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CN112072876B - Rotor coil winding machine - Google Patents

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Publication number
CN112072876B
CN112072876B CN202010729135.7A CN202010729135A CN112072876B CN 112072876 B CN112072876 B CN 112072876B CN 202010729135 A CN202010729135 A CN 202010729135A CN 112072876 B CN112072876 B CN 112072876B
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Prior art keywords
workbench
outer upper
hoisting
movably installed
rotor coil
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CN202010729135.7A
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CN112072876A (en
Inventor
李敏
陈火平
张书荣
张睿
李劲
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Ganzhou Huangjin Wote Power Generation Equipment Co ltd
Jiangxi University of Science and Technology
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Ganzhou Huangjin Wote Power Generation Equipment Co ltd
Jiangxi University of Science and Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明公开了转子线圈绕线机,包括承载支架,所述承载支架的外部上端固定安装有工作台,所述工作台底部的中间位置与驱动电机之间固定安装有减速机构,所述驱动电机的输出轴穿过工作台的外部上端活动安装有绕线模组,所述绕线模组的外部边侧位置活动安装有滑座,所述滑座的外部边侧固定安装有固定压线板,所述滑座的外部上端活动安装有滑轮组,所述滑轮组的下端吊装有吊装重锤,所述滑轮组与吊装重锤之间活动连接有吊装线,所述固定压线板的外部上端活动安装有活动压线板。该转子线圈绕线机,通过将整体设计为带有紧线机构与吊装重锤的稳定支撑式结构,能够在实际应用使用工作中根据不同使用环境下的具体使用需求进行适当的调节工作。

Figure 202010729135

The invention discloses a rotor coil winding machine, comprising a bearing bracket, a worktable is fixedly installed on the outer upper end of the bearing bracket, and a deceleration mechanism is fixedly installed between the middle position of the bottom of the worktable and a driving motor, and the driving motor The output shaft passes through the outer upper end of the workbench and is movably installed with a winding module, the outer side of the winding module is movably installed with a sliding seat, and the outer side of the sliding seat is fixedly installed with a fixed pressure plate , the outer upper end of the sliding seat is movably installed with a pulley block, the lower end of the pulley block is hoisted with a hoisting weight, a hoisting line is movably connected between the pulley block and the hoisting weight, and the outer upper end of the fixed pressure plate is movably installed There is a movable pressure plate. The rotor coil winding machine is designed as a stable support structure with a wire tightening mechanism and a hoisting weight as a whole, so that it can be properly adjusted according to the specific use requirements under different use environments in actual application and use.

Figure 202010729135

Description

Rotor coil winding machine
Technical Field
The invention relates to the technical field of generator rotor coils, in particular to a rotor coil winding machine.
Background
The manufacture of the rotor coil of the generator is an extremely important processing link in the generator production industry.
The winding coil of the original rotor coil winding machine is large in corner angle, high in material consumption, high in cost and large in shape error, and is not beneficial to overall smoothness in use in normal use, so that overall use and work efficiency is general, various use requirements under different use conditions are difficult to meet, and the defect that the overall application range is narrow is caused.
Disclosure of Invention
The invention aims to provide a rotor coil winding machine, which solves the problems that the prior art proposes a rotor coil winding machine which has a large angle of rotation, more material consumption, high cost and large shape error, is not beneficial to the use smoothness of the whole machine in normal use, has more general use and work efficiency, and is difficult to meet various use requirements under different use conditions, thereby causing the whole application range to be narrow.
In order to achieve the purpose, the invention provides the following technical scheme: the rotor coil winding machine comprises a bearing bracket, a workbench is fixedly arranged at the upper end of the outer part of the bearing bracket, a wire tightening mechanism is fixedly arranged at one side position of the outer upper end of the workbench, a driving motor is fixedly arranged at the middle position of the bottom of the workbench, a speed reducing mechanism is fixedly arranged between the middle position of the bottom of the workbench and the driving motor, a winding module is movably arranged on the output shaft of the driving motor through the upper end of the outer part of the workbench, a sliding seat is movably arranged at the outer side of the winding module, a fixed line pressing plate is fixedly arranged at the outer side of the sliding seat, a pulley block is movably arranged at the upper end of the outer part of the sliding seat, a hoisting heavy hammer is hoisted at the lower end of the pulley block, a hoisting line is movably connected between the pulley block and the hoisting heavy hammer, and a movable line pressing plate is movably mounted at the upper end of the outer part of the fixed line pressing plate.
Preferably, the bearing support and the workbench at the upper end of the outer portion of the bearing support are fixedly connected with each other in a seamless mode, the wire tensioning mechanism and the wire winding module are located on the same horizontal straight line at the upper end of the outer portion of the workbench, and the fixed installation position of the driving motor at the bottom of the workbench corresponds to the movable installation position of the wire winding module at the upper end of the outer portion of the workbench in a matched mode.
Preferably, two groups of sliders with the same specification are symmetrically and movably mounted at the outer side positions of the upper end of the outer portion of the workbench, and pulley blocks are movably mounted at the upper ends of the two sliders.
Preferably, the hoisting heavy hammer is symmetrically and movably hoisted with two hoisting weights with the same specification at the lower ends of the outer parts of the two pulley blocks, and the hoisting heavy hammers penetrate through the pulley blocks and are connected with the wire tensioning mechanism through hoisting wires.
Preferably, the movable line pressing plate compresses the copper wires at the corner of the coil along with the winding module, and the hoisting heavy hammer is hoisted at the tail position of the movable line pressing plate.
Compared with the prior art, the invention has the beneficial effects that: this rotor coil coiling machine, the problem that combines prior art to exist carries out great degree optimization improvement to overall structure, through with the stable supporting formula structure of global design for having tight line mechanism and hoist and mount weight, can carry out suitable regulation work according to the specific user demand under the different service environment in the practical application use work, and through having add the activity line ball board, greatly reduced the corner angle, make whole save material more in normal use work, reduced holistic use cost by a wide margin.
Drawings
FIG. 1 is a schematic front view of the internal structure of the present invention;
FIG. 2 is a schematic side view of the internal structure of the present invention;
FIG. 3 is a schematic top view of the present invention;
fig. 4 is a schematic diagram of a partially enlarged structure of the movable wire pressing plate of the invention.
In the figure: 1. a load bearing support; 2. a work table; 3. a wire tightening mechanism; 4. a drive motor; 5. a speed reduction mechanism; 6. a winding module; 7. a slide base; 8. fixing a wire pressing plate; 9. a pulley block; 10. hoisting a heavy hammer; 11. hoisting the wire; 12. a movable wire pressing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a rotor coil winding machine comprises a bearing support 1, a workbench 2, a wire tensioning mechanism 3, a driving motor 4, a speed reducing mechanism 5, a winding module 6, a sliding seat 7, a fixed wire pressing plate 8, a pulley block 9, a hoisting weight 10, a hoisting line 11 and a movable wire pressing plate 12, wherein the workbench 2 is fixedly arranged at the upper outer end of the bearing support 1, the wire tensioning mechanism 3 is fixedly arranged at one side position of the upper outer end of the workbench 2, the driving motor 4 is fixedly arranged at the middle position of the bottom of the workbench 2, the speed reducing mechanism 5 is fixedly arranged between the middle position of the bottom of the workbench 2 and the driving motor 4, the winding module 6 is movably arranged at the upper outer end of the workbench 2 through an output shaft of the driving motor 4, the sliding seat 7 is movably arranged at the position of the outer side of the winding module 6, the fixed wire pressing plate 8 is fixedly arranged at the outer side of the, a hoisting weight 10 is hoisted at the lower end of the pulley block 9, a hoisting line 11 is movably connected between the pulley block 9 and the hoisting weight 10, and a movable line pressing plate 12 is movably installed at the upper end of the outer part of the fixed line pressing plate 8;
furthermore, the bearing support 1 and the workbench 2 at the upper end of the outer part of the bearing support are fixedly connected with each other in a seamless mode, the wire tensioning mechanism 3 and the wire winding module 6 are positioned on the same horizontal straight line at the upper end of the outer part of the workbench 2, the fixed installation position of the driving motor 4 at the bottom of the workbench 2 and the movable installation position of the wire winding module 6 at the upper end of the outer part of the workbench 2 are correspondingly matched with each other, and on the basis of ensuring that the whole body can work stably, the use effect and the working performance of the whole body are effectively improved;
furthermore, two groups with the same specification are symmetrically and movably arranged on the outer side of the upper end of the outer part of the workbench 2 of the sliding seats 7, and the pulley blocks 9 are movably arranged on the upper ends of the two sliding seats 7, so that the reasonable stability of the whole structure in the practical application and use work is ensured to a greater extent;
furthermore, two hoisting heavy hammers 10 with the same specification are symmetrically and movably hoisted at the lower ends of the outer parts of the two pulley blocks 9, and pass through the pulley blocks 9 through hoisting lines 11 to be mutually connected with the wire tensioning mechanism 3, so that various use requirements under different use conditions can be met, and the use functionality of the whole body in normal use work is effectively enriched;
furthermore, the movable line pressing plate 12 compresses the copper wires at the corner of the coil along with the winding module 6, and the hoisting heavy hammer 10 is hoisted at the tail position of the movable line pressing plate 12, so that the overall application range is effectively expanded on the basis of improving the overall comprehensive use performance.
The working principle is as follows: firstly, the wire tightening mechanism 3 can adjust the compression amount of the incoming wire at the upper end of the workbench 2, the wire end penetrates through the fixed wire pressing plate 8, the movable wire pressing plate 12 is fixed on the wire winding module 6, the driving motor 4 and the speed reducing mechanism 5 are installed at the bottom of the workbench 2 in a related mode, the driving motor 4 drives the wire winding module 6 to rotate along a horizontal counterclockwise on the upper plane of the workbench 2, the fixed wire pressing plate 8 is installed outside the sliding seat 7, the movable wire pressing plate 12 is installed at the upper end of the fixed wire pressing plate 8, the tail part of the movable wire pressing plate is respectively provided with a hoisting heavy hammer 10, the weight of the hoisting heavy, the packing force of activity line ball board 12 to the coil, activity line ball board 12 can compress tightly the copper line in order to improve coil size precision along with wire winding module 6 in coil corner angle department, can satisfy multiple user demand under the different in service behavior, has effectively enlarged holistic application range on the basis that has promoted whole comprehensive use performance.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.

Claims (5)

1.转子线圈绕线机,包括承载支架,其特征在于:所述承载支架的外部上端固定安装有工作台,所述工作台外部上端的一侧位置固定安装有紧线机构,所工作台底部的中间位置固定安装有驱动电机,所述工作台底部的中间位置与驱动电机之间固定安装有减速机构,所述驱动电机的输出轴穿过工作台的外部上端活动安装有绕线模组,所述绕线模组的外部边侧位置活动安装有滑座,所述滑座的外部边侧固定安装有固定压线板,所述滑座的外部上端活动安装有滑轮组,所述滑轮组的下端吊装有吊装重锤,所述滑轮组与吊装重锤之间活动连接有吊装线,所述固定压线板的外部上端活动安装有活动压线板。1. The rotor coil winding machine, comprising a bearing bracket, is characterized in that: the outer upper end of the bearing bracket is fixedly installed with a workbench, and a side position of the outer upper end of the workbench is fixedly installed with a wire tightening mechanism, and the bottom of the workbench is fixedly installed. A drive motor is fixedly installed at the middle position of the workbench, a deceleration mechanism is fixedly installed between the middle position of the bottom of the worktable and the drive motor, and the output shaft of the drive motor is movably installed with a winding module through the outer upper end of the workbench, A sliding seat is movably installed on the outer side of the winding module, a fixed pressure plate is fixedly installed on the outer side of the sliding seat, a pulley block is movably installed on the outer upper end of the sliding seat, and the lower end of the pulley block is movably installed. A hoisting weight is hoisted, a hoisting wire is movably connected between the pulley block and the hoisting weight, and a movable pressing plate is movably installed on the outer upper end of the fixed pressing plate. 2.根据权利要求1所述的转子线圈绕线机,其特征在于:所述承载支架与其外部上端的工作台之间相互无缝固定连接,且紧线机构与绕线模组在工作台的外部上端处于同一横直水平线上,所述驱动电机在工作台底部的固定安装位置与绕线模组在工作台外部上端的活动安装位置相互对应吻合。2. The rotor coil winding machine according to claim 1 is characterized in that: the bearing bracket and the workbench at the outer upper end are seamlessly and fixedly connected to each other, and the wire tightening mechanism and the winding module are on the workbench. The outer upper end is on the same horizontal line, and the fixed installation position of the drive motor at the bottom of the workbench corresponds to the movable installation position of the winding module at the outer upper end of the workbench. 3.根据权利要求1所述的转子线圈绕线机,其特征在于:所述滑座在工作台外部上端的外侧位置对称活动安装有规格相同的两组,且两个滑座上端均活动安装有滑轮组。3 . The rotor coil winding machine according to claim 1 , wherein two groups of the same specifications are movably installed on the outer position of the outer upper end of the working table, and the upper ends of the two sliding seats are movably installed. 4 . There are pulleys. 4.根据权利要求1所述的转子线圈绕线机,其特征在于:所述吊装重锤在两个滑轮组的外部下端对称活动吊装有规格相同的两个,并均通过吊装线穿过滑轮组与紧线机构之间相互连接。4 . The rotor coil winding machine according to claim 1 , wherein the hoisting weight is symmetrically hoisted at the outer lower ends of the two pulley blocks, and two of the same specification are hoisted, and both pass through the pulley block and the hoisting line through the hoisting line. The tightening mechanisms are connected to each other. 5.根据权利要求1所述的转子线圈绕线机,其特征在于:所述活动压线板在线圈转角处随绕线模组压紧铜线,且吊装重锤吊装在活动压线板的尾部位置。5 . The rotor coil winding machine according to claim 1 , wherein the movable wire pressing plate compresses the copper wire with the winding module at the corner of the coil, and the hoisting weight is hoisted on the movable wire pressing plate. 6 . tail position.
CN202010729135.7A 2020-07-27 2020-07-27 Rotor coil winding machine Active CN112072876B (en)

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5972964A (en) * 1982-10-15 1984-04-25 Hitachi Koki Co Ltd armature coil winding machine flyer
US4520965A (en) * 1982-08-07 1985-06-04 Hitachi Koki Company, Limited Apparatus for winding coils in electric machinery
JPH0795748A (en) * 1993-09-24 1995-04-07 Odawara Eng:Kk Wire winding device for inner-groove stator
CN2475119Y (en) * 2001-05-15 2002-01-30 广州市海珠区广日电子机械经营部 Pressing plate device for winding machine
CN201112132Y (en) * 2007-10-11 2008-09-10 德宙佑电电子(深圳)有限公司 Yarn pressing device of automatic winding machine
CN101378212A (en) * 2007-08-27 2009-03-04 日特机械工程株式会社 Winding device
CN203338976U (en) * 2013-07-12 2013-12-11 梁文光 Wire pressing device of winding machine
CN104662783A (en) * 2012-09-20 2015-05-27 日特机械工程株式会社 Wire winding device and wire winding method
CN205753896U (en) * 2016-06-27 2016-11-30 深圳市金岷江智能装备有限公司 Coil winding machine and rotor fixed mechanism thereof
CN207283858U (en) * 2017-08-11 2018-04-27 苏州乾程自动化科技有限公司 Top plate mechanism for electromagnetic stove coil coil winding machine
CN110266161A (en) * 2019-07-04 2019-09-20 张习先 Numerical Control Winding Technology of Enameled Wire

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4520965A (en) * 1982-08-07 1985-06-04 Hitachi Koki Company, Limited Apparatus for winding coils in electric machinery
JPS5972964A (en) * 1982-10-15 1984-04-25 Hitachi Koki Co Ltd armature coil winding machine flyer
JPH0795748A (en) * 1993-09-24 1995-04-07 Odawara Eng:Kk Wire winding device for inner-groove stator
CN2475119Y (en) * 2001-05-15 2002-01-30 广州市海珠区广日电子机械经营部 Pressing plate device for winding machine
CN101378212A (en) * 2007-08-27 2009-03-04 日特机械工程株式会社 Winding device
CN201112132Y (en) * 2007-10-11 2008-09-10 德宙佑电电子(深圳)有限公司 Yarn pressing device of automatic winding machine
CN104662783A (en) * 2012-09-20 2015-05-27 日特机械工程株式会社 Wire winding device and wire winding method
CN203338976U (en) * 2013-07-12 2013-12-11 梁文光 Wire pressing device of winding machine
CN205753896U (en) * 2016-06-27 2016-11-30 深圳市金岷江智能装备有限公司 Coil winding machine and rotor fixed mechanism thereof
CN207283858U (en) * 2017-08-11 2018-04-27 苏州乾程自动化科技有限公司 Top plate mechanism for electromagnetic stove coil coil winding machine
CN110266161A (en) * 2019-07-04 2019-09-20 张习先 Numerical Control Winding Technology of Enameled Wire

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《转子对称绕线工艺和双臂绕线机》;华自强等;《电动工具》;20000515;全文 *

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