the right-angled trapezoidal blocks of the T-shaped rod at the lower end of the connecting frame move up and down along with the connecting frame, the beating area is increased, bubbles in cement mixtures are extruded out of the trapezoidal through holes, a hydraulic cylinder is controlled to be started, the ascending and descending of a beating and pressing placing table can be controlled, when the beating and pressing placing table reaches the top, the right-angled trapezoidal blocks are matched with the trapezoidal through holes, and the lower end of the connecting frame is a plane, so that the surface of the cement mixtures is beaten and pressed.
As a preferred technical scheme of the invention, a movable hydraulic cylinder is arranged on the upper end surface of the inner side of a connecting frame, the movable hydraulic cylinder is positioned in front of a control hydraulic cylinder, a movable plate is fixedly connected to an output shaft of the movable hydraulic cylinder, one end of the lower end surface of the movable plate is connected with a pull rope, one end of the pull rope, far away from the movable plate, is connected to the upper part of the outer side of a racket rod, square grooves are symmetrically formed in the left side and the right side of the middle part of a T-shaped rod, the upper part of the racket rod is hinged in the square grooves, an elastic rope is arranged on the lower part of the inner side of the racket rod, one side of the elastic rope, far away from the racket rod, is arranged in the T-shaped rod, when the racket rod is pressed during specific work, the movable hydraulic cylinder is started to drive the movable plate to move upwards, therefore, the pulling rope on the moving plate pulls the bat rod to expand, the expanded bat rod carries out bat pressure on the cement mixture along with the T-shaped rod, the bat pressure area and efficiency are increased, and the practicability of the invention is improved.
The invention has the beneficial effects that:
firstly, the invention adopts the first cam structure, can quickly and accurately extrude the cement mixture in the casting mould, and the pressing plate is provided with the water outlet hole and the water-absorbing sponge, thereby reducing the water content of the fiber cement pressure plate, improving the strength of the fiber cement pressure plate, and improving the practicability of the invention.
And a slide is arranged between the first conveyor belt and the second conveyor belt, and the slide structure can ensure the stability when the first conveyor belt is conveyed to the second conveyor belt during the conveying of the casting die, so that accidents can not occur.
Thirdly, the invention adopts a grading vibration mode, the length of the T-shaped rod is controlled by controlling the hydraulic cylinder to gradually beat and press the cement mixture from the bottom to the top, and when the T-shaped rod is completely contracted, the surface of the cement mixture is beaten and pressed, so that all parts of the cement mixture are evenly beaten and pressed, and the cement mixture is beaten and pressed more firmly.
The cement mixer adopts the structures of the right-angle trapezoidal block and the trapezoidal through hole, the trapezoidal block structure increases the beating area, the trapezoidal through hole structure enables bubbles of the cement mixture to be extruded out of the trapezoidal through hole quickly, and the practicability of the cement mixer is improved.
The invention adopts a bat rod structure, and the bat rod can beat and press the cement mixture, thereby increasing the beating and pressing area and efficiency and enabling the bubbles of the cement mixture to be extruded out quickly.
Drawings
The present invention will be further described with reference to the accompanying drawings and examples.
FIG. 1 is a schematic view of a first configuration of the present invention;
FIG. 2 is a cross-sectional top view of the present invention;
FIG. 3 is a cross-sectional view of the clapping device of the present invention;
FIG. 4 is a schematic view of a portion of the present invention;
fig. 5 is an enlarged view of the wheel of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 5, a fiber cement pressure plate casting molding device comprises a workbench 1, a preliminary molding device 2, a beating device 3, a first conveyor belt 4 and a second conveyor belt 5, wherein the upper end of the workbench 1 is provided with the second conveyor belt 5, the first conveyor belt 4 is arranged above the rear part of the second conveyor belt 5, the first conveyor belt 4 is connected with the workbench 1 through a fixing frame, a plurality of groups of casting molds 41 are arranged on the upper end surface of the first conveyor belt 4, the casting molds 41 are of a square cavity structure, the casting molds 41 are of a detachable structure clamped between the side walls, the preliminary molding device 2 is arranged above the casting molds 41, the side plates 11 are arranged on the left side and the right side of the upper end surface of the workbench 1, the top plate 12 is arranged on the upper end surface of the side plate 11, and the preliminary molding device 2 is arranged on the inner side surfaces of the side plates 11, the invention can cast and mold cement mixtures in the plurality of casting molds 41, thereby obtain the fiber cement pressure plate, during concrete work, put into casting die 41 with the cement mixture in, casting die 41 removes on first conveyer belt 4, and preliminary forming device 2 starts after that, and preliminary forming device 2 can extrude, the drainage and absorb water the cement mixture in casting die 41 for the fiber cement pressure plate water content who processes into reduces, has improved the anti pressure performance of fiber cement pressure plate.
The preliminary forming device 2 comprises a pressing hydraulic cylinder 21, a pressing plate 22, a pressing connecting rod 23, water outlet holes 24, a round wheel 25, water absorption sponge belts 26, a pressing motor 27, grooves 28 and compression springs 29, wherein the pressing plate 22 is positioned above a casting mold 41, the water outlet holes 24 are symmetrically formed in the left side and the right side of the upper end surface of the pressing plate 22, the grooves 28 are formed in the outer sides of the water outlet holes 24, the grooves 28 are positioned on the upper end surface of the pressing plate 22, the matched round wheel 25 is arranged above the grooves 28, the compression springs 29 are uniformly arranged on the contour end surfaces of the round wheel 25 along the circumferential direction, the water absorption sponge belts 26 are arranged at one ends of the compression springs 29 far away from the round wheel 25, the water absorption sponge belts 26 are contacted with the inner walls of the grooves 28 under the elastic force action of the compression springs 29, the pressing motor 27 is arranged at the outer side ends of the round wheel 25 through the connecting rods, the round grooves are formed in the inner side surfaces of the side plates 11, one sides of the pressing motor 27 far away from the round wheel 25 are positioned in the round grooves, install the pneumatic cylinder 21 of exerting pressure on the terminal surface under the roof 12, the pneumatic cylinder 21 output of exerting pressure is connected in the middle part of the terminal surface of exerting pressure 22 through the connecting rod 23 of exerting pressure, concrete during operation, cement mixture is put behind casting die utensil 41, carry preliminary forming device 2 through first conveyer belt 4 under, the pneumatic cylinder 21 of exerting pressure starts, it extrudees the action to exert pressure board 22 at pneumatic cylinder 21 effect, moisture in the cement mixture is owing to receive the extrusion and flows out to the recess 28 in by apopore 24, after that the motor 27 that exerts pressure starts, it rotates to drive the sponge area 26 that absorbs water on the round wheel 25, thereby adsorb the water in the recess 28, thereby moisture in the cement mixture has been reduced, the density of cement mixture has been increased, make the fibre cement pressure plate intensity that processes out high and the performance good.
The patting and pressing device 3 comprises a first extension spring 31, a first spring rod 32, a first cam 33, a cam motor 34, a patting and pressing placing table 35, a T-shaped rod 36, a connecting frame 37 and a control hydraulic cylinder 38, wherein the connecting frame 37 is arranged above a casting die 41, the connecting frame 37 is of a frame structure with two open sides, the first spring rods 32 are symmetrically arranged on the left side and the right side of the upper end surface of the connecting frame 37, the first extension spring 31 is arranged on the upper end surface of the first spring rod 32, one end of the first extension spring 31, which is far away from the first spring rod 32, is arranged on the top plate 12, two groups of first cams 33 are distributed between the two groups of first spring rods 32, the two groups of first cams 33 are coaxially connected, the first cams 33 are positioned on the upper end surface of the connecting frame 37, the cam motor 34 is fixedly arranged at the outer side end of the first cam 33, the cam motor 34 is arranged at the inner side of the side plate 11 through a fixed seat, the control hydraulic cylinder 38 is arranged at the middle part of the upper side of the inner wall of the connecting frame 37, a patting and pressing placing table 35 is fixedly installed on an output shaft of a control hydraulic cylinder 38, a plurality of groups of T-shaped rods 36 are installed on the lower end face of the patting and pressing placing table 35, the T-shaped rods 36 penetrate through the lower end of a connecting frame 37, the beam portion of the T-shaped rods 36 is far away from the patting and pressing placing table 35, the beam portion of the T-shaped rods 36 is horizontally arranged with a side plate 11, a square groove matched with the beam portion is formed in the lower bottom face of the connecting frame 37, when the casting mold 41 is conveyed below the patting device 3 through a first conveyor belt 4 during specific work, a cam motor 34 is started, a first cam 33 rotates under the action of the cam motor 34, the connecting frame 37 moves downwards under the action of the first cam 33, the connecting frame 37 resets under the action of a first stretching spring 31, so that the T-shaped rods 36 at the lower end of the connecting frame 37 can flap cement mixture in the casting mold 41, and bubbles in the cement mixture are extruded out, the density of the cement mixture is increased, the hydraulic cylinder 38 is controlled to be started, so that the positions of the upper portion and the lower portion of the patting and pressing placing table 35 are regulated and controlled, the T-shaped rod 36 can vibrate the cement mixture in a grading mode, when the T-shaped rod 36 is completely contracted, the connecting frame 37 performs patting and pressing on the surface of the cement mixture, the stirring effect is enhanced, and a high-quality blank material is provided for subsequent processing.
T-bar 36 lower part left and right sides symmetry install right angle trapezoidal piece 361, T-bar 36 is kept away from on the inclined plane of right angle trapezoidal piece 361, the thickness top-down of right angle trapezoidal piece 361 increases gradually, the lower bottom surface of connecting frame 37 is seted up with right angle trapezoidal piece 361 matched with trapezoidal through-hole 362, concrete during operation, the right angle trapezoidal piece 361 of connecting frame 37 lower extreme T-bar 36 follows the connecting frame 37 up-and-down motion, the area of clapping pressure has been increased, bubble in the cement mixture is extruded from trapezoidal through-hole 362, control hydraulic cylinder 38 starts, can control clap and press the lift of platform 35, when clapping and press platform 35 and reach the top, right angle trapezoidal piece 361 and trapezoidal through-hole 362 cooperate, connecting frame 37 lower extreme is the plane, thereby clap and press the cement mixture surface.
The movable hydraulic cylinder 371 is installed on the upper end face of the inner side of the connecting frame 37, the movable hydraulic cylinder 371 is located in front of the control hydraulic cylinder 38, the output shaft of the movable hydraulic cylinder 371 is fixedly connected with the movable plate 372, one end of the lower end face of the movable plate 372 is connected with the pull rope 373, one end of the pull rope 373, which is far away from the movable plate 372, is connected to the upper portion of the outer side of the racket rod 374, the left side and the right side of the middle portion of the T-shaped rod 36 are symmetrically provided with the square grooves 375, the upper portion of the racket rod 374 is hinged in the square grooves 375, the elastic rope 376 is installed on the lower portion of the inner side of the racket rod 374, one side, which is far away from the racket rod 374, is installed in the T-shaped rod 36, when the T-shaped rod 36 is pressed, the movable hydraulic cylinder is started to drive the movable plate 372 to move upwards, so that the pull rope 373 on the movable plate 372 pulls the racket rod 374 to expand, the expanded racket rod 374 follows the T-shaped rod 36 to press the cement mixture, and the area and the efficiency of the pressing are increased, the practicability of the invention is improved.
The slide 42 is installed between first conveyer belt 4 and second conveyer belt 5, the slide 42 is installed on the inside wall of first conveyer belt 4 and second conveyer belt 5 mounting bracket, leave first conveyer belt 4 back when casting die utensil 41, get into second conveyer belt 5 by slide 42 and carry to avoided casting die utensil 41 to directly get into second conveyer belt 5 by first conveyer belt 4 and taken place unstable phenomenon easily, prevented to cause the extravagant and personnel's of material injured.
During specific work, cement mixture is placed in a casting mold 41 and then is conveyed to the position right below a primary forming device 2 through a first conveying belt 4, a pressure applying hydraulic cylinder 21 is started, a pressure applying plate 22 performs extrusion action under the action of the hydraulic cylinder 21, water in the cement mixture flows out of a water outlet hole 24 to a groove 28 due to extrusion, then a pressure applying motor 27 is started to drive a water absorbing sponge belt 26 on a round wheel 25 to rotate, so that water in the groove 28 is absorbed, the water in the cement mixture is reduced, the density of the cement mixture is increased, the processed fiber cement pressure plate is high in strength and good in performance, when the casting mold 41 reaches the position below a beating device 3 through the conveying belt 4, a cam motor 34 is started, a first cam 33 rotates under the action of the cam motor 34, and a connecting frame 37 moves downwards under the action of the first cam 33, the connecting frame 37 is reset under the action of the first extension spring 31, so that the T-shaped rod 36 at the lower end of the connecting frame 37 can flap the cement mixture in the casting mold 41, bubbles in the cement mixture are extruded out, the density of the cement mixture is increased, the hydraulic cylinder 38 is controlled to be started, the upper and lower positions of the flap-pressing placing table 35 are regulated, the T-shaped rod 36 can flap the cement mixture in a grading manner, the flap-pressing effect is enhanced, a high-quality blank material is provided for subsequent processing, the connecting frame 37 is driven to move up and down when the first cam 33 rotates, the right-angled trapezoidal block 361 of the T-shaped rod 36 at the lower end of the connecting frame 37 moves up and down along with the T-shaped rod, the flap-pressing area is increased, bubbles in the cement mixture are extruded from the trapezoidal through hole 362, the hydraulic cylinder 38 is controlled to be started, and the lifting of the flap-pressing placing table 35 can be controlled, when the patting and pressing placing table 35 reaches the topmost part, the right-angled trapezoidal block 361 is matched with the trapezoidal through hole 362, the lower end of the connecting frame 37 is a plane, the surface of the cement mixture is patted and pressed, when the T-shaped rod 36 is patted and pressed, the movable hydraulic cylinder 371 is started to drive the movable plate 372 to move upwards, the pulling rope 373 on the movable plate 372 pulls the patting rod 374 to unfold, the unfolded patting rod 374 follows the T-shaped rod 36 to patte and press the cement mixture, the patting and pressing area and efficiency are increased, the practicability of the invention is improved, after the casting mold 41 leaves the first conveying belt 4, the casting mold 41 enters the second conveying belt 5 through the slide 42 to be conveyed, the phenomenon that the casting mold 41 directly enters the second conveying belt 5 through the first conveying belt 4 to be unstable easily is avoided, and material waste and personnel injury are prevented.
According to the invention, the first cam 33 mechanism is adopted, so that the cement mixture in the casting mold 41 can be quickly and accurately extruded, the pressure application plate 22 is provided with the water outlet hole 24 and the water absorption sponge belt 26, the water content of the fiber cement pressure plate is reduced, the strength of the fiber cement pressure plate is improved, and the practicability of the invention is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a fibre cement pressure plate casting former, is including workstation (1), preliminary forming device (2), clap pressure equipment and put (3), first conveyer belt (4) and second conveyer belt (5), its characterized in that: workstation (1) upper end install second conveyer belt (5), first conveyer belt (4) are installed to the back upper place of second conveyer belt (5), first conveyer belt (4) are connected with workstation (1) through the mount, install multiunit casting mold (41) on first conveyer belt (4) up end, casting mold (41) are square cavity structure, casting mold (41) are the detachable construction of joint between each lateral wall, preliminary forming device (2) are installed to casting mold (41) top, curb plate (11) are installed to workstation (1) up end left and right sides, roof (12) are installed to curb plate (11) up end, preliminary forming device (2) are located the medial surface of curb plate (11), wherein:
the preliminary forming device (2) comprises a pressing hydraulic cylinder (21), a pressing plate (22), a pressing connecting rod (23), water outlets (24), round wheels (25), a water-absorbing sponge belt (26), a pressing motor (27), a groove (28) and a compression spring (29), wherein the pressing plate (22) is positioned above a casting mold (41), the left side and the right side of the upper end surface of the pressing plate (22) are symmetrically provided with the water outlets (24), the outer side of each water outlet (24) is provided with the groove (28), the groove (28) is positioned on the upper end surface of the pressing plate (22), the round wheels (25) matched with each other are arranged above the groove (28), the compression springs (29) are uniformly arranged on the contour end surfaces of the round wheels (25) along the circumferential direction, the water-absorbing sponge belt (26) is arranged at one end of the compression springs (29) far away from the round wheels (25), and the water-absorbing sponge belt (26) is contacted with the inner walls of the groove (28) under the elastic force action of the compression springs (29), a pressing motor (27) is mounted at the outer side end of the round wheel (25) through a connecting rod, a round groove is formed in the inner side surface of the side plate (11), one side, far away from the round wheel (25), of the pressing motor (27) is located in the round groove, a pressing hydraulic cylinder (21) is mounted on the lower end surface of the top plate (12), and the output end of the pressing hydraulic cylinder (21) is connected to the middle of the upper end surface of the pressing plate (22) through a pressing connecting rod (23);
the patting and pressing device (3) comprises a first extension spring (31), a first spring rod (32), a first cam (33), a cam motor (34), a patting and pressing placing table (35), T-shaped rods (36), a connecting frame (37) and a control hydraulic cylinder (38), wherein the connecting frame (37) is installed above a casting mold (41), the connecting frame (37) is of a frame structure with two open sides, the first spring rods (32) are symmetrically installed on the left side and the right side of the upper end face of the connecting frame (37), the first extension spring (31) is installed on the upper end face of the first spring rod (32), one end, far away from the first spring rod (32), of the first extension spring (31) is installed on a top plate (12), two groups of first cams (33) are distributed between the two groups of first spring rods (32), the two groups of first cams (33) are coaxially connected, and the first cams (33) are located on the upper end face of the connecting frame (37), the outer side end of the first cam (33) is fixedly provided with a cam motor (34), the cam motor (34) is installed on the inner side of the side plate (11) through a fixed seat, the middle of the upper side of the inner wall of the connecting frame (37) is provided with a control hydraulic cylinder (38), an output shaft of the control hydraulic cylinder (38) is fixedly provided with a patting and pressing placing table (35), a plurality of groups of T-shaped rods (36) are installed on the lower end face of the patting and pressing placing table (35), the T-shaped rods (36) penetrate through the lower end of the connecting frame (37), the cross beam part of the T-shaped rods (36) is far away from the patting and pressing placing table (35), the T-shaped rods (36) and the side plate (11) are horizontally arranged, and the lower bottom face of the connecting frame (37) is provided with square grooves matched with the cross beam part;
the utility model discloses a racket rod (374) is characterized in that connection frame (37) inboard up end install and move pneumatic cylinder (371), move pneumatic cylinder (371) and be located control pneumatic cylinder (38) the place ahead, move pneumatic cylinder (371) output shaft fixed mounting has movable plate (372), the one end of movable plate (372) lower extreme is connected with stay cord (373), the one end that movable plate (372) were kept away from in stay cord (373) is connected on racket rod (374) outside upper portion, square groove (375) have been seted up to T type pole (36) middle part left and right sides symmetry, the upper portion of racket rod (374) articulates in square groove (375), elastic cord (376) are installed to racket rod (374) inboard lower part, one side that racket rod (374) were kept away from in elastic cord (376) is installed in T type pole (36).
2. A fiber cement pressure plate cast molding apparatus as claimed in claim 1, wherein: and a slide (42) is arranged between the first conveyor belt (4) and the second conveyor belt (5), and the slide (42) is arranged on the inner side walls of the mounting frames of the first conveyor belt (4) and the second conveyor belt (5).
3. A fiber cement pressure plate cast molding apparatus as claimed in claim 1, wherein: t type pole (36) lower part left and right sides symmetry install right angle trapezoidal piece (361), T type pole (36) are kept away from to the inclined plane of right angle trapezoidal piece (361), the thickness top-down of right angle trapezoidal piece (361) increases gradually, the lower bottom surface of connection frame (37) seted up with right angle trapezoidal piece (361) matched with trapezoidal through-hole (362).
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Effective date of registration: 20211105 Address after: 313300 Dongshan Industrial Park, Xiaofeng Town, Anji County, Huzhou City, Zhejiang Province Applicant after: Zhejiang Yongyu household Co., Ltd Address before: No.2 Road, Laocun Industrial Park, Xinmu community, Pinghu street, Longgang District, Shenzhen City, Guangdong Province Applicant before: Shenzhen Yibai Technology Co.,Ltd. |
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