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CN112029153A - A kind of environment-friendly starch-based foaming material and preparation method thereof - Google Patents

A kind of environment-friendly starch-based foaming material and preparation method thereof Download PDF

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CN112029153A
CN112029153A CN201910480969.6A CN201910480969A CN112029153A CN 112029153 A CN112029153 A CN 112029153A CN 201910480969 A CN201910480969 A CN 201910480969A CN 112029153 A CN112029153 A CN 112029153A
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starch
foaming material
foaming
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parts
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刘文勇
王志杰
曾翠
戴炳丰
刘家豪
胡时盛
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Hunan University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/125Water, e.g. hydrated salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0023Use of organic additives containing oxygen
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/10Water or water-releasing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2303/00Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08J2303/02Starch; Degradation products thereof, e.g. dextrin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
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Abstract

本发明涉及了一种环保型淀粉基发泡材料及其制备方法,属于生物降解发泡材料技术领域。该淀粉基发泡材料由以下重量份的组分制备得到:淀粉100份,甘油20‑60份,水0‑10份,乙烯‑乙烯醇共聚物0‑30份。本发明以水为发泡剂,且制备的生物降解发泡材料安全无毒、质轻、综合力学性能和耐水性能优异、能生物降解。该制备方法简单,易于控制和实施,可操作性强,生产成本低廉,能够应用于各种填充或缓冲领域。The invention relates to an environment-friendly starch-based foaming material and a preparation method thereof, belonging to the technical field of biodegradable foaming materials. The starch-based foaming material is prepared from the following components in parts by weight: 100 parts of starch, 20-60 parts of glycerin, 0-10 parts of water, and 0-30 parts of ethylene-vinyl alcohol copolymer. The invention uses water as the foaming agent, and the prepared biodegradable foaming material is safe, non-toxic, light in weight, excellent in comprehensive mechanical properties and water resistance, and biodegradable. The preparation method is simple, easy to control and implement, has strong operability and low production cost, and can be applied to various fields of filling or buffering.

Description

一种环保型淀粉基发泡材料及其制备方法A kind of environment-friendly starch-based foaming material and preparation method thereof

技术领域technical field

本发明属于生物降解发泡材料技术领域,特别涉及一种环保型淀粉基发泡材料及其制备方法。The invention belongs to the technical field of biodegradable foaming materials, and particularly relates to an environment-friendly starch-based foaming material and a preparation method thereof.

背景技术Background technique

高分子发泡材料因其良好的保温性能以及缓冲性能,在包装、运输、保温领域有极大的市场。传统的发泡材料多以聚烯烃类等通用塑料制备,但其不可降解,导致废弃后会对环境造成严重的污染。因此以生物降解型材料制备环保型发泡材料十分重要。而淀粉作为一种天然高分子材料,具有成本低、可再生利用及可完全降解性能等优点。以淀粉制备发泡材料可减缓通用塑料带来的白色污染,符合当下环保、可持续的理念,受到广泛关注。然而,目前热塑性淀粉发泡材料综合性能和耐水性较差,限制了其大规模市场应用。因此,添加具有优异阻隔性能和耐水性能的乙烯-乙烯醇共聚物(EVOH),进而制备性能优异、成本低廉且耐水性良好的淀粉基发泡材料,能够显著提高其应用范围。Polymer foam materials have a huge market in the fields of packaging, transportation and heat preservation because of their good thermal insulation properties and buffering properties. Traditional foam materials are mostly made of general-purpose plastics such as polyolefins, but they are not degradable, which will cause serious pollution to the environment after they are discarded. Therefore, it is very important to prepare environmentally friendly foam materials from biodegradable materials. As a natural polymer material, starch has the advantages of low cost, recyclability and complete degradability. The preparation of foamed materials with starch can reduce the white pollution caused by general-purpose plastics, which is in line with the current concept of environmental protection and sustainability, and has attracted widespread attention. However, the current thermoplastic starch foaming materials have poor comprehensive performance and water resistance, which limits their large-scale market applications. Therefore, adding ethylene-vinyl alcohol copolymer (EVOH) with excellent barrier properties and water resistance to prepare starch-based foamed materials with excellent performance, low cost and good water resistance can significantly increase its application range.

现有的技术中,申请号为201610971285.2的中国专利申请“一种淀粉发泡的一次性餐具”公开了一种采用改性玉米淀粉、木浆纤维和改性谷壳等制备淀粉基发泡材料的方法,相比于传统的一次性发泡材料,其符合环保可持续发展策略,但从配方上分析,其整体耐水性能不太理想,作为一次性餐具应用难以得到推广,且模压工艺对于淀粉基发泡来说,其稳定性较差。申请号为201710015666.8的中国专利申请“淀粉发泡产品及其制备方法”公开了一种淀粉或改性淀粉以及含成核剂的淀粉发泡材料的制备方法,发泡材料的制备工艺为双螺杆挤出发泡,制备简便,但制备的淀粉发泡材料存在严重的易吸水性,不利于实际应用。申请号为201710309478.6的中国专利申请“完全生物降解的纤维增强淀粉发泡餐具及其制备方法”和申请号为201610650903.3的中国专利申请“淀粉发泡配方及其发泡方法”公开了两种利用其它可生物降解高分子材料对热塑性淀粉进行共混改性的制备方法,极大的增加了原材料的成本,但复合材料组分间的相容性、耐水性、性价比及加工工艺等综合性能有待提高。In the prior art, the Chinese patent application "a starch foaming disposable tableware" with the application number of 201610971285.2 discloses a starch-based foaming material prepared by using modified corn starch, wood pulp fibers and modified rice husks, etc. Compared with the traditional disposable foaming material, it conforms to the strategy of environmental protection and sustainable development, but from the analysis of the formula, its overall water resistance is not ideal, and it is difficult to be promoted as a disposable tableware application, and the molding process is not suitable for starch. For base foaming, its stability is poor. The Chinese patent application "starch foaming product and its preparation method" with the application number of 201710015666.8 discloses a preparation method of starch or modified starch and a starch foaming material containing a nucleating agent, and the preparation process of the foaming material is a twin screw Extrusion foaming is easy to prepare, but the prepared starch foaming material has serious easy water absorption, which is not conducive to practical application. Chinese patent application No. 201710309478.6 "Completely biodegradable fiber-reinforced starch foaming tableware and preparation method thereof" and Chinese patent application No. 201610650903.3 "Starch foaming formula and foaming method" disclose The preparation method of blending and modifying thermoplastic starch with biodegradable polymer materials greatly increases the cost of raw materials, but the comprehensive properties such as compatibility, water resistance, cost performance and processing technology between the components of the composite materials need to be improved .

在国内,淀粉类作物产量巨大,以淀粉为基材制备淀粉基发泡材料是一条提高淀粉非食用性价值、降低成本和减少环境污染的有效途径。但是,本领域缺乏一种力学性能优异、耐水性能良好、制备工艺简单的淀粉基发泡材料。因此,迫切需要寻求一种耐水性能优异且与淀粉相容性良好的高分子材料,以及进一步改善淀粉基发泡材料的加工工艺从而提高其力学性能和耐水性能,且在提升发泡材料综合性能的同时,保证成本的低廉。In China, the production of starch crops is huge, and the preparation of starch-based foaming materials with starch as the base material is an effective way to improve the non-edible value of starch, reduce costs and reduce environmental pollution. However, the field lacks a starch-based foaming material with excellent mechanical properties, good water resistance and simple preparation process. Therefore, there is an urgent need to seek a polymer material with excellent water resistance and good compatibility with starch, and to further improve the processing technology of starch-based foaming materials to improve its mechanical properties and water resistance, and improve the comprehensive performance of foamed materials. At the same time, the low cost is guaranteed.

发明内容SUMMARY OF THE INVENTION

为了克服上述现有技术的缺点与不足,本发明的首要目的在于提供一种环保型淀粉基发泡材料。In order to overcome the above-mentioned shortcomings and deficiencies of the prior art, the primary purpose of the present invention is to provide an environment-friendly starch-based foaming material.

本发明另一目的在于提供一种环保型淀粉基发泡材料的制备方法。Another object of the present invention is to provide a preparation method of an environmentally friendly starch-based foaming material.

本发明的目的通过下述方案实现。The object of the present invention is achieved by the following solutions.

一种环保型淀粉基发泡材料,该发泡材料包括以下重量份的组分:淀粉100份,甘油20-60份,水0-5份,乙烯-乙烯醇共聚物0-20份。An environment-friendly starch-based foaming material comprises the following components by weight: 100 parts of starch, 20-60 parts of glycerin, 0-5 parts of water, and 0-20 parts of ethylene-vinyl alcohol copolymer.

所述的一种环保型淀粉基发泡材料的制备方法,包括以下步骤:Described a kind of preparation method of environment-friendly starch-based foaming material, comprises the following steps:

(1)将干燥的淀粉、甘油加入高速混合机中共混均匀、塑化,再通过双螺杆挤出机熔融挤出造粒,得到热塑性淀粉粒料;(1) Add the dried starch and glycerin into a high-speed mixer for uniform blending and plasticization, and then melt extrusion and granulation through a twin-screw extruder to obtain thermoplastic starch granules;

(2)将乙烯-乙烯醇共聚物(EVOH)、甘油加入烧杯中共混均匀,然后高温塑化、取出冷却、粉碎造粒、密封保存,得到塑化EVOH粒料;(2) Add ethylene-vinyl alcohol copolymer (EVOH) and glycerin into a beaker to blend evenly, then plasticize at high temperature, take out for cooling, pulverize and granulate, and seal for storage to obtain plasticized EVOH pellets;

(3)将步骤(1)中得到的热塑性淀粉粒料和步骤(2)中得到的塑化EVOH粒料加入高速混合机中共混均匀,然后通过双螺杆挤出机熔融挤出造粒,再经过调湿处理,得到可发泡淀粉基粒料;(3) The thermoplastic starch granules obtained in step (1) and the plasticized EVOH granules obtained in step (2) were added to a high-speed mixer for uniform blending, and then melted and extruded through a twin-screw extruder for granulation. After humidity conditioning treatment, foamable starch-based pellets are obtained;

(4)将步骤(3)中得到的可发泡淀粉基粒料加入到注塑机中熔融射出,然后调湿处理,得到淀粉基发泡材料。(4) adding the foamable starch-based granules obtained in step (3) into an injection molding machine for melting and injection, and then adjusting the humidity to obtain a starch-based foaming material.

作为优选,步骤(1)中所述的淀粉为木薯淀粉,干燥淀粉的温度为50-100℃,干燥时间为5-72 h,所述的淀粉与甘油的质量比为100:30至100:50。Preferably, the starch described in step (1) is tapioca starch, the temperature of drying starch is 50-100 ° C, the drying time is 5-72 h, and the mass ratio of the starch to glycerol is 100:30 to 100: 50.

作为优选,步骤(1)中所述的淀粉塑化为置于10-50℃的干燥箱中塑化12-72 h。Preferably, the starch plasticization in step (1) is plasticized in a drying oven at 10-50° C. for 12-72 h.

作为优选,步骤(1)和步骤(3)中所述的双螺杆挤出机为同向双螺杆挤出机,挤出温度为130-180℃,主机频率为10 Hz,喂料频率为5 Hz。Preferably, the twin-screw extruder described in step (1) and step (3) is a co-rotating twin-screw extruder, the extrusion temperature is 130-180 ° C, the frequency of the main engine is 10 Hz, and the feeding frequency is 5 Hz.

作为优选,步骤(2)中所述的塑化EVOH用甘油含量为5-40%。Preferably, the content of glycerin for plasticizing EVOH described in step (2) is 5-40%.

作为优选,步骤(2)中所述的EVOH高温塑化为置于150-200℃温度下搅拌1-5 h。Preferably, the high-temperature plasticization of EVOH described in step (2) is placed at a temperature of 150-200° C. and stirred for 1-5 h.

作为优选,步骤(3)中所述的塑化淀粉与塑化EVOH的质量比为100:5至100:20。Preferably, the mass ratio of the plasticized starch to the plasticized EVOH described in step (3) is 100:5 to 100:20.

作为优选,步骤(3)中所述的调湿处理为置于温度25-60℃、相对湿度40-90%的条件下1-60 min,然后密封,于室温下静置5-48 h,目的为让发泡剂水均匀分散于粒料中,得到可发泡粒料。Preferably, the humidity conditioning treatment described in step (3) is placed under the conditions of a temperature of 25-60° C. and a relative humidity of 40-90% for 1-60 minutes, then sealed, and allowed to stand at room temperature for 5-48 hours. The purpose is to make the foaming agent water evenly dispersed in the pellets to obtain foamable pellets.

作为优选,步骤(4)中所述的调湿处理为置于温度25-60℃、相对湿度40-90%的条件下10-90 min,然后密封,于室温下静置5-48 h,目的为让水分均匀分散于淀粉基发泡材料中,得到性能较优的淀粉基发泡材料。Preferably, the humidity conditioning treatment described in step (4) is placed under the conditions of a temperature of 25-60° C. and a relative humidity of 40-90% for 10-90 min, then sealed, and allowed to stand at room temperature for 5-48 h, The purpose is to make the water evenly dispersed in the starch-based foaming material to obtain starch-based foaming material with better performance.

以上所述的一种环保型淀粉基发泡材料安全无毒、制备工艺简单、力学性能优异、耐水性能良好且能生物降解。The above-mentioned environmentally friendly starch-based foaming material is safe and non-toxic, has a simple preparation process, excellent mechanical properties, good water resistance and is biodegradable.

本发明相对于现有技术,具有如下优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

1、本发明制备的淀粉基发泡材料,EVOH均匀分散于热塑性淀粉中,充分发挥EVOH对热塑性淀粉的增强作用,有利于改善淀粉基发泡材料的耐湿性能和力学性能。1. In the starch-based foaming material prepared by the present invention, EVOH is uniformly dispersed in the thermoplastic starch, and the strengthening effect of EVOH on the thermoplastic starch is fully exerted, which is beneficial to improve the moisture resistance and mechanical properties of the starch-based foaming material.

2、对淀粉基发泡材料的调湿处理能显著提升淀粉基发泡材料的力学性能。2. The moisture-conditioning treatment of starch-based foaming materials can significantly improve the mechanical properties of starch-based foaming materials.

3、本发明的所用材料中的主要成分为淀粉和甘油,属于环保型材料。3. The main components in the material used in the present invention are starch and glycerol, which are environmentally friendly materials.

4、本发明的淀粉基发泡材料制备方法简单,易于控制,可操作性强,生产成本低廉,生产效率高,易于工业化大规模生产,具有很好的经济效益和广阔的应用前景。4. The starch-based foaming material of the present invention has the advantages of simple preparation method, easy control, strong operability, low production cost, high production efficiency, easy industrialized large-scale production, good economic benefit and broad application prospect.

具体实施方式Detailed ways

下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the examples, but the embodiments of the present invention are not limited thereto.

下列实施例中使用的试剂均可从商业渠道获得,使用前均经过干燥处理。The reagents used in the following examples were all obtained from commercial sources and were dried before use.

实施例1Example 1

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理12min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) The thermoplastic starch granules obtained in (1) are placed under the conditions of a temperature of 50°C and a relative humidity of 80% for 12 minutes, and then sealed at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

实施例2Example 2

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)塑化EVOH粒料的制备(2) Preparation of plasticized EVOH pellets

称取200 g EVOH、40 g甘油,将40 g甘油分4次加入200 g EVOH中混合均匀,置于180℃下搅拌熔融1 h,取出冷却、粉碎造粒、密封保存,得到塑化EVOH粒料。Weigh 200 g of EVOH and 40 g of glycerol, add 40 g of glycerol to 200 g of EVOH in 4 times and mix evenly, stir and melt at 180 °C for 1 h, take out, cool, pulverize, granulate, and store in a sealed container to obtain plasticized EVOH pellets. material.

(3)淀粉基发泡材料的制备(3) Preparation of starch-based foaming materials

a)称取(1)中得到的热塑性淀粉粒料1000 g和(2)中得到的塑化EVOH粒料100 g加入高速混合机中,搅拌10 min,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒,然后置于温度50℃、相对湿度80%的条件下调湿处理12 min,常温密封24 h,得到可发泡淀粉基粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)分别设定在130-180℃之间;a) Weigh 1000 g of thermoplastic starch pellets obtained in (1) and 100 g of plasticized EVOH pellets obtained in (2) into a high-speed mixer, stir for 10 min, and then melt and extrude through a twin-screw extruder , the extruded strips were cooled and pelletized, and then placed under the conditions of a temperature of 50 °C and a relative humidity of 80% for 12 minutes of humidity treatment, and sealed at room temperature for 24 hours to obtain expandable starch-based pellets; among them, the twin-screw The output frequency of the main inverter of the extruder is 10 Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feeding port to the head) is set between 130-180 °C;

b)将a)中得到的可发泡淀粉基粒料加入注塑机中射出发泡,然后置于50℃、相对湿度80%的条件下调湿处理至淀粉基发泡材料表面变软,再于室温下静置24 h,得到性能优异的淀粉基发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable starch-based granules obtained in a) into an injection molding machine for injection foaming, and then place it at 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the starch-based foaming material becomes soft, and then put it in an injection molding machine for foaming. After standing at room temperature for 24 h, starch-based foaming materials with excellent performance were obtained; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) was respectively set between 130-180 °C.

对比例1Comparative Example 1

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理8min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) Place the thermoplastic starch granules obtained in (1) under the conditions of a temperature of 50°C and a relative humidity of 80% for 8 minutes, and then seal them at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

对比例2Comparative Example 2

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理16min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) The thermoplastic starch granules obtained in (1) are placed under the conditions of a temperature of 50°C and a relative humidity of 80% for 16 minutes, and then sealed at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

对比例3Comparative Example 3

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理60min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) Place the thermoplastic starch granules obtained in (1) under the conditions of a temperature of 50°C and a relative humidity of 80% for 60 minutes, and then seal at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

对比例4Comparative Example 4

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,350 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and add 350 g of glycerol to the high-speed mixer for blending in 4 times, each time for 180 s, and continue to stir for 10 min, and then put it at 30 °C for plasticization 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理12min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) The thermoplastic starch granules obtained in (1) are placed under the conditions of a temperature of 50°C and a relative humidity of 80% for 12 minutes, and then sealed at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

对比例5Comparative Example 5

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,500 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, add 500 g of glycerin into the high-speed mixer in 4 times for blending, each blending for 180 s, continue stirring for 10 min, and then put it at 30 °C for plasticization 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)热塑性淀粉发泡材料的制备(2) Preparation of thermoplastic starch foaming material

a)将(1)中得到的热塑性淀粉粒料置于温度50℃、相对湿度80%的条件下调湿处理12min,常温密封24 h,得到可发泡热塑性淀粉粒料;a) The thermoplastic starch granules obtained in (1) are placed under the conditions of a temperature of 50°C and a relative humidity of 80% for 12 minutes, and then sealed at room temperature for 24 hours to obtain expandable thermoplastic starch granules;

b)将a)中得到的可发泡热塑性淀粉粒料加入注塑机中射出发泡,然后置于温度50℃、相对湿度80%的条件下调湿处理至发泡材料表面变软,再于室温下静置24 h,得到热塑性淀粉发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable thermoplastic starch granules obtained in a) into an injection molding machine for injection foaming, and then place it under the conditions of a temperature of 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the foamed material becomes soft, and then put it at room temperature. Let stand for 24 h to obtain a thermoplastic starch foaming material; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) is respectively set between 130-180 °C.

对比例6Comparative Example 6

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)塑化EVOH粒料的制备(2) Preparation of plasticized EVOH pellets

称取200 g EVOH、40 g甘油,将40 g甘油分4次加入200 g EVOH中混合均匀,置于180℃下搅拌熔融1 h,取出冷却、粉碎造粒、密封保存,得到塑化EVOH粒料。Weigh 200 g of EVOH and 40 g of glycerol, add 40 g of glycerol to 200 g of EVOH in 4 times and mix evenly, stir and melt at 180 °C for 1 h, take out, cool, pulverize, granulate, and store in a sealed container to obtain plasticized EVOH pellets. material.

(3)淀粉基发泡材料的制备(3) Preparation of starch-based foaming materials

a)称取(1)中得到的热塑性淀粉粒料1000 g和(2)中得到的塑化EVOH粒料50 g加入高速混合机中,搅拌10 min,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒,然后置于温度50℃、相对湿度80%的条件下调湿处理12 min,常温密封24 h,得到可发泡淀粉基粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)分别设定在130-180℃之间;a) Weigh 1000 g of thermoplastic starch pellets obtained in (1) and 50 g of plasticized EVOH pellets obtained in (2) into a high-speed mixer, stir for 10 min, and then melt and extrude through a twin-screw extruder , the extruded strips were cooled and pelletized, and then placed under the conditions of a temperature of 50 °C and a relative humidity of 80% for 12 minutes of humidity treatment, and sealed at room temperature for 24 hours to obtain expandable starch-based pellets; among them, the twin-screw The output frequency of the main inverter of the extruder is 10 Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feeding port to the head) is set between 130-180 °C;

b)将a)中得到的可发泡淀粉基粒料加入注塑机中射出发泡,然后置于50℃、相对湿度80%的条件下调湿处理至淀粉基发泡材料表面变软,再于室温下静置24 h,得到性能优异的淀粉基发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable starch-based granules obtained in a) into an injection molding machine for injection foaming, and then place it at 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the starch-based foaming material becomes soft, and then put it in an injection molding machine for foaming. After standing at room temperature for 24 h, starch-based foaming materials with excellent performance were obtained; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) was respectively set between 130-180 °C.

对比例7Comparative Example 7

(1)热塑性淀粉的制备(1) Preparation of thermoplastic starch

a)将淀粉原料置于电热鼓风干燥箱中75℃下干燥24 h后密封保存,得到干燥淀粉;a) The starch raw material was dried in an electric blast drying oven at 75°C for 24 hours and then sealed and stored to obtain dry starch;

b)将干燥淀粉1000 g放入高速混合机中,400 g甘油分4次加入高速混合机中进行共混,每次共混180 s,继续搅拌10 min后,然后置于30℃下塑化24 h,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒后密封保存,得到热塑性淀粉粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)设定在130-180℃之间。b) Put 1000 g of dry starch into the high-speed mixer, and 400 g of glycerin are added to the high-speed mixer for blending in 4 times, each blending for 180 s, and stirring for 10 min, and then plasticizing at 30 °C 24 h, and then melted and extruded through a twin-screw extruder, and the extruded strips were cooled and pelletized, and then sealed and stored to obtain thermoplastic starch pellets; among them, the output frequency of the host inverter of the twin-screw extruder was 10. Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feed port to the head) is set between 130-180 °C.

(2)塑化EVOH粒料的制备(2) Preparation of plasticized EVOH pellets

称取200 g EVOH、40 g甘油,将40 g甘油分4次加入200 g EVOH中混合均匀,置于180℃下搅拌熔融1 h,取出冷却、粉碎造粒、密封保存,得到塑化EVOH粒料。Weigh 200 g of EVOH and 40 g of glycerol, add 40 g of glycerol to 200 g of EVOH in 4 times and mix evenly, stir and melt at 180 °C for 1 h, take out, cool, pulverize, granulate, and store in a sealed container to obtain plasticized EVOH pellets. material.

(3)淀粉基发泡材料的制备(3) Preparation of starch-based foaming materials

a)称取(1)中得到的热塑性淀粉粒料1000 g和(2)中得到的塑化EVOH粒料200 g加入高速混合机中,搅拌10 min,再经双螺杆挤出机熔融挤出,挤出的条状物经冷却、切粒,然后置于温度50℃、相对湿度80%的条件下调湿处理12 min,常温密封24 h,得到可发泡淀粉基粒料;其中,双螺杆挤出机的主机变频器输出频率为10 Hz,喂料频率为5 Hz,挤出区域温度(由进料口至机头)分别设定在130-180℃之间;a) Weigh 1000 g of thermoplastic starch pellets obtained in (1) and 200 g of plasticized EVOH pellets obtained in (2) into a high-speed mixer, stir for 10 min, and then melt and extrude through a twin-screw extruder , the extruded strips were cooled and pelletized, and then placed under the conditions of a temperature of 50 °C and a relative humidity of 80% for 12 minutes of humidity treatment, and sealed at room temperature for 24 hours to obtain expandable starch-based pellets; among them, the twin-screw The output frequency of the main inverter of the extruder is 10 Hz, the feeding frequency is 5 Hz, and the temperature of the extrusion area (from the feeding port to the head) is set between 130-180 °C;

b)将a)中得到的可发泡淀粉基粒料加入注塑机中射出发泡,然后置于50℃、相对湿度80%的条件下调湿处理至淀粉基发泡材料表面变软,再于室温下静置24 h,得到性能优异的淀粉基发泡材料;其中,挤出区域温度(由进料口至注塑口)分别设定在130-180℃之间。b) Add the foamable starch-based granules obtained in a) into an injection molding machine for injection foaming, and then place it at 50 °C and a relative humidity of 80% to adjust the humidity until the surface of the starch-based foaming material becomes soft, and then put it in an injection molding machine for foaming. After standing at room temperature for 24 h, starch-based foaming materials with excellent performance were obtained; wherein, the temperature of the extrusion zone (from the feeding port to the injection port) was respectively set between 130-180 °C.

将实施例1-2和对比例1-7得到的淀粉基发泡材料通过裁剪制备得到力学性能测试样条。The starch-based foamed materials obtained in Examples 1-2 and Comparative Examples 1-7 were cut to prepare mechanical property test specimens.

拉伸性能测试:按GB 6344-1986《软质泡沫聚合物拉伸强度和断裂伸长率的测定》标准,在室温下采用微机控制电子万能试验机进行拉伸性能测试,拉伸速率为20 mm/min。每组样品至少选用五个样条进行测试,取平均值。测试结果如表1所示。Tensile property test: According to GB 6344-1986 "Determination of Tensile Strength and Elongation at Break of Flexible Foamed Polymers", the tensile property test was carried out at room temperature using a computer-controlled electronic universal testing machine, and the tensile rate was 20 mm/min. At least five splines are selected for each group of samples for testing, and the average value is obtained. The test results are shown in Table 1.

压缩性能测试:按GB/T 1041-1992标准进行测试。在室温下采用微机控制电子万能试验机进行拉伸性能测试,压缩速率为2 mm/min。压缩强度σm(KPa)采用如下公式计算:Compression performance test: Test according to GB/T 1041-1992 standard. The tensile properties were tested with a computer-controlled electronic universal testing machine at room temperature with a compression rate of 2 mm/min. The compressive strength σ m (KPa) is calculated by the following formula:

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Figure 826173DEST_PATH_IMAGE001
(1)
Figure 857080DEST_PATH_IMAGE001
Figure 826173DEST_PATH_IMAGE001
(1)

式中:Fm为最大压缩力(KN);S0为试样横截面初始面积(mm2)。每组样品至少选用五个样条进行测试,取平均值。测试结果如表1所示。In the formula: F m is the maximum compressive force (KN); S 0 is the initial area of the sample cross-section (mm 2 ). At least five splines are selected for each group of samples for testing, and the average value is obtained. The test results are shown in Table 1.

吸水性试验:样品首先在40℃下干燥24 h,密封并冷却24 h,称重。然后将它们在室温下置于蒸馏水中。在特定的浸渍期后,将样品从水中取出,用干布析出水份或轻轻擦拭以从样品表面除去水并称重。吸水率采用等式(2)计算。Water absorption test: The samples were first dried at 40 °C for 24 h, sealed and cooled for 24 h, and weighed. They were then placed in distilled water at room temperature. After a specified immersion period, the samples are removed from the water, hydrated with a dry cloth or lightly wiped to remove water from the sample surface and weighed. The water absorption was calculated using equation (2).

Figure 246790DEST_PATH_IMAGE002
Figure 125884DEST_PATH_IMAGE002
(2)
Figure 246790DEST_PATH_IMAGE002
Figure 125884DEST_PATH_IMAGE002
(2)

式中:M0为吸水前质量(g);Mt为吸水后质量(g)。In the formula: M 0 is the mass before water absorption (g); M t is the mass after water absorption (g).

对比实施例1-2的实验数据,表明添加EVOH后极大的提高了其发泡效果,实施例2的发泡倍率相比于实施例1提升了约481.8%,从力学性能上分析,添加EVOH后,发泡材料的强度参数明显下降,而韧性参数明显上升,从耐水性能上分析,添加EVOH后,耐水性能有较为明显的改善,实施例1样品置于水中10 min取出后成糊状而无法称重,实施例2样品置于水中10 min取出、称重、计算,得到样品吸水率为39.8%。对比实施例1与对比例1-3的实验数据,表明粒料的调湿时间,即发泡剂水的含量对其发泡效果的影响较大。相比于对比例1-3,实施例1的发泡效果有明显的提升,而调湿时间长,发泡倍率反而低是由于发泡剂水含量过高,在射出发泡过程中坍缩所致,其中温度50℃、相对湿度80%的条件下调湿处理12 min效果最佳。相比于对比例4-5,实施例1的发泡效果有明显的提升,表明在相同的调湿时间下,甘油含量对其发泡效果的影响较大,在甘油含量过高时,由于熔体流动性过高,在射出发泡过程中易发生坍缩现象,而导致一些力学性能高于实施例1,其中甘油含量为40%时,发泡效果最佳。实施例2相比于对比例6-7的发泡倍率分别提升了约92.2%、137.8%,表明EVOH含量为10%时,其发泡效果最佳。从力学性能上分析,添加10% EVOH时,较对比例6-7,其强度参数相近而韧性参数较高。Comparing the experimental data of Examples 1-2, it shows that the foaming effect is greatly improved after adding EVOH, and the foaming ratio of Example 2 is increased by about 481.8% compared with Example 1. After EVOH, the strength parameters of the foamed material decreased significantly, while the toughness parameters increased significantly. From the analysis of water resistance, the water resistance was significantly improved after EVOH was added. The sample of Example 1 was placed in water for 10 minutes and turned into a paste. However, it could not be weighed. The sample of Example 2 was placed in water for 10 min, taken out, weighed, and calculated. The water absorption rate of the sample was 39.8%. Comparing the experimental data of Example 1 and Comparative Examples 1-3, it is shown that the humidity adjustment time of the pellets, that is, the content of the foaming agent water, has a great influence on its foaming effect. Compared with Comparative Examples 1-3, the foaming effect of Example 1 is obviously improved, but the humidity adjustment time is long and the foaming ratio is low. Among them, the temperature of 50 °C and the relative humidity of 80% under the conditions of humidity treatment for 12 min had the best effect. Compared with Comparative Examples 4-5, the foaming effect of Example 1 is significantly improved, indicating that under the same humidity control time, the glycerin content has a greater impact on its foaming effect. When the glycerin content is too high, due to The melt fluidity is too high, and the collapse phenomenon is easy to occur during the injection foaming process, which leads to some mechanical properties higher than that of Example 1. When the glycerin content is 40%, the foaming effect is the best. Compared with Comparative Examples 6-7, the foaming ratio of Example 2 is increased by about 92.2% and 137.8%, respectively, indicating that the foaming effect is the best when the EVOH content is 10%. From the analysis of mechanical properties, when 10% EVOH is added, compared with Comparative Examples 6-7, the strength parameters are similar and the toughness parameters are higher.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.

表1Table 1

Figure 239334DEST_PATH_IMAGE003
Figure 239334DEST_PATH_IMAGE003

Claims (2)

1.一种环保型淀粉基发泡材料,其特征在于,该发泡材料包括以下重量份的组分:淀粉100份,甘油20-60份,水0-10份,乙烯-乙烯醇共聚物0-30份。1. an environmentally friendly starch-based foaming material, is characterized in that, this foaming material comprises the component of following parts by weight: 100 parts of starch, 20-60 parts of glycerin, 0-10 parts of water, ethylene-vinyl alcohol copolymer 0-30 servings. 2.制备权利要求1所述的一种环保型淀粉基发泡材料的方法,包括以下步骤:2. the method for preparing a kind of environment-friendly starch-based foaming material according to claim 1, comprises the following steps: (1)将干燥的淀粉、甘油加入高速混合机中共混均匀、塑化,再通过双螺杆挤出机熔融挤出造粒,得到热塑性淀粉粒料;(1) Add the dried starch and glycerin into a high-speed mixer for uniform blending and plasticization, and then melt extrusion and granulation through a twin-screw extruder to obtain thermoplastic starch granules; (2)将乙烯-乙烯醇共聚物(EVOH)、甘油加入烧杯中共混均匀,然后高温塑化、取出冷却、粉碎造粒、密封保存,得到塑化EVOH粒料;(2) Add ethylene-vinyl alcohol copolymer (EVOH) and glycerin into a beaker to blend evenly, then plasticize at high temperature, take out for cooling, pulverize and granulate, and seal for storage to obtain plasticized EVOH pellets; (3)将步骤(1)中得到的热塑性淀粉粒料和步骤(2)中得到的塑化EVOH粒料加入高速混合机中共混均匀,然后通过双螺杆挤出机熔融挤出造粒,再经过调湿处理,得到可发泡淀粉基粒料;(3) The thermoplastic starch granules obtained in step (1) and the plasticized EVOH granules obtained in step (2) were added to a high-speed mixer for uniform blending, and then melted and extruded through a twin-screw extruder for granulation. After humidity conditioning treatment, foamable starch-based pellets are obtained; (4)将步骤(3)中得到的可发泡淀粉基粒料加入到注塑机中熔融射出,然后调湿处理,得到淀粉基发泡材料。(4) adding the foamable starch-based granules obtained in step (3) into an injection molding machine for melting and injection, and then adjusting the humidity to obtain a starch-based foaming material.
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US5308879A (en) * 1992-09-07 1994-05-03 Nippon Gohsei Kagaku Kogyo Kabushiki Kaisha Process for preparing biodegradable resin foam
CN1112143A (en) * 1994-02-09 1995-11-22 诺瓦蒙特股份公司 Expanded articles of biodegradable plastic material and a process for the preparation thereof
CN105885103A (en) * 2015-01-16 2016-08-24 宁波高新区金杉新能源科技有限公司 Starch-base foam material and preparing method thereof
CN106800674A (en) * 2017-01-10 2017-06-06 广州绿发材料科技有限公司 Starch foaming product and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1049671A (en) * 1989-08-03 1991-03-06 蝴蝶有限公司 Expanded articles of biodegradable plastics materials and manufacture method thereof
US5308879A (en) * 1992-09-07 1994-05-03 Nippon Gohsei Kagaku Kogyo Kabushiki Kaisha Process for preparing biodegradable resin foam
CN1112143A (en) * 1994-02-09 1995-11-22 诺瓦蒙特股份公司 Expanded articles of biodegradable plastic material and a process for the preparation thereof
CN105885103A (en) * 2015-01-16 2016-08-24 宁波高新区金杉新能源科技有限公司 Starch-base foam material and preparing method thereof
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