CN112014229B - A tempered glass strength testing device and using method thereof - Google Patents
A tempered glass strength testing device and using method thereof Download PDFInfo
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- CN112014229B CN112014229B CN202010932207.8A CN202010932207A CN112014229B CN 112014229 B CN112014229 B CN 112014229B CN 202010932207 A CN202010932207 A CN 202010932207A CN 112014229 B CN112014229 B CN 112014229B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
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- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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Abstract
Description
技术领域technical field
本发明涉及钢化玻璃检测设备领域,具体为一种钢化玻璃强度检测设备及其使用方法。The invention relates to the field of tempered glass testing equipment, in particular to a toughened glass strength testing equipment and a method for using the same.
背景技术Background technique
钢化玻璃属于安全玻璃。钢化玻璃其实是一种预应力玻璃,为提高玻璃的强度,通常使用化学或物理的方法,在玻璃表面形成压应力,玻璃承受外力时首先抵消表层应力,从而提高了承载能力,增强玻璃自身抗风压性,寒暑性,冲击性等。在钢化玻璃投入使用前,需要进行强度检测,通常取同一钢化玻璃的一小块进行检测。Tempered glass is safety glass. Tempered glass is actually a kind of prestressed glass. In order to improve the strength of glass, chemical or physical methods are usually used to form compressive stress on the surface of the glass. When the glass is subjected to external forces, the surface stress is first offset, thereby improving the bearing capacity and enhancing the glass's own resistance to wind pressure, cold and heat, and impact. Before tempered glass is put into use, strength testing is required, and a small piece of the same tempered glass is usually taken for testing.
现有的钢化玻璃强度检测设备,无法对玻璃片的位置进行限制,检测头进行强度检测时易出现玻璃片偏移现象,需要人工将玻璃片放置到检测头的下方,上料耗时长;现有的钢化玻璃强度检测设备,在检测到强度不达标的玻璃片时无法显示检测情况,检测前不带有专门的固定结构,使得玻璃片易出现一端翘起的现象,不便于进行强度检测;现有的钢化玻璃强度检测设备,需要工人手工收料,工人劳动强度大,现有的简单抓取机构在移动抓手移动时的平稳性差,抓取的玻璃片易掉落,消耗人工拾取玻璃片的时间,工作效率低。The existing tempered glass strength testing equipment cannot limit the position of the glass sheet, and the glass sheet is prone to shift when the testing head performs strength testing. It is necessary to manually place the glass sheet under the testing head, and it takes a long time to load the material. The existing simple grasping mechanism has poor stability when the moving gripper moves, and the grasped glass pieces are easy to fall, which consumes time for manually picking up the glass pieces, and the work efficiency is low.
发明内容Contents of the invention
本发明的目的在于提供一种钢化玻璃强度检测设备及其使用方法,以解决上述现有的钢化玻璃强度检测设备,无法对玻璃片的位置进行限制,检测头进行强度检测时易出现玻璃片偏移现象,需要人工将玻璃片放置到检测头的下方,上料耗时长;现有的钢化玻璃强度检测设备,在检测到强度不达标的玻璃片时无法显示检测情况,检测前不带有专门的固定结构,使得玻璃片易出现一端翘起的现象,不便于进行强度检测;现有的钢化玻璃强度检测设备,需要工人手工收料,工人劳动强度大,现有的简单抓取机构在移动抓手移动时的平稳性差,抓取的玻璃片易掉落,消耗人工拾取玻璃片的时间,工作效率低的问题。The purpose of the present invention is to provide a toughened glass strength testing device and its use method to solve the above-mentioned existing tempered glass strength testing equipment, which cannot limit the position of the glass sheet, and the glass sheet is prone to shift when the testing head performs strength testing, and the glass sheet needs to be manually placed under the testing head, which takes a long time to load; the existing tempered glass strength testing equipment cannot display the detection situation when the glass sheet whose strength does not meet the standard is detected, and there is no special fixing structure before the detection, so that the glass sheet is prone to one end warping phenomenon, which is not convenient for strength testing; The toughened glass strength testing equipment requires workers to collect materials manually, and the labor intensity of the workers is high. The existing simple grabbing mechanism has poor stability when the moving gripper moves, and the captured glass pieces are easy to fall, consuming the time of manual picking up the glass pieces, and low work efficiency.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种钢化玻璃强度检测设备,包括底架和顶架,所述底架的顶部设置有工作台,工作台的顶部固定设置有顶架,顶架的一端侧壁上设置有进料口,进料口的两侧内壁上分别设置有防尘布,顶架余下得三个侧壁均设置有侧门,工作台顶面中部位置固定设置有第一电机,第一电机的上方设置有转动盘,第一电机的输出轴与转动盘传动连接,转动盘的顶面靠近边缘位置设置有若干工位,玻璃片安装工位上,转动盘一侧工作台的顶面上设置有三个检测机构,每个检测机构均包括支撑架和夹块,支撑架的底端固定设置在工作台上,支撑架的顶部设置有夹块,夹块内侧固定连接有第二液压缸,第二液压缸内部第二活塞杆的底端设置有压板,压板一侧的侧壁上固定连接有安装板,安装板的一侧固定设置有检测液压缸,检测液压缸内部检测活塞杆的底端固定设置有检测头;A tempered glass strength testing device, comprising a bottom frame and a top frame, the top of the bottom frame is provided with a worktable, the top of the workbench is fixedly provided with a top frame, a feed inlet is provided on one side wall of the top frame, dust-proof cloths are respectively provided on the inner walls of both sides of the feed port, side doors are provided on the remaining three side walls of the top frame, a first motor is fixedly installed in the middle of the top surface of the workbench, and a rotating disk is arranged above the first motor. A plurality of stations, on the glass sheet installation station, three detection mechanisms are arranged on the top surface of the worktable on one side of the rotating disc, each detection mechanism includes a support frame and a clamp block, the bottom end of the support frame is fixedly arranged on the workbench, the top of the support frame is provided with a clamp block, the inner side of the clamp block is fixedly connected with a second hydraulic cylinder, the bottom end of the second piston rod inside the second hydraulic cylinder is provided with a pressure plate, the side wall on one side of the pressure plate is fixedly connected with a mounting plate, and one side of the mounting plate is fixedly provided with a detection hydraulic cylinder, and the bottom end of the detection piston rod inside the detection hydraulic cylinder is fixedly provided with a detection head;
所述转动盘的一侧设置有收料装置,收料装置的一侧设置有收料仓,所述收料装置包括传送盒和移动板,传送盒的底部两端分别设置有支撑柱,两个支撑柱的底端分别固定设置在工作台的顶面上,传送盒的内部设置有转轴,转轴两端分别设置在传送盒的两端侧壁上,传送盒的底部一端固定设置有第二电机,第二电机的输出端与转轴的一端传动连接,传送盒的一侧设置有移动板,移动板一侧的侧壁上固定设置有螺母座,转轴穿过螺母座的内部且与螺母座通过螺纹连接,移动板另一侧的侧壁顶部位置固定设置有固定板,固定板的顶部设置有第一液压缸,第一液压缸的内部设置有第一活塞杆,第一活塞杆的底端穿过固定板,且第一活塞杆的底端固定连接有竖直板,竖直板的底部设置有抓手。One side of the rotating disk is provided with a receiving device, and one side of the receiving device is provided with a receiving bin. The receiving device includes a transfer box and a moving plate. The bottom ends of the transfer box are respectively provided with support columns. The bottom ends of the two support columns are fixedly arranged on the top surface of the workbench respectively. A nut seat is fixedly arranged on the side wall of the mobile plate, the rotating shaft passes through the inside of the nut seat and is threadedly connected with the nut seat, a fixed plate is fixedly arranged at the top position of the side wall on the other side of the moving plate, a first hydraulic cylinder is arranged on the top of the fixed plate, a first piston rod is arranged inside the first hydraulic cylinder, the bottom end of the first piston rod passes through the fixed plate, and a vertical plate is fixedly connected to the bottom end of the first piston rod, and a gripper is arranged at the bottom of the vertical plate.
作为本发明进一步的方案:所述底架的内部设置有收纳箱,收纳箱的一侧设置有箱门,每个箱门上均设置有开口槽,顶架的内部顶面上设置有灯板,能够对转动盘进行照明,通过开口槽能够将收纳箱的箱门打开,便于存放或者拿取物件。As a further solution of the present invention: the inside of the underframe is provided with a storage box, one side of the storage box is provided with a box door, each box door is provided with an opening slot, and the inner top surface of the top frame is provided with a light board, which can illuminate the rotating disk, and the box door of the storage box can be opened through the opening slot, which is convenient for storing or picking up objects.
作为本发明进一步的方案:所述顶架一侧的侧壁中部位置设置有显示器,显示器的安装座与顶架之间转动连接,显示器上方的顶架的顶面上设置有警报灯,通过显示器能够设置压力值,继而对检测头的下压力进行控制,在检测到强度不达标的玻璃片时,警报灯闪烁,提醒工人查看具体玻璃片类型。As a further solution of the present invention: a display is provided at the middle of the side wall on one side of the top frame, and the installation seat of the display is connected to the top frame in rotation. An alarm light is arranged on the top surface of the top frame above the display. The pressure value can be set through the display, and then the downward force of the detection head is controlled. When a glass sheet whose strength does not meet the standard is detected, the alarm light flashes to remind the worker to check the specific type of glass sheet.
作为本发明进一步的方案:所述移动板一侧的侧壁两端分别设置有滑块,与移动板相邻一侧的传送盒的侧壁两端分别设置有滑轨,两个滑块分别安装在两个滑轨上,使得移动板能够沿滑轨进行滑动,同时对移动板起到支撑作用,减小摩擦力。As a further solution of the present invention: the two ends of the side wall on one side of the moving plate are respectively provided with sliders, and the two ends of the side wall of the delivery box adjacent to the moving plate are respectively provided with slide rails, and the two sliders are respectively installed on the two slide rails, so that the moving plate can slide along the slide rails, and at the same time support the moving plate to reduce friction.
作为本发明进一步的方案:所述移动板一侧的侧壁中部位置开设有滑道,与滑道对应位置的竖直板上设置有卡块,卡块安装在滑道的内部,通过第一液压缸控制其内部的第一活塞杆向缸体外侧移动,第一活塞杆控制其底部抓手向下移动,通过滑道能够限制抓手的移动方向,提高移动抓手移动时的平稳性,避免抓取的玻璃片掉落,减少人工拾取玻璃片的时间。As a further solution of the present invention: a slideway is provided at the middle part of the side wall on one side of the moving plate, and a block is arranged on the vertical plate corresponding to the slideway. The block is installed inside the slideway, and the first piston rod inside is controlled by the first hydraulic cylinder to move to the outside of the cylinder body, and the first piston rod controls the downward movement of the gripper at the bottom.
作为本发明进一步的方案:所述移动板的顶部固定连接有矩形板,矩形板的上方设置有限位带,限位带的一端与传送盒的顶面连接,限位带的另一端与矩形板固定连接,通过限位带能够降低移动板移动时的惯性力,同时对移动板的移动位置进行控制。As a further solution of the present invention: a rectangular plate is fixedly connected to the top of the moving plate, a limiting band is arranged above the rectangular plate, one end of the limiting band is connected to the top surface of the transfer box, and the other end of the limiting band is fixedly connected to the rectangular plate, the force of inertia when the moving plate moves can be reduced by the limiting band, and the moving position of the moving plate is controlled at the same time.
作为本发明进一步的方案:每个工位上均设置有两个短杆,玻璃片位于两个短杆之间,通过两个短杆对玻璃片的位置进行限制,避免检测头进行强度检测时出现玻璃片偏移现象。As a further solution of the present invention: each station is provided with two short rods, and the glass sheet is located between the two short rods, and the position of the glass sheet is limited by the two short rods, so as to avoid glass sheet deviation when the detection head performs strength detection.
一种钢化玻璃强度检测设备的使用方法,该使用方法具体包括以下步骤:A method for using tempered glass strength testing equipment, the method specifically includes the following steps:
步骤一:将未检测的玻璃片放置到工位上的两个短杆之间,通过两个短杆对玻璃片的位置进行限制,通过第一电机的输出轴驱动转动盘转动,将工位上的玻璃片传送到检测头的底部;Step 1: Place the undetected glass sheet between the two short rods on the station, limit the position of the glass sheet through the two short rods, drive the rotating disk to rotate through the output shaft of the first motor, and transfer the glass sheet on the station to the bottom of the detection head;
步骤二:在玻璃片移动到检测头的正下方时,通过第二液压缸控制其内部第三活塞杆向下移动,第三活塞杆推动压板向下移动,对玻璃片的一端进行固定,再通过检测液压缸控制其内部检测活塞杆向下移动,使得检测头对玻璃片进行强度检测,通过显示器设置压力值,继而对检测头的下压力进行控制,在检测到强度不达标的玻璃片时,警报灯闪烁,提醒工人查看具体玻璃片类型;Step 2: When the glass sheet moves directly below the detection head, the second hydraulic cylinder is used to control the third internal piston rod to move downward, and the third piston rod pushes the pressure plate to move downward to fix one end of the glass sheet. Then, the detection hydraulic cylinder is used to control the internal detection piston rod to move downward, so that the detection head can detect the strength of the glass sheet, set the pressure value through the display, and then control the downward pressure of the detection head.
步骤三:检测后的玻璃片移动到收料装置的位置后,通过第二电机的输出端驱动转轴转动,由于转轴穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板沿传送盒上的滑轨进行移动,在抓手移动到玻璃片的正上方时,通过第一液压缸控制其内部的第一活塞杆向缸体外侧移动,第一活塞杆控制其底部抓手向下移动,通过滑道限制抓手的移动方向,通过抓手抓取玻璃片后,将玻璃片放入到收料仓中,完成收料工作。Step 3: After the detected glass sheet moves to the position of the receiving device, the output end of the second motor drives the rotating shaft to rotate. Since the rotating shaft passes through the inside of the nut seat and is connected with the nut seat through threads, the moving plate moves along the slide rail on the conveying box. In the receiving bin, the receiving work is completed.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明中,通过两个短杆对玻璃片的位置进行限制,避免检测头进行强度检测时出现玻璃片偏移现象,通过第一电机的输出轴驱动转动盘转动,将工位上的玻璃片传送到检测头的底部,不需要人工将玻璃片放置到检测头的下方,降低上料耗时;1. In the present invention, the position of the glass sheet is limited by two short rods to avoid glass sheet deviation when the detection head performs strength detection, and the output shaft of the first motor drives the rotating disk to rotate, and the glass sheet on the station is transferred to the bottom of the detection head, and there is no need to manually place the glass sheet under the detection head, reducing the time-consuming loading;
2、本发明中,在玻璃片移动到检测头的正下方时,通过第二液压缸控制其内部第三活塞杆向下移动,第三活塞杆推动压板向下移动,对玻璃片的一端进行固定,再通过检测液压缸控制其内部检测活塞杆向下移动,使得检测头对玻璃片进行强度检测,通过显示器设置压力值,继而对检测头的下压力进行控制,在检测到强度不达标的玻璃片时,警报灯闪烁,提醒工人查看具体玻璃片类型,压板的固定使得玻璃片不会出现一端翘起的现象,便于进行强度检测;2. In the present invention, when the glass sheet moves directly below the detection head, the second hydraulic cylinder is used to control the third internal piston rod to move downward, and the third piston rod pushes the pressure plate to move downward to fix one end of the glass sheet. Then, the detection hydraulic cylinder is used to control the internal detection piston rod to move downward, so that the detection head can perform strength detection on the glass sheet. The pressure value is set through the display, and then the downward pressure of the detection head is controlled. There will be no phenomenon of one end warping, which is convenient for strength testing;
3、本发明中,检测后的玻璃片移动到收料装置的位置后,通过第二电机的输出端驱动转轴转动,由于转轴穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板沿传送盒上的滑轨进行移动,在抓手移动到玻璃片的正上方时,通过第一液压缸控制其内部的第一活塞杆向缸体外侧移动,第一活塞杆控制其底部抓手向下移动,通过滑道限制抓手的移动方向,通过抓手抓取玻璃片后,将玻璃片放入到收料仓中,完成收料工作,滑道提高移动抓手移动时的平稳性,避免抓取的玻璃片掉落,减少人工拾取玻璃片的时间,装置不需要工人手工收料,提高工作效率,降低工人劳动强度。3. In the present invention, after the detected glass sheet moves to the position of the receiving device, the output end of the second motor drives the rotating shaft to rotate. Since the rotating shaft passes through the inside of the nut seat and is connected with the nut seat through threads, the moving plate moves along the slide rail on the conveying box. When the gripper moves directly above the glass sheet, the first piston rod inside is controlled by the first hydraulic cylinder to move to the outside of the cylinder body. The first piston rod controls the downward movement of the gripper at the bottom. Put the pieces into the receiving bin to complete the receiving work. The slideway improves the stability of the mobile gripper when moving, avoids the falling of the grasped glass pieces, and reduces the time for manual picking up the glass pieces. The device does not require workers to collect materials manually, which improves work efficiency and reduces labor intensity.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明一种钢化玻璃强度检测设备的结构示意图;Fig. 1 is the structural representation of a kind of toughened glass strength detection equipment of the present invention;
图2为本发明图1的主视图;Fig. 2 is the front view of Fig. 1 of the present invention;
图3为本发明图1的侧视图;Fig. 3 is the side view of Fig. 1 of the present invention;
图4为本发明收料装置的结构示意图;Fig. 4 is the structural representation of receiving device of the present invention;
图5为本发明图1中A区的局部放大图。Fig. 5 is a partially enlarged view of area A in Fig. 1 of the present invention.
图中:1、底架;2、第一电机;3、工位;4、转动盘;5、收料仓;6、收料装置;7、进料口;8、显示器;9、警报灯;10、顶架;11、侧门;12、玻璃片;13、防尘布;14、工作台;15、收纳箱;16、安装板;17、灯板;18、支撑柱;19、第二电机;20、转轴;21、传送盒;22、移动板;23、第一液压缸;24、限位带;25、固定板;26、第一活塞杆;27、竖直板;28、抓手;29、滑道;30、压板;31、检测头;32、检测液压缸;33、第二液压缸;34、夹块;35、支撑架。In the figure: 1, bottom frame; 2, first motor; 3, station; 4, rotating disc; 5, receiving bin; 6, receiving device; 7, feeding port; 8, display; Box; 22, moving plate; 23, first hydraulic cylinder; 24, limit band; 25, fixed plate; 26, first piston rod; 27, vertical plate;
具体实施方式Detailed ways
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1-5所示,一种钢化玻璃强度检测设备,包括底架1和顶架10,所述底架1的顶部设置有工作台14,工作台14的顶部固定设置有顶架10,顶架10的一端侧壁上设置有进料口7,进料口7的两侧内壁上分别设置有防尘布13,顶架10余下得三个侧壁均设置有侧门11,工作台14顶面中部位置固定设置有第一电机2,第一电机2的上方设置有转动盘4,第一电机2的输出轴与转动盘4传动连接,转动盘4的顶面靠近边缘位置设置有若干工位3,玻璃片12安装工位3上,转动盘4一侧工作台14的顶面上设置有三个检测机构,每个检测机构均包括支撑架35和夹块34,支撑架35的底端固定设置在工作台14上,支撑架35的顶部设置有夹块34,夹块34内侧固定连接有第二液压缸33,第二液压缸33内部第二活塞杆的底端设置有压板30,压板30一侧的侧壁上固定连接有安装板16,安装板16的一侧固定设置有检测液压缸32,检测液压缸32内部检测活塞杆的底端固定设置有检测头31。As shown in Figures 1-5, a tempered glass strength testing device includes a bottom frame 1 and a top frame 10. A workbench 14 is arranged on the top of the bottom frame 1. A top frame 10 is fixedly arranged on the top of the workbench 14. A feed inlet 7 is arranged on one side wall of the top frame 10. Dust-proof cloths 13 are respectively arranged on the inner walls of both sides of the feed inlet 7. Side doors 11 are arranged on the remaining three side walls of the top frame 10. 2 is provided with a rotating disk 4, the output shaft of the first motor 2 is connected to the rotating disk 4, the top surface of the rotating disk 4 is provided with a number of stations 3 near the edge, and the glass sheet 12 is installed on the station 3. Three detection mechanisms are arranged on the top surface of the table 14 on one side of the rotating disk 4. Each detection mechanism includes a support frame 35 and a clamp block 34. The bottom end of the support frame 35 is fixed on the workbench 14. The bottom end of the second piston rod inside the second hydraulic cylinder 33 is provided with a pressing plate 30, the side wall on one side of the pressing plate 30 is fixedly connected with the mounting plate 16, and one side of the mounting plate 16 is fixedly provided with a detection hydraulic cylinder 32, and the bottom end of the detection piston rod inside the detection hydraulic cylinder 32 is fixedly provided with a detection head 31.
转动盘4的一侧设置有收料装置6,收料装置6的一侧设置有收料仓5,所述收料装置6包括传送盒21和移动板22,传送盒21的底部两端分别设置有支撑柱18,两个支撑柱18的底端分别固定设置在工作台14的顶面上,传送盒21的内部设置有转轴20,转轴20两端分别设置在传送盒21的两端侧壁上,传送盒21的底部一端固定设置有第二电机19,第二电机19的输出端与转轴20的一端传动连接,传送盒21的一侧设置有移动板22,移动板22一侧的侧壁上固定设置有螺母座,转轴20穿过螺母座的内部且与螺母座通过螺纹连接,移动板22另一侧的侧壁顶部位置固定设置有固定板25,固定板25的顶部设置有第一液压缸23,第一液压缸23的内部设置有第一活塞杆26,第一活塞杆26的底端穿过固定板25,且第一活塞杆26的底端固定连接有竖直板27,竖直板27的底部设置有抓手28,使用时,将未检测的玻璃片12放置到工位3上的两个短杆之间,通过两个短杆对玻璃片12的位置进行限制,避免检测头31进行强度检测时出现玻璃片12偏移现象,通过第一电机2的输出轴驱动转动盘4转动,将工位3上的玻璃片12传送到检测头31的底部,不需要人工将玻璃片12放置到检测头31的下方,降低上料耗时;在玻璃片12移动到检测头31的正下方时,通过第二液压缸33控制其内部第三活塞杆向下移动,第三活塞杆推动压板30向下移动,对玻璃片12的一端进行固定,再通过检测液压缸32控制其内部检测活塞杆向下移动,使得检测头31对玻璃片12进行强度检测,通过显示器8设置压力值,继而对检测头31的下压力进行控制,在检测到强度不达标的玻璃片12时,警报灯9闪烁,提醒工人查看具体玻璃片12类型,压板30的固定使得玻璃片12不会出现一端翘起的现象,便于进行强度检测;检测后的玻璃片12移动到收料装置6的位置后,通过第二电机19的输出端驱动转轴20转动,由于转轴20穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板22沿传送盒21上的滑轨进行移动,在抓手28移动到玻璃片12的正上方时,通过第一液压缸23控制其内部的第一活塞杆26向缸体外侧移动,第一活塞杆26控制其底部抓手28向下移动,通过滑道29限制抓手28的移动方向,通过抓手28抓取玻璃片12后,将玻璃片12放入到收料仓5中,完成收料工作,滑道29提高移动抓手28移动时的平稳性,避免抓取的玻璃片12掉落,减少人工拾取玻璃片12的时间,装置不需要工人手工收料,提高工作效率,降低工人劳动强度。One side of the rotating disk 4 is provided with a material receiving device 6, and one side of the material receiving device 6 is provided with a material receiving bin 5. The material receiving device 6 includes a transmission box 21 and a moving plate 22. The bottom ends of the transmission box 21 are respectively provided with support columns 18. The bottom ends of the two support columns 18 are respectively fixed on the top surface of the workbench 14. The inside of the transmission box 21 is provided with a rotating shaft 20. 9. The output end of the second motor 19 is connected to one end of the rotating shaft 20 by transmission. One side of the transmission box 21 is provided with a moving plate 22. A nut seat is fixedly arranged on the side wall of the moving plate 22. The rotating shaft 20 passes through the inside of the nut seat and is connected with the nut seat through threads. plate 25, and the bottom end of the first piston rod 26 is fixedly connected with a vertical plate 27, and the bottom of the vertical plate 27 is provided with a handle 28. When in use, the undetected glass sheet 12 is placed between the two short rods on the station 3, and the position of the glass sheet 12 is limited by the two short rods, so as to avoid the phenomenon of glass sheet 12 shifting when the detection head 31 performs strength testing. Manually place the glass sheet 12 under the detection head 31 to reduce the time-consuming loading; when the glass sheet 12 moves directly below the detection head 31, the second hydraulic cylinder 33 controls the third internal piston rod to move downward, and the third piston rod pushes the pressure plate 30 to move downward to fix one end of the glass sheet 12, and then controls the internal detection piston rod to move downward through the detection hydraulic cylinder 32, so that the detection head 31 performs strength testing on the glass sheet 12. , when the glass sheet 12 whose strength is not up to standard is detected, the alarm light 9 flickers to remind the worker to check the specific glass sheet 12 type. The fixing of the pressing plate 30 makes the glass sheet 12 not have one end warped phenomenon, which is convenient for strength detection; after the detected glass sheet 12 moves to the position of the receiving device 6, the output end of the second motor 19 drives the rotating shaft 20 to rotate. When the gripper 28 moves directly above the glass sheet 12, the first hydraulic cylinder 23 controls the internal first piston rod 26 to move to the outside of the cylinder body. The first piston rod 26 controls the bottom gripper 28 to move downwards, and the direction of movement of the gripper 28 is limited by the slideway 29. The time for manually picking up the glass sheets 12 is reduced, and the device does not require workers to collect materials manually, thereby improving work efficiency and reducing labor intensity of workers.
底架1的内部设置有收纳箱15,收纳箱15的一侧设置有箱门,每个箱门上均设置有开口槽,顶架10的内部顶面上设置有灯板17,能够对转动盘4进行照明,通过开口槽能够将收纳箱15的箱门打开,便于存放或者拿取物件。The inside of the bottom frame 1 is provided with a storage box 15, and one side of the storage box 15 is provided with a box door, and each box door is provided with an opening slot, and the inner top surface of the top frame 10 is provided with a light panel 17, which can illuminate the rotating disk 4, and the box door of the storage box 15 can be opened through the opening slot, which is convenient for storing or taking objects.
顶架10一侧的侧壁中部位置设置有显示器8,显示器8的安装座与顶架10之间转动连接,显示器8上方的顶架10的顶面上设置有警报灯9,通过显示器8能够设置压力值,继而对检测头31的下压力进行控制,在检测到强度不达标的玻璃片12时,警报灯9闪烁,提醒工人查看具体玻璃片12类型。A display 8 is arranged in the middle of the side wall on one side of the top frame 10. The mounting seat of the display 8 is connected to the top frame 10 in rotation. An alarm light 9 is arranged on the top surface of the top frame 10 above the display 8. The pressure value can be set through the display 8, and then the downward force of the detection head 31 is controlled. When a glass sheet 12 whose strength does not meet the standard is detected, the alarm light 9 flashes to remind the worker to check the specific type of glass sheet 12.
移动板22一侧的侧壁两端分别设置有滑块,与移动板22相邻一侧的传送盒21的侧壁两端分别设置有滑轨,两个滑块分别安装在两个滑轨上,使得移动板22能够沿滑轨进行滑动,同时对移动板22起到支撑作用,减小摩擦力。The two ends of the side wall on one side of the moving plate 22 are respectively provided with sliders, and the two ends of the side wall of the delivery box 21 on the side adjacent to the moving plate 22 are respectively provided with slide rails.
移动板22一侧的侧壁中部位置开设有滑道29,与滑道29对应位置的竖直板27上设置有卡块,卡块安装在滑道29的内部,通过第一液压缸23控制其内部的第一活塞杆26向缸体外侧移动,第一活塞杆26控制其底部抓手28向下移动,通过滑道29能够限制抓手28的移动方向,提高移动抓手28移动时的平稳性,避免抓取的玻璃片12掉落,减少人工拾取玻璃片12的时间。The middle part of the side wall on one side of the moving plate 22 is provided with a slideway 29, and a block is arranged on the vertical plate 27 corresponding to the slideway 29. The block is installed inside the slideway 29, and the first piston rod 26 inside is controlled by the first hydraulic cylinder 23 to move to the outside of the cylinder body, and the first piston rod 26 controls the downward movement of the gripper 28 at the bottom. , reduce the time of manually picking up the glass sheet 12.
移动板22的顶部固定连接有矩形板,矩形板的上方设置有限位带24,限位带24的一端与传送盒21的顶面连接,限位带24的另一端与矩形板固定连接,通过限位带24能够降低移动板22移动时的惯性力,同时对移动板22的移动位置进行控制。The top of the moving plate 22 is fixedly connected with a rectangular plate, and a limiting band 24 is arranged above the rectangular plate. One end of the limiting band 24 is connected to the top surface of the delivery box 21, and the other end of the limiting band 24 is fixedly connected to the rectangular plate. The force of inertia when the moving plate 22 moves can be reduced by the limiting band 24, and the moving position of the moving plate 22 is controlled simultaneously.
每个工位3上均设置有两个短杆,玻璃片12位于两个短杆之间,通过两个短杆对玻璃片12的位置进行限制,避免检测头31进行强度检测时出现玻璃片12偏移现象。Each station 3 is provided with two short rods, and the glass sheet 12 is located between the two short rods. The position of the glass sheet 12 is limited by the two short rods, so as to prevent the glass sheet 12 from shifting when the detection head 31 performs strength testing.
一种钢化玻璃强度检测设备的使用方法,该使用方法具体包括以下步骤:A method for using tempered glass strength testing equipment, the method specifically includes the following steps:
步骤一:将未检测的玻璃片12放置到工位3上的两个短杆之间,通过两个短杆对玻璃片12的位置进行限制,通过第一电机2的输出轴驱动转动盘4转动,将工位3上的玻璃片12传送到检测头31的底部;Step 1: Place the undetected glass sheet 12 between the two short rods on the station 3, limit the position of the glass sheet 12 by the two short rods, drive the rotating disk 4 to rotate through the output shaft of the first motor 2, and transfer the glass sheet 12 on the station 3 to the bottom of the detection head 31;
步骤二:在玻璃片12移动到检测头31的正下方时,通过第二液压缸33控制其内部第三活塞杆向下移动,第三活塞杆推动压板30向下移动,对玻璃片12的一端进行固定,再通过检测液压缸32控制其内部检测活塞杆向下移动,使得检测头31对玻璃片12进行强度检测,通过显示器8设置压力值,继而对检测头31的下压力进行控制,在检测到强度不达标的玻璃片12时,警报灯9闪烁,提醒工人查看具体玻璃片12类型;Step 2: When the glass sheet 12 moves directly below the detection head 31, the second hydraulic cylinder 33 is used to control the third internal piston rod to move downward, and the third piston rod pushes the pressure plate 30 to move downward to fix one end of the glass sheet 12. Then, the detection hydraulic cylinder 32 is used to control the internal detection piston rod to move downward, so that the detection head 31 performs strength detection on the glass sheet 12. The pressure value is set through the display 8, and then the downward force of the detection head 31 is controlled. The light 9 flickers to remind the worker to check the specific glass sheet 12 type;
步骤三:检测后的玻璃片12移动到收料装置6的位置后,通过第二电机19的输出端驱动转轴20转动,由于转轴20穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板22沿传送盒21上的滑轨进行移动,在抓手28移动到玻璃片12的正上方时,通过第一液压缸23控制其内部的第一活塞杆26向缸体外侧移动,第一活塞杆26控制其底部抓手28向下移动,通过滑道29限制抓手28的移动方向,通过抓手28抓取玻璃片12后,将玻璃片12放入到收料仓5中,完成收料工作。Step 3: After the detected glass sheet 12 moves to the position of the receiving device 6, the output end of the second motor 19 drives the rotating shaft 20 to rotate. Since the rotating shaft 20 passes through the inside of the nut seat and is connected with the nut seat through threads, the moving plate 22 moves along the slide rail on the conveying box 21. When the gripper 28 moves directly above the glass sheet 12, the first piston rod 26 inside is controlled by the first hydraulic cylinder 23 to move to the outside of the cylinder body, and the first piston rod 26 controls its bottom gripper 28 to move downward , the moving direction of the gripper 28 is limited by the slideway 29, after the glass sheet 12 is grasped by the gripper 28, the glass sheet 12 is put into the receiving bin 5, and the receiving work is completed.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明中,通过两个短杆对玻璃片12的位置进行限制,避免检测头31进行强度检测时出现玻璃片12偏移现象,通过第一电机2的输出轴驱动转动盘4转动,将工位3上的玻璃片12传送到检测头31的底部,不需要人工将玻璃片12放置到检测头31的下方,降低上料耗时;1. In the present invention, the position of the glass sheet 12 is limited by two short rods, so as to avoid the glass sheet 12 shifting phenomenon when the detection head 31 performs strength detection, and the output shaft of the first motor 2 drives the rotating disk 4 to rotate, and the glass sheet 12 on the station 3 is transferred to the bottom of the detection head 31, and the glass sheet 12 does not need to be manually placed under the detection head 31, reducing the time consumption of feeding;
2、本发明中,在玻璃片12移动到检测头31的正下方时,通过第二液压缸33控制其内部第三活塞杆向下移动,第三活塞杆推动压板30向下移动,对玻璃片12的一端进行固定,再通过检测液压缸32控制其内部检测活塞杆向下移动,使得检测头31对玻璃片12进行强度检测,通过显示器8设置压力值,继而对检测头31的下压力进行控制,在检测到强度不达标的玻璃片12时,警报灯9闪烁,提醒工人查看具体玻璃片12类型,压板30的固定使得玻璃片12不会出现一端翘起的现象,便于进行强度检测;2. In the present invention, when the glass sheet 12 moves directly below the detection head 31, the second hydraulic cylinder 33 controls the third internal piston rod to move downward, and the third piston rod pushes the pressure plate 30 to move downward to fix one end of the glass sheet 12, and then controls the internal detection piston rod to move downward through the detection hydraulic cylinder 32, so that the detection head 31 performs strength detection on the glass sheet 12. The pressure value is set through the display 8, and then the downward force of the detection head 31 is controlled. , the alarm lamp 9 flickers to remind the worker to check the specific glass sheet 12 type, and the fixing of the pressing plate 30 makes the glass sheet 12 not have one end warping phenomenon, which is convenient for strength detection;
3、本发明中,检测后的玻璃片12移动到收料装置6的位置后,通过第二电机19的输出端驱动转轴20转动,由于转轴20穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板22沿传送盒21上的滑轨进行移动,在抓手28移动到玻璃片12的正上方时,通过第一液压缸23控制其内部的第一活塞杆26向缸体外侧移动,第一活塞杆26控制其底部抓手28向下移动,通过滑道29限制抓手28的移动方向,通过抓手28抓取玻璃片12后,将玻璃片12放入到收料仓5中,完成收料工作,滑道29提高移动抓手28移动时的平稳性,避免抓取的玻璃片12掉落,减少人工拾取玻璃片12的时间,装置不需要工人手工收料,提高工作效率,降低工人劳动强度。3. In the present invention, after the detected glass sheet 12 moves to the position of the receiving device 6, the output end of the second motor 19 drives the rotating shaft 20 to rotate. Since the rotating shaft 20 passes through the inside of the nut seat and is connected with the nut seat by threads, the moving plate 22 moves along the slide rail on the conveying box 21. When the gripper 28 moves to the right above the glass sheet 12, the first piston rod 26 inside is controlled by the first hydraulic cylinder 23 to move to the outside of the cylinder body, and the first piston rod 26 controls its bottom gripper 2 8 moves downward, restricts the moving direction of the gripper 28 through the slideway 29, after grabbing the glass sheet 12 by the gripper 28, the glass sheet 12 is put into the receiving bin 5, and the receiving work is completed. The slideway 29 improves the stability when the moving gripper 28 moves, avoids the falling of the grabbed glass sheet 12, and reduces the time for manually picking up the glass sheet 12.
本发明的工作原理:本发明使用时,将未检测的玻璃片12放置到工位3上的两个短杆之间,通过两个短杆对玻璃片12的位置进行限制,避免检测头31进行强度检测时出现玻璃片12偏移现象,通过第一电机2的输出轴驱动转动盘4转动,将工位3上的玻璃片12传送到检测头31的底部,不需要人工将玻璃片12放置到检测头31的下方,降低上料耗时;The working principle of the present invention: when the present invention is used, the undetected glass sheet 12 is placed between the two short rods on the station 3, and the position of the glass sheet 12 is restricted by the two short rods, so as to avoid the deviation phenomenon of the glass sheet 12 when the detection head 31 performs strength testing, and the output shaft of the first motor 2 drives the rotating disk 4 to rotate, and the glass sheet 12 on the station 3 is transferred to the bottom of the detection head 31, without manually placing the glass sheet 12 under the detection head 31, reducing the time consumption for feeding;
在玻璃片12移动到检测头31的正下方时,通过第二液压缸33控制其内部第三活塞杆向下移动,第三活塞杆推动压板30向下移动,对玻璃片12的一端进行固定,再通过检测液压缸32控制其内部检测活塞杆向下移动,使得检测头31对玻璃片12进行强度检测,通过显示器8设置压力值,继而对检测头31的下压力进行控制,在检测到强度不达标的玻璃片12时,警报灯9闪烁,提醒工人查看具体玻璃片12类型,压板30的固定使得玻璃片12不会出现一端翘起的现象,便于进行强度检测;When the glass sheet 12 moves directly below the detection head 31, the second hydraulic cylinder 33 controls the third internal piston rod to move downward, and the third piston rod pushes the pressure plate 30 to move downward to fix one end of the glass sheet 12, and then controls the internal detection piston rod to move downward through the detection hydraulic cylinder 32, so that the detection head 31 performs a strength test on the glass sheet 12. The pressure value is set through the display 8, and then the downward force of the detection head 31 is controlled. Remind workers to check the specific type of glass sheet 12. The fixing of the pressing plate 30 prevents one end of the glass sheet 12 from lifting, which is convenient for strength testing;
检测后的玻璃片12移动到收料装置6的位置后,通过第二电机19的输出端驱动转轴20转动,由于转轴20穿过螺母座的内部且与螺母座通过螺纹连接,使得移动板22沿传送盒21上的滑轨进行移动,在抓手28移动到玻璃片12的正上方时,通过第一液压缸23控制其内部的第一活塞杆26向缸体外侧移动,第一活塞杆26控制其底部抓手28向下移动,通过滑道29限制抓手28的移动方向,通过抓手28抓取玻璃片12后,将玻璃片12放入到收料仓5中,完成收料工作,滑道29提高移动抓手28移动时的平稳性,避免抓取的玻璃片12掉落,减少人工拾取玻璃片12的时间,装置不需要工人手工收料,提高工作效率,降低工人劳动强度。After the detected glass sheet 12 moves to the position of the receiving device 6, the output end of the second motor 19 drives the rotating shaft 20 to rotate. Because the rotating shaft 20 passes through the inside of the nut seat and is threadedly connected with the nut seat, the moving plate 22 moves along the slide rail on the conveying box 21. Road 29 limits the moving direction of gripper 28. After grabbing glass sheet 12 by gripper 28, glass sheet 12 is put into the material receiving bin 5 to complete the material receiving work. Slideway 29 improves the stability when moving gripper 28 moves, avoids the glass sheet 12 that is grasped from falling, and reduces the time for manually picking up glass sheet 12.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
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Denomination of invention: A tempered glass strength testing equipment and its usage method Granted publication date: 20230721 Pledgee: Funan SME financing Company limited by guarantee Pledgor: ANHUI YIYUN GLASS Co.,Ltd. Registration number: Y2025980017317 |