CN112081883B - Stepless speed regulator based on differential transmission/power confluence mechanism and its energy-saving system - Google Patents
Stepless speed regulator based on differential transmission/power confluence mechanism and its energy-saving system Download PDFInfo
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- CN112081883B CN112081883B CN202010465941.8A CN202010465941A CN112081883B CN 112081883 B CN112081883 B CN 112081883B CN 202010465941 A CN202010465941 A CN 202010465941A CN 112081883 B CN112081883 B CN 112081883B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/76—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with an orbital gear having teeth formed or arranged for obtaining multiple gear ratios, e.g. nearly infinitely variable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/06—Differential gearings with gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/38—Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/028—Gearboxes; Mounting gearing therein characterised by means for reducing vibration or noise
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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Abstract
A stepless speed regulator based on differential transmission/power converging mechanism and its energy-saving system are composed of differential transmission/power converging mechanism assembly consisting of planetary gear carrier, planetary gear axle, left and right axle gears, the planetary gears are respectively engaged with at least one pair of left and right half-shaft gears, and the left half-shaft, the right half-shaft and the planetary gear carrier are respectively used as a power output end/shaft, a power adjustment end/shaft and a power input end/shaft of the stepless speed regulator. The invention has compact structure, excellent performance, small noise and vibration and high efficiency, is suitable for working conditions of high, medium and low rotational speed, large and medium power and severe environment, and can provide perfect stepless speed regulation super energy-saving technical support for various power load equipment application scenes.
Description
Technical Field
The invention relates to the technical fields of stepless speed regulation and power load adaptation in rotary power and load systems thereof (such as fans, pumps, various transportation means, various mechanical equipment and the like), a power dividing/converging device, a two-way/multi-stage power allocation device, an energy recovery device and the like, in particular to a power regulation/speed regulator and a super energy-saving system thereof, which integrate a part of or all functions of stepless speed regulation, torque conversion, energy recovery, power mixing, distributed power allocation, power stepless allocation and the like, and particularly relates to a stepless speed regulator and a super energy-saving system thereof based on a differential transmission/power converging mechanism.
Background
In more than ten years, the fast-developed permanent magnet coupling speed regulator is also gradually accepted by experts and markets in the field of centrifugal load speed regulation, energy conservation and emission reduction, but has obvious defects and shortcomings. The invention patent in the aspect of the permanent magnet coupling speed regulator is successively authorized by the inventor since 2009, and self-funding and factory building are carried out, mass production is formed, the energy saving and emission reduction aspects of an industrial centrifugal load system (a fan, a water pump and the like) are widely applied and well evaluated, the energy saving technology level is greatly improved, the permanent magnet coupling speed regulator is gradually realized in the popularization process, but the defects that the average practical working efficiency of the power load system is generally lower than 60 percent, particularly the large-power model is overcome, the cooling device is added in the system because the main disc and the driven disc are of an air gap coupling cantilever beam structure and are limited by the design of the axial installation size of equipment, severe vibration and noise are necessarily generated under the working condition of high power or/and high rotating speed, the system reliability is poor, the system efficiency is low, particularly under the working condition of low rated rotating speed, high power and high reducing speed, the energy proportional to the percent of the reducing speed is changed into a large quantity of heat consumed on a metal conductor disc, the average practical working efficiency of the power load system is generally lower than 60 percent, the cooling device is additionally arranged in the system, the speed is greatly increased, the speed is greatly reduced along with the speed increasing precision and the speed is not limited by the self-locking function, and the speed is greatly limited by the speed regulating function, and the speed is not limited by the speed regulating shaft.
The high-voltage high-power motor frequency converter has many applications in the field of energy conservation and emission reduction of a centrifugal load system, but has the defects of large occupied space, poor reliability, high self energy consumption, obvious reduction of average actual working total effective efficiency of the power load system in most frequency bands compared with rated efficiency, generally lower than 60 percent due to the restriction of the working efficiency characteristic, serious electric harmonic pollution of the frequency converter, high-voltage frequency converter equipment price, special maintenance requirement, huge running cost and the like due to the high requirement on the running environment.
The hydraulic coupling speed regulator is widely arranged in an adjustable centrifugal load system and a non-centrifugal load system (such as a fan, a water pump, a ball mill, a feeder, a conveyor belt, a development machine, a drilling machine, a lifter, an air compressor and the like), and has lower efficiency compared with the average actual working total effective efficiency of the power load system, smaller speed regulation range, large consumption of hydraulic medium consumption, environmental pollution and other reasons, and the technology is more lagging behind.
On the one hand, the energy-saving technology of the traditional speed regulator is only suitable for a 'large maraca' system, is unfavorable for improving the system efficiency and causes resource allocation waste, on the other hand, in the process of regulating the load speed reduction of a high-power system, only the power consumed by the load can be reduced, the output efficiency of the power system can not be improved, and the working efficiency of the power system can be greatly reduced, so that the system consumes energy and generates heat seriously, the heat is difficult to recycle, and the system is required to be provided with a cooling device, so that the cost input is greatly increased, and meanwhile, the reliability of the system is also obviously reduced. In other words, for the current large-scale power load system, especially for centrifugal equipment such as a large-scale fan water pump, even if energy-saving equipment such as a frequency converter, a permanent magnet speed regulator, a fluid coupler and the like is installed, the average actual working total effective efficiency of the power load system is generally not more than 65%, even lower, and the waste is huge. In addition, the common power and load system has the problem of matching the power and the load, and serious energy or power waste phenomenon can be caused. Therefore, in order to solve the long-standing problem of "old and difficult" in the technical field of energy conservation and emission reduction, the traditional speed regulation/speed change product and the energy conservation and emission reduction technology thereof are urgently required to be innovated, the existing "pain points" are comprehensively formulated, and the development and production of a new generation of stepless speed regulator based on a differential transmission/power confluence mechanism and a stepless speed regulator based on the differential transmission/power confluence mechanism and an energy saving system thereof are very necessary.
Disclosure of Invention
The invention aims to fundamentally solve the defects and problems of the traditional automatic speed changer, the permanent magnet coupling speed changer, the frequency changer, the hydraulic coupling speed changer and other products, integrates the functions of practical speed regulation, torque conversion, soft start, double-path (or multi-path/multi-level) rotating power synthesis, confluence/diversion among power sources, power regulation, energy recovery in the speed reduction/braking/downhill process and the like, has multiple functions, can realize stepless speed regulation and torque conversion, has higher-level power confluence/diversion, energy recovery and power regulation allocation capacity, comprises multiple optional technical schemes, and performs the selection of the technical scheme according to the actual demands or the functional modes, namely, the invention is applied to the improvement of the existing power load system or the new power load system, and the technical scheme with the specific or different configurations can be selected to achieve the purposes of technical improvement and progress. On one hand, the invention not only comprises the technical proposal of various configurations taking full power as the idea of power configuration with less consumption for feet and more recovery; on the other hand, the invention also comprises a plurality of technical schemes with different configurations, which are constructed by taking the more innovative energy-saving concept of 'how much and how much to be needed and how much to be wasted' as the functional aim, so as to abandon the traditional power configuration scheme that the traditional scheme that the rated power of a power source is more than or equal to the rated power of a load (15-20% of the redundancy coefficient of the power required by the cold start of a system) is required to meet the requirement that the rated power of a large maraca car is more than or equal to the rated power of the load, and establish an innovative energy-saving power load configuration scheme that the rated power of a main power source is more than or equal to the rated power of a power regulating motor. In conclusion, the invention provides a new and perfect technical scheme for energy conservation and emission reduction, and is possible to construct an intelligent power load system with super energy conservation.
The intelligent, multifunctional and innovative performance is realized in the following aspects that firstly, a main power source is firstly not operated in the starting process, and a power adjusting/speed regulating motor is firstly operated to realize the load soft starting function; secondly, the output rotating speed and torque of the power regulating/speed regulating motor are controlled in the normal working process of the power load system, the aim of regulating the load rotating speed and power is achieved through the power converging mechanism, so that the problems that the system efficiency and serious energy consumption are reduced due to the fact that the speed reduction generated by the traditional energy saving technology is applied to the constant rotating speed power system are solved, thirdly, particularly in a variable frequency energy saving system of a high-voltage high-power load, as the power regulating/speed regulating motor can select a voltage grade and a smaller power model which are different from those of a main power source, the power regulating/speed regulating motor with high reliability and low cost and a frequency converter thereof are more convenient to use, the energy saving transformation of the traditional high-voltage high-power motor system is more easily and more intensively constructed, fourthly, distributed hybrid power can be adopted, a power allocation scheme for replacing a main power source for the large-sized load is adopted, the power supply is more diversified, the improvement of the power supply, the safety and the reliability are more favorable, and the five power regulating/speed regulating motor is more convenient, and the power efficiency is more convenient than the power supply is obviously reduced under the power output condition of the power regulating mode of the power source (the power regulating/speed regulating motor is more than the rated power source is in general power output power-efficient and the power-reducing working condition of the power-efficient and the power-saving power system is greatly reduced in the power-rated power output working condition of the power condition of the invention, the high-efficiency operation of the power equipment under the all-weather working condition is possible; sixthly, in various life fields of industrial and agricultural production and society, the invention has the energy-saving field of large and medium-sized centrifugal equipment (such as fans, pumps and the like), and the technical scheme of the invention can improve the total energy-saving efficiency of the system by at least more than 30 percent, thereby having wide application space and market prospect. The speed regulator based on the planetary gear set power converging mechanism provides important technical support in the aspect of energy conservation for constructing a super energy-saving power load system according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle. It should be noted that the power types of the main power source described below are various, and any rotary power source may be used, such as an electric motor, an internal combustion engine, a steam turbine, a water turbine, etc., and it is needless to say that the main power source may be the same type as the power adjusting/speed adjusting motor in some application conditions, and as a result of such selection, maintenance and emergency replacement of the apparatus are more convenient, or the time-sharing/combination control between the main power source power adjusting/speed adjusting motor and the power adjusting/speed adjusting motor is controlled by a common control driver/frequency converter by controlling the control switch device, so that a combination control and control switch function adapted to special requirements is conveniently established.
In the application scene of power load equipment in the fields of social life and industrial and agricultural production, a specific speed regulation range can be designed and determined according to different working conditions and process requirements, and a common configuration scheme of a main power source and a power regulation/speed regulation motor and a working module/mode list thereof are as follows, so that a system can call and operate in real time:
To meet primary power source power rating + power regulation rated power of speed-regulating motor not less than rated load power
Rated power of main power source is not less than K% of the load rated shaft power,
Wherein K <50 to 100 is optional, generally preferably 60 to 75;
the corresponding number of the corresponding numbers is that, the rated power of the power adjusting/speed regulating motor is equal to or more than (1-K) the rated shaft power of the load:
Soft start & stepless speed/power regulation range 1 from 0% to K%;
Stepless speed increasing/power regulating range 2 from K% to 100%;
stepless speed reduction/power regulation ranges from K% to 0%.
① The soft start module, the speed regulator works under the state of 'soft start & stepless regulation range 1', before the main power source is put into operation, the power regulation/speed regulation motor is started to work, the output of the motor is enabled to be from small to large positive torque, the load is driven to start slowly, then the main power source is started again, the load rotating speed is enabled to start smoothly from low to high, the speed is transited to normal operation, the extra-ordinary multiple starting power required when the load starts rapidly can be greatly reduced, and especially for a high-speed large-inertia high-power load system, the rapid start of the system often fails, and even power equipment is burnt, so the soft start module is very necessary.
② The heat engine/light load module, the speed regulator works under "after soft start" state, the power load system sometimes needs the load equipment to be in the idle operation of the low-rotation speed (light load) heat engine, namely the main power source is not started, the load is in the separated/no-load/light load state, the power adjusting/speed regulating motor continuously works and outputs positive torque, and the driving load is idle operation at a load rotation speed less than or equal to the rated power of the power adjusting/speed regulating motor.
③ In general, in order to comprehensively combine the factors of small system construction investment and good energy-saving effect, the rated power and the rotating speed of the main power source are determined according to the most basic load shaft power and the rotating speed in the most common load working condition/process, at this time, the power adjusting/speed regulating motor is in a static state or the transmission shaft is in a '0 rotating speed and large torque' braking state, no adjusting power is output, the main power source is only used for working, the rated power and the rotating speed are output, and the load is maintained to work in the rated power and rotating speed state of the most basic (concurrently or minimum) and most common working condition/process.
④ The stepless speed increasing/power regulating and increasing operation mode is that only the normal rated power of the main power source can not meet the requirement of increasing the power/rotating speed of a working condition load, the power regulating/speed regulating motor is arranged in a motor working state, namely the power regulating/speed regulating motor is put into operation and outputs positive torque (torque in the same direction with the positive rotating speed of the load), the output power/torque of the power regulating/speed regulating motor is regulated in real time according to the working condition requirement, and the load equipment is driven to work by the power confluence of the stepless speed regulator based on the differential transmission/power confluence mechanism and the common output force until the rated power/torque of the main power source and the rated power/torque of the power regulating/speed regulating motor are more than or equal to the rated shaft power/torque of the load. When the system works in a stepless speed increasing adjusting range 2 state, the main power source operates at rated power and rotating speed, the power adjusting/speed regulating motor operates at the power and torque/rotating speed which are set by controlling and adjusting, the sum of the power and the power is equal to the load shaft power under real-time working conditions, and the power adjusting/speed regulating motor is controlled to output the adaptive power and rotating speed according to the working condition process requirements, so that the aims of driving the load power 'how much and no waste' are achieved. At this time, the main power source and the power adjusting/speed regulating motor drive the planetary gears to rotate and revolve through the power input end/shaft and the power adjusting end/shaft of the speed regulator respectively, the rotation torque and the revolution torque of the planetary gears are superposed on the power output end/shaft of the speed regulator in the same direction, namely, the output power of the main power source and the power adjusting/speed regulating motor is converged to the output end/shaft of the speed regulator, so that the work-doing operation of the load can be driven by two or more distributed power resultant forces (multi-stage series connection).
⑤ In a deceleration/emergency regulation operation mode, namely a non-electric power recovery deceleration operation mode, in general, power braking and deceleration loss exist in the mode, the operation is usually but not limited to an emergency condition, a speed regulator works in a stepless deceleration regulation range 3 state, a main power source operates at a rated rotation speed, when the load rotation speed needs to be in deceleration operation or abnormal emergency load rotation speed requirements under special working condition process conditions are met, a power regulation/speed regulation motor is started to be arranged at negative torque (torque opposite to positive rotation acting direction of the load driven by the power regulation/speed regulation motor), namely, the main power source operates at the rated rotation speed, the power regulation/speed regulation motor is controlled to operate with reverse braking power and torque/rotation speed input, the difference of the power regulation/speed regulation motor is equal to load shaft power under emergency real-time working condition process conditions, the power regulation/speed regulation motor outputs adaptive braking power according to requirements, the load is driven to be in deceleration operation, and meanwhile, the energy saving effect of load deceleration can be obtained. At this time, the main power source and the power adjusting/speed regulating motor drive the planetary gears to revolve in the opposite direction through the power input end/shaft and the power adjusting end/shaft of the speed regulator respectively, the rotation torque and the revolution torque of the planetary gears are opposite in direction, and the braking torque in the opposite direction is applied to the power output end/shaft of the speed regulator, namely, the difference of the output powers of the main power source and the power adjusting/speed regulating motor is converged to the output end/shaft of the speed regulator so as to meet the load emergency speed reduction operation requirement. The module is only arranged to meet the needs of the special working condition process when the needs occur. The reason is that under this working module, in order to save energy in the system to meet the deceleration conditions for regulating the deceleration flow and pressure, especially for centrifugal loads, the overall energy saving effect is good even if a little of the braking power of the power regulating/speed regulating motor is consumed under this module, since the real-time shaft power of the load is proportional to the cube of the rotational speed. The frequency of operation of the module is reduced, the rated power configuration of the main power source is reduced, the rated power configuration of the power adjusting/speed regulating motor is increased, and if the rated power configuration of the power adjusting/speed regulating motor is increased, the system cost is larger, but the speed regulating range of the normal stepless speed increasing adjusting range 2 which is more energy-saving is larger. According to the equipment configuration principle, the beneficial energy-saving and low-cost factors under various working condition and process conditions are comprehensively considered so as to construct a more reasonable stepless speed regulator.
⑥ Stepless speed reduction/load power regulation and reduction-electric power recovery speed reduction operation mode, wherein the main power source works normally, and the power regulation/speed regulation motor is started to work and output negative torque (torque which is opposite to the positive rotating speed of a load), namely, the power regulation/speed regulation motor works in a generator state and becomes a power regulation generator, the main power source performs power allocation through a stepless speed regulator based on a differential transmission/power convergence mechanism, one part of the main power source output power or torque drives a load device to work at a lower operating rotating speed through a power output end of the stepless speed regulator based on the differential transmission/power convergence mechanism, the other part of the main power source output power or torque is allocated to a power regulation generator through a power regulation end of the stepless speed regulator based on the differential transmission/power convergence mechanism, and the power output of the power regulation/speed regulation motor is fed back to an electric power device through a corresponding loop of a controller to be used, or provides electric power source for an internal/external electric network, or provides power for power storage equipment or other electric loads.
The scheme is based on and utilizes the working mechanism of a planetary gear differential transmission mechanism and a power converging/dividing power transmission mechanism, and the association interaction relation between the differential speed, the power converging/dividing flow and a planet carrier (planetary gear differential shell) of the differential transmission mechanism is deeply excavated by using the minimum energy consumption principle, the lever principle, the gear transmission principle, the energy conservation principle and the regulation type load speed regulation energy-saving principle, so that the functions of three-dimensional energy adaptation, distribution or mutual control are realized, and the new design concepts and functions of the planet carrier, the left half shaft and the right half shaft of the dividing power/differential transmission mechanism are endowed, thereby constructing the stepless speed regulator based on the differential transmission/power converging mechanism with different purposes and functions. In the scheme, the planet carrier, the left half shaft and the right half shaft can be respectively used as a power input end, a power adjusting end or a power splitting/allocating/adapting end, and the difference is that the energy transmission paths are different, and the allocating torque transmission ratio and the rotating speed ratio between the input and the output are different. That is, one of the two left and right half shafts serves as an output end/shaft of the continuously variable governor based on the differential transmission/power confluence mechanism, and the other half shaft and the planetary carrier serve as a main power input end/shaft, and the remaining one serves as a power adjustment end/shaft and is coupled with a rotor/rotor shaft of the power adjustment/governor motor (refer to a motor having a motor/generator function that is bidirectionally controllable on line in real time). The stepless speed regulator based on the differential transmission/power converging mechanism can be used in a single stage, and can be arranged in a multistage series/parallel connection mode so as to input more power sources and be assembled into more flexible, various and powerful working modes.
The specific technical scheme of the invention is as follows:
The utility model provides a stepless speed regulator based on differential transmission/power conflux mechanism, characterized in that it mainly comprises differential transmission/power conflux mechanism subassembly, power adjustment/speed regulating motor, motor control driver and speed regulator annex, differential transmission/power conflux mechanism subassembly includes the planetary gear frame, the planetary gear, planetary gear axle, left side axle gear and right side axle gear, the planetary gear meshes each other with at least one pair of left and right side axle gear respectively, left side semi-axle is used as the power output end/axle of stepless speed regulator, connect the load axle, right side semi-axle and planetary gear frame are used as the power adjustment end/axle and the power input end/axle of stepless speed regulator respectively, respectively with the rotor body/rotor end cover/rotor axle of power adjustment/speed regulating motor and power input end/axle looks adaptation transmission connection, wherein, planetary gear and the differential gear set configuration in differential transmission/power conflux mechanism subassembly has four different schemes to select the adoption, differential transmission/power conflux mechanism based on the conical gear, differential transmission/power conflux mechanism based on the circular gear and differential transmission/power motor based on the combination of circular face gear, the differential transmission/power input end/power of speed regulating motor, respectively, the differential transmission/conflux mechanism is not suitable for the speed regulation and drive scheme is with the speed regulation, the speed regulating motor, the speed regulator is including the following, and the following: one is a motor frequency converter with exciting current magnetic field vector frequency conversion control loop for forward and reverse speed regulation/moment regulation/power regulation, the second is a generator double-loop direct-drive controller with exciting current magnetic field vector frequency conversion control loop and rectifying or/and inverting energy recovery loop, and the third is a motor with exciting current magnetic field vector frequency conversion control loop and rectifying or/and inverting energy recovery loop for forward and reverse speed regulation/torque regulation/power regulation And a generator dual-loop functional mode direct-drive controller.
An energy-saving system of a stepless speed regulator based on a differential transmission/power confluence mechanism is characterized by comprising a stepless speed regulator based on the differential transmission/power confluence mechanism, a main power source, a system operation closed-loop control state acquisition sensor assembly, a client industrial control computer and a speed regulator accessory, wherein the stepless speed regulator based on the differential transmission/power confluence mechanism is composed of a differential transmission/power confluence mechanism assembly, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, the differential transmission/power confluence mechanism assembly comprises a planetary gear carrier, a planetary gear shaft, a left half shaft gear and a right half shaft gear, the planetary gear is respectively meshed with at least one pair of left half shaft gear and right half shaft gear, the left half shaft is used as a power output end/shaft of the stepless speed regulator, a connecting load shaft, the right half shaft and the planetary gear carrier are respectively used as a power regulation end/shaft of the stepless speed regulator and a power input end/shaft, correspondingly and respectively in adaptive transmission connection with a rotor body/rotor end cover of the power regulation motor and an output end/shaft of the main power source of the differential transmission/power confluence mechanism, the differential transmission/power confluence mechanism assembly and the planetary gear shaft is respectively matched with the differential transmission mechanism based on the differential transmission/power regulation mechanism, the differential transmission/power transmission mechanism is provided with four power transmission control cylinder/confluence mechanism and power transmission control cylinder side drive gear sets, the motor frequency converter comprises three technical schemes for selective construction, namely, a motor frequency converter with an exciting current magnetic field vector control frequency conversion loop and forward and reverse speed regulation/torque regulation/power regulation, a generator double-loop direct-drive controller with an exciting current magnetic field vector control loop and a rectification or/and inversion energy recovery loop and a motor with an exciting current magnetic field vector control loop and a rectification or/and inversion energy recovery loop and forward and reverse speed regulation/torque regulation/power regulationThe system operation closed-loop control state acquisition sensor assembly is connected to a sensor I/O interface of a client industrial computer, the rated power of a main power source and the rated power of a power regulation/speed regulation motor is larger than or equal to the rated load power of the main power source, the rated power of the power regulation/speed regulation motor is larger than or equal to the rated load power, an application scene and working conditions are adopted, an intensive system equipment configuration scheme is constructed, the system performs intensive optimization of functions of hardware and software modules in ten working modes, preferably package or building blocks, and the system is provided with a ① soft start module ② heat engine/light load module ③ basic operation/direct drive operation module ④ stepless speed increasing/power regulating operation module ⑤ speed reducing/emergency regulation operation, a non-power recovery speed reducing operation module ⑥ stepless speed reducing/load power regulating operation, a power recovery speed reducing operation module ⑦ power/speed reducing operation mode ⑧ power/hybrid mode ⑨ hybrid power-acceleration mode ⑩ hybrid power-high speed high power mode.
The differential transmission/power converging mechanism based on the conical gears is characterized in that the differential transmission/power converging mechanism based on the conical gears has four structural schemes for selection, one is a symmetrical axial double-end-face conical gear differential transmission/power converging mechanism, a planetary gear shaft is axially arranged on the conical gear carrier, the planetary gear shafts are arranged in parallel with the central axes of left and right semi-axis gears, the symmetrical axial double-end-face conical gear is respectively meshed with the left and right semi-axis conical gears in a transmission manner, the second is an asymmetrical axial double-end-face conical gear differential transmission/power converging mechanism, the axial conical gear carrier is axially provided with planetary gear shafts, the planetary gear shafts and the left and right semi-axis central lines are arranged in parallel, the asymmetrical axial double-end-face conical gear shafts are respectively meshed with the corresponding left and right semi-axis conical gears, the planetary gear shafts and the planetary gear shafts are arranged vertically, the conical gear shafts are respectively meshed with the symmetrical left and right semi-axis conical gears, the planetary gear shafts and the planetary gear shafts are arranged obliquely and mutually meshed with the planetary gear shafts are respectively arranged on the planetary gear shafts.
The differential transmission/power converging mechanism based on the cylindrical gears is characterized in that the differential transmission/power converging mechanism based on the cylindrical gears has five structural schemes for selection, one is a symmetrical cylindrical planetary gear differential transmission/power converging mechanism, a planetary gear shaft is axially arranged on a cylindrical planetary gear carrier, the central lines of the planetary gear shaft and a left half shaft and a right half shaft are arranged in parallel, each cylindrical planetary gear is respectively meshed with matched cylindrical external spur gears of the left half shaft and the right half shaft for transmission, the other is a symmetrical cylindrical planetary gear and a face gear meshed differential transmission/power converging mechanism, a planetary gear shaft is radially arranged on the cylindrical planetary gear carrier, the planetary gear shafts and the central axes of the left half shaft and the right half shaft are vertically intersected, each cylindrical planetary gear is respectively engaged with a left half-shaft circular gear and a right half-shaft circular gear which are matched with each other for transmission, the third is an asymmetric cylindrical planetary gear set differential transmission/power confluence mechanism, which comprises at least one pair of cylindrical planetary gears and a planetary gear shaft, a planetary gear carrier, a right half-shaft cylindrical external gear sun gear and a left half-shaft cylindrical internal gear ring, the planetary gear carrier is axially and uniformly provided with the planetary gear shaft and the cylindrical planetary gears, the planetary gear shaft and the left half-shaft central lines are arranged in parallel, each cylindrical planetary gear is respectively engaged with the right half-shaft cylindrical external gear sun gear and the left half-shaft cylindrical internal gear ring/gear for transmission, the fourth is an asymmetric cylindrical planetary external spur gear differential transmission/power confluence mechanism, which comprises at least one pair of cylindrical planetary gears and planetary gear shafts, a planetary gear carrier, a left half-shaft cylindrical external spur gear with different sizes and different teeth, the planetary gear carrier is axially provided with a planetary gear shaft, the planetary gear shaft is arranged in parallel with the central axes of the left half shaft and the right half shaft, two different cylindrical planetary gears on the same planetary gear shaft are respectively in meshed transmission with external spur gears of the left half shaft and the right half shaft which are matched, the fifth is an asymmetric cylindrical planetary gear and round gear meshed differential transmission/power confluence mechanism, the planetary gear carrier is composed of at least one pair of cylindrical planetary gears and planetary gear shafts, the planetary gear carrier, the left half shaft round gear and the right half shaft round gear which are different in radius size and tooth number, the planetary gear shafts are radially arranged on the planetary gear carrier, the planetary gear shafts are vertically arranged with the central axes of the left half shaft and the right half shaft, and the cylindrical planetary gears are respectively in meshed transmission with the left half shaft and the right half shaft which are matched.
The differential transmission/power converging mechanism based on the circular gears is characterized by comprising four structural schemes for selection, wherein one scheme is that the circular gears and the cylindrical gears are meshed with the differential transmission/power converging mechanism, the mechanism consists of circular gears and planetary gear shafts, a planetary gear carrier, left and right half shaft cylindrical gears which are identical in size and number of teeth and are symmetrically arranged, the planetary gear shafts are radially arranged on the planetary gear carrier, the central lines of the planetary gear shafts and the left and right half shaft are vertically arranged, the circular gears are meshed with the symmetrical left and right half shaft cylindrical gears respectively, and the other scheme is that the circular gears and the cylindrical gears are meshed with the differential transmission/power converging mechanism, and the mechanism consists of the circular gears, The planetary gear shaft, the planetary gear carrier, the left and right semi-axis cylindrical gears with different sizes and tooth numbers are formed, the planetary gear shaft is radially arranged on the circular planetary gear carrier, the planetary gear shaft and the left and right semi-axis central lines are vertically arranged, the circular planetary gears are respectively meshed with the left and right semi-axis cylindrical gears which are matched, the symmetrical circular gears and the circular gears are meshed with differential transmission/power confluence mechanisms, the planetary gear shaft is formed by at least one pair of circular planetary gears and planetary gear shafts, the planetary gear carrier, the left and right semi-axis circular gears which are identical in size and tooth numbers and symmetrically arranged, the planetary gear shafts are axially arranged on the circular planetary gear carrier, the planetary gear shafts and the left and right semi-axis central lines are arranged in parallel, and the double circular planetary gears or back-to-back compound double-end circular gears are respectively connected with symmetrical left and back-to-back compound double-end circular gears, the right half shaft round gear is meshed with each other, the fourth is an asymmetric round gear and round gear meshed differential transmission/power confluence mechanism, which consists of at least one pair of asymmetric double round planetary gears, planetary gear shafts, a planetary gear carrier, a left half shaft round gear and a right half shaft round gear which are different in size and tooth number and are asymmetrically arranged, the planetary gear shafts are axially arranged on the planetary gear carrier, the planetary gear shafts and the central lines of the left half shaft and the right half shaft are arranged in parallel, two asymmetric round gears or single-wheel double round planetary gears which are coaxially arranged back to back are respectively meshed with the left half shaft round gear and the right half shaft round gear which are matched with each other, and the fifth is an symmetric double round planetary gear and round gear meshed differential transmission/power confluence mechanism, which consists of at least one pair of round planetary gears and planetary gear shafts, The planetary gear carrier is axially provided with a planetary gear shaft, the planetary gear shaft is parallel to the central axes of the left and right half-shaft round gears, coaxially arranged double-wheel single-end or single-wheel double-end round planetary gears with the same radius and number of teeth are respectively meshed with the left and right half-shaft round gears in a matched manner for transmission, and the planetary gear carrier is an asymmetric round planetary gear and round gear meshing differential transmission/power confluence mechanism, and is composed of at least one pair of asymmetric double-round planetary gears, planetary gear shafts, planetary gear carriers, left and right half-shaft round gears with different radius and number of teeth, the planetary gear shafts are axially arranged on the planetary gear carrier, the planetary gear shafts are parallel to the central axes of the left and right half-shaft round gears, and coaxially arranged double-wheel single-end or single-wheel double-end round planetary gears with different radii and numbers of teeth are respectively meshed with the left and right half-shaft round gears in a matched manner, The right half shaft circular gear is in meshed transmission, the seventh is a symmetrical circular planetary gear and cylindrical gear meshed differential transmission/power confluence mechanism, the right half shaft circular gear consists of circular planetary gear and planetary gear shafts, a planetary gear carrier, a left half shaft cylindrical gear and a right half shaft cylindrical gear which are identical in radius size and tooth number and are symmetrically arranged, the planetary gear shafts are radially arranged on the planetary gear carrier, the central axes of the planetary gear shafts and the left half shaft cylindrical gear and the right half shaft cylindrical gear are vertically arranged, the circular planetary gear is respectively in meshed transmission with the left half shaft cylindrical gear and the right half shaft cylindrical gear which are matched, the eighth is an asymmetrical double circular planetary gear and cylindrical gear meshed differential transmission/power confluence mechanism, and the right half shaft circular gear is formed by at least one pair of asymmetrical back-to-back double circular planetary gear and planetary gear shafts, The planetary gear carrier is radially provided with a planetary gear shaft which is perpendicular to the central axes of the left and right half-shaft cylindrical gears, and each round planetary gear is respectively meshed with the left and right half-shaft cylindrical gears for transmission.
The stepless speed regulator based on differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the differential transmission/power confluence mechanism based on the combined gear has five structural schemes for selection, one is the combined gear differential transmission/power confluence mechanism of a circular gear and a cylindrical gear, and consists of at least one pair of combined planetary gear sets of the circular gear and the cylindrical gear, The planetary gear shaft and the planetary gear carrier and one pair of correspondingly-adapted left and right half shaft circular face gears and/or half shaft cylindrical gears are formed, the planetary gear shaft is axially arranged on the planetary gear carrier, the central axes of the planetary gear shaft and the left and right half shaft gears are parallel or vertically arranged, the circular face gears of the combined planetary gear set are in meshed transmission with the correspondingly-adapted half shaft circular face or cylindrical gears, the cylindrical gears of the combined planetary gear set are in meshed transmission with the correspondingly-adapted half shaft cylindrical or circular face gears, the second is a combined gear differential transmission/power confluence mechanism of a conical gear and a cylindrical gear, the combined planetary gear set of at least one pair of conical gear and cylindrical gear is, The planetary gear shaft and the planetary gear carrier and one pair of correspondingly-adapted left and right half shaft conical gears and/or half shaft cylindrical gears are formed, the planetary gear shaft is axially arranged on the planetary gear carrier, the central axes of the planetary gear shaft and the left and right half shaft gears are parallel or vertical, the conical gears of the combined planetary gear set are in meshed transmission with the corresponding half shaft conical gears, the cylindrical gears of the combined planetary gear set are in meshed transmission with the corresponding half shaft circular surfaces or cylindrical gears, the third is a combined gear differential transmission/power confluence mechanism of the conical gears and the circular gears, and the combined planetary gear set of at least one pair of radial conical gears and circular gears comprises, The planetary gear shaft is radially arranged on the planetary gear carrier, the central axes of the planetary gear shaft and the left and right half shaft gears are vertical or parallel, the bevel gears of the combined planetary gear set and the corresponding matched half shaft bevel gears are meshed with each other for transmission, the round gears of the combined planetary gear set and the corresponding half shaft cylindrical or round gears are meshed with each other for transmission, and the differential transmission/power confluence mechanism of the planetary gear set is formed by a round surface or conical surface combined planetary gear set with double-center inclined shaft cylindrical/round surface/conical gear for meshed transmission, wherein the round surface or conical surface is formed by a left and right center inclined shaft, The outer ends of the left and right central inclined shafts are respectively provided with round surfaces and/or conical planetary gears, left and right inclined shaft cylindrical/round surface/conical gear pairs, a planetary gear carrier and left and right half shaft round surface/conical gears, the left and right end side positions of the planetary gear carrier are respectively provided with the central inclined shafts in an inclined manner through bearings or shaft sleeves, the left and right central inclined shafts and the central axes of the planetary gear carrier are respectively arranged in an inclined manner at inner staggered angles, the inner sides of the left and right central inclined shafts are respectively provided with cylindrical/round surface/conical gears with the same or different diameters and are in meshed transmission, the outer ends of the left and right central inclined shafts are respectively provided with round surfaces and/or conical planetary gears and are in meshed transmission with the left and right half shaft round surface/conical gears which are matched, and the planetary gear carrier is a double-central inclined shaft cylindrical/round surface/conical gear meshed transmission and universal joint combined differential transmission/power converging mechanism which comprises the left and right central inclined shafts, the outer ends of the left and right central inclined shafts are respectively provided with a universal joint, a left and right inclined shaft cylinder/round surface/conical gear pair, a universal joint frame and a left and right half shafts, the left and right end side positions of the universal joint frame are respectively provided with the central inclined shafts in an inclined manner through bearings or shaft sleeves, the central axes of the left and right central inclined shafts and the universal joint frame are respectively arranged in an inclined manner in an inner staggered manner, the inner sides of the left and right central inclined shafts are respectively provided with cylindrical/round surface/conical gears with the same or different diameters and are in meshed transmission, the outer ends of the left and right central inclined shafts are respectively connected with one end of the universal joint, the other end of the universal joint is respectively connected with the left and right half shafts correspondingly adapted, and the universal joint frame, the left half shaft and the right half shaft are respectively used as power input ends/shafts, The power adjusting end/shaft or the power output end/shaft, namely the universal joint frame, the left half shaft and the right half shaft, is used as the power output end/shaft, is connected with the load transmission shaft, is used as the power input end/shaft of the main power source, and is connected with the rotor/transmission shaft of the power adjusting/speed regulating motor to be used as the power adjusting end/shaft.
The stepless speed regulator based on differential transmission/power confluence mechanism and the energy saving system thereof are characterized in that the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator or an external stepless speed regulator, the embedded stepless speed regulator has six structures for applicable selection, one of the three is characterized in that a differential transmission/power confluence mechanism component is integrally embedded in a hollow rotor of a power adjustment/speed regulation motor, at least one of two half shafts is arranged as a hollow half shaft, one half shaft is a power output end/shaft, the half rotor shaft is arranged as a half rotor shaft of one end of the hollow rotor shaft of the power adjustment/speed regulation motor through a correspondingly-adapted isolating/supporting bearing, the outer side of a rotor end cover and a stator end cover of the half rotor shaft extends to form an output shaft of the stepless speed regulator, the other hollow half shaft is a power adjustment end/shaft, the other hollow half shaft is in transmission connection with the rotor body/rotor end cover of the power adjustment/speed regulation motor through a correspondingly-adapted planetary gear carrier isolating/supporting bearing, the power input shaft is arranged as a half rotor shaft of the other end of the power adjustment/speed regulation motor, the half shaft is arranged in the hollow half shaft is in the hollow half shaft, the hollow half shaft is connected with the hollow shaft through the corresponding isolating/supporting bearing, the hollow half shaft is fixedly connected with the hollow half shaft and the hollow shaft is used as a hollow carrier, the hollow half shaft is sleeved with the hollow shaft of the hollow shaft, the hollow half shaft is connected with the hollow shaft, and is used as a hollow shaft carrier of the hollow shaft, and is fixedly connected with the hollow shaft carrier, the other half shaft is used as a power output end/shaft, and is arranged as a half rotor shaft at one end of a hollow rotor shaft system of the power adjusting/speed regulating motor by penetrating through the corresponding other hollow half shaft through a correspondingly matched half shaft isolating/supporting bearing, the planetary gear carrier is used as a power input end, the power input end/shaft is set as a half-rotor shaft at the other end of a hollow rotor shaft system of the power adjusting/speed regulating motor, and the output shaft is formed by extending out of a stator end cover and is stretched out of the stepless speed regulator, and the planetary gear carrier is used as a power input end, The rotor isolating/supporting bearing is connected with the planetary gear carrier which is used as the power input end at the moment, the differential transmission/power converging mechanism component is integrally embedded into the hollow rotor of the power adjusting/speed regulating motor or the main power source motor, the two half shafts are respectively arranged into half rotor shafts at the two ends of the hollow rotor shaft system through the corresponding matched planetary gear carrier and the isolating/supporting bearing of the stator, and respectively extend out of the rotor end cover and the stator end cover towards the two sides, one half rotor shaft is used as the power output end/shaft of the stepless speed regulator, the other half rotor shaft is used as the power input end/shaft or the power adjusting end/shaft, and is connected with the transmission shaft of the corresponding matched main power source or the power adjusting/speed regulating motor, the planetary gear carrier is used as a power regulating end or a power input end, is connected with the matched hollow rotor or is arranged with the hollow rotor into an integrated structure, fourth, the differential transmission/power converging mechanism is axially and serially arranged with the power regulating/speed adjusting motor or/and the main power source and is arranged or embedded in the same shell, one half shaft is a power output end/shaft, extends out of the shell and is used as an output shaft extension of the stepless speed regulator, the other half shaft and the planetary gear carrier are respectively used as a power regulating end/shaft or a power input end/shaft, and are correspondingly connected with the transmission end/shaft of the matched power regulating/speed adjusting motor or the main power source shaft, fifth, the differential transmission/power converging mechanism, The power regulating/speed regulating motor and the main power source motor are in an integrated structure, the power regulating/speed regulating motor and the main power source motor are axially and serially arranged and arranged in the same shell, stators of the power regulating/speed regulating motor and the main power source motor are axially and serially arranged on an integrated stator body, motor rotors are assembled corresponding to the motor stators respectively, a differential transmission/power converging mechanism is embedded into a hollow rotor of one set motor, one half shaft is a power output end/shaft, the extended shell is used as an output shaft extension of a stepless speed regulator, the other half shaft and a planet carrier/universal joint frame are respectively used as a power regulating end/shaft or a power input end/shaft, a gear set speed reducer/speed increaser is arranged in a transmission shafting, the differential transmission/power converging mechanism and the power regulating/speed regulating motor are in an integrated structure or a split external structure, one half shaft is a power output end/shaft, the other half shaft and the planet carrier/universal joint frame are respectively used as a power regulating end/shaft or a power input end/shaft, and a power input end/shaft is arranged at the power input end, the power output end and/or the power regulating end structure is connected in series with a gear set speed reducer/speed increaser, the speed reducer/speed increaser and the stepless speed increaser are arranged in the same shell, or an independent shell is arranged outside the stepless speed increaser shell, the external stepless speed increaser is a device of a differential transmission/power converging mechanism with an independent shell/mounting bracket, the power input end/shaft of the extended shell is connected with the output shaft of the main power source, the power regulating end/shaft of the extended shell is connected with the output shaft of the power regulating/speed increaser, the power output end/shaft of the extended shell is connected with the transmission shaft of the load, or more than two external stepless speed increasers are arranged, and the power distribution of more than two kinds of power sources is constructed, a distributed power-adaptive load system of a confluence, power-adaptation and energy-recovery structure.
The differential transmission/power converging mechanism-based stepless speed regulator and the energy-saving system thereof are characterized in that the gear intermeshing transmission structure in the differential transmission/power converging mechanism comprises, but is not limited to, a straight gear, a bevel gear, an oblique square gear, a herringbone gear, a cycloidal gear, a circular arc gear, a spiral bevel gear, a hyperboloid gear, a halberd gear and a crown gear meshing structure for adapting selection, the planetary gear shafts respectively comprise a straight pin type planetary gear shaft and a cross type planetary gear shaft for adapting selection, the motor stator and the rotor of the main power source and the motor stator and the rotor of the power adjustment/speed regulation motor respectively comprise horizontal type, vertical type or/and disc type structures for adapting selection, and the speed regulator accessory refers to a collective name of a package member which is additionally required to be adapted in the assembly of the stepless speed regulator and the energy-saving system thereof, and comprises, but is not limited to a stator core, Stator body/casing, stator end cover, stator exciting winding, rotor body, rotor iron core, hollow rotor end cover, rotor permanent magnet assembly, rotor exciting winding, rotor self-generating exciting assembly, capacitor exciting assembly, external exciting brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, key slot, locating pin, power transmission lock, power transmission clutch, brush assembly, heat radiator, bearing, shaft sleeve, oil seal, oil return ring, thrust ring, air cooling/water cooling/oil cooling device, bearing lubricating/cooling device, gear set lubricating/cooling device, oil circuit, lubricating oil pump, fastener, gear adjusting gasket, casing, The speed regulator accessory comprises a system operation closed-loop control state acquisition sensor assembly, a speed sensor, a torque sensor, an environment temperature/component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material flow sensor and a material level/flow sensor, wherein the system operation closed-loop control state acquisition sensor assembly comprises a position/positioning/angle sensor, a rotating speed sensor, a torque sensor, an environment temperature/component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material flow sensor and a material level/flow sensor, and the speed regulator accessory further comprises a power input shaft of the stepless speed regulator, An electric control/electromagnetic or manual type jaw/lock pin/lock-up component, a friction disk type self-locking component or a sliding engagement tooth sleeve type self-locking component which are arranged at the proper positions of the power adjusting shaft or/and the motor stator and rotor are used for selecting and adapting, the configuration component selection adaptation of the client industrial control computer or/and the motor control driver comprises but is not limited to a system operation closed-loop control state acquisition sensor component, a programmable controller PLC, a frequency converter module an inverter module, a rectifier module, a filter module, a voltage transformation/regulator module, a power amplifier/current driving module, a power grid isolator module, a signal transmitter module, an industrial bus control module, The power regulation/speed regulation motor selection type comprises but is not limited to an induction motor, a permanent magnet motor, an electromagnetic slip clutch motor, a reluctance/stepping motor, a pole-changing multi-speed motor and a hybrid structure motor thereof, and also or subdivides a single-phase/multi-phase alternating-current asynchronous motor which realizes speed regulation through frequency regulation, armature voltage regulation or exciting current regulation, The alternating current or direct current permanent magnet synchronous generator/motor, the permanent magnet brushless motor, the direct current/alternating current servo motor, the stepping motor and the reluctance motor, and the double-or power adjusting/speed regulating motor has a horizontal structure, a vertical structure or a disk structure for selection adaptation.
The stepless speed regulator based on the differential transmission/power converging mechanism and the energy-saving system thereof are characterized in that the stepless speed regulator based on the differential transmission/power converging mechanism is a distributed power adapting device, and consists of two or more stages of stepless speed regulators which are connected in series/in series and parallel, wherein the power output of the stepless speed regulator of the former stage is regarded as the main power source of the stepless speed regulator of the latter stage, namely, the power output end/shaft of the stepless speed regulator of the former stage is connected with the power input end/shaft of the stepless speed regulator of the latter stage.
The invention discloses a stepless speed regulator based on a differential transmission/power converging mechanism and an energy-saving system thereof, and provides a product diversity and serialization scheme, which is convenient for formulating a cost performance strategy of a system structural technical scheme according to actual working conditions and investment amounts of projects or aiming at different application scenes and requirements, adopts a proper and most mature technology and low-cost implementation measure, reduces implementation difficulty, and prefers the most applicable technical scheme to obtain optimal investment and application effects. The invention has the advantages of multiple functions, high reliability, ultra-high efficiency, no heat generation during energy recovery, large response of a speed regulation range, flexible speed regulation/torque regulation configuration, small volume, simple structure, small noise and vibration, strong adaptability, high and low rotation speeds, high and low power and general eating in severe environments, is convenient for system automation and intellectualization, and particularly can more flexibly combine the matching between torque/rotation speeds of the three power input, power regulation and power output, thereby providing comprehensive technical support for constructing a super power load energy-saving system of single-stage, distributed multi-stage or multi-power source hybrid power with more perfect performance.
Drawings
Fig. 1 is a schematic sectional view showing the working principle and structure of embodiment 1.
FIG. 2 is a schematic view of FIG. 1 taken along the A-A direction.
Fig. 3 is a schematic sectional view showing the working principle and structure of embodiment 2.
FIG. 4 is a schematic view of the B-B cross-section of FIG. 3.
Fig. 5 is a schematic sectional view showing the working principle and structure of embodiment 3.
Fig. 6 is a schematic sectional view showing the working principle and structure of embodiment 4.
FIG. 7 is a schematic view of the C-C section of FIG. 6.
Fig. 8 is a schematic sectional view showing the working principle and structure of embodiment 5.
Fig. 9 is a schematic sectional view showing the working principle and structure of embodiment 6.
Fig. 10 is a schematic diagram of the working principle and structure of embodiment 7.
Detailed Description
Example 1
As shown in fig. 1 and 2, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on differential transmission/power confluence mechanism of asymmetric axial cylindrical planetary gears. Differential transmission/power converging mechanism (differential transmission/power converging mechanism is in some common technical fields such as automobile field, or is called differential mechanism and differential mechanism, in the transmission technical field or is called power divider, power converging mechanism, power dividing mechanism, etc. they are in different application fields, their structures are different or different, but their working mechanisms are different) component is integrally embedded in hollow rotor of power regulating/speed regulating motor, it is mainly formed from four axial cylindrical planetary gear (107 and 116) power converging mechanism components (101, 102, 103, 105, etc.), 106. 107 and 116), stator assemblies (120, 121, 122, 123, 124 and 133) and permanent magnet hollow rotor assemblies (130, 131, 132, 113 and 114) of permanent magnet power adjusting/speed regulating motors, speed regulator accessories (126, 110, 115, 125 and 138), adaptive power adjusting/speed regulating motor control drives/vector control type frequency converters and motor speed encoders (not shown) thereof. Wherein, the axial cylindrical planetary gear differential transmission/power combiner component consists of an upper cylindrical planetary gear (107, 116), a lower cylindrical planetary gear (107), a left cylindrical planetary gear (116), a straight pin type planetary gear shaft (105), a planetary gear carrier (101), a left half shaft gear/cylindrical internal tooth gear ring (102) and a right half shaft gear/cylindrical external tooth sun gear (103), the four straight pin type planetary gear shafts (105) are arranged in parallel with the central axes of the left half rotor shaft (109, 129), each cylindrical planetary gear (107 or 116) is meshed with the right half shaft cylindrical external tooth sun gear (103) and the left half shaft cylindrical internal tooth gear ring (102) respectively, the left half shaft (102) is used as a power regulating end of the stepless speed regulator and is connected with a rotor (130) body into a whole structure, the right half shaft (129) is used as a power output end/shaft of the stepless speed regulator, and simultaneously is also used as a right half rotor shaft (129), and an isolating/supporting bearing (115) of the right half rotor end cover (114) and a stator end cover (124) is used, 125 A shafting right half rotor shaft (129) arranged as a hollow rotor of the power adjusting/speed regulating motor, a cylindrical planetary gear carrier (101) used as a power input end of a main power source is connected with a left half rotor shaft (109) in an adapting way by using a shaft key (136), the shafting left half rotor shaft (109) of the permanent magnet hollow rotor (130) of the power adjusting/speed regulating motor is arranged through isolating/supporting bearings (110, 126) of a rotor end cover (113) and a stator end cover (133) which are matched on the left side and extends out of the shaft extension (139) of the power input shaft (109) of which the outer sides of the rotor end cover (113) and the stator end cover (133) are formed into a stepless speed regulator, and other speed regulator accessories comprise a stator shell/body (123), A stator core (121), a stator field winding (122), a rotor permanent magnet assembly (132), a bolt fastener (138), and the like. The power regulation/speed regulation motor control driver/vector control type frequency converter has wide market application, can control the power regulation/speed regulation motor to randomly regulate the rotating speed, can set the power to be output at a constant rotating speed or a constant torque, can set the rotating speed to be output at a variable power or a variable torque, and can work under various flexible, convenient and practical functional modules/modes such as zero rotating speed and braking torque.
The working mechanism is that the internal friction moment (the same applies below) is ignored, a planet gear carrier (101) is used as a power input end/shaft, a left half-shaft gear ring (102) is used as a power adjusting end, a right half-shaft sun gear (103) is used as a power output end/shaft, and according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle, four planet gears act simultaneously as four equal-arm levers and form a group of asymmetric planet gear transmission mechanisms with the left half-shaft gear and the right half-shaft gear. It is easy to see that the main power source rotates clockwise with constant rotation speed, the left half-shaft power input ends/shafts (139, 109) drive the planet gear carrier (101) to rotate clockwise, the planet gear carrier (101) drives the four planet gears (107 and 116) to revolve around the sun gear (103) clockwise on one hand and rotate anticlockwise on the other hand, and simultaneously drive the left half-shaft gear/cylindrical internal tooth gear ring (102) and the right half-shaft post gear/cylindrical external tooth sun gear (103) to rotate clockwise respectively;
If the power adjusting/speed regulating motor is operated at this time, the hollow rotor (130) applies forward torque to the left half-shaft gear ring (102), the torque accelerates the anticlockwise rotation speed of the four planetary gears, and simultaneously drives the right half-shaft sun gear (103) to increase clockwise torque, so that the clockwise rotation speed of the right half-shaft sun gear (103) is accelerated, and the power of the planetary gear carrier (101) and the power of the left half-shaft gear ring (102) are converged, so that the aim of accelerating the power output end/shaft (129) of the right half-shaft sun gear (103) is achieved, which is equivalent to working in an acceleration adjusting operation mode;
if the power adjusting/speed regulating motor is operated at this time, the hollow rotor (130) applies reverse torque to the left half-shaft gear ring (102), or the left half-shaft gear ring (102) rotates reversely, the reverse torque can enable the four planetary gears (107, 116) to reduce the anticlockwise rotation speed or the impact rotation torque, and further enable the right half-shaft sun gear (103) to brake or reduce the clockwise rotation torque, namely form braking torque, so that the purpose of stepless speed reduction of the power output end/shaft (129) of the right half-shaft sun gear (103) is achieved, which is equivalent to working in a speed reduction/emergency adjusting operation mode.
The embodiment is a device for combining the power addition/subtraction of the power adjusting end/shaft and the power input end/shaft into a power output end/shaft, so that the total power output by the main power source and the power adjusting/speed regulating motor is combined to the output end/shaft of the speed regulator, thereby achieving the purpose of real-time stepless speed regulation of the load. The power regulation/speed regulation motor control driver/vector control type frequency converter has five working modules/modes for calling, namely a ① soft start mode ② heat engine/light load mode ③ basic operation mode ④ stepless speed increasing operation mode ⑤ speed reducing/emergency regulation operation mode.
It is easy to see that the power input end/shaft, the power adjusting end/shaft and the power output end/shaft can be regarded as a causal adjustment relationship, namely, one or/and two factor variables are adjusted, even the third factor variable can be changed along with the causal adjustment relationship, for example, for a centrifugal load system, when the rotating speed is changed, the load power is changed in a 3-power index, the power is obviously reduced, the main mechanism of industrial energy conservation and emission reduction is realized, the working rotating speed, torque or/and shaft power of the power input end/shaft which are wanted and adapted can be obtained after the balance of the three energy transfer relationships is achieved, the system can respond in real time under different modes and achieve the most energy-saving working state, so as to meet different working condition process designs, working module/mode control flows and actual emergency requirements, and achieve the optimal practical effect of the invention. The conclusion of this working mechanism also applies to the following examples.
Example 2
As shown in fig. 3 and 4, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on symmetrical radial conical planetary gear differential transmission/power confluence mechanism. The differential transmission/power confluence mechanism assembly is integrally embedded in a hollow rotor of the power adjustment/speed regulation motor, and mainly consists of radial conical planetary gears (207 and 216), differential transmission/power confluence mechanism assemblies (201, 202, 203, 205, 206, 207 and 216), stators (220, 221, 222, 223, 224 and 233) and hollow rotors (230, 231, 232, 213 and 214) of the power adjustment/speed regulation motor, and other accessories (226, 210, 215, 225 and 238) of a stepless speed regulator based on the differential transmission/power confluence mechanism, Motor/generator duplex controllers and status sensors (not shown in the structural schematic of this embodiment). wherein, the radial conical planetary gear differential transmission/power converging mechanism component consists of an upper conical planetary gear (207) and a lower conical planetary gear (216), a straight-line type planetary gear shaft (205), a planetary gear carrier (201), left half shafts (209, 229) and conical gears (202, 203) which are identical in size and tooth number and are symmetrically arranged, a straight-line type/straight-pin type planetary gear shaft (205) is radially arranged on the planetary gear carrier (201), the central line of the straight-line type/straight-pin type planetary gear shaft (205) is perpendicular to the central lines of the left half shaft (209) and the right half shaft (229), and the upper conical planetary gear (207), 216 Is respectively and symmetrically connected with a left half shaft conical gear (202), 203 A right half shaft (229) is used as a power output end/shaft, the right half shaft (229) is arranged as a shafting right half rotor shaft (229) of a hollow rotor of a power adjusting/speed regulating motor through a right rotor end cover (214) and a stator end cover (224) which are matched on the right side, and extends out of the right rotor end cover (214) and the stator end cover (224) to form a shaft extension (249) of a power output shaft (229) of a stepless speed regulator based on a differential transmission/power converging mechanism, a left half shaft (209) is used as a power input end/shaft, and a left half shaft (209) is used as a power input end/shaft through a rotor end cover (213) and a stator end cover (233) which are matched on the left side, a separation/support bearing (210), 226 The left half rotor shaft (209) of the shafting of the hollow rotor of the power adjusting/speed regulating motor is arranged, and extends out of the left rotor end cover (213) and the stator end cover (233) to form the shaft extension (239) of the power input shaft (109) of the stepless speed regulator based on the differential transmission/power converging mechanism, the planet carrier (201) is used as a power adjusting end and is arranged into an integral structure or connected with the rotor core (231) of the hollow rotor body (230) of the power adjusting/speed regulating motor in a transmission way, and other accessories of the stepless speed regulator based on the differential transmission/power converging mechanism also comprise a stator shell/body (223), Stator core (221), stator field winding (222), rotor permanent magnet assembly (232), bolt fastener (238), and the like.
The mechanism is explained as follows, the planet carrier is used as the power adjusting end (omega Adjustment of 1、M Adjustment of 1、P Adjustment of 1), the left half axle is used as the power input end/shaft (omega Into (I) 1、M Into (I) 1、P Into (I) 1), the right half axle is used as the power output end/shaft (omega Out of 1、M Out of 1、P Out of 1), the planet gear is equivalent to an equal arm lever according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle, because the left half axle gear and the right half axle gear are symmetrical and have equal radiuses, the planet gear is a differential device which can divide the torque or the power of the power adjusting end/shaft into two, and when the planet gear revolves and rotates, the differential device is similar to a differential in an automobile:
On the one hand, the angular velocity formula omega Into (I) 1+ω Out of 1=2ω Adjustment of 1, the torque distribution formula M Into (I) 1=M Out of 1=(1/2)*M Adjustment of 1 and the power formula P Out of 1=P Adjustment of 1-P Into (I) 1 with conservation of energy, namely P Out of 1=P Adjustment of 1-P Into (I) 1, when the rotation speed of the power input end/shaft is constant, the power output end/shaft is allowed to obtain the desired torque, power or load rotation speed by adjusting the rotation direction and rotation speed of the power adjustment end/shaft (the formula allows the Xu Dongli adjustment/speed regulation motor or/and the main power source to reversely rotate or/and work with reverse torque, and correspondingly presents negative torque, negative angular speed or/and negative power, and is the same in the moment), on the other hand, the system allows real-time setting or by adjusting the positive torque, negative torque, power or/and rotation speed of the power adjustment end/shaft, and can instantly obtain stepless adjustable power, torque or/and load rotation speed, namely the reverse torque is allowed in the formula, and corresponds to the negative torque, on the other hand, the system also allows the power adjustment end/shaft to be set in a locking state (the power consumption of the power adjustment end/shaft is 0), namely Into (I) 1+ω Out of 1=2ω Adjustment of 1、ω Adjustment of 1 =0, and the rotation speed of the power adjustment end/shaft is equal to the rotation speed of the main power source, namely P=0, and the rotation speed of the main power source is equal to or less than the rotation speed of the load, and equal to the rotation speed of the main power source, and the load rotation speed is equal to or less in the moment when the rotation speed of the power input end is equal to the large.
It can be seen from the above that the power input end/shaft, the power adjustment end/shaft and the power output end/shaft are mutually adjustable variables, one or/and two of the variables are adjusted, even the third variable can be changed along with the adjusting variables (for example, for a centrifugal load system, when the rotating speed is changed, the load power is changed in a 3 rd power index way, etc.), and the working rotating speed, torque or/and shaft power of the power transmission end/shaft which is wanted and adapted can be obtained after the relational balance is achieved, so that the working mode and the control module are used for constructing, allocating or combining, and the system responds randomly and achieves an excellent working state, so as to meet different working condition designs, working mode control flows and practical application requirements.
Example 3
As shown in fig. 5, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on asymmetric axial double-end circular planetary differential transmission/power confluence mechanism. Is provided with a power regulation/speed regulation motor (320) for controlling a driver/frequency converter and a state sensor assembly (not shown), an asymmetric axial double-end circular planetary differential transmission/power combiner assembly (301, 302, 303, 305, 306, 307, 345, 356 and 316) is integrally embedded in a hollow rotor (330) of the squirrel-cage alternating current asynchronous power regulation/speed regulation motor (320), a right half shaft (329) is a power output end/shaft, a right half rotor shaft (329) of a hollow rotor shaft system of the power regulation/speed regulation motor (320) is arranged through corresponding matched stator and rotor isolation/support bearings (325 and 340), the left half shaft (309) is a power input end/shaft and is arranged as a left half rotor shaft (309) of a hollow rotor shaft system of a power adjusting/speed regulating motor (320), the left half shaft is connected with an external main power source transmission shaft through an adaptive left stator end cover (333) and isolation/support bearings (326, 315) of a rotor end cover (313)/a planet gear carrier (301), the planet gear carrier (301) is used as a power adjusting end and is fused with the left and right rotor end covers (313, 314) of the power adjusting/speed regulating motor (320) into an integrated structure, and two linear/straight pin type planet gear shafts (305) which are parallel to the axle wire of the half shaft up and down are connected with the external main power source transmission shaft through the adaptive left stator end cover (333), 345 The planetary gears (307, 316) are respectively fixed on the planetary gear shafts (305, 345) and are respectively meshed with the asymmetric left and right side gears (302, 303) with different tooth numbers and radii to be driven, and other speed regulator accessories also comprise a stator shell/body (323), a stator iron core (321), a stator exciting winding (322), a rotor body (331), a rotor conductor squirrel cage assembly (332), a bolt fastener (338) and the like.
In this embodiment, the left half shaft (309) is used as a power input end, the planetary gear carrier (301) is used as a power adjusting end/shaft, the right half shaft (329) is used as a power output end/shaft, each circular planetary gear is equivalent to an equal arm lever according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle, and the asymmetric double-end circular planetary gear set has a speed/torque changing function and the working mechanism is similar to that of the above embodiment.
Example 4
As shown in fig. 6 and 7, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on radial combined planetary gear differential transmission/power confluence mechanism. Consists of differential transmission/power confluence mechanism components (401, 402, 403, 405, 406, 407 and 416) of radial conical plus circular combination planetary gears (407 and 416), power adjustment/speed regulation motor stators (420, 421, 422, 423, 424 and 433), hollow rotors (430, 431, 432, 413 and 414) of permanent magnet synchronous direct drive force adjustment/speed regulation motors, speed regulator accessories (426, 410, 411, 417, 415, 425, 437 and 438), power adjustment/speed regulation motor control drivers and state sensor components (not shown in the structural schematic diagram of the embodiment). Wherein, the differential transmission/power confluence mechanism is integrally embedded in a hollow rotor (430) of the power adjustment/speed regulation motor, the radial cone+round combined planetary gear differential transmission/power confluence mechanism comprises at least one pair of cone+round combined planetary gears (407, 416), a planetary gear shaft (405), a planetary gear carrier (401), a right half shaft conical gear (403) and a hollow left half shaft (412) cylindrical gear (402), the planetary gear carrier (401) is radially provided with the planetary gear shaft (405), the central lines of the planetary gear shaft and the left half shaft are vertically arranged, the conical gear of the combined planetary gear is meshed with the corresponding right half shaft conical gear (403), the round gear of the combined planetary gear is meshed with the corresponding left half shaft cylindrical gear (402), the right half shaft (429) is used as a power output end/shaft, the planetary gear carrier (401) is correspondingly matched, An isolation/support bearing (417) for the right rotor end cap (414) and the stator end cap (424), 415 and 425) are arranged as a right half rotor shaft (429) of a hollow rotor shaft system of the power adjusting/speed regulating motor, and extend out of a right rotor end cover (414) and a stator end cover (424) to form a power output shaft (429) shaft extension (449) of the stepless speed regulator, a hollow left half shaft (412) is used as a power adjusting end, the hollow left half shaft is connected with the left rotor end cover (413) of the power adjusting/speed regulating motor through an isolating/supporting bearing (411) of an adaptive planet carrier (401) by a shaft key (436), the planet carrier (401) is used as a power input end, the power input shaft (409) is sleeved in the hollow left half shaft (412) through a left stator end cover (433) by a stator isolating/supporting bearing (426) and is connected with a parallel planet gear shaft (405) of a straight pin type planetary gear shaft (401) by a shaft key (437), and other speed regulator accessories also comprise a stator shell/body (423), Stator core (421), stator excitation winding (422), rotor body (430), rotor core (431), rotor permanent magnet assembly (432), structural bearing (406), bolt fastener (438), etc. the permanent magnet synchronous direct-drive force adjusting/speed regulating motor with wide market application is selected, so that the power adjusting/speed regulating motor can be controlled to randomly adjust the rotating speed, the power can be set to be output at a constant rotating speed or a constant torque, the rotating speed can be set to be output at a variable power or a variable torque, and the motor can work under various flexible, convenient and practical functional modules/modes such as zero rotating speed and braking torque.
The working mechanism is explained as follows, a planetary gear shaft (405) of a planetary carrier (401) is used as a power input end, a hollow left half shaft (412) is used as a power adjusting end, a right half shaft (429) is used as a power output end/shaft, a conical gear and a circular gear of a combined planetary gear are respectively equivalent to a combined lever structure or a combined gear transmission structure according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle, and the combined planetary gear is used as a device capable of converging/dividing torque or power of the power input end/shaft, so that the following is easy to see:
If the system is in a soft start state, the main power source does not output power, and the power adjusting/speed regulating motor rotor (413) at the power adjusting end drives planetary gears (407, 416) through the left half shaft (412) gear (402), so as to drive the right half shaft gear (403) and the power output end/shaft (429) to rotate from rest, and controls the power adjusting/speed regulating motor to control the driver, and then gradually increases to a proper starting rotating speed;
If the main power source rotates clockwise and the rotation speed is constant, the planetary gear shaft (405) and the planetary gears (407, 416) are driven by the power input end/shaft (409) to further drive the right half-shaft gear (403) and the power output end/shaft (429) to rotate clockwise, meanwhile, the rotor of the power adjusting/speed regulating motor has at least five operating driving working states, firstly, the power adjusting/speed regulating motor does not output torque or the rotor of the power adjusting/speed regulating motor is in a free state, namely, the left half-shaft (412) can be regarded as an idle state, the planetary gears (407, 416) and the right half-shaft gear (403) are effectively a one-stage simple gear transmission structure, the power input end/shaft (409) outputs power to the output end/shaft (429) by the one-stage gear transmission structure, secondly, the power adjusting/speed regulating motor rotates clockwise around the left half-shaft (402) and rotates anticlockwise, the planetary gears (407, 416) drive the right half-shaft gear (403) to rotate clockwise while rotating clockwise around the left half-shaft (402), the power adjusting/speed regulating motor rotates clockwise, the power of the power adjusting/speed regulating motor is realized by the power adjusting the speed regulating motor, the power of the power input shaft (403) is rotated anticlockwise, and the power adjusting power input shaft (429) is rotated anticlockwise, under an emergency working condition, the power adjusting/speed regulating motor outputs anticlockwise torque to drive the left half shaft gear (402) to rotate anticlockwise and drive the planetary gears (407, 416) to rotate clockwise, so that negative torque (opposite to a driving load in the clockwise direction) drives the right half shaft gear (403) to rotate in a decelerating way, and the purposes of inputting power and regulating power to split speed reduction and emergency speed regulation are achieved.
In summary, according to the actual requirements, five modules/operation modes can be conveniently constructed for the system to call and operate in real time, namely ① soft start module ② heat engine/light load module ③ basic operation module ④ stepless speed increasing operation module ⑤ speed reducing/emergency adjustment operation module.
Example 5
As shown in FIG. 8, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on conical planetary gear differential transmission/power confluence mechanism with double-center inclined-shaft cylindrical gear meshing transmission. The planetary gear differential transmission/power confluence mechanism mainly comprises circular face (507, 517) planetary gear set differential transmission/power confluence mechanisms (501, 502, 503, 505, 506, 518, 507, 517, 515, 516, 519) with double-center planetary inclined shaft (505, 515) cylindrical gears in meshed transmission, a power adjusting/speed regulating motor (520), an adaptive motor control driver or a frequency converter capable of adjusting output power and rotating speed/torque and a speed regulator accessory, wherein the circular face planetary gear set differential transmission/power confluence mechanism with double-center planetary inclined shaft cylindrical gears in meshed transmission is composed of left and right center planetary inclined shafts (505, 515), circular face planetary gears (507) arranged at the outer ends of the left and right center inclined shafts (505, 515), circular face planetary gears (517) arranged at the outer ends of the right center inclined shafts (515), left and right planetary inclined shaft cylindrical gear pairs (518, 519), planetary gear carriers (501) and left and right conical gears (509, 529) which are arranged at the outer ends of the left and right center inclined shafts (505, 515) respectively, the left and right inclined shafts (505, 515) are arranged at the same diameter as the inner sides of the center inclined shafts (505, 515) of the planetary shafts, the planetary shafts (505, 515) are arranged in a staggered manner, and the diameters of the inner inclined shafts (505, 515) are respectively 515 Circular plane planetary gears (503, 517) are respectively arranged at the outer ends of the planetary gear sets, planetary gear carriers (501) are used as power adjusting ends/shafts, left half shafts (509) are used as power input ends/shafts, right half shafts (529) are used as power output ends/shafts, and planetary gear carriers (501) are connected with and integrated with rotors (531) of the power adjusting/speed regulating motor. Other speed regulator components and accessories are also included in the system, such as structural stator end caps and rotor end cap bearings (526, 525, 536, 535), squirrel cage metal conductor bars (532) on the power regulating/speed regulating motor rotor, stator housing (523), stator body (521) and field windings (522), two stator end caps (533, 524), fasteners (538), and load couplings and power regulating/speed regulating motor control drives (not shown in the illustration of this embodiment).
On the one hand, the main power source drives the sun gear (502) of the left half shaft (509) to revolve, power is transmitted to the right half shaft circular planetary gear (517) to rotate through the left planetary gear (503) and the cylindrical gear pairs (518, 519) and the right circular planetary gear (517), so that the main power source is converged to a power output end/shaft, on the other hand, the rotor (531) of the power adjusting/speed regulating motor rotates to drive the left central planetary inclined shafts (505, 515) and the cylindrical gear pairs (518, 519) and the right circular planetary gear (503, 517), and the power adjusting power is converged to/split from the power output end/shaft, so that the purpose of stepless speed regulation is realized.
Example 6
As shown in fig. 9, the stepless speed regulator based on differential transmission/power confluence mechanism is an embedded stepless speed regulator based on differential transmission/power confluence mechanism combining double-center inclined-shaft circular gear meshing transmission and universal joint. It mainly comprises a universal joint (607, 617) combined power converging mechanism (601, 605, 606, 618, 607, 615, 616, 619, 617) with double-center inclined shaft (605, 615) meshed with round gears (618, 619), a power adjusting/speed regulating motor (620), an adaptive motor vector control frequency converter capable of adjusting output power and rotating speed/torque and a speed regulator accessory, wherein the universal joint (607, 617) combined power converging mechanism with double-center inclined shaft (605, 615) meshed with round gears (618, 619) consists of left and right center inclined shafts (605, 615), universal joints (607, 617) respectively arranged at the outer ends of the left and right center inclined shafts (605, 615), a round (618, 619) gear pair driven by the left and right inclined shafts (605, 615), a universal joint frame (601) and left and right half shafts (609, 629), the left and right end side positions of the universal joint frame (601) are respectively provided with central inclined shafts (605, 615) in an inclined way through bearings (606, 616), the left and right central inclined shafts (605, 615) and the central axis of the universal joint frame (601) are respectively arranged in an inclined way with inner stagger angles alpha, beta, the inner sides of the left and right central inclined shafts (605, 615) are respectively provided with round/conical gears with different diameters and are mutually meshed for transmission, the outer ends of the left and right central inclined shafts (605, 615) are respectively connected with one ends of universal joints (607, 617), and the other ends of the universal joints (607, 617) are respectively connected with correspondingly matched left and right half shafts (609), 629 And (3) connecting to form a universal transmission structure. The universal joint frame (601) is used as a power adjusting end/shaft, the left half shaft (609) is used as a power input end/shaft, the right half shaft (629) is used as a power output end/shaft, and the universal joint frame (601) is connected with and integrated with a rotor (631) of a power adjusting/speed regulating motor. Other speed regulator components and accessories are also included in the system, such as structural stator end caps and rotor end cap bearings (626, 625, 636, 635), squirrel cage metal conductor bars (632) on the power regulating/speed regulating motor rotor, stator housing (623), stator body (621) and field winding (622), two stator end caps (633, 624), fasteners (638), etc., as well as load couplings and power regulating/speed regulating motor frequency converters (not shown in the illustration of this embodiment), etc.
This embodiment differs from embodiment 5 in that a universal joint (607, 617) assembly is used instead of a planetary gear assembly, and in that a circular/conical gear pair (618, 619) is used instead of a cylindrical gear pair. The working mechanism is basically similar, and the purpose of stepless speed regulation is also realized.
Example 7
As shown in fig. 10, the present invention is a stepless speed regulator based on differential transmission/power confluence mechanism and an energy-saving system thereof, and is an external stepless speed regulator based on radial combined planetary gear differential transmission/power confluence mechanism and a super energy-saving system thereof. A high-voltage high-power ac asynchronous motor (720) serving as a main power source, a permanent magnet synchronous ac servo motor (777) serving as a power adjusting/speed regulating motor, a power adjusting/speed regulating motor control driver and a state sensor assembly (766), gear group reducers (787, 789) arranged at a power input end (between a planetary gear carrier and a main power source motor transmission shaft), radial round+cylindrical combined planetary differential transmission/power converging mechanism assemblies (701, 702, 703, 705, 706, 707 and 716), an external differential transmission/power converging mechanism shell/support (790), a left half shaft (709) serving as a power adjusting end/shaft, a transmission end of the power adjusting/speed regulating motor (777) and a left half shaft (709) are connected, an electric control/electromagnetic braking/locking device (724) is arranged on the motor synchronous ac asynchronous motor/speed regulating motor, a planetary gear carrier (701) serving as a power input end is meshed with a corresponding adapted left half shaft cylindrical gear (702), a cylindrical gear of the combined planetary gear is meshed with a corresponding adapted right half shaft cylindrical gear (789) serving as a power input end, and the right half shaft (789) is mounted on a main power transmission shaft (728) serving as a power output end of a power transmission shaft of the power transmission mechanism (728) in a schematic drawing and a power transmission structure is not mounted. Other speed governor accessories are also included in the system, such as structural bearings (711, 717), gear-set speed increaser/reducer (767), load coupling, and client industrial computer components (not shown in this embodiment).
In the embodiment, a planetary gear carrier (701) is used as a power input end and is provided with a speed change/torque conversion gear set in series, so that a more cost-effective, high-quality, low-cost and reliable main power source is selected, the planetary gear carrier is matched with a power adjustment/speed regulation motor and a load, the implementation difficulty in technical aspects and the system cost can be greatly reduced, a right half shaft (729) is used as a power output end/shaft, a load transmission shaft can be directly connected through a coupling, the load can be driven after the planetary gear carrier is connected into a gear set speed increaser/speed reducer (767) in series through the coupling, and the left half shaft (709) is used as a power adjustment end (or called a power adjustment end) to adapt to the stepless speed regulation work of the load. The device can be regarded as a device for converging/diverging the torque or power of the power input end/shaft according to the set transmission ratio according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation principle, and the working mechanism is similar to the above embodiment. The present embodiment may select some or all of the functional modules to construct the super energy saving system, the ① soft start module ② heat engine/light load module ③ basic operation/direct drive operation module ④ stepless speed increasing/power regulating operation module ⑤ speed decreasing/emergency regulating operation-non-power recovery speed decreasing operation module ⑥ stepless speed decreasing/load power regulating operation-power recovery speed decreasing operation module ⑦ power/rotating speed increasing operation module ⑧ power converging/hybrid mode ⑨ hybrid-accelerating mode ⑩ hybrid-high speed high power mode.
The foregoing embodiments 1 to 7 merely present specific embodiments of some representative structures of the present application, to illustrate various technical features of the components or assemblies described in the claims for use in single applications, repeated or stacked applications, nested applications, mutually matched combined applications or integrated composite applications, and many different embodiments or product solutions are possible, and the accompanying drawings are for reducing the description of the solution, and for not presenting all the different embodiments for the sake of brevity, so that the changes, modifications, substitutions, fusion, matched combinations of various technical features and simplified solutions, which do not depart from the essence of the technical solution of the present application, should be restricted and protected by the claims of the present application, for example, the adaptation of the application embodiments for adapting thrust bearings, adapting housings or brackets to be made to be coupled with vertical motors, into a "vertical stepless speed governor based on differential transmission/power bus mechanism". It is particularly noted that ① the present specification and the claims of the present application use the punctuation "/" which means "or" side by side ", and that ② the description of the features of the left and right half shafts, forward and reverse, left and right sides, left and right ends, up and down, etc. referred to in this document are merely differences and may be interchanged for convenience of description of the solution without violating the design concept and implementation of the present patent.
In the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. "A" is "second" is, "first and" second "," first and second, "first", "second", "again", "etc. are for descriptive purposes only, and is not to be taken as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, but may explicitly or implicitly include one or more such features. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
Claims (17)
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CN201910499115 | 2019-06-12 | ||
CN2019208732519 | 2019-06-12 | ||
CN201920873028 | 2019-06-12 | ||
CN201910499112 | 2019-06-12 | ||
CN201910499113 | 2019-06-12 | ||
CN2019104991129 | 2019-06-12 | ||
CN201920873394 | 2019-06-12 | ||
CN201920873254 | 2019-06-12 | ||
CN201910499114 | 2019-06-12 | ||
CN2019208730284 | 2019-06-12 | ||
CN201920873394X | 2019-06-12 | ||
CN2019104991148 | 2019-06-12 | ||
CN2019208732542 | 2019-06-12 | ||
CN2019104991152 | 2019-06-12 | ||
CN2019104991133 | 2019-06-12 | ||
CN201920873251 | 2019-06-12 | ||
CN2019106863892 | 2019-07-29 | ||
CN201921198064 | 2019-07-29 | ||
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CN201910686419X | 2019-07-29 | ||
CN2019106864170 | 2019-07-29 | ||
CN201921197919 | 2019-07-29 | ||
CN201910686419 | 2019-07-29 | ||
CN2019211981235 | 2019-07-29 | ||
CN201921197970 | 2019-07-29 | ||
CN201921197970X | 2019-07-29 | ||
CN201910686417 | 2019-07-29 | ||
CN2019211980641 | 2019-07-29 | ||
CN201910686390 | 2019-07-29 | ||
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CN2019106863905 | 2019-07-29 |
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CN112081883B (en) * | 2019-06-12 | 2025-03-25 | 林贵生 | Stepless speed regulator based on differential transmission/power confluence mechanism and its energy-saving system |
CN111725945B (en) * | 2020-04-17 | 2022-01-28 | 湖南高精特电装备有限公司 | Built-in variable speed driving device and equipment |
DE102021105448A1 (en) | 2021-03-08 | 2022-09-08 | Schaeffler Technologies AG & Co. KG | Electrical machine arrangement and vehicle axle |
CN113374611B (en) * | 2021-05-27 | 2022-06-07 | 中国航发南方工业有限公司 | Accessory transmission structure |
CN113339080B (en) * | 2021-06-08 | 2022-07-05 | 内蒙古京泰发电有限责任公司 | High-power water pump/fan drive coupling device of steam turbine generator unit |
CN115127439B (en) * | 2022-05-13 | 2025-03-04 | 上海电力大学 | A rotation angle vector sensor and a rotary password lock |
CN114938106B (en) * | 2022-06-01 | 2023-03-03 | 中国北方车辆研究所 | Generator system based on multiphase redundancy control |
CN116780815B (en) * | 2023-05-25 | 2024-03-22 | 浙江弗尔德驱动科技有限公司 | Permanent magnet efficient energy-saving semi-direct-drive motor for reforming ladder and operation method |
CN117432767B (en) * | 2023-12-21 | 2024-03-29 | 中国第一汽车股份有限公司 | Speed reducer and vehicle |
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CN101555940B (en) * | 2009-05-22 | 2012-08-29 | 中国人民解放军军事交通学院 | Accordant junction differential planetary gear train indefinitely variable transmission system |
CN106965661B (en) * | 2017-04-21 | 2023-04-07 | 吉林大学 | Double-motor coupling drive axle with torque directional distribution function |
CN207864555U (en) * | 2018-02-23 | 2018-09-14 | 张建科 | The reverse power output planetary gear parallel connection contiuously variable transmission of differential pattern |
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