CN112061869A - Hose winding device - Google Patents
Hose winding device Download PDFInfo
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- CN112061869A CN112061869A CN202011116422.7A CN202011116422A CN112061869A CN 112061869 A CN112061869 A CN 112061869A CN 202011116422 A CN202011116422 A CN 202011116422A CN 112061869 A CN112061869 A CN 112061869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/72—Framework; Casings; Coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/14—Kinds or types of circular or polygonal cross-section with two end flanges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
- B65H2701/333—Hoses for drip irrigation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
本发明公开了一种软管收卷装置,其包括移动机架及安装在移动机架上的软管收卷机构,移动机架上还安装有软管导向机构,软管收卷机构为绕中心轴线转动的收卷盘,软管导向机构沿中心轴线方向移动,并在软管收卷机构收卷软管时引导软管均匀的铺设在收卷盘上,有效避免软管缠绕时互相倾轧,并让收卷盘上的空间充分利用,同时基于电机控制的软管收卷机构在软管导向机构引导整理后可快速自动将软管收卷起,节约了大量人力;此外,软管导向机构上还设置有限位开关,可使软管导向机构抵达极限位置时自动换向,并沿螺杆来回往返直线运动,提高软管整理质量。
The invention discloses a hose rewinding device, which comprises a moving frame and a hose reeling mechanism installed on the moving frame, a hose guiding mechanism is also installed on the moving frame, and the hose rewinding mechanism is a winding The central axis rotates the reel, the hose guide mechanism moves along the direction of the central axis, and guides the hose to be evenly laid on the reel when the hose reeling mechanism rewinds the hose, effectively preventing the hoses from rolling over each other when they are wound. , and make full use of the space on the reel, and at the same time, the motor-controlled hose rewinding mechanism can quickly and automatically rewind the hose after the hose guide mechanism guides and arranges, saving a lot of manpower; in addition, the hose guide There is also a limit switch on the mechanism, which can make the hose guide mechanism automatically reverse when it reaches the limit position, and move back and forth linearly along the screw to improve the quality of hose finishing.
Description
技术领域technical field
本发明涉及农用机械装置领域,尤其涉及一种适用于农用输液管的软管收卷装置。The invention relates to the field of agricultural machinery devices, in particular to a hose reeling device suitable for agricultural infusion pipes.
背景技术Background technique
喷灌是一种先进的灌溉技术,它具有省水、省工、省地、增产和适应性强等优点,在我国水资源日益紧缺的形势下,推广喷灌是实现水资源利用优化,促进农业生产的重要措施之一,因此具有广阔的发展前景。喷灌系统的分类方法很多,如按喷洒特征分,有定喷式和行喷式,其中定喷式又分管道式和机组式,而行喷式又分中心支轴式、平移式和卷盘式,其中卷盘式喷灌机是灌溉机械中的佼佼者,它可提供经济可靠的服务,是灌溉大田作物的最优选择。Sprinkler irrigation is an advanced irrigation technology, which has the advantages of saving water, labor, land, increasing production and strong adaptability. It is one of the important measures, so it has broad development prospects. There are many classification methods of sprinkler irrigation systems. For example, according to the characteristics of spraying, there are fixed spray type and row spray type. The fixed spray type is divided into pipeline type and unit type, while the row spray type is divided into central pivot type, translation type and reel type. Among them, the reel sprinkler is the leader in irrigation machinery, it can provide economical and reliable service, and it is the best choice for irrigating field crops.
卷盘式喷灌机是指由软管供水,用卷盘绕软管,牵引一个远射程喷头,使喷头在喷灌过程中沿作业路线移动的喷灌机。卷盘式喷灌机具有很多优点:喷头车在喷洒过程中能自走、自停,管理简便,操作容易,省工,基本上一人可管理一台,劳动强度较低。卷盘式喷灌机具有结构紧凑,成本较低,材料消耗较少等优点,由于田间工程量少,供水可用压力干管,也可用抽水机组,因此喷灌机机动性好,适应性强,不受地块中障碍物限制。The reel type sprinkler refers to a sprinkler that is supplied with water by a hose, and the hose is wound with a coil to pull a long-range sprinkler, so that the sprinkler moves along the working route during the sprinkler irrigation process. The reel type sprinkler has many advantages: the sprinkler truck can run and stop automatically during the spraying process, the management is simple, the operation is easy, and the labor is saved. Basically, one person can manage one, and the labor intensity is low. The reel type sprinkler has the advantages of compact structure, low cost and less material consumption. Due to the small amount of field engineering, the water supply can be used with a pressure main pipe or a pumping unit, so the sprinkler has good mobility, strong adaptability, and is not immune to Obstacle restrictions in the plot.
管道缠绕在许多机器上均有应用,但管道在卷盘上缠绕,往往存在管道互相倾轧的问题,传统卷盘上的管道散乱,卷盘长所能缠绕的管道长度减少,此外,管道互相倾轧还会导致管道弯折过多,降低管道的寿命。由于大部分设备的管道长度有限,或管道倾轧对个别设备的影响不大,或有的设备在管道回收过程中,需要有人对管道进行整理排列,浪费人工,因此管道回收过程中整理并没有得到很好的推广。而卷盘式喷灌机的管道一般都较长,管道回收过程不进行规则缠绕势必导致进水口容易被压折堵死,导致管道不能输水,产生故障,因此现有卷盘式喷灌机的软管收卷装置有必要进行技术改进。Pipe winding is used on many machines, but when the pipes are wound on the reel, there is often the problem of the pipes rolling over each other. The pipes on the traditional reel are scattered, and the length of the pipe that can be wound by the long reel is reduced. In addition, the pipes are rolling against each other. It will also lead to excessive bending of the pipeline and reduce the life of the pipeline. Due to the limited pipeline length of most equipment, or the impact of pipeline rolling on individual equipment is not large, or some equipment needs to be sorted and arranged during the pipeline recycling process, which wastes labor, so the sorting process in the pipeline recycling process has not been achieved. Great promotion. However, the pipes of the reel type sprinkler irrigation machine are generally long, and the regular winding of the pipeline recovery process will inevitably lead to the water inlet being easily folded and blocked, resulting in the failure of the pipeline to deliver water, resulting in failure. Therefore, the existing reel type sprinkler irrigation machine has a soft It is necessary to make technical improvements in the tube winding device.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于提供一种可在回收软管的同时对软管进行自动整理的软管收卷装置,该软管收卷装置应用于卷盘式喷灌机可较好的整理软管,保证软管收卷质量。The technical problem to be solved by the present invention is to provide a hose reeling device that can automatically arrange the hoses while recovering the hoses. tube to ensure the quality of the hose rewinding.
为解决上述技术问题,本发明的技术解决方案是:For solving the above-mentioned technical problems, the technical solution of the present invention is:
一种软管收卷装置,其包括移动机架及安装在移动机架上的软管收卷机构,所述移动机架上还安装有软管导向机构,所述软管收卷机构为绕中心轴线转动的收卷盘,所述软管导向机构沿所述中心轴线方向移动,并在软管收卷机构收卷软管时引导软管均匀的铺设在收卷盘上。A hose reeling device, which includes a moving frame and a hose reeling mechanism installed on the moving frame, a hose guiding mechanism is also installed on the moving frame, and the hose rewinding mechanism is a winding mechanism. The central axis rotates the reel, the hose guide mechanism moves along the direction of the central axis, and guides the hose to be evenly laid on the reel when the hose reel mechanism rewinds the hose.
较佳的,所述收卷盘包括中轴与固定在中轴两端的挡板,所述中轴可转动的安装在所述移动机架上,所述中轴一端通过联轴器和收卷用的第一电机的输出轴同轴连接,所述第一电机固定安装在所述移动机架上。Preferably, the reel includes a central shaft and baffle plates fixed at both ends of the central shaft, the central shaft is rotatably mounted on the mobile frame, and one end of the central shaft passes through a coupling and is wound up. The output shaft of the first motor used is coaxially connected, and the first motor is fixedly installed on the mobile frame.
较佳的,所述中轴两端的两块所述挡板上成对设有调节插孔,所述调节插孔径向分布,还包括复数根与所述调节插孔孔径适配的连杆,所述连杆的两端分别插入所述挡板上相互对应的两个插孔。Preferably, the two baffle plates at both ends of the central axis are provided with adjustment jacks in pairs, the adjustment jacks are radially distributed, and also include a plurality of connecting rods adapted to the hole diameters of the adjustment jacks, Both ends of the connecting rod are respectively inserted into two corresponding insertion holes on the baffle plate.
较佳的,所述软管导向机构为沿所述中心轴线方向移动的导向环。Preferably, the hose guide mechanism is a guide ring that moves along the direction of the central axis.
较佳的,所述导向环下端通过一支柱固定在一滑块上,所述移动机架的台面上设有沿所述中心轴线方向的与所述滑块适配的限位滑槽。Preferably, the lower end of the guide ring is fixed on a sliding block through a support, and a limit chute adapted to the sliding block is provided on the table surface of the moving frame along the direction of the central axis.
较佳的,所述支柱上安装有螺纹筒,所述台面上沿所述限位滑槽方向可转动安装有与所述螺纹筒适配的螺杆,所述螺杆轴线与所述中心轴平行,所述螺纹筒套接在所述螺杆上,所述螺杆的一端通过联轴器和整理用的第二电机的输出轴同轴连接,所述第二电机固定安装在所述台面上。Preferably, a threaded barrel is installed on the strut, a screw adapted to the threaded barrel is rotatably installed on the table along the direction of the limit chute, and the axis of the screw is parallel to the central axis, The threaded barrel is sleeved on the screw, and one end of the screw is coaxially connected to the output shaft of a second motor used for finishing through a coupling, and the second motor is fixedly installed on the table.
较佳的,所述台面上固定安装有螺杆安装座,所述螺杆安装座分设在所述限位滑槽两端,所述螺杆靠近两端的安装段通过轴承可转动插接在所述螺杆安装座上。Preferably, a screw mounting seat is fixedly installed on the table surface, and the screw mounting seat is respectively arranged at both ends of the limit chute, and the mounting section of the screw rod close to both ends is rotatably inserted into the screw rod installation through a bearing. seat.
较佳的,所述螺杆安装座上分别设有限位开关,所述支柱上对应每个所述限位开关设有触头,所述触头端部设有缓冲层,限位开关信号连接所述第二电机。Preferably, limit switches are respectively provided on the screw mounting bases, contacts are provided on the struts corresponding to each limit switch, and the ends of the contacts are provided with a buffer layer, and the limit switch signal is connected to the ground. the second motor.
较佳的,所述导向环内环面涂设防磨层。Preferably, the inner surface of the guide ring is coated with an anti-wear layer.
较佳的,所述移动支架底面安装有行走轮,所述移动支架上设有为装置供电的蓄电池。Preferably, a traveling wheel is installed on the bottom surface of the movable bracket, and a battery for supplying power to the device is provided on the movable bracket.
采用上述方案后,由于本发明在收卷软管的同时通过软管导向机构,对软管进行引导整理,使其规则紧密的排列在收卷盘上,可避免软管缠绕时互相倾轧,并让收卷盘上的空间充分利用;基于电机控制的软管收卷机构在软管导向机构引导整理后快速将软管收卷起,节约了大量人力;收卷盘芯体的直径可调结构可避免收卷直径过小而造成软管开裂;软管导向机构上设置有限位开关,可使软管导向机构抵达极限位置时自动换向,并沿螺杆来回往返直线运动,提高软管整理质量。After adopting the above scheme, since the present invention guides and arranges the hoses through the hose guide mechanism while winding the hoses, so that they are regularly and closely arranged on the reeling reel, the hoses can be prevented from rolling over each other when they are wound, and the Make full use of the space on the reel; the motor-controlled hose reeling mechanism quickly rewinds the hose after the hose guide mechanism guides and arranges, saving a lot of manpower; the diameter of the reel core is adjustable It can prevent the hose from cracking due to too small winding diameter; a limit switch is set on the hose guide mechanism, which can make the hose guide mechanism automatically reverse when it reaches the limit position, and move back and forth linearly along the screw to improve the quality of hose finishing .
附图说明Description of drawings
图1是本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明软管收卷机构侧面视图;Figure 2 is a side view of the hose reeling mechanism of the present invention;
图3是本发明软管导向机构结构示意图。FIG. 3 is a schematic structural diagram of the hose guide mechanism of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明所揭示的是一种适用于卷盘式喷灌机的软管收卷装置,如图2所示,为本发明的较佳实施例,该软管收卷装置包括移动机架1及安装在移动机架1上的软管收卷机构2,移动机架1上还安装有软管导向机构3;软管收卷机构2包括绕中心轴线转动的收卷盘21,收卷软管时,先将软管一端固定在收卷盘21上,比如可以在软管一端设置端部膨大的固定凸起,而在收卷盘上设置与固定凸起适配的卡接槽,固定凸起卡接在卡接槽内使软管一端固定,软管一端固定在收卷盘上为本领域技术人员所熟知的结构设计,图中不予体现。收卷盘21在外力驱动下转动并使软管缠绕在收卷盘21表面,软管导向机构3沿中心轴线方向移动,并在软管收卷机构2收卷软管时引导软管均匀的铺设在收卷盘21上,比如可以沿中心轴线方向以一定速度来回移动,使得软管沿中心轴线方向紧密的排列并一层一层的覆盖在收卷盘21上。The present invention discloses a hose reeling device suitable for a reel-type sprinkler. As shown in FIG. 2 , which is a preferred embodiment of the present invention, the hose reeling device includes a moving frame 1 and an installation The
具体的,收卷盘21包括位于中心轴线上的中轴22与固定在中轴22两端的挡板23,本实施例中,中轴22与挡板23均为钢结构,中轴22两端分别垂直穿透挡板23的中心通孔,中轴22与中心通孔的连接处通过焊接进行固定。中轴22可转动的安装在移动机架1上,移动机架1的台面11上对应中轴22两端的位置分别设置有中轴安装座24,中轴安装座24通过固定焊接在台面上的人字形支架25固定安装在移动机架1上,中轴22两端则通过轴承26可转动的安装在中轴安装座24上,即中轴22的两端分别套接有轴承26,轴承26再固定嵌在中轴安装座24的安装孔内。中轴22一端通过联轴器和收卷用的第一电机27的输出轴同轴连接,第一电机27固定安装在移动机架1上,支架25上通过螺栓固定安装有角钢制得的电机基座28,第一电机27即通过螺栓固定在电机基座28上。Specifically, the
进一步,为满足不同长度软管的使用需求,收卷盘21的芯体为径向可调结构,具体的,中轴22两端的两块挡板23上成对设有调节插孔231,调节插孔231径向分布,还包括复数根与调节插孔231孔径适配的连杆232,连杆232的两端分别插入挡板23上相互对应的两个调节插孔231,多根连杆232相互平行并组成半径可变的芯体。本实施例中,如图2所示,挡板23为正方形结构,沿正方形两对角线方向分布有多个调节插孔231,配套的四根连杆232分别插接在与挡板中心点等距的四组调节插孔231上构成长方体芯体,收卷盘转动时,软管即缠绕在长方形芯体侧面、两挡板之间。Further, in order to meet the use requirements of different lengths of hoses, the core body of the
本装置通过软管导向机构3对软管进行引导,软管导向机构3可以为沿中心轴线方向移动的导向环30,或将导向环30替换为多边形框、V字形结构、开口向上的半圆结构、中心轴水平的滑轮等多种结构中的一种,软管导向机构3可以保持软管始终在其限定的位置上且不易掉落即可,为说明简单,本实施例依然以导向环30为例进行说明,进一步,为避免引导软管收卷过程中软管与软管导向机构3间发生较大摩擦伤及软管或让软管收卷不畅,设计导向环30内环面涂设防磨层。如图3所示,导向环30下端通过一支柱31固定在一滑块32上,移动机架1的台面11上设有沿中心轴线方向的与滑块32适配的限位滑槽33,滑块32在限位滑槽33间来回移动,进而带动导向环30沿收卷盘中心轴线方向运动。支柱31、滑块32和导向环30的移动通过螺纹筒34与螺杆35的配合实现,具体的,支柱31上安装有螺纹筒34,本实施例中螺纹筒34开口水平的固定安装在支柱31中段,可采用焊接连接,位于导向环30与滑块32之间,滑块32起定向作用,螺纹筒34提供滑动动力。台面11上沿限位滑槽33方向可转动安装有与螺纹筒34适配的螺杆35,螺杆35轴线与中心轴平行,螺纹筒34套接在螺杆35上,螺杆35转动时基于螺纹筒34与螺杆35间相互作用,螺纹筒34会带动导向环30在螺杆35上水平移动,通过控制螺杆35的转动速度与转向,可以改变导向环30的移动速度与移动方向。螺杆35的一端通过联轴器和整理用的第二电机36的输出轴同轴连接,螺杆35的转动由第二电机36控制,第二电机36通过螺栓固定安装在台面11上,台面11上固定安装有螺杆安装座37,螺杆安装座37分设在限位滑槽33两端,螺杆35靠近两端的安装段通过轴承38可转动插接在螺杆安装座37上,螺杆35在第二电机36驱动下在限位滑槽33平行的上方自转动。The device guides the hose through the hose guide mechanism 3. The hose guide mechanism 3 can be a
进一步,为避免导向环30的无限制单向平移,可以通过限位开关41控制其方向切换,使其来回运行。具体的,螺杆安装座37上分别设有限位开关41,支柱31上对应每个限位开关41设有触头42,即支柱31分别朝两个限位开关41方向突出形成触头42,触头42端部设有缓冲层43,避免触头42与限位开关41撞击破坏装置,缓冲层43可以选择常见的橡胶、泡沫中的一种或复合弹性材料。限位开关41信号连接第二电机36,第二电机36通过螺杆35使支柱31带动导向环30朝一个方向运动,当导向环30运动到一个方向的极限位置时,支柱31上的触头42与该方向的限位开关41接触,限位开关41向第二电机36发出换向信号,第二电机36朝反方向转动,进而使导向环30向相反方向平移,如此可让软管收卷过程中均匀来回缠绕在收卷盘上。Further, in order to avoid the unrestricted one-way translation of the
为满足移动机架1的移动需求,使装置可以在田间任意位置运行,移动机架1底面安装有行走轮12,移动机架1上表面还安装有扶手13,为人工操作提供便利。进一步,移动机架1上设有为装置供电的蓄电池,蓄电池安装没有特别要求,因此在图中没有示出,安装在移动机架1上任意位置均可,蓄电池电连接第一电机和第二电机以及限位开关,为该装置运行提供电源,或进一步可以在移动机架1上设置行走主动轮和控制行走主动轮的第三电机,蓄电池同样为第三电机供电。In order to meet the moving requirements of the mobile frame 1 and enable the device to run at any position in the field, the bottom surface of the mobile frame 1 is installed with walking
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故但凡依本发明的权利要求和说明书所做的变化或修饰,皆应属于本发明专利涵盖的范围之内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any changes or modifications made according to the claims and descriptions of the present invention shall be covered by the patent of the present invention. within the range.
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