CN112030020A - Method for smelting high-tungsten high-cobalt-nickel alloy through electroslag remelting, high-tungsten high-cobalt-nickel alloy and shaped charge liner - Google Patents
Method for smelting high-tungsten high-cobalt-nickel alloy through electroslag remelting, high-tungsten high-cobalt-nickel alloy and shaped charge liner Download PDFInfo
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Abstract
本发明提供一种电渣重熔冶炼高钨高钴镍合金的方法、高钨高钴镍合金和药型罩。电渣重熔冶炼高钨高钴镍合金的方法,包括:将电渣重熔渣系的原料进行化渣,然后熔炼所述高钨高钴镍合金的原料制成的电极锭,得到所述高钨高钴镍合金;所述电渣重熔渣系,其原料以质量百分比计算,包括:39%‑44%CaF2、24%‑28%CaO、14%‑18%Al2O3、3%‑5%MgO和5%‑10%SiO2。高钨高钴镍合金,使用所述的电渣重熔冶炼高钨高钴镍合金的方法制得。药型罩,其原料包括所述的高钨高钴镍合金。本申请提供的电渣重熔渣系,可有效降低合金的硫含量,提高合金的纯净度,并获得表面质量良好的高塑性合金。
The invention provides a method for electroslag remelting and smelting a high-tungsten, high-cobalt-nickel alloy, a high-tungsten, high-cobalt-nickel alloy and a medicine type cover. The method for smelting high-tungsten and high-cobalt-nickel alloy by electroslag remelting comprises: slagizing raw materials of electroslag remelting slag system, and then smelting electrode ingots made of the raw materials of the high-tungsten and high-cobalt-nickel alloy to obtain the High tungsten and high cobalt nickel alloy; the electroslag remelting slag system, the raw materials of which are calculated by mass percentage, including: 39%-44%CaF 2 , 24%-28%CaO, 14%-18%Al 2 O 3 , 3%-5%MgO and 5%-10%SiO 2 . The high-tungsten, high-cobalt-nickel alloy is prepared by using the method for electroslag remelting and smelting the high-tungsten, high-cobalt-nickel alloy. The medicine type cover, the raw material of which includes the high-tungsten high-cobalt-nickel alloy. The electroslag remelting slag system provided by the present application can effectively reduce the sulfur content of the alloy, improve the purity of the alloy, and obtain a high-plastic alloy with good surface quality.
Description
技术领域technical field
本发明涉及冶金领域,尤其涉及一种电渣重熔冶炼高钨高钴镍合金的方法、高钨高钴镍合金和药型罩。The invention relates to the field of metallurgy, in particular to a method for electroslag remelting and smelting a high-tungsten and high-cobalt-nickel alloy, a high-tungsten and high-cobalt-nickel alloy and a medicine-type cover.
背景技术Background technique
合金杂质的多少会对合金性能产生重大影响。目前合金冶炼过程中通过加入脱氧剂并使用复合脱氧工艺,控制合金中的氧元素。冶炼过程中,冶炼设备(坩埚、溜槽、锭模等)和脱氧工艺不可避免的引入氧、硫等杂质元素,而真空感应熔炼和真空自耗熔炼对夹杂物的去除效果都不理想。目前的冶炼工艺仅依靠原料提纯控制合金中的硫含量,不能达到合金对杂质元素含量的要求。The amount of alloy impurities will have a significant impact on the properties of the alloy. At present, the oxygen element in the alloy is controlled by adding a deoxidizer and using a composite deoxidizing process during the alloy smelting process. In the smelting process, smelting equipment (crucible, chute, ingot mold, etc.) and deoxidation process inevitably introduce oxygen, sulfur and other impurity elements, and vacuum induction melting and vacuum consumable melting are not ideal for the removal of inclusions. The current smelting process only relies on the purification of raw materials to control the sulfur content in the alloy, which cannot meet the requirements of the alloy for the content of impurity elements.
电渣重熔广泛用于镍基合金、高温合金、特殊钢等的冶炼,实践证明,电渣重熔工艺可在一定程度上去除合金中杂质元素。影响电渣重熔精炼效果的关键因素在于熔炼渣系的选择。不同合金一般选用不同组分、不同配比的渣系,以适应不同合金的特殊属性和达到特定的精炼目的。高钨高钴镍合金具有高熔点(1490℃-1510℃)的材料特性以及低硫、低夹杂的冶炼要求,而针对高钨高钴镍合金的电渣重熔渣系和熔炼方法还未见报道。Electroslag remelting is widely used in the smelting of nickel-based alloys, superalloys, and special steels. Practice has proved that electroslag remelting can remove impurity elements in alloys to a certain extent. The key factor affecting the refining effect of electroslag remelting is the choice of smelting slag system. Different alloys generally use slag systems with different components and ratios to adapt to the special properties of different alloys and achieve specific refining purposes. High-tungsten and high-cobalt-nickel alloys have material properties of high melting point (1490°C-1510°C) and smelting requirements of low sulfur and low inclusions, while electroslag remelting slag systems and smelting methods for high-tungsten and high-cobalt-nickel alloys have not yet been seen. report.
有鉴于此,特提出本申请。In view of this, this application is hereby made.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种电渣重熔冶炼高钨高钴镍合金的方法、高钨高钴镍合金和药型罩,以解决上述问题。The purpose of the present invention is to provide a method for electroslag remelting and smelting high-tungsten and high-cobalt-nickel alloy, high-tungsten and high-cobalt-nickel alloy and medicine-type cover to solve the above problems.
为实现以上目的,本发明特采用以下技术方案:To achieve the above purpose, the present invention adopts the following technical solutions:
一种电渣重熔冶炼高钨高钴镍合金的方法,包括:A method for electroslag remelting and smelting high tungsten and high cobalt nickel alloy, comprising:
将电渣重熔渣系的原料进行化渣,然后熔炼所述高钨高钴镍合金的原料制成的电极锭,得到所述高钨高钴镍合金;所述电渣重熔渣系,其原料以质量百分比计算,包括:39%-44%CaF2、24%-28%CaO、14%-18%Al2O3、3%-5%MgO和5%-10%SiO2;所述电渣重熔渣系的熔点为1350-1410℃。The electroslag remelting slag system is subjected to slagization, and then the electrode ingot made from the raw material of the high-tungsten high-cobalt-nickel alloy is smelted to obtain the high-tungsten high-cobalt-nickel alloy; the electroslag remelting slag system, The raw materials are calculated by mass percentage, including: 39%-44% CaF 2 , 24%-28% CaO, 14%-18% Al 2 O 3 , 3%-5% MgO and 5%-10% SiO 2 ; The melting point of the electroslag remelting slag system is 1350-1410°C.
需要说明的是,本申请所指的高钨高钴镍合金,具有25-45wt%的高钨含量、15-30wt%的高钴含量、余量的镍及不可避免的残余元素。电渣重熔是利用电流通过熔渣时产生的电阻热作为热源进行熔炼的方法。It should be noted that the high-tungsten and high-cobalt-nickel alloy referred to in this application has a high tungsten content of 25-45wt%, a high cobalt content of 15-30wt%, the balance of nickel and inevitable residual elements. Electroslag remelting is a method of smelting using the resistance heat generated when an electric current passes through the molten slag as a heat source.
本申请提供的电渣重熔渣系,碱度高、脱硫能力强,能够有效减少合金中的杂质,具有高温塑性,可保证合金表面质量良好且无渣沟等缺陷。The electroslag remelting slag system provided by the present application has high basicity and strong desulfurization ability, can effectively reduce impurities in the alloy, has high temperature plasticity, and can ensure that the alloy surface has good quality and no defects such as slag grooves.
渣系脱硫机理如下两式所示:The slag-based desulfurization mechanism is shown in the following two formulas:
需要说明的是,合金原料中的S以多种价态存在,在渣系的作用下成为二价硫与钙镁离子结合,然后脱除。It should be noted that S in the alloy raw material exists in various valence states, and becomes divalent sulfur combined with calcium and magnesium ions under the action of the slag system, and then removed.
可选地,所述电渣重熔渣系的原料中,以质量百分比计算,CaF2可以是39%、40%、41%、42%、43%、44%以及39%-44%之间的任一值;CaO可以是24%、25%、26%、27%、28%以及24%-28%之间的任一值;Al2O3可以是14%、15%、16%、17%、18%以及14%-18%之间的任一值;MgO可以是3%、4%、5%以及3%-5%之间的任一值;SiO2可以是5%、6%、7%、8%、9%、10%以及5%-10%之间的任一值;所述电渣重熔渣系的熔点可以为1350℃、1360℃、1370℃、1380℃、1390℃、1400℃、1410℃以及1350-1410℃之间的任一值。Optionally, in the raw material of the electroslag remelting slag system, calculated by mass percentage, CaF 2 can be between 39%, 40%, 41%, 42%, 43%, 44% and 39%-44% Any value of ; CaO can be 24%, 25%, 26%, 27%, 28% and any value between 24%-28%; Al 2 O 3 can be 14%, 15%, 16%, 17%, 18% and any value between 14%-18%; MgO can be any value between 3%, 4%, 5% and 3%-5%; SiO 2 can be 5%, 6% %, 7%, 8%, 9%, 10% and any value between 5%-10%; the melting point of the electroslag remelting slag system can be 1350°C, 1360°C, 1370°C, 1380°C, Any value between 1390°C, 1400°C, 1410°C, and 1350-1410°C.
优选地,所述电渣重熔渣系,其原料以质量百分比计算,包括:40%-41%CaF2、26%-28%CaO、14%-16%Al2O3、3%-5%MgO和7%-9%SiO2。Preferably, the electroslag remelting slag system, the raw materials of which are calculated by mass percentage, include: 40%-41% CaF 2 , 26%-28% CaO, 14%-16% Al 2 O 3 , 3%-5 %MgO and 7%-9% SiO2 .
优选地,所述化渣之前还包括:Preferably, before the slagging, it also includes:
将所述电渣重熔渣系的原料熔化得到预熔渣,然后将所述预熔渣进行粉碎、筛分得到渣料颗粒,再加热得到渣料;Melting the raw materials of the electroslag remelting slag system to obtain pre-melted slag, then pulverizing and screening the pre-melted slag to obtain slag particles, and then heating to obtain slag;
优选地,所述渣料颗粒的粒度为3-15mm;Preferably, the particle size of the slag particles is 3-15mm;
优选地,所述加热的温度为480-520℃,时间为4-8h;Preferably, the heating temperature is 480-520°C, and the time is 4-8h;
优选地,所述加热采用烘烤方式进行;Preferably, the heating is performed by baking;
所述渣料颗粒加热得到所述渣料后在180-220℃保温待用。After the slag particles are heated to obtain the slag, they are kept at 180-220° C. for later use.
对渣系原料进行熔化、粉碎和加热的目的,一方面是为了是的各组分充分混合均匀,另一方面是为了防止渣料吸水,造成合金增氢。The purpose of melting, pulverizing and heating the slag-based raw materials is, on the one hand, to mix the components sufficiently and evenly, and on the other hand, to prevent the slag from absorbing water and causing the alloy to increase hydrogen.
可选地,所述渣料颗粒的粒度可以为3mm、4mm、5mm、6mm、7mm、8mm、9mm、10mm、11mm、12mm、13mm、14mm、15mm以及3-15mm之间的任一值;所述加热的温度可以为480℃、490℃、500℃、510℃、520℃以及480-520℃之间的任一值,时间可以为4h、5h、6h、7h、8h以及4-8h之间的任一值;所述渣料保温的温度可以是180℃、190℃、200℃、210℃、220℃以及180-220℃之间的任一值。Optionally, the particle size of the slag particles can be any value between 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm, 15mm and 3-15mm; The heating temperature can be any value between 480°C, 490°C, 500°C, 510°C, 520°C and 480-520°C, and the time can be between 4h, 5h, 6h, 7h, 8h and 4-8h Any value of ; the temperature of the slag insulation can be any value between 180°C, 190°C, 200°C, 210°C, 220°C, and 180-220°C.
优选地,所述电渣重熔渣系的用量为所述电极锭的质量的3.5-4.5%。Preferably, the amount of the electroslag remelting slag system is 3.5-4.5% of the mass of the electrode ingot.
电渣重熔渣系的用量的优选,有助于提升熔炼效率和合金性能,同时也可以有效控制成本。The optimization of the amount of electroslag remelting slag system helps to improve the melting efficiency and alloy properties, and can also effectively control the cost.
可选地,所述电渣重熔渣系的用量可以为所述电极锭的质量的3.5%、3.6%、3.7%、3.8%、3.9%、4.0%、4.1%、4.2%、4.3%、4.4%、4.5%以及3.5-4.5%之间的任一值。Optionally, the amount of the electroslag remelting slag system can be 3.5%, 3.6%, 3.7%, 3.8%, 3.9%, 4.0%, 4.1%, 4.2%, 4.3%, 4.4%, 4.5%, and any value between 3.5-4.5%.
优选地,所述化渣采用起弧化渣方式,以粒度小于等于5mm的所述电渣重熔渣系作为起弧剂;Preferably, the slag is in the form of arc-starting slag, and the electroslag remelting slag system with a particle size of less than or equal to 5 mm is used as the arc-starting agent;
优选地,所述化渣在起弧阶段使用部分所述电渣重熔渣系的原料,然后再分多次加入剩余所述电渣重熔渣系的原料;Preferably, the slag uses part of the raw materials of the electroslag remelting slag system in the arc starting stage, and then adds the remaining raw materials of the electroslag remelting slag system in multiple times;
优选地,所述化渣的电压为45-50V,电流为5.5-7.0KA,时间为30-40min;Preferably, the voltage of the slag is 45-50V, the current is 5.5-7.0KA, and the time is 30-40min;
优选地,所述化渣结束之后,将电压调至42-46V,电流调至5.0-6.5 KA。Preferably, after the slagging is completed, the voltage is adjusted to 42-46V, and the current is adjusted to 5.0-6.5 KA.
优选地,所述熔炼的熔速为2.5-3.5kg/min;Preferably, the melting rate of the smelting is 2.5-3.5kg/min;
优选地,采用渣阻摆动的方式、恒定熔速进行所述熔炼;Preferably, the smelting is carried out by adopting a slag resistance swinging method and a constant melting rate;
优选地,当所述电极锭剩余总质量的8%-12%时,降低熔速至2.0-2.5kg/min并保持至熔炼结束。Preferably, when the remaining total mass of the electrode ingot is 8%-12%, the melting rate is reduced to 2.0-2.5 kg/min and maintained until the end of melting.
起弧化渣和分步加入渣料的方式,可以保证化渣的效果。The method of arcing the slag and adding the slag material in steps can ensure the effect of the slag.
不同熔炼阶段采用不同的熔速、电流、电压,可以保证铸锭无缩孔偏析等缺陷。Different melting rates, currents and voltages are used in different smelting stages, which can ensure that the ingot has no defects such as shrinkage cavities and segregation.
可选地,所述化渣的电压可以为45V、46V、47V、48V、49V、50V以及45-50V之间的任一值,电流可以为5.5KA、6.0KA、6.5KA、7.0KA以及5.5-7.0KA之间的任一值,时间可以为30min、35min、40min以及30-40min之间的任一值;所述化渣结束之后,可以将电压调至42V、43V、44V、45V、46V以及42-46V之间的任一值,电流调至5.0KA、5.5KA、6.0KA、6.5KA以及5.0-6.5 KA之间的任一值;所述熔炼的熔速可以为2.5kg/min、2.6kg/min、2.7kg/min、2.8kg/min、2.9kg/min、3.0kg/min、3.1kg/min、3.2kg/min、3.3kg/min、3.4kg/min、3.5kg/min以及2.5-3.5kg/min之间的任一值;当所述电极锭剩余总质量的8%-12%时,熔速降低至2.0kg/min、2.1kg/min、2.2kg/min、2.3kg/min、2.4kg/min、2.5kg/min以及2.0-2.5kg/min之间的任一值并保持至熔炼结束。Optionally, the voltage of the slag can be any value between 45V, 46V, 47V, 48V, 49V, 50V and 45-50V, and the current can be 5.5KA, 6.0KA, 6.5KA, 7.0KA and 5.5 Any value between -7.0KA, time can be any value between 30min, 35min, 40min and 30-40min; after the slag removal is completed, the voltage can be adjusted to 42V, 43V, 44V, 45V, 46V and any value between 42-46V, the current is adjusted to any value between 5.0KA, 5.5KA, 6.0KA, 6.5KA and 5.0-6.5KA; the melting rate of the smelting can be 2.5kg/min, 2.6kg/min, 2.7kg/min, 2.8kg/min, 2.9kg/min, 3.0kg/min, 3.1kg/min, 3.2kg/min, 3.3kg/min, 3.4kg/min, 3.5kg/min and Any value between 2.5-3.5kg/min; when the remaining total mass of the electrode ingot is 8%-12%, the melting rate is reduced to 2.0kg/min, 2.1kg/min, 2.2kg/min, 2.3kg /min, 2.4kg/min, 2.5kg/min and any value between 2.0-2.5kg/min and hold until the end of smelting.
优选地,所述电极锭采用真空感应熔炼所述高钨高钴镍合金的原料得到;Preferably, the electrode ingot is obtained by vacuum induction melting the raw material of the high-tungsten high-cobalt-nickel alloy;
优选地,所述真空感应熔炼的过程中,使用脱氧剂进行脱氧;Preferably, in the process of vacuum induction melting, deoxidizer is used for deoxidation;
优选地,所述脱氧剂包括碳脱氧剂和/或铝脱氧剂。Preferably, the deoxidizer includes a carbon deoxidizer and/or an aluminum deoxidizer.
优选地,所述化渣在不活泼气体氛围下进行;Preferably, the slagging is carried out under an inert gas atmosphere;
优选地,所述不活泼气体包括稀有气体;Preferably, the inert gas includes noble gas;
优选地,所述不活泼气体包括氩气。Preferably, the inert gas includes argon.
保护气氛下重熔,可防止合金铸锭增氧。Remelting in a protective atmosphere can prevent the alloy ingot from increasing oxygen.
一种高钨高钴镍合金,使用所述的电渣重熔冶炼高钨高钴镍合金的方法制得。A high-tungsten, high-cobalt-nickel alloy is prepared by using the method for electroslag remelting and smelting high-tungsten and high-cobalt-nickel alloy.
一种药型罩,其原料包括所述的高钨高钴镍合金。A medicine-type cover, the raw material of which includes the high-tungsten high-cobalt-nickel alloy.
与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
本申请提供的电渣重熔冶炼高钨高钴镍合金的方法,通过对电渣重熔渣系的各组分种类及用量的选择,获得了合适的电导率和熔点(低于熔炼合金熔点100-150℃),降低耗电量并且有利于渣皮的形成;通过氧化钙和氧化镁提高了渣系的碱度,提高了渣系的脱硫能力,有效降低了合金硫含量,从而提高合金的加工塑形;二氧化硅的添加,一方面增加了渣系的高温塑性,可获得表面质量良好的合金铸锭,另一方面可将合金中的夹杂改性为硅酸盐夹杂,提高合金的变形性能;该渣系与氧化物夹杂的润湿角在35.8°-40.2°,即夹杂物与渣相亲和,熔渣可以有效溶解和吸附合金中已有的非金属夹杂物,对大尺寸夹杂物的脱除效果尤为明显,提高合金的纯净度;此外,相对于高钨高钴镍合金,本申请提供的渣系具有与合金冶炼相匹配的粘度与表面性能,渣系具有一定的高温塑性,可保证铸锭表面质量良好,无渣沟等缺陷。本申请提供的电渣重熔冶炼高钨高钴镍合金的方法,操作简单,得到的高钨高钴镍合金表面质量良好、杂质少、无缩孔便宜等缺陷,加工塑性良好,合金的硫含量≤20pmm,夹杂物含量≤10mg/10kg。In the electroslag remelting method for smelting high-tungsten and high-cobalt-nickel alloys provided in this application, the appropriate electrical conductivity and melting point (lower than the melting point of the smelting alloy) are obtained by selecting the types and amounts of components of the electroslag remelting slag system. 100-150℃), reduce power consumption and facilitate the formation of slag skin; through calcium oxide and magnesium oxide, the basicity of the slag system is improved, the desulfurization ability of the slag system is improved, and the sulfur content of the alloy is effectively reduced, thereby improving the alloy. The addition of silica increases the high-temperature plasticity of the slag system, and can obtain alloy ingots with good surface quality. The deformation performance of the slag system and the oxide inclusions is 35.8°-40.2°, that is, the inclusions are compatible with the slag, and the slag can effectively dissolve and adsorb the existing non-metallic inclusions in the alloy. The removal effect of inclusions is particularly obvious, and the purity of the alloy is improved; in addition, compared with the high-tungsten high-cobalt-nickel alloy, the slag system provided by this application has the viscosity and surface properties that match the alloy smelting, and the slag system has a certain high temperature. Plasticity can ensure that the surface quality of the ingot is good, and there are no defects such as slag grooves. The electroslag remelting method for smelting high-tungsten and high-cobalt-nickel alloys provided by the present application is simple to operate, and the obtained high-tungsten and high-cobalt-nickel alloys have good surface quality, less impurities, no shrinkage cavities and other defects, good processing plasticity, and the sulfur of the alloy is good. Content≤20pmm, inclusion content≤10mg/10kg.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对本发明范围的限定。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be considered as limiting the scope of the invention.
图1为实施例2得到的电极锭的电子扫面显微镜下夹杂物形貌示意图。FIG. 1 is a schematic diagram of the morphology of inclusions under the electron scanning microscope of the electrode ingot obtained in Example 2. FIG.
具体实施方式Detailed ways
如本文所用之术语:Terms as used herein:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。"Prepared by" is synonymous with "comprising". As used herein, the terms "comprising," "including," "having," "containing," or any other variation thereof, are intended to cover non-exclusive inclusion. For example, a composition, step, method, article or device comprising the listed elements is not necessarily limited to those elements, but may include other elements not expressly listed or inherent to such composition, step, method, article or device elements.
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of" excludes any unspecified element, step or component. If used in a claim, this phrase would make the claim closed to the exclusion of materials other than those described, but with the exception of conventional impurities associated therewith. When the phrase "consisting of" appears in a clause in the body of a claim rather than immediately following the subject matter, it is limited only to the elements described in that clause; other elements are not excluded from the description as a whole beyond the claims.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or a range bounded by a series of upper preferred values and lower preferred values, this should be understood as specifically disclosing any upper range limit or preferred value and any lower range limit or all ranges formed by any pairing of preferred values, whether or not the ranges are individually disclosed. For example, when a range "1-5" is disclosed, the described range should be construed to include the ranges "1-4", "1-3", "1-2", "1-2 and 4-5" , "1 to 3 and 5", etc. When numerical ranges are described herein, unless stated otherwise, the ranges are intended to include the endpoints and all integers and fractions within the range.
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。In these examples, unless otherwise indicated, the stated parts and percentages are by mass.
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。"Mass part" refers to a basic measurement unit that represents the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1 g, 2.689 g, and the like. If we say that the mass part of the A component is a part, and the mass part of the B component is b part, it means the ratio of the mass of the A component to the mass of the B component a:b. Alternatively, the mass of the A component is aK, and the mass of the B component is bK (K is an arbitrary number, representing a multiple factor). Unmistakably, unlike parts by mass, the sum of parts by mass of all components is not limited to 100 parts by mass.
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated circumstances may occur, eg, A and/or B includes (A and B) and (A or B).
下面将结合具体实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限制本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The embodiments of the present invention will be described in detail below in conjunction with specific examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
实施例1Example 1
本实施例提供一种电渣重熔渣系,以质量百分比计算,包括:43%的CaF2、28%的CaO、16%的Al2O3、5%的MgO和8%的SiO2。该电渣重熔渣系的熔点为1370℃。This embodiment provides an electroslag remelting slag system, calculated in mass percentage, including: 43% CaF 2 , 28% CaO, 16% Al 2 O 3 , 5% MgO and 8% SiO 2 . The melting point of this electroslag remelting slag system was 1370°C.
渣系原料在电弧炉中加热熔化,浇铸冷却至室温,然后采用破碎机粉碎,筛分出粒度为3-15mm的颗粒重新机械混匀。将混匀后的预熔渣置于烘烤炉中,在500℃下烘烤6h得到渣料,200℃下保温待用。The slag-based raw materials are heated and melted in an electric arc furnace, cast and cooled to room temperature, and then pulverized by a crusher, and the particles with a particle size of 3-15mm are screened out and mechanically mixed again. The mixed pre-melted slag was placed in a baking furnace, baked at 500°C for 6 hours to obtain slag, and kept at 200°C for use.
采用真空感应熔炼(C+Al脱氧)制备电极锭,经切除冒口、车光、清洗、烘烤后,分别切除锭头、锭尾20mm厚片,得可用电极锭;采用定硫仪检测合金中硫含量,大样电解检测夹杂物含量,电子扫描显微镜测量夹杂物尺寸,并进行拉伸性能测试,检测结果见表1。Electrode ingots are prepared by vacuum induction melting (C+Al deoxidation). After cutting the riser, polishing, cleaning and baking, the ingot head and ingot tail are respectively cut off 20mm thick slices, and the electrode ingot can be used; the alloy is detected by a sulfur analyzer. Medium sulfur content, inclusion content was detected by electrolysis of large samples, inclusion size was measured by electron scanning microscope, and tensile properties were tested. The test results are shown in Table 1.
按照电极锭质量的35-45%取上述渣料,经加渣、对中、充氩后,以粒度≤5mm的固态细渣为起弧剂起弧,设定化渣电压为48V,电流为6KA。35min后当熔渣全部熔清,降低电压至43V,电流为5.6KA,熔速设定为3.2kg/min,稳定熔炼。当电极锭剩余40kg时,降低熔速至2.0kg/min,热封顶结束后,炉冷10h,脱模取锭,铸锭表面质量良好,无渣沟等缺陷。The above slag material is taken according to 35-45% of the mass of the electrode ingot. After adding slag, centering, and argon filling, the solid fine slag with a particle size of ≤5mm is used as the arc-starting agent to start the arc. 6KA. After 35 minutes, when the slag is completely melted, reduce the voltage to 43V, the current is 5.6KA, the melting rate is set to 3.2kg/min, and the melting is stable. When the remaining 40kg of the electrode ingot, reduce the melting rate to 2.0kg/min. After the thermal capping is completed, the furnace is cooled for 10h, and the ingot is removed from the mold. The surface quality of the ingot is good, and there are no defects such as slag grooves.
表1 实施例1检测结果Table 1 Test results of Example 1
实施例2Example 2
本实施例提供一种电渣重熔渣系,以质量百分比计算,包括:44%的CaF2、25%的CaO、18%的Al2O3、3%的MgO和10%的SiO2。该电渣重熔渣系的熔点为1360℃。This embodiment provides an electroslag remelting slag system, calculated in mass percentage, including: 44% CaF 2 , 25% CaO, 18% Al 2 O 3 , 3% MgO and 10% SiO 2 . The melting point of this electroslag remelting slag system was 1360°C.
渣系原料在电弧炉中加热熔化,浇铸冷却至室温,然后采用破碎机粉碎,筛分出粒度为3-15mm的颗粒重新机械混匀。将混匀后的预熔渣置于烘烤炉中,在480℃下烘烤8h得到渣料,180℃下保温待用。The slag-based raw materials are heated and melted in an electric arc furnace, cast and cooled to room temperature, and then pulverized by a crusher, and the particles with a particle size of 3-15mm are screened out and mechanically mixed again. The mixed pre-melted slag was placed in a baking furnace, baked at 480°C for 8 hours to obtain slag, and kept at 180°C for use.
采用真空感应熔炼(Al脱氧)制备电极锭,经切除冒口、车光、清洗、烘烤后,分别切除锭头、锭尾厚片,得可用电极锭;采用定硫仪检测合金中硫含量,大样电解检测夹杂物含量,电子扫描显微镜测量夹杂物尺寸(图1所示为电子扫面显微镜下夹杂物形貌),并进行拉伸性能测试,检测结果见表2。Electrode ingots are prepared by vacuum induction melting (Al deoxidation). After cutting risers, polishing, cleaning and baking, the ingot head and ingot tail thick slices are cut off respectively, and electrode ingots can be used. The sulfur content in the alloy is detected by a sulfur analyzer. , the inclusion content was detected by electrolysis of large samples, the size of inclusions was measured by electron scanning microscope (Fig. 1 shows the morphology of inclusions under the electron scanning microscope), and tensile properties were tested.
按照电极锭质量的45%取上述渣料,经加渣、对中、充氩后,以粒度≤5mm的固态细渣为起弧剂起弧,设定化渣电压为47V,电流为5.8KA。40min后当熔渣全部熔清,降低电压至42V,电流为5.0KA,熔速设定为2.5kg/min,稳定熔炼。当电极锭剩余32kg时,降低熔速至2.2kg/min,热封顶结束后,炉冷10h,脱模取锭,铸锭表面质量良好,无渣沟等缺陷。According to 45% of the mass of the electrode ingot, the above-mentioned slag is taken. After adding slag, centering, and argon filling, the solid fine slag with a particle size of ≤5mm is used as the arc-starting agent, and the slag-forming voltage is set to 47V and the current to 5.8KA . After 40 minutes, when the slag is completely melted, reduce the voltage to 42V, the current is 5.0KA, the melting rate is set to 2.5kg/min, and the melting is stable. When the remaining 32kg of the electrode ingot, reduce the melting rate to 2.2kg/min. After the thermal capping is completed, the furnace is cooled for 10h, and the ingot is removed from the mold. The surface quality of the ingot is good, and there are no defects such as slag grooves.
表2 实施例2检测结果Table 2 The test results of Example 2
实施例3Example 3
本实施例提供一种电渣重熔渣系,以质量百分比计算,包括:43%的CaF2、27%的CaO、17%的Al2O3、4.5%的MgO和8.5%的SiO2。该电渣重熔渣系的熔点为1400℃。可以采用工业用萤石(CaF2>98%)、石灰(CaO>94%)、氧化铝粉(Al2O3>97%)、镁砂(MgO>97%)和硅石(SiO2>98%)为原料。This embodiment provides an electroslag remelting slag system, calculated in mass percentage, including: 43% CaF 2 , 27% CaO, 17% Al 2 O 3 , 4.5% MgO and 8.5% SiO 2 . The melting point of this electroslag remelting slag system was 1400°C. Industrial fluorite (CaF 2 > 98%), lime (CaO > 94%), alumina powder (Al 2 O 3 > 97%), magnesia (MgO > 97%) and silica (SiO 2 > 98%) can be used %) as the raw material.
渣系原料在电弧炉中加热熔化,浇铸冷却至室温,然后采用破碎机粉碎,筛分出粒度为3-15mm的颗粒重新机械混匀。将混匀后的预熔渣置于烘烤炉中,在520℃下烘烤4h得到渣料,220℃下保温待用。The slag-based raw materials are heated and melted in an electric arc furnace, cast and cooled to room temperature, and then pulverized by a crusher, and the particles with a particle size of 3-15mm are screened out and mechanically mixed again. The mixed pre-melted slag was placed in a baking furnace, baked at 520°C for 4 hours to obtain slag, and kept at 220°C for use.
采用真空感应熔炼(Al脱氧)制备电极锭,经切除冒口、车光、清洗、烘烤后,分别切除锭头、锭尾厚片,得可用电极锭;采用定硫仪检测合金中硫含量,大样电解检测夹杂物含量,电子扫描显微镜测量夹杂物尺寸,并进行拉伸性能测试,检测结果见表3。Electrode ingots are prepared by vacuum induction melting (Al deoxidation). After cutting risers, polishing, cleaning and baking, the ingot head and ingot tail thick slices are cut off respectively, and electrode ingots can be used. The sulfur content in the alloy is detected by a sulfur analyzer. , The inclusion content of the large sample was detected by electrolysis, the size of the inclusions was measured by an electron scanning microscope, and the tensile properties were tested. The test results are shown in Table 3.
按照电极锭质量的40%取上述渣料,经加渣、对中、充氩后,以粒度≤5mm的固态细渣为起弧剂起弧,设定化渣电压为50V,电流为7.0KA。30min后当熔渣全部熔清,降低电压至46V,电流为6.5KA,熔速设定为3.5kg/min,稳定熔炼。当电极锭剩余48kg时,降低熔速至2.5kg/min,热封顶结束后,炉冷10h,脱模取锭,铸锭表面质量良好,无渣沟等缺陷。According to 40% of the mass of the electrode ingot, take the above slag material, after adding slag, centering, and argon filling, use solid fine slag with a particle size of ≤ 5mm as the arc starting agent, set the slag slag voltage to 50V, and the current to 7.0KA . After 30 minutes, when the slag is completely melted, reduce the voltage to 46V, the current is 6.5KA, the melting rate is set to 3.5kg/min, and the melting is stable. When the remaining 48kg of the electrode ingot, reduce the melting rate to 2.5kg/min. After the thermal capping is completed, the furnace is cooled for 10h, and the ingot is removed from the mold. The surface quality of the ingot is good, and there are no defects such as slag grooves.
表3 实施例3检测结果Table 3 Embodiment 3 detection results
对比例1Comparative Example 1
与实施例1不同的是,选择常用的三元渣系,以质量百分比计算,包括:70%的CaF2、15%的CaO、15%的Al2O3。The difference from Example 1 is that the commonly used ternary slag system is selected, calculated in mass percentage, including: 70% CaF 2 , 15% CaO, and 15% Al 2 O 3 .
对比例2Comparative Example 2
与实施例1不同的是,选择的渣系降低CaO配比,增加Al2O3配比,以质量百分比计算,包括:43%的CaF2、19%的CaO、25%的Al2O3、5%的MgO和8%的SiO2。The difference from Example 1 is that the selected slag system reduces the proportion of CaO and increases the proportion of Al 2 O 3 , calculated in mass percentage, including: 43% CaF 2 , 19% CaO, 25% Al 2 O 3 , 5% MgO and 8% SiO 2 .
对比例3Comparative Example 3
与实施例3不同的是,当熔渣全部熔清,稳定熔炼期,降低电压至48V,电流为7.0KA,熔速设定为4.1kg/min。Different from Example 3, when the slag was completely melted and the melting period was stabilized, the voltage was reduced to 48V, the current was 7.0KA, and the melting rate was set to 4.1kg/min.
对比例4Comparative Example 4
与实施例3不同的是,当电极锭剩余48kg时,熔速依旧以3.5kg/min熔炼至结束。Different from Example 3, when the electrode ingot remained 48kg, the melting rate was still 3.5kg/min until the end.
对对比例1-4中电极锭和电渣铸锭检测分析,结果如表4所示:The detection and analysis of electrode ingots and electroslag ingots in Comparative Examples 1-4 are shown in Table 4:
表4 对比例1-4检测结果Table 4 Test results of comparative examples 1-4
由表1-表4可以看出,采用本申请的电渣重熔渣系及电渣重熔冶炼方法冶炼高钨高钴镍合金,可有效降低合金中的硫含量和夹杂物含量,显著降低合金中最大夹杂物尺寸,提高合金延展性,使其满足药型罩制备的材料性能条件。对比例采用传统三元渣系或降低渣系中CaO含量提高Al2O3含量或稳定熔炼阶段熔速提高至4.1kg/min或热封顶阶段不进行降低熔速控制均会造成合金的脱硫去夹杂效率降低,对大尺寸夹杂物的去除效果减弱,严重影响重熔冶炼对合金延展性能的提升。It can be seen from Tables 1 to 4 that the use of the electroslag remelting slag system and electroslag remelting smelting method of the present application to smelt high tungsten and high cobalt nickel alloys can effectively reduce the sulfur content and inclusion content in the alloy, and significantly reduce the The maximum size of inclusions in the alloy improves the ductility of the alloy and makes it meet the material performance conditions for the preparation of the drug-type cover. In contrast, using traditional ternary slag system or reducing the CaO content in the slag system and increasing the Al 2 O 3 content or increasing the melting rate to 4.1kg/min in the stable smelting stage or not reducing the melting rate control in the heat capping stage will all lead to the desulfurization of the alloy. The reduction of the inclusion efficiency and the weakening of the removal effect of large-sized inclusions seriously affect the improvement of the ductility of the alloy by remelting.
本申请提供的电渣重熔渣系,实现了高钨高钴镍合金的电渣重熔稳定熔炼;通过提高渣系碱度,有效降低了合金硫含量,从而提高合金的加工塑形;有效脱除合金中的夹杂物,对大尺寸夹杂物的脱除效果尤为明显,提高铸锭的纯净度;渣系具有一定的高温塑性,可保证铸锭表面质量良好,无渣沟等缺陷;工艺的优化,保证铸锭无缩孔偏析等缺陷。最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。The electroslag remelting slag system provided by the present application realizes stable electroslag remelting and melting of high-tungsten and high-cobalt-nickel alloys; by increasing the basicity of the slag system, the sulfur content of the alloy is effectively reduced, thereby improving the processing and shaping of the alloy; effectively The removal of inclusions in the alloy is particularly effective for the removal of large-sized inclusions, which improves the purity of the ingot; the slag system has a certain high temperature plasticity, which can ensure good surface quality of the ingot and no defects such as slag grooves; process The optimization ensures that the ingot is free from defects such as shrinkage cavities and segregation. Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本发明的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。Furthermore, it will be understood by those skilled in the art that although some of the embodiments herein include certain features, but not others, included in other embodiments, that combinations of features of the different embodiments are intended to be within the scope of the present invention And form different embodiments. For example, in the above claims, any of the claimed embodiments may be used in any combination. The information disclosed in this Background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
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