CN112078077A - Bubble breaking machine - Google Patents
Bubble breaking machine Download PDFInfo
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- CN112078077A CN112078077A CN202011082717.7A CN202011082717A CN112078077A CN 112078077 A CN112078077 A CN 112078077A CN 202011082717 A CN202011082717 A CN 202011082717A CN 112078077 A CN112078077 A CN 112078077A
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- 239000006260 foam Substances 0.000 claims abstract description 81
- 238000005096 rolling process Methods 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000007704 transition Effects 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
- B29C44/5627—After-treatment of articles, e.g. for altering the shape by mechanical deformation, e.g. crushing, embossing, stretching
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
本发明涉及一种破泡机,其不同之处在于:其包括机架、及设于机架上的至少两个输送线和至少两个破泡单元,破泡单元和输送线一一对应设置,破泡单元分为真空破泡单元和碾压破泡单元;其中,真空破泡单元包括驱动组件、活动支架、真空箱、真空箱导柱和配重组件,驱动组件用于驱动活动支架上下移动,真空箱通过真空箱导柱吊装在活动支架下方且可相对于活动支架上下移动,配重组件包括配重块、链轮、及啮合于链轮上的配重块链条,链轮通过水平延伸的轮轴连接于机架上且位于真空箱上方,配重块链条的一端与配重块固定、另一端与真空箱固定。本发明适用范围广,工作效率高,安全性能高,使用寿命长。
The invention relates to a foam breaking machine, which is different in that it comprises a frame, at least two conveying lines and at least two foam breaking units arranged on the frame, and the foam breaking units and the conveying lines are arranged in one-to-one correspondence. , the foam breaking unit is divided into a vacuum foam breaking unit and a rolling foam breaking unit; wherein, the vacuum foam breaking unit includes a driving component, a movable bracket, a vacuum box, a vacuum box guide column and a counterweight component, and the driving component is used to drive the movable bracket up and down To move, the vacuum box is hoisted under the movable bracket through the vacuum box guide column and can move up and down relative to the movable bracket. The counterweight assembly includes a counterweight, a sprocket, and a counterweight chain meshed with the sprocket. The sprocket passes through the horizontal The extended axle is connected to the frame and located above the vacuum box, one end of the counterweight chain is fixed with the counterweight, and the other end is fixed with the vacuum box. The invention has wide application range, high work efficiency, high safety performance and long service life.
Description
技术领域technical field
本发明涉及破泡机领域。The invention relates to the field of foam breakers.
背景技术Background technique
汽车发泡产品在生产完成时,由于生产中的产品特性,在脱模发泡后的发泡产品中存在大量的密闭气体团,使得产品质地硬化,缺少弹性。因此,需要对发泡产品进行破泡处理,使得发泡产品内部的泡沫孔破开相通,从而使发泡产品透气且增加其弹性,同时,增加产品透气性。现有技术中最常用的破泡方式为物理破泡,物理破泡一般采用抽真空或挤压方式破泡,而现有装置中多采用真空破泡或碾压破泡中的单一方式进行,而由于有些汽车发泡产品比如有部分坐垫带有金属骨架,只能采用真空涨破方式,才能够达到破泡效果。因此现有设备不能很好地同时适用于多种发泡产品的生产。When the production of automobile foam products is completed, due to the characteristics of the products in production, there are a large number of airtight gas groups in the foamed products after demolding and foaming, which makes the product texture hardened and lacks elasticity. Therefore, it is necessary to perform a foam breaking treatment on the foamed product, so that the foam pores inside the foamed product are broken and connected, so that the foamed product is breathable and its elasticity is increased, and at the same time, the air permeability of the product is increased. The most commonly used foam breaking method in the prior art is physical foam breaking. Physical foam breaking is generally performed by vacuuming or extrusion, while in the existing devices, a single method of vacuum foam breaking or rolling foam breaking is often used. However, because some automotive foam products, such as some seat cushions with metal skeletons, can only achieve the foam breaking effect by using the vacuum expansion method. Therefore, the existing equipment is not well suited for the production of multiple foamed products at the same time.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种破泡机,适用范围广,工作效率高,安全性能高,使用寿命长。The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a foam breaker, which has a wide range of applications, high work efficiency, high safety performance and long service life.
为解决以上技术问题,本发明的技术方案为:一种破泡机,其不同之处在于:其包括机架、及设于机架上的至少两个输送线和至少两个破泡单元,所述破泡单元和所述输送线一一对应设置,所述破泡单元分为真空破泡单元和碾压破泡单元;其中,所述真空破泡单元包括驱动组件、活动支架、真空箱、真空箱导柱和配重组件,所述驱动组件用于驱动所述活动支架上下移动,所述真空箱通过所述真空箱导柱吊装在所述活动支架下方且可相对于所述活动支架上下移动,所述配重组件包括配重块、链轮、及啮合于所述链轮上的配重块链条,所述链轮通过水平延伸的轮轴连接于所述机架上且位于所述真空箱上方,所述配重块链条的一端与所述配重块固定、另一端与所述真空箱固定。In order to solve the above technical problems, the technical scheme of the present invention is: a foam breaking machine, the difference is that: it includes a frame, and at least two conveying lines and at least two foam breaking units arranged on the frame, The foam breaking unit and the conveying line are arranged in one-to-one correspondence, and the foam breaking unit is divided into a vacuum foam breaking unit and a rolling foam breaking unit; wherein, the vacuum foam breaking unit includes a drive assembly, a movable bracket, and a vacuum box , a vacuum box guide column and a counterweight assembly, the drive assembly is used to drive the movable bracket to move up and down, the vacuum box is hoisted under the movable bracket through the vacuum box guide column and can be relative to the movable bracket Moving up and down, the counterweight assembly includes a counterweight, a sprocket, and a counterweight chain engaged with the sprocket, the sprocket is connected to the frame through a horizontally extending axle and is located in the Above the vacuum box, one end of the counterweight chain is fixed with the counterweight, and the other end is fixed with the vacuum box.
按以上技术方案,所述驱动组件包括依次连接的真空箱提升减速电机、传动轴、转向器及传动丝杆,所述传动丝杆竖直延伸,所述驱动组件还包括与所述传动丝杆配合的丝杆螺母,所述丝杆螺母固定于活动支架上。According to the above technical solution, the drive assembly includes a vacuum box lifting deceleration motor, a transmission shaft, a steering gear and a transmission screw that are connected in sequence, the transmission screw extends vertically, and the drive assembly also includes a connection with the transmission screw The matched lead screw nut is fixed on the movable bracket.
按以上技术方案,所述真空箱导柱至少有四个,所述活动支架上对称开设有至少四个竖直贯穿活动支架的第一导向孔,所述第一导向孔与所述真空箱导柱一一对应配合,各所述真空箱导柱的上端分别穿过对应的所述第一导向孔且其上端端部形成有限位块,各所述真空箱导柱的下端固定于真空箱上。According to the above technical solution, there are at least four guide posts in the vacuum box, and at least four first guide holes vertically penetrating the movable bracket are symmetrically opened on the movable support, and the first guide holes are connected to the guide holes of the vacuum box. The columns are matched in one-to-one correspondence, the upper ends of the vacuum box guide columns pass through the corresponding first guide holes respectively, and the upper ends of the guide columns form a limit block, and the lower ends of the vacuum box guide columns are fixed on the vacuum box. .
按以上技术方案,所述真空破泡单元还包括真空箱提升链条,所述真空箱提升链条的上端与所述活动支架连接、下端与所述真空箱连接,且所述真空箱提升链条处于松弛状态。According to the above technical solution, the vacuum bubble breaking unit further includes a vacuum box lifting chain, the upper end of the vacuum box lifting chain is connected with the movable bracket, and the lower end is connected with the vacuum box, and the vacuum box lifting chain is in a relaxed state. state.
按以上技术方案,所述真空破泡单元还包括活动支架导柱,所述活动支架导柱竖直延伸,且其上下两端分别与所述机架固定,所述活动支架上设置有与所述活动支架导柱配合的第二导向孔。According to the above technical solution, the vacuum bubble breaking unit further includes a movable support guide column, the movable support guide column extends vertically, and the upper and lower ends of the movable support guide column are respectively fixed to the frame, and the movable support is provided with The second guide hole matched with the guide post of the movable support.
按以上技术方案,所述真空破泡单元还包括安全栓,所述安全栓包括栓块、栓座和栓体,所述栓块形成于所述活动支架的顶部且竖直向上延伸,所述栓块上开设有水平贯穿其的第一栓孔,所述栓座形成于所述机架上与所述栓块对应位置处,所述栓座上开设有水平延伸的第二栓孔,所述栓体能同时插入所述第一栓孔和第二栓孔内以固定所述活动支架和机架。According to the above technical solution, the vacuum bubble breaking unit further includes a safety bolt, the safety bolt includes a bolt block, a bolt seat and a bolt body, the bolt block is formed on the top of the movable bracket and extends vertically upward, the The bolt block is provided with a first bolt hole extending horizontally therethrough, the bolt seat is formed on the frame at a position corresponding to the bolt block, and the bolt seat is provided with a second bolt hole extending horizontally, so The bolt body can be inserted into the first bolt hole and the second bolt hole at the same time to fix the movable bracket and the frame.
按以上技术方案,所述栓座具有适于所述栓块插入的让位槽。According to the above technical solution, the bolt seat has a space for letting the bolt block be inserted.
按以上技术方案,所述安全栓还包括锁紧气缸,所述锁紧气缸的缸体与所述栓座固定,所述锁紧气缸的活塞杆与所述栓体固定。According to the above technical solutions, the safety bolt further includes a locking cylinder, the cylinder body of the locking cylinder is fixed to the bolt seat, and the piston rod of the locking cylinder is fixed to the bolt body.
按以上技术方案,所述碾压破泡单元包括设于对应的输送线上的下端滚轮部和对应设于所述下端滚轮部上方的上端滚轮部,所述上端滚轮部和下端滚轮部之间具有构成碾压通道的间隙,所述碾压通道沿所述输送线输送方向逐渐减小。According to the above technical solution, the rolling foam breaking unit includes a lower end roller part arranged on the corresponding conveying line and an upper end roller part correspondingly arranged above the lower end roller part, between the upper end roller part and the lower end roller part There is a gap constituting a rolling channel, and the rolling channel gradually decreases along the conveying direction of the conveying line.
按以上技术方案,所述上端滚轮部后端还固定有过渡滚轮部,过渡滚轮部和下端滚轮部之间具有构成过渡通道的间隙,所述过渡通道沿所述输送线输送方向逐渐增大。According to the above technical solution, a transition roller part is also fixed at the rear end of the upper end roller part, and a gap is formed between the transition roller part and the lower end roller part to form a transition channel, and the transition channel gradually increases along the conveying direction of the conveying line.
对比现有技术,本发明的有益特点为:该破泡机,同时兼具真空破泡和机械破泡,真空破泡单元主要用于带有金属骨架的发泡产品破泡,碾压破泡单元主要用于不带金属骨架的发泡产品破泡,适用范围广;真空破泡单元和碾压破泡单元可同时使用,提高了工作效率;真空箱通过真空箱导柱吊装在活动支架下方,可相对于活动支架上下移动,避免了真空箱随活动支架向下运动时突然压实在输送线上,提高了真空箱和输送线的使用寿命;配重组件能给真空箱提供拉力可减缓真空箱向下运动的速度,可避免真空箱突然快速下坠,安全性能高。Compared with the prior art, the beneficial features of the present invention are: the foam breaker has both vacuum foam breaking and mechanical foam breaking, and the vacuum foam breaking unit is mainly used for foam breaking of foamed products with metal skeleton, and foam breaking by rolling. The unit is mainly used for foam breaking of foam products without metal skeleton, and has a wide range of applications; the vacuum foam breaking unit and the rolling foam breaking unit can be used at the same time, which improves the work efficiency; the vacuum box is hoisted under the movable bracket through the vacuum box guide column , It can move up and down relative to the movable bracket, avoiding the sudden compaction of the vacuum box on the conveyor line when the movable bracket moves downward, and improving the service life of the vacuum box and the conveyor line; the counterweight assembly can provide tension to the vacuum box, which can slow down The speed of the downward movement of the vacuum box can avoid the sudden and rapid fall of the vacuum box, and the safety performance is high.
附图说明Description of drawings
图1为本发明实施例破泡机结构示意图;1 is a schematic structural diagram of a foam breaker according to an embodiment of the present invention;
图2为图1的局部A结构放大图;Fig. 2 is an enlarged view of part A of Fig. 1;
图3为图1的局部B结构放大图;FIG. 3 is an enlarged view of part B of FIG. 1;
图4为本发明实施例中驱动组件安装示意图;4 is a schematic diagram of the installation of a drive assembly in an embodiment of the present invention;
图5为图4的局部C结构放大图,其中真空箱未示出;Fig. 5 is the partial C structure enlarged view of Fig. 4, wherein the vacuum box is not shown;
图6为图4的局部D结构放大图,其中真空箱提升链条和真空箱导柱未示出;FIG. 6 is an enlarged view of part D of FIG. 4 , wherein the vacuum box lifting chain and the vacuum box guide post are not shown;
图7为本发明实施例中活动支架导向柱安装示意图;7 is a schematic diagram of the installation of the guide column of the movable support in the embodiment of the present invention;
图8为图7的局部E结构放大图,其中真空箱未示出;FIG. 8 is an enlarged view of part E of FIG. 7 , wherein the vacuum box is not shown;
图9为图7的局部F结构放大图,其中真空箱提升链条未示出;FIG. 9 is an enlarged view of part F of FIG. 7 , wherein the vacuum box lifting chain is not shown;
图10为图7的局部G结构放大图,其中真空箱导柱未示出;FIG. 10 is an enlarged view of the partial G structure of FIG. 7 , wherein the guide post of the vacuum box is not shown;
图11为图7的局部H结构放大图,其中真空箱提升链条和真空箱导柱未示出;Fig. 11 is an enlarged view of the partial H structure of Fig. 7, wherein the vacuum box lifting chain and the vacuum box guide post are not shown;
图12为本发明实施例中配重组件安装示意图;12 is a schematic diagram of the installation of the counterweight assembly in the embodiment of the present invention;
图13为图12的局部I结构放大图,其中驱动组件和活动支架未示出;Figure 13 is an enlarged view of the partial I structure of Figure 12, wherein the drive assembly and the movable bracket are not shown;
其中:1-机架、2-驱动组件(201-真空箱提升减速电机、202-传动轴、203-转向器、204-传动丝杆、205-丝杆螺母)、3-活动支架(301-第一导向孔、302-第二导向孔)、4-真空箱(401-观察区)、5-真空箱导柱、6-配重组件(601-配重块、602-链轮、603-配重块链条、604-轮轴)、7-轴承座、8-轴承、9-限位块、10-第一导套、11-安装板、12-安装座、13-真空箱提升链条、14-活动支架导柱、15-第二导套、16-安全栓(1601-栓块(16011-第一栓孔)、1602-栓座(16021-第二栓孔、16022-让位槽)、1603-栓体、1604-锁紧气缸(16041-缸体、16042-活塞杆))、17-密封圈、18-抽真空控制阀、19-抽真空管道、20-导向挡板、21-空箱入口检测开关、22-产品到位检测开关、23-产品极限位置检测开关、24-真空破泡单元入口段、25-真空破泡单元输送段、26-碾压破泡单元入口段、27-碾压破泡单元输送段、28-碾压破泡单元出口段、29-下端滚轮部、30-上端滚轮部、31-碾压通道、32-过渡滚轮部、33-过渡通道、34-位置调节装置(3401-固定板、3402-活动板)、35-压力调节气缸(3501-缸体、3502-活塞杆)、36-钢板(3601-抽真空通道)。Among them: 1-frame, 2-drive components (201-vacuum box lifting gear motor, 202-transmission shaft, 203-steering gear, 204-transmission screw, 205-screw nut), 3-active bracket (301- first guide hole, 302-second guide hole), 4-vacuum box (401-observation area), 5-vacuum box guide post, 6-counterweight assembly (601-counterweight block, 602-sprocket, 603- Counterweight chain, 604-axle), 7-bearing seat, 8-bearing, 9-limiting block, 10-first guide sleeve, 11-installation plate, 12-installation seat, 13-vacuum box lifting chain, 14 - Guide post of movable bracket, 15-Second guide sleeve, 16-Safety bolt (1601-bolt block (16011-first bolt hole), 1602-bolt seat (16021-second bolt hole, 16022-give way slot), 1603-bolt, 1604-lock cylinder (16041-cylinder, 16042-piston rod)), 17-seal, 18-vacuum control valve, 19-vacuum pipeline, 20-guide baffle, 21-empty Box inlet detection switch, 22-Product position detection switch, 23-Product limit position detection switch, 24-Inlet section of vacuum foam breaking unit, 25-Conveying section of vacuum foam breaking unit, 26-Inlet section of rolling foam breaking unit, 27- Rolling foam breaking unit conveying section, 28-rolling foam breaking unit outlet section, 29-lower roller part, 30-upper roller part, 31-rolling channel, 32-transition roller part, 33-transition channel, 34-position Adjustment device (3401-fixed plate, 3402-movable plate), 35-pressure regulating cylinder (3501-cylinder, 3502-piston rod), 36-steel plate (3601-vacuum channel).
具体实施方式Detailed ways
下面通过具体实施方式结合附图对本发明作进一步详细说明。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
请参考图1至图13,本发明实施例破泡机,用于发泡产品的破泡。破泡机包括机架1、输送线和破泡单元,输送线和破泡单元一一对应设于机架1上,输送线和破泡单元至少有两个。所述破泡单元分为真空破泡单元和碾压破泡单元。其中,所述真空破泡单元包括驱动组件2、活动支架3、真空箱4、真空箱导柱5和配重组件6。所述驱动组件2用于驱动所述活动支架3上下移动。所述真空箱4通过所述真空箱导柱5吊装在所述活动支架3下方,真空箱4能随活动支架3上下移动且可相对于所述活动支架3上下移动。所述配重组件6包括配重块601、链轮602、及啮合于所述链轮602上的配重块链条603,所述链轮602通过水平延伸的轮轴604连接于所述机架1上,链轮602位于所述真空箱4上方,所述配重块链条603的一端与所述配重块601固定,配重块链条603的另一端与所述真空箱4固定,在配重块601和链轮602的作用下,配重块链条603能给真空箱4提供向上的拉力。Please refer to FIG. 1 to FIG. 13 , the foam breaker according to the embodiment of the present invention is used for foam breaking of foamed products. The foam breaking machine includes a
优选地,请参考图1、图2、图4和图5,为了使真空箱4上下移动更平稳,同时便于调节真空箱4的行程,所述驱动组件2包括依次连接的真空箱提升减速电机201、传动轴202、转向器203及传动丝杆204,所述传动丝杆204竖直延伸,所述驱动组件2还包括与所述传动丝杆204配合的丝杆螺母205,所述丝杆螺母205固定于活动支架3上。具体地,为了使运动更平稳,转向器203及传动丝杆204分别有两个且相对于真空箱提升减速电机201对称设置,所述丝杆螺母205有两个且对称设于活动支架3的两侧。请参考图1、图2、图4和图5,在一个最优选的实施例中,真空箱提升减速电机201、传动轴202和转向器203均设于机架1顶端;机架1上与传动丝杆204的上下两端对应位置处分别设置有轴承座7,传动丝杆204的上下两端设有轴承8并安装于轴承座7内。Preferably, please refer to FIG. 1 , FIG. 2 , FIG. 4 and FIG. 5 , in order to make the up and down movement of the
优选地,请参考图1、图2、图4、图7、图9和图12,为了使真空箱4上下移动更平稳,所述活动支架3上对称开设有至少四个竖直贯穿活动支架3的第一导向孔301,所述真空箱导柱5与所述第一导向孔301一一对应配合,所述真空箱导柱5至少有四个且对称固定于真空箱4的顶部,各所述真空箱导柱5分别穿过对应的所述第一导向孔301且真空箱导柱5的上端端部固定有可拆卸的限位块9,各所述真空箱导柱5的下端固定于真空箱4上,真空箱导柱5可相对于活动支架3在限位块9和真空箱4限制的范围内上下移动。具体地,为了在保证运动平稳的同时节约成本,真空箱导柱5有四个。请参考图1、图2、图4、图7、图9和图12,在一个最优选的实施例中,为了使真空箱导柱5上下运动更平稳且避免第一导向孔301磨损,便于更换零件,第一导向孔301内固定有第一导套10,真空箱导柱5的上端插入第一导套10内;为了便于安装且使真空箱导柱5固定牢靠,真空箱4上设置有安装板11和安装座12,真空箱导柱5的下端插入安装座12内且通过螺纹件与安装板11固定,安装板11、安装座12和真空箱4三者通过螺纹件固定。Preferably, please refer to FIG. 1 , FIG. 2 , FIG. 4 , FIG. 7 , FIG. 9 and FIG. 12 , in order to make the up and down movement of the
优选地,请参考图1、图2、图4、图7、图10和图12,所述真空破泡单元还包括真空箱提升链条13,所述真空箱提升链条13的上端固定于活动支架3上,真空箱提升链条13的下端固定于所述真空箱4上;正常状态下,所述真空箱提升链条13处于松弛状态;当真空箱导柱5断裂或真空箱导柱5与活动支架3意外脱离时,真空箱提升链条13拉直,起到连接活动支架3和真空箱4、提拉真空箱4的作用,避免真空箱4坠落,更保险、更安全。具体地,为了在保证保险性能和安全性能的同时节约成本,真空箱提升链条13有四个且对称设置。Preferably, please refer to FIG. 1 , FIG. 2 , FIG. 4 , FIG. 7 , FIG. 10 and FIG. 12 , the vacuum bubble breaking unit further includes a vacuum
优选地,请参考图1、图2、图7和图8,为了使活动支架3上下运动更平稳、更精准,所述真空破泡单元还包括活动支架导柱14,所述活动支架导柱14竖直延伸,活动支架导柱14的上下两端分别与所述机架1固定,所述活动支架3上设置有与所述活动支架导柱14配合的第二导向孔302。更优选地,请参考图8,第二导向孔302内固定有套设在活动支架导柱14外的第二导套15,第二导套15能沿活动支架导柱14上下移动。具体地,为了在保证运动平稳的同时节约成本,活动支架导柱14有四个且相对于活动支架3对称设置。Preferably, please refer to FIG. 1 , FIG. 2 , FIG. 7 and FIG. 8 , in order to make the
优选地,请参考图4、图7、图11和图12,所述真空破泡单元还包括安全栓16,所述安全栓16包括栓块1601、栓座1602和栓体1603,所述栓块1601形成于所述活动支架3的顶部且竖直向上延伸,所述栓块1601上开设有水平贯穿栓块1601的第一栓孔16011,所述栓座1602固定于所述机架1上与所述栓块1601对应位置处,所述栓座1602上开设有水平延伸的第二栓孔16021,所述栓体1603能同时插入所述第一栓孔16011和第二栓孔16021内以固定所述活动支架3和机架1。更优选地,为了使栓块1601和栓座1602的配合精度更高,所述栓座1602具有适于所述栓块1601插入的让位槽16022。更优选地,为了能使栓体1603有效地插入栓块1601和栓座1602内且防止栓体1603意外脱出,所述安全栓还包括锁紧气缸1604,所述锁紧气缸1604的缸体16041与所述栓座1602固定,所述锁紧气缸1604的活塞杆16042与所述栓体1603固定。Preferably, please refer to FIG. 4 , FIG. 7 , FIG. 11 and FIG. 12 , the vacuum bubble breaking unit further includes a
优选地,为了保证抽真空的效果,所述真空箱4的下端具有开口,且真空箱4下端开口边缘设有密封圈17。Preferably, in order to ensure the effect of vacuuming, the lower end of the
优选地,真空箱4采用钢板焊接而成,不易变形。Preferably, the
更优选地,真空箱4的两侧设置有透明材料制成的观察区401,以便在抽真空时,观察产品的变化状态。具体地,观察区401为通过法兰盘安装在真空箱上的玻璃。More preferably, both sides of the
具体地,请参考图1,机架1的顶部设置有抽真空控制阀18,抽真空控制阀18和真空箱4通过抽真空管道19连接。更优选地,真空破泡单元输送段25的皮带底部设置有钢板36,钢板36上开设有抽真空通道3601,抽真空通道3601底部设置有抽真空控制阀18,当产品输送到真空箱4底部后,真空破泡单元输送段25的皮带下方先抽真空,将产品和皮带吸合在一起,防止真空箱4抽真空时,产品在真空箱4内发生位移。Specifically, please refer to FIG. 1 , the top of the
优选地,所述输送线宽度方向的两侧设置有导向挡板20。Preferably, guide baffles 20 are provided on both sides of the conveying line in the width direction.
优选地,请参考图1,与所述真空箱4对应设置的输送线宽度方向的一侧设置有真空箱入口检测开关21、产品到位检测开关22及产品极限位置检测开关23。真空箱入口检测开关21可检测产品是否进入真空箱4下方,产品到位检测开关22可检测产品是否已经输送到位,极限位置检测开关23可检测产品是否运输至超过真空箱4作用范围,避免压坏产品。空箱入口检测开关21、产品到位检测开关22及产品极限位置检测开关23均为光电开关。Preferably, please refer to FIG. 1 , a vacuum box
优选地,为了使结构更紧凑,减少占地面积,提高生产加工效率,请参考图1,所述真空破泡单元位于所述碾压破泡单元上方。与真空破泡单元对应的输送线包括真空破泡单元入口段24和真空破泡单元输送段25,真空破泡单元入口段24和真空破泡单元输送段25相互独立且对接成一体。与碾压破泡单元对应的输送线包括碾压破泡单元入口段26、碾压破泡单元输送段27和碾压破泡单元出口段28,碾压破泡单元入口段26、碾压破泡单元输送段27和碾压破泡单元出口段28相互独立且依次对接成一体。其中,碾压破泡单元入口段26、碾压破泡单元输送段27及碾压破泡单元位于真空破泡单元入口段24的下端,碾压破泡单元出口段28位于真空破泡单元和真空破泡单元输送段25的下端。Preferably, in order to make the structure more compact, reduce the floor space, and improve the production and processing efficiency, please refer to FIG. 1 , the vacuum foam breaking unit is located above the rolling foam breaking unit. The conveying line corresponding to the vacuum bubble breaking unit includes an
请参考图1和图3,本发明实施例中,所述碾压破泡单元包括设于对应的输送线上的下端滚轮部29和对应设于所述下端滚轮部29上方的上端滚轮部30,所述上端滚轮部30和下端滚轮部29之间具有构成碾压通道31的间隙,为了保障破泡效果,所述碾压通道31沿所述输送线输送方向逐渐减小。Please refer to FIG. 1 and FIG. 3 , in the embodiment of the present invention, the rolling foam breaking unit includes a lower
优选地,请参考图3,为了适应不同的产品,所述上端滚轮部30的前端与所述机架1可转动连接,所述上端滚轮部30可绕上端滚轮部30前端上下转动以调节所述碾压通道31。Preferably, please refer to FIG. 3 , in order to adapt to different products, the front end of the
更优选地,所述上端滚轮部30后端还固定有过渡滚轮部32,过渡滚轮部32和下端滚轮部29之间具有构成过渡通道33的间隙,所述过渡通道33沿所述输送线输送方向逐渐增大,可避免发泡产品从碾压通道31内出来时,由于失去碾压压力导致的上翘。More preferably, a
请参考图3,在一个优选的实施例中,碾压破泡单元还包括位置调节装置34和压力调节气缸35,压力调节气缸35通过位置调节装置34与机架1连接。所述位置调节装置34包括固定板3401和设于固定板3401上的活动板3402,固定板3401竖直延伸且固定于所述机架1上,活动板3402通过螺纹件与所述固定板3401可拆卸连接。压力调节气缸35的缸体3501与活动板3402可转动连接,压力调节气缸35的活塞杆3502与所述上端滚轮部30后端可转动连接。通过调整活动板3402在固定板3401上的竖直高度以调节压力调节气缸35的缸体3501的竖直高度,使用更灵活,可调节产品的挤压高度。Referring to FIG. 3 , in a preferred embodiment, the rolling foam breaking unit further includes a
本发明实施例的真空破泡单元中,真空箱提升减速电机201依次通过传动轴202、转向器203及传动丝杆204驱动设有丝杆螺母205的活动支架3上下移动。在真空箱导柱5的作用下,真空箱4随活动支架3上下移动且可相对于活动支架3上下移动。通过配重组件6给真空箱4提供向上的拉力,可减缓真空箱4向下运动的速度,可避免真空箱4突然快速下坠。当真空箱导柱5断裂或真空箱导柱5与活动支架3意外脱离时,真空箱提升链条13拉直,起到连接活动支架3和真空箱4、提拉真空箱4的作用,避免真空箱4坠落,更保险、更安全。碾压破泡单元中,上端滚轮部30后端还固定有过渡滚轮部32,可避免发泡产品从碾压通道31内出来时,由于失去碾压压力导致的上翘。In the vacuum bubble breaking unit of the embodiment of the present invention, the vacuum box lifting
以上内容是结合具体的实施方式对本发明所做的进一步详细说明,不能认定本发明的具体实施只局限于这些说明,对于本发明所属的技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with the specific embodiments, and it cannot be considered that the specific implementation of the present invention is limited to these descriptions. Under the premise of the present invention, some simple deductions or substitutions can also be made, which should be regarded as belonging to the protection scope of the present invention.
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