CN112006321A - Method for making tobacco shred and sheet mixed quasi-ordered heating non-combustible cigarette - Google Patents
Method for making tobacco shred and sheet mixed quasi-ordered heating non-combustible cigarette Download PDFInfo
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- CN112006321A CN112006321A CN202010879583.5A CN202010879583A CN112006321A CN 112006321 A CN112006321 A CN 112006321A CN 202010879583 A CN202010879583 A CN 202010879583A CN 112006321 A CN112006321 A CN 112006321A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
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Abstract
Description
技术领域technical field
本发明涉及一种新型加热不燃烧卷烟制作工艺,具体涉及一种烟丝薄片混合的似有序加热不燃烧卷烟的制作工艺。The invention relates to a novel heat-not-burn cigarette manufacturing process, in particular to a manufacturing process of an ordered heat-not-burn cigarette mixed with shredded tobacco sheets.
背景技术Background technique
传统卷烟烟支内部包括:长烟丝、短烟丝、薄片烟丝、梗丝、膨胀烟丝、碎烟等,长烟丝、短烟丝、薄片烟丝、梗丝在烟支内部相互缠绕,呈现出一种无序状态,构成了烟支内部的主要成分。膨胀烟丝、碎烟等对烟支内部空隙进行填充,调整烟支内部的密度均匀性,以保证烟支的硬度和挺度,如图1所示。传统卷烟的制作工艺主要包括:制丝、掺配、加香、卷制等流程,最后由卷烟机卷制成型。The inside of traditional cigarettes includes: long cut tobacco, short cut tobacco, thin cut tobacco, cut stem, expanded tobacco, shredded tobacco, etc. Long cut tobacco, short cut tobacco, thin cut tobacco, and cut stem are intertwined inside the cigarette, showing a disordered appearance. The state constitutes the main component inside the cigarette. Expanded shredded tobacco, shredded tobacco, etc. fill the internal voids of the cigarette, and adjust the density uniformity inside the cigarette to ensure the hardness and stiffness of the cigarette, as shown in Figure 1. The production process of traditional cigarettes mainly includes: silk making, blending, flavoring, rolling and other processes, and finally rolled and shaped by a cigarette machine.
近年来,一种新型的加热不燃烧卷烟进入市场,它是利用特制加热装置将经过处理烟丝(薄片烟丝)加热到一定温度,但不点燃烟草,使烟丝加热到足以散发出烟气的程度,口感更接近真烟。加热不燃烧卷烟内部为薄片烟丝,由薄片褶切纸机和复合机卷制而成。薄片褶切纸机完成薄片盘纸的压丝和卷制,复合机完成过滤嘴的拼接。由于其内部烟丝结构较为单一,其压丝、卷制工艺均在薄片褶切纸机内完成,因此,其内部为完全有序结构,均匀性较好,如图2所示。In recent years, a new type of heat-not-burn cigarette has entered the market. It uses a special heating device to heat the treated cut tobacco (thin sliced tobacco) to a certain temperature, but does not ignite the tobacco, so that the cut tobacco is heated enough to emit smoke. The taste is closer to real smoke. The inside of the heat-not-burn cigarette is thin sliced tobacco, which is rolled by a thin sheet pleated paper cutter and a compound machine. The sheet pleated paper cutter completes the pressing and rolling of the sheet coil, and the laminating machine completes the splicing of the filter. Because its internal tobacco shredded structure is relatively simple, and its shredding and rolling processes are all completed in a sheet pleated paper cutter, therefore, its interior is a completely ordered structure with good uniformity, as shown in Figure 2.
由于加热不燃烧卷烟内部填充物为薄片烟丝(碎烟末通过造纸法制成),其品吸口感较差,难以满足消费者要求。若采用传统卷烟内部结构,由卷烟机生产加热不燃烧卷烟,品吸口感上可以获得提升,但在加热装置中易出现碎烟掉落、掉灰等现象,影响消费体验。Since the inner filler of heat-not-burn cigarettes is shredded tobacco (the shredded tobacco powder is made by the papermaking method), the smoking taste is poor, and it is difficult to meet the requirements of consumers. If the traditional internal structure of cigarettes is adopted, the heating and non-burning cigarettes are produced by cigarette machines, and the taste of smoking can be improved, but the phenomenon of broken cigarettes and ash falling in the heating device is easy to occur, which affects the consumption experience.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的不足,提供一种烟丝薄片混合的似有序加热不燃烧卷烟制作方法。The present invention overcomes the deficiencies of the prior art, and provides a method for making a heat-not-burn cigarette in an orderly manner in which cut tobacco sheets are mixed.
为解决上述的技术问题,本发明的一种实施方式采用以下技术方案:In order to solve the above-mentioned technical problems, an embodiment of the present invention adopts the following technical solutions:
一种烟丝薄片混合的似有序加热不燃烧卷烟制作方法,该方法包括烟叶加工、薄片分切、掺配处理和卷制成型;所述烟叶加工是指将成箱片烟经拆箱、分切后加工成适合掺配的片状烟叶,所述薄片分切是指将成箱薄片经拆箱、分切成适合掺配的薄片,将片状烟叶和薄片进行混合掺配,然后第一次混合存储,接着切丝、加香、第二次混合存储得到烟丝与薄片丝的混合丝,然后将混合丝有序化处理,最后卷制成型。A method for making quasi-ordered heat-not-burn cigarettes mixed with shredded tobacco sheets, the method comprises tobacco leaf processing, sheet cutting, blending treatment and rolling forming; After cutting, it is processed into sheet-like tobacco leaves suitable for blending. Mixed and stored, followed by shredding, flavoring, and mixed storage for the second time to obtain a mixed silk of cut tobacco and thin sliced silk, and then the mixed silk is processed in an orderly manner, and finally rolled into a shape.
将片烟分切是将成箱的片烟分切成小块片状烟叶,便于后续工艺加工处理。Slicing the sliced tobacco is to cut the boxed sliced tobacco into small pieces of flaked tobacco leaves, which is convenient for subsequent processing.
成箱片烟经拆箱、分切后的所述加工依次包括加水润叶、贮柜暂存、加料润叶、贮柜暂存、烟叶增温增湿再干燥和烟叶加香。After unpacking and cutting the boxed tobacco, the processing sequentially includes adding water to moisten the leaves, temporarily storing in a storage cabinet, adding materials to moisturizing the leaves, temporarily storing in a storage cabinet, warming and humidifying the tobacco leaves and then drying them, and adding aroma to the tobacco leaves.
对切片后的烟叶加水润叶处理,此工序的作用是对片烟增温增湿,提高耐加工性,并改善片烟的感官质量。经本工序处理后,所述加水润叶后片烟的含水率达到15%-20%。The sliced tobacco leaves are treated with water to moisten the leaves. The function of this process is to increase the temperature and humidity of the sliced tobacco, improve the processing resistance, and improve the sensory quality of the sliced tobacco. After the treatment in this process, the moisture content of the tobacco after adding water to moisten the leaves reaches 15%-20%.
对加水润叶后的片烟进行贮柜暂存,此工序的作用是使烟叶充分吸收水分,平衡烟叶的含水率和温度;存储时间为2-8h(最低时间应保证烟叶充分吸收水分,最高时间应保证不降低烟叶品质)。The tobacco leaves after adding water and moisturizing the leaves are temporarily stored in the storage cabinet. The function of this process is to make the tobacco leaves fully absorb moisture and balance the moisture content and temperature of the tobacco leaves; the storage time is 2-8h (the minimum time should ensure that the tobacco leaves fully absorb moisture, and the maximum The time should ensure that the quality of tobacco leaves is not reduced).
所述加料润叶是对烟叶施加糖料。对贮柜暂存后的烟叶加料润叶处理,此工序的作用是对烟叶施加糖料,并增温增湿,进一步提高耐加工性,进一步改善片烟的感官质量。经本工序处理后,片烟含水率达到16%-21%。The feeding and moisturizing is applying sugar to the tobacco leaves. For the tobacco leaves temporarily stored in the storage cabinet, the function of this process is to apply sugar to the tobacco leaves, increase the temperature and humidify, further improve the processing resistance, and further improve the sensory quality of the sliced tobacco. After this process, the moisture content of the tobacco sheet reaches 16%-21%.
加料润叶后又进行了一次贮柜暂存,此工序的作用是使烟叶充分吸收料液,平衡烟叶的含水率和温度;存储时间为2-8小时(最低时间应保证烟叶充分吸收料液,最高时间应保证不降低烟叶品质)。After feeding and moisturizing the leaves, a temporary storage cabinet is carried out. The function of this process is to make the tobacco leaves fully absorb the feed liquid and balance the moisture content and temperature of the tobacco leaves; the storage time is 2-8 hours (the minimum time should ensure that the tobacco leaves fully absorb the feed liquid. , the maximum time should ensure that the quality of tobacco leaves is not reduced).
所述烟叶增温增湿再干燥是指先将烟叶增温增湿使其含水率达到20%-28%,然后对烟叶进行烘干使烟叶含水率降低至12%-16%。增温增湿的作用是提高烟叶的温度和含水率,并改善烟叶的感官质量,增温增湿后含水率达到20%-28%。干燥是对烟叶进行烘干,其作用是降低水分,使烟叶散发烟草本香,并提高烟叶的填充性和耐加工性,达到二者协调。干燥后烟叶含水率降低至12%-16%。The tobacco leaves are heated and humidified and then dried refers to first warming and humidifying the tobacco leaves to make the moisture content reach 20%-28%, and then drying the tobacco leaves to reduce the tobacco leaves moisture content to 12%-16%. The function of warming and humidifying is to increase the temperature and moisture content of tobacco leaves, and to improve the sensory quality of tobacco leaves. After warming and humidifying, the moisture content reaches 20%-28%. Drying is to dry the tobacco leaves, and its function is to reduce the moisture, so that the tobacco leaves emit the original aroma of tobacco, and improve the filling and processing resistance of the tobacco leaves, so as to achieve the coordination of the two. After drying, the moisture content of tobacco leaves is reduced to 12%-16%.
烟叶加香是对烟叶施加香精。Flavoring tobacco leaves is the application of flavors to tobacco leaves.
对薄片进行切片处理,分切成小块片状烟叶,便于后续工艺加工处理(切片前,薄片形态成箱或成盘状,跟前期处理工艺有关)。The slices are sliced and cut into small pieces of tobacco leaves, which are convenient for subsequent processing (before slicing, the slices are in a box or disc shape, which is related to the pre-processing process).
所述片状烟叶和薄片混合掺配后其中片状烟叶的质量含量为10%-20%。After the flaky tobacco leaves and the flakes are mixed and blended, the mass content of the flaky tobacco leaves is 10%-20%.
所述第一次混合存储是将混合掺配的烟叶、薄片放入贮柜混合存储,提高混合掺配的均匀性,并平衡生产能力。存储时间小于或等于12h。The first mixed storage is to put the mixed and blended tobacco leaves and flakes into a storage cabinet for mixed storage, so as to improve the uniformity of the mixed blending and balance the production capacity. The storage time is less than or equal to 12h.
第一次混合存储后进行切丝,所述切丝是将片状烟叶和薄片分别切成宽度为0.6-1.2mm的烟丝和薄片丝。After being mixed and stored for the first time, shredding is performed, and the shredding is to cut flaky tobacco leaves and thin slices into shredded tobacco and shredded thin slices with a width of 0.6-1.2 mm, respectively.
切丝后进行加香,属于第二次加香,片烟加工的过程中进行过第一次加香。第二次加香的作用是对混合后的烟丝和薄片丝第二次施加香料,进一步提升卷烟的口感。两次加香的香料可以选择香烟领域的多种香料,不同的香料对新型加热不燃烧卷烟的口感产生不同的影响。Flavoring after shredding belongs to the second flavoring, and the first flavoring was carried out during the processing of cigarettes. The function of the second flavoring is to apply flavoring to the mixed shredded tobacco and shredded flakes for the second time, so as to further improve the taste of the cigarette. The twice-flavored flavors can be selected from a variety of flavors in the field of cigarettes, and different flavors have different effects on the taste of the new heat-not-burn cigarettes.
加香后进行第二次混合存储,即将加香后的烟丝、薄片丝放入贮柜存储,使烟叶充分吸收香料,并平衡生产能力;存储时间为2-8h(最低时间应保证烟叶充分吸收香料,最高时间应保证不降低烟叶品质)。After aromatization, carry out the second mixed storage, that is, put the aromatized shredded tobacco and thin slices into the storage cabinet for storage, so that the tobacco leaves can fully absorb the spices and balance the production capacity; the storage time is 2-8h (the minimum time should ensure that the tobacco leaves are fully absorbed. Spices, the maximum time should be guaranteed not to reduce the quality of tobacco leaves).
所述将混合丝有序化处理是通过设备对混合丝进行有序化处理,指将烟丝和薄片丝整理成处于同一方向,并将烟丝及薄片丝中存在的碎烟、烟沫筛除。The ordering treatment of the mixed filaments refers to ordering the mixed filaments through equipment, which refers to arranging the shredded tobacco and the shredded shreds to be in the same direction, and sieving out the broken smoke and smoke in the shredded tobacco and shredded shreds.
所述卷制成型是指将有序化处理的混合丝送入卷烟机进行卷制、过滤嘴拼装得到成型的卷烟。The rolling and forming refers to sending the ordered mixed silk into a cigarette machine for rolling, and assembling the filter tip to obtain a formed cigarette.
利用上述烟丝薄片混合的似有序加热不燃烧卷烟制作方法得到的似有序加热不燃烧卷烟(称作新型加热不燃烧卷烟),烟支内部由薄片烟丝、长烟丝组成。薄片烟丝比例较高约占80%-90%,主要起到填充烟支的作用,保证烟支的成型硬度;长烟丝占比为10%-20%,缠绕在薄片烟丝上,与薄片烟丝方向大致一致,主要起提升品吸口感的作用。新型加热不燃烧卷烟内部长烟丝、薄片烟丝均匀掺配,烟丝方向基本一致,呈现似有序结构。The quasi-ordered heat-not-burn cigarette (called a new type of heat-not-burn cigarette) obtained by using the above-mentioned method for making a similar-order heat-not-burn cigarette mixed with shredded tobacco sheets is composed of thin sliced tobacco and long shredded tobacco. The proportion of shredded tobacco is high, accounting for about 80%-90%, which mainly plays the role of filling cigarettes and ensures the forming hardness of the cigarette; Roughly the same, it mainly plays the role of improving the taste of the product. The long cut tobacco and the thin sliced tobacco are evenly blended inside the new type of heat-not-burn cigarette, and the direction of the cut tobacco is basically the same, showing a seemingly ordered structure.
与现有技术相比,本发明至少具有以下有益效果:新型加热不燃烧卷烟,由于薄片中混合了烟丝,因此,提升卷烟的品吸口感,满足了消费者要求。另外,由于内部烟丝呈现相对有序的状态,且不含碎烟丝,在加热装置中不会出现碎烟掉落、掉灰等现象,提升了消费体验。Compared with the prior art, the present invention has at least the following beneficial effects: the novel heat-not-burn cigarette, because the slices are mixed with shredded tobacco, thus improves the taste of the cigarette and meets the requirements of consumers. In addition, since the internal shredded tobacco is in a relatively orderly state and does not contain shredded tobacco, there will be no phenomenon of shredded tobacco falling or ash falling in the heating device, which improves the consumption experience.
附图说明Description of drawings
图1为本发明工艺流程图。Fig. 1 is the process flow diagram of the present invention.
图2为本发明工艺制得的新型加热不燃烧卷烟结构示意图。FIG. 2 is a schematic structural diagram of a novel heat-not-burn cigarette prepared by the process of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明各实施例根据图1所示的流程图制备得到图2所示的新型加热不燃烧卷烟。According to each embodiment of the present invention, the novel heat-not-burn cigarette shown in FIG. 2 is prepared according to the flow chart shown in FIG. 1 .
实施例1Example 1
新型加热不燃烧卷烟的生产制作工艺主要包括:烟叶加工、薄片加工、掺配处理、卷制成型,流程如下:The production process of the new type of heat not burn cigarette mainly includes: tobacco leaf processing, sheet processing, blending treatment, rolling and molding. The process is as follows:
步骤1:切片。将成箱的片烟拆箱,然后进行切片处理,分切成小块片状烟叶,便于后续工艺加工处理。Step 1: Slice. The boxed cigarettes are unboxed, then sliced and cut into small pieces of flaked tobacco leaves, which are convenient for subsequent processing.
步骤2:加水润叶。对切片后的烟叶加水润叶处理,此工序的作用是对片烟增温增湿,提高耐加工性,并改善片烟的感官质量。经本工序处理后,片烟含水率达到15%。Step 2: Add water to moisten the leaves. The sliced tobacco leaves are treated with water to moisten the leaves. The function of this process is to increase the temperature and humidity of the sliced tobacco, improve the processing resistance, and improve the sensory quality of the sliced tobacco. After this process, the moisture content of the tobacco sheet reaches 15%.
步骤3:贮柜暂存。对步骤2处理后的烟叶进行存储。此工序的作用是使烟叶充分吸收水分,平衡烟叶的含水率和温度;存储时间为5h,保证烟叶充分吸收水分,且不降低烟叶品质。Step 3: Temporary storage in storage cabinets. The tobacco leaves treated in
步骤4:加料润叶。对切片后的烟叶加料润叶处理,此工序的作用是对烟叶施加糖料(如焦糖香料),并增温增湿,进一步提高耐加工性,进一步改善片烟的感官质量。经本工序处理后,片烟温度达到55℃,含水率达到18%。Step 4: Add ingredients to moisten the leaves. The function of this process is to add sugar (such as caramel flavor) to the tobacco leaves after slicing, and increase the temperature and humidification to further improve the processing resistance and the sensory quality of the sliced tobacco. After the treatment in this process, the tobacco temperature reaches 55°C, and the moisture content reaches 18%.
步骤5:贮柜暂存。对步骤4处理后的烟叶进行存储。此工序的作用是使烟叶充分吸收料液,平衡烟叶的含水率和温度;存储时间为4h,保证烟叶充分吸收料液,且不降低烟叶品质。Step 5: Temporary storage in the storage cabinet. The tobacco leaves treated in step 4 are stored. The function of this process is to make the tobacco leaves fully absorb the feed liquid and balance the moisture content and temperature of the tobacco leaves; the storage time is 4h to ensure that the tobacco leaves fully absorb the feed liquid without reducing the quality of the tobacco leaves.
步骤6:烟叶干燥。烟叶干燥过程包括烟叶增温增湿和干燥。增温增湿的作用是提高烟叶的温度和含水率,并改善烟叶的感官质量,增温增湿后烟叶温度达到80℃,含水率达到20%。干燥是对烟叶进行烘干,起作用是降低水分,使烟叶散发烟草本香,并提高烟叶的填充性和耐加工性,达到二者协调。干燥后烟叶含水率降低至13%。Step 6: The tobacco leaves are dried. The tobacco leaf drying process includes tobacco leaf warming, humidification and drying. The function of warming and humidifying is to increase the temperature and moisture content of tobacco leaves, and improve the sensory quality of tobacco leaves. After warming and humidifying, the temperature of tobacco leaves reaches 80°C and the moisture content reaches 20%. Drying is to dry the tobacco leaves, and its function is to reduce the moisture, so that the tobacco leaves emit the original aroma of tobacco, and improve the filling and processing resistance of the tobacco leaves, so as to achieve the coordination of the two. After drying, the moisture content of tobacco leaves was reduced to 13%.
步骤7:烟叶加香。该步骤的作用是对烟叶施加香精。Step 7: Flavor the tobacco leaves. The effect of this step is to impart flavor to the tobacco leaves.
步骤1至步骤7为烟叶加工过程。
步骤8:薄片切片。对薄片进行切片处理,分切成小块片状烟叶,便于后续工艺加工处理(切片前,薄片形态成箱或成盘状,跟前期处理工艺有关)。Step 8: Thin slices. The slices are sliced and cut into small pieces of tobacco leaves, which are convenient for subsequent processing (before slicing, the slices are in a box or disc shape, which is related to the pre-processing process).
步骤8为薄片加工过程。Step 8 is a sheet processing process.
步骤9:混合掺配。对加工后的烟叶和薄片进行混合掺配。掺配后烟叶含量为10%。Step 9: Mixing and blending. The processed tobacco leaves and flakes are blended. The content of tobacco leaves after blending is 10%.
步骤10:贮柜存储。对混合掺配的烟叶薄片进行混合存储,其作用是提高混合掺配的均匀性,并平衡生产能力。存储时间为6h。Step 10: Locker Storage. The function of mixing and storing the blended tobacco leaf flakes is to improve the uniformity of the blending and balance the production capacity. Storage time is 6h.
步骤11:切丝。对烟叶薄片进行切丝处理,切丝宽度为1.0mm,根据产品要求而定。切丝过程中提出了金属、石块等异物。Step 11: Shred. The tobacco leaf slices are shredded, and the shred width is 1.0mm, which is determined according to product requirements. During the shredding process, foreign objects such as metals and stones were raised.
步骤12:二次加香。切丝后进行二次加香,其作用是对混合后的烟丝和薄片丝第二次施加香料,进一步提升卷烟的口感。Step 12: Secondary fragrance. After cutting the shreds, add flavoring for the second time, and its function is to apply flavoring to the mixed shredded tobacco and shredded thin slices for the second time, so as to further improve the taste of the cigarette.
步骤13:对步骤12处理后的烟丝进行存储。此工序的作用是使烟叶充分吸收香料,并平衡生产能力;存储时间为5h,保证烟叶充分吸收香料,且不降低烟叶品质。Step 13: Store the cut tobacco processed in Step 12. The function of this process is to make the tobacco leaves fully absorb the flavors and balance the production capacity; the storage time is 5h to ensure that the tobacco leaves fully absorb the flavors without reducing the quality of the tobacco leaves.
步骤9至步骤13为掺配处理过程。Steps 9 to 13 are the blending process.
步骤14:烟丝有序化。通过设备对烟丝进行有序化处理,使烟丝、薄片丝处于同一方向,同时,对前期处理工序中产生的碎烟、烟末进行筛分,以保证卷制质量。Step 14: Order the cut tobacco. The shredded tobacco is processed in an orderly manner through the equipment, so that the shredded tobacco and the shredded sheet are in the same direction.
步骤15:卷制成型。将有序化处理后的烟丝送入卷烟机进行卷制、过滤嘴拼装,使卷烟成型。有序化处理与卷烟设备应直接相连,不应再经过其它工序,以免有序化的烟丝变成杂乱无序。Step 15: Roll Shape. The shredded tobacco after the orderly treatment is fed into the cigarette machine for rolling and filter tip assembly to form the cigarette. The orderly treatment should be directly connected to the cigarette equipment, and should not go through other processes, so as to prevent the orderly cut tobacco from becoming messy and disorderly.
按照步骤1至步骤15制备得到的的新型加热不燃烧卷烟的结构示意图如图2所示,烟支一端具有过滤嘴1,烟支内部由薄片3、烟丝2组成。薄片比例较高,占90%,主要起到填充烟支的作用,保证烟支的成型硬度;烟丝占比为10%,缠绕在薄片烟丝上,与薄片烟丝方向大致一致,主要起提升品吸口感的作用。新型加热不燃烧卷烟内部长烟丝、薄片烟丝均匀掺配,烟丝方向基本一致,呈现似有序结构。这里所说的薄片是碎末通过造纸法制成的薄片,且薄片切丝后参与卷烟制作。这里所说的烟丝是指传统卷烟中的长烟丝。The schematic structural diagram of the new heat-not-burn cigarette prepared according to
步骤14至步骤15为卷制成型过程。Steps 14 to 15 are roll forming processes.
下面采用品吸的方式对本实施例制备得到的烟丝薄片混合的似有序加热不燃烧卷烟和传统薄片加热不燃烧卷烟进行质量比对。传统薄片加热不燃烧卷烟使用薄片烟丝为原料,由薄片褶切纸机和复合机卷制而成,使用与实施例1相同的加香香料。In the following, the quality comparison of the quasi-ordered heat-not-burn cigarettes mixed with cut tobacco sheets prepared in the present embodiment and the traditional sheet heat-not-burn cigarettes is carried out in the manner of tasting. Traditional sheet HNB cigarettes use sheet cut tobacco as raw material, are rolled by sheet pleated paper cutter and compound machine, and use the same flavoring as in Example 1.
品吸形式:对比品吸。对烟丝薄片混合的似有序加热不燃烧卷烟和薄片加热不燃烧卷烟进行比对品吸。Suction Form: Contrast Suction. Comparative smoking was conducted between the quasi-ordered heat-not-burn cigarettes blended with cut tobacco sheets and the thin-sheet heat-not-burn cigarettes.
品吸方法:整体循环法。在评吸时烟气经口腔吸入、喉部下咽、鼻腔呼出,并感受、捕捉烟气特征的全过程。Product suction method: the overall circulation method. During the evaluation, the smoke is inhaled through the mouth, larynx and pharynx, and exhaled through the nasal cavity, and the whole process of feeling and capturing the characteristics of smoke.
品吸指标:Product suction index:
1、光泽。用视觉感受完成烟丝光泽判定。1. Gloss. The gloss determination of cut tobacco is completed by visual perception.
2、香气。评吸过程中感官感觉到的令人愉悦的气息。2, aroma. Pleasant scent felt by the senses during inhalation.
3、杂气。杂评吸过程中感官感觉到的令人不愉快的气息。如木质,青草,枯焦,土腥,松脂,花粉,地方性杂气等。3. Miscellaneous gas. Miscellaneous Comments on the unpleasant odor perceived by the senses during inhalation. Such as wood, grass, scorched, earthy, turpentine, pollen, local miscellaneous air, etc.
4、谐调。加料加香物质香气与烟叶香气的谐调。4. Harmony. The harmony between the aroma of flavoring substances and the aroma of tobacco leaves.
5、余味。烟气离开口腔和鼻腔后产生的感受。如酸,甜,苦,辣,涩等味觉。5. Aftertaste. The feeling of smoke as it leaves the mouth and nose. Such as sour, sweet, bitter, spicy, astringent and other tastes.
6、刺激性。吸入烟气后,对感觉器官产生的不舒适感受。6, irritating. Uncomfortable feeling on the sense organs after inhaling smoke.
品吸规则:Suction rules:
1、感官质量记分采用百分制,最高分为100分。1. The sensory quality score is based on a percentage system, with a maximum score of 100 points.
2、各项均以0.5分为记分单位。2. Each item is scored in 0.5 points.
3、在对光泽、香气、杂气、谐调、刺激性、余味六个项目评吸记分时,每个项目质量分别记分。3. When evaluating and scoring six items of luster, aroma, miscellaneous air, harmony, irritation, and aftertaste, the quality of each item is scored separately.
4、品吸员不少于7人,感官质量得分以各单项平均得分之和表示,精确至0.1。4. There are no less than 7 tasters, and the sensory quality score is expressed as the sum of the average scores of each individual item, accurate to 0.1.
品吸结果:7人品吸组对实施例1制备得到的烟丝薄片混合的似有序加热不燃烧卷烟和传统薄片加热不燃烧卷烟进行比对品吸,品吸结果如表1和表2所示。Smoking results: 7 people in the smoking group compared the ordered heat-not-burn cigarettes mixed with cut tobacco sheets prepared in Example 1 and traditional thin-sheet heat-not-burn cigarettes. The smoking results are shown in Tables 1 and 2. Show.
表1烟丝薄片混合的似有序加热不燃烧卷烟品吸结果Table 1 Puffing results of quasi-ordered heat-not-burn cigarettes mixed with cut tobacco flakes
表2薄片加热不燃烧卷烟品吸结果Table 2 Puffing results of sheet heat-not-burn cigarettes
从表1和表2的对比品吸结果可以看出,烟丝薄片混合的加热不燃烧卷烟品吸评分要优于薄片加热不燃烧卷烟,特别是在香气和余味两项指标上,烟丝薄片混合的加热不燃烧卷烟的品吸体验更佳。It can be seen from the comparative smoking results in Table 1 and Table 2 that the smoking score of HNB cigarettes mixed with cut tobacco sheets is better than that of HNB cigarettes, especially in the two indicators of aroma and aftertaste. The smoking experience of heat-not-burn cigarettes is better.
实施例2Example 2
新型加热不燃烧卷烟的生产制作工艺主要包括:烟叶加工、薄片加工、掺配处理、卷制成型,流程如下:The production process of the new type of heat not burn cigarette mainly includes: tobacco leaf processing, sheet processing, blending treatment, rolling and molding. The process is as follows:
步骤1:切片。将成箱的片烟拆箱后进行切片处理,分切成小块片状烟叶,便于后续工艺加工处理。Step 1: Slice. After unpacking the boxed cigarettes, the slicing process is performed, and then the flaked tobacco leaves are cut into small pieces, which is convenient for subsequent processing.
步骤2:加水润叶。对切片后的烟叶加水润叶处理,此工序的作用是对片烟增温增湿,提高耐加工性,并改善片烟的感官质量。经本工序处理后,片烟含水率达到20%。Step 2: Add water to moisten the leaves. The sliced tobacco leaves are treated with water to moisten the leaves. The function of this process is to increase the temperature and humidity of the sliced tobacco, improve the processing resistance, and improve the sensory quality of the sliced tobacco. After this process, the moisture content of the tobacco sheet reaches 20%.
步骤3:贮柜暂存。对步骤2处理后的烟叶进行存储。此工序的作用是使烟叶充分吸收水分,平衡烟叶的含水率和温度;存储时间为8h,保证烟叶充分吸收水分,且不降低烟叶品质。Step 3: Temporary storage in storage cabinets. The tobacco leaves treated in
步骤4:加料润叶。对切片后的烟叶加料润叶处理,此工序的作用是对烟叶施加糖料,并增温增湿,进一步提高耐加工性,进一步改善片烟的感官质量。经本工序处理后,,片烟温度达到55℃,片烟含水率达到20%。Step 4: Add ingredients to moisten the leaves. The function of this process is to add sugar to the tobacco leaves after slicing, and to increase the temperature and humidification to further improve the processing resistance and the sensory quality of the sliced tobacco. After the treatment in this process, the tobacco temperature reaches 55 DEG C, and the moisture content of the tobacco reaches 20%.
步骤5:贮柜暂存。对步骤4处理后的烟叶进行存储。此工序的作用是使烟叶充分吸收料液,平衡烟叶的含水率和温度;存储时间为4h,保证烟叶充分吸收料液,且不降低烟叶品质。Step 5: Temporary storage in the storage cabinet. The tobacco leaves treated in step 4 are stored. The function of this process is to make the tobacco leaves fully absorb the feed liquid and balance the moisture content and temperature of the tobacco leaves; the storage time is 4h to ensure that the tobacco leaves fully absorb the feed liquid without reducing the quality of the tobacco leaves.
步骤6:烟叶干燥。烟叶干燥过程包括烟叶增温增湿和干燥。增温增湿的作用是提高烟叶的温度和含水率,并改善烟叶的感官质量,增温增湿后烟叶温度达到80℃,含水率达到25%。干燥是对烟叶进行烘干,起作用是降低水分,使烟叶散发烟草本香,并提高烟叶的填充性和耐加工性,达到二者协调。干燥后烟叶含水率降低至13%。Step 6: The tobacco leaves are dried. The tobacco leaf drying process includes tobacco leaf warming, humidification and drying. The function of warming and humidifying is to increase the temperature and moisture content of tobacco leaves, and to improve the sensory quality of tobacco leaves. Drying is to dry the tobacco leaves, and its function is to reduce the moisture, so that the tobacco leaves emit the original aroma of tobacco, and improve the filling and processing resistance of the tobacco leaves, so as to achieve the coordination of the two. After drying, the moisture content of tobacco leaves was reduced to 13%.
步骤7:烟叶加香。该步骤的作用是对烟叶施加香精。Step 7: Flavor the tobacco leaves. The effect of this step is to impart flavor to the tobacco leaves.
步骤1至步骤7为烟叶加工过程。
步骤8:薄片切片。对薄片进行切片处理,分切成小块片状烟叶,便于后续工艺加工处理(切片前,薄片形态成箱或成盘状,跟前期处理工艺有关)。Step 8: Thin slices. The slices are sliced and cut into small pieces of tobacco leaves, which are convenient for subsequent processing (before slicing, the slices are in a box or disc shape, which is related to the pre-processing process).
步骤8为薄片加工过程。Step 8 is a sheet processing process.
步骤9:混合掺配。对加工后的烟叶和薄片进行混合掺配。掺配后烟叶含量为20%。Step 9: Mixing and blending. The processed tobacco leaves and flakes are blended. The content of tobacco leaves after blending is 20%.
步骤10:贮柜存储。对混合掺配的烟叶薄片进行混合存储,其作用是提高混合掺配的均匀性,并平衡生产能力。存储时间为6h。Step 10: Locker Storage. The function of mixing and storing the blended tobacco leaf flakes is to improve the uniformity of the blending and balance the production capacity. Storage time is 6h.
步骤11:切丝。对烟叶薄片进行切丝处理,切丝宽度为1.0mm,根据产品要求而定。切丝过程中提出了金属、石块等异物。Step 11: Shred. The tobacco leaf slices are shredded, and the shred width is 1.0mm, which is determined according to product requirements. During the shredding process, foreign objects such as metals and stones were raised.
步骤12:二次加香。切丝后进行二次加香,其作用是对混合后的烟丝和薄片丝第二次施加香料,进一步提升卷烟的口感。Step 12: Secondary fragrance. After cutting the shreds, add flavoring for the second time, and its function is to apply flavoring to the mixed shredded tobacco and shredded thin slices for the second time, so as to further improve the taste of the cigarette.
步骤13:对步骤12处理后的烟丝进行存储。此工序的作用是使烟叶充分吸收香料,并平衡生产能力;存储时间为5h,保证烟叶充分吸收香料,且不降低烟叶品质。Step 13: Store the cut tobacco processed in Step 12. The function of this process is to make the tobacco leaves fully absorb the flavors and balance the production capacity; the storage time is 5h to ensure that the tobacco leaves fully absorb the flavors without reducing the quality of the tobacco leaves.
步骤9至步骤13为掺配处理过程。Steps 9 to 13 are the blending process.
步骤14:烟丝有序化。通过设备对烟丝进行有序化处理,使烟丝、薄片丝处于同一方向,同时,对前期处理工序中产生的碎烟、烟末进行筛分,以保证卷制质量。Step 14: Order the cut tobacco. The shredded tobacco is processed in an orderly manner through the equipment, so that the shredded tobacco and the shredded sheet are in the same direction.
步骤15:卷制成型。将有序化处理后的烟丝送入卷烟机进行卷制、过滤嘴拼装,使卷烟成型。有序化处理与卷烟设备应直接相连,不应再经过其它工序,以免有序化的烟丝变成杂乱无序。Step 15: Roll Shape. The shredded tobacco after the orderly treatment is sent into the cigarette machine for rolling and filter tip assembly to form the cigarette. The orderly treatment should be directly connected to the cigarette equipment, and should not go through other processes, so as to prevent the orderly cut tobacco from becoming messy and disorderly.
步骤14至步骤15为卷制成型过程。Steps 14 to 15 are roll forming processes.
尽管这里参照本发明的解释性实施例对本发明进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变型和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the present invention has been described herein with reference to illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope of the principles disclosed herein and within the spirit. More particularly, various variations and modifications may be made to the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
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CN110839938A (en) * | 2019-12-06 | 2020-02-28 | 河南中烟工业有限责任公司 | Preparation and application of heating non-combustible cigarette smoking substrate raw material |
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CN111567858A (en) * | 2020-05-11 | 2020-08-25 | 贵州中烟工业有限责任公司 | Method for manufacturing heating non-combustion smoke body |
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