CN111977693B - Device for preparing cesium tungsten bronze spherical nanocrystals and application method thereof - Google Patents
Device for preparing cesium tungsten bronze spherical nanocrystals and application method thereof Download PDFInfo
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- 229910000906 Bronze Inorganic materials 0.000 title claims abstract description 64
- 239000010974 bronze Substances 0.000 title claims abstract description 64
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- OHUPZDRTZNMIJI-UHFFFAOYSA-N [Cs].[W] Chemical compound [Cs].[W] OHUPZDRTZNMIJI-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 239000002159 nanocrystal Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims description 15
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- 239000000243 solution Substances 0.000 claims description 37
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 31
- 239000010937 tungsten Substances 0.000 claims description 29
- 229910052721 tungsten Inorganic materials 0.000 claims description 29
- 229910052792 caesium Inorganic materials 0.000 claims description 21
- 239000002243 precursor Substances 0.000 claims description 21
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 claims description 18
- 239000012159 carrier gas Substances 0.000 claims description 12
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 10
- 238000000137 annealing Methods 0.000 claims description 8
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- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 239000000443 aerosol Substances 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000003595 mist Substances 0.000 claims description 6
- 238000001291 vacuum drying Methods 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- MFGOFGRYDNHJTA-UHFFFAOYSA-N 2-amino-1-(2-fluorophenyl)ethanol Chemical compound NCC(O)C1=CC=CC=C1F MFGOFGRYDNHJTA-UHFFFAOYSA-N 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 claims description 4
- 229910000024 caesium carbonate Inorganic materials 0.000 claims description 4
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Inorganic materials [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 2
- 239000006199 nebulizer Substances 0.000 claims 1
- 238000005054 agglomeration Methods 0.000 abstract description 5
- 230000002776 aggregation Effects 0.000 abstract description 5
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 4
- 238000005457 optimization Methods 0.000 description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 8
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 238000000889 atomisation Methods 0.000 description 6
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- 239000002086 nanomaterial Substances 0.000 description 6
- -1 pH regulator Chemical compound 0.000 description 6
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
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- 239000011858 nanopowder Substances 0.000 description 2
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 2
- 238000007761 roller coating Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 description 2
- 229910001930 tungsten oxide Inorganic materials 0.000 description 2
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000032900 absorption of visible light Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G41/00—Compounds of tungsten
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- Nanotechnology (AREA)
- Organic Chemistry (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Composite Materials (AREA)
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Abstract
本发明提供一种制备铯钨青铜球状纳米晶的装置,包括反应装置(1)、冷却装置(2)、管式炉(3)、真空泵(4)、废气收集装置(5)及导气管;其中,反应装置(1)包括反应腔(11)、圆柱形冷却管(12)、超声雾化器(13)以及溶液盛放装置(14),冷却装置(2)包括进水管(21)、出水管(22)以及冷却箱(23)。该装置制备出的铯钨青铜纳米晶由单分散实心微米球组成、且每个微米球都由纳米晶粒堆积而成,晶粒之间以较弱作用力结合,使得实心微米球不会出现团聚问题、非常容易研磨成分散性良好的纳米晶,能用于高质量铯钨青铜纳米墨水配置;同时,该装置制备铯钨青铜纳米晶操作简单、实用性强、周期短,可用于规模化生产。
The invention provides a device for preparing cesium tungsten bronze spherical nanocrystals, which includes a reaction device (1), a cooling device (2), a tube furnace (3), a vacuum pump (4), a waste gas collection device (5) and an air guide tube; Among them, the reaction device (1) includes a reaction chamber (11), a cylindrical cooling pipe (12), an ultrasonic atomizer (13) and a solution holding device (14), and the cooling device (2) includes a water inlet pipe (21), Outlet pipe (22) and cooling box (23). The cesium tungsten bronze nanocrystals prepared by the device are composed of monodisperse solid microspheres, and each microsphere is formed by stacking nanocrystal grains, and the grains are combined with weak force, so that the solid microspheres will not appear. Agglomeration problem, very easy to grind into well-dispersed nanocrystals, which can be used for high-quality cesium tungsten bronze nano-ink configuration; at the same time, the preparation of cesium tungsten bronze nanocrystals by this device is easy to operate, strong in practicability, and short in cycle, and can be used in large-scale Production.
Description
技术领域technical field
本发明涉及透明隔热材料与涂层技术领域,具体涉及一种制备铯钨青铜球状纳米晶的装置及其使用方法。The invention relates to the technical field of transparent heat-insulating materials and coatings, in particular to a device for preparing spherical nanocrystals of cesium tungsten bronze and a method for using the same.
背景技术Background technique
铯钨青铜(CsxWO3)是一类非化学计量比、具有氧八面体特殊结构的功能化合物,其具有低电阻率和低温超导性能。铯钨青铜薄膜具有良好的近红外遮蔽性能、且对可见光吸收很小,可作为良好的近红外隔热材料使用。同时,人们发现,将铯钨青铜加工成纳米材料后配置成墨水、可与高分子复合,通过喷涂、刮涂、辊涂等方法可以制备出光学品质较高的隔热产品,且制造成本很低,在汽车和建筑领域具有十分诱人的应用前景。Cesium tungsten bronze (Cs x WO 3 ) is a non-stoichiometric functional compound with a special structure of oxygen octahedron, which has low resistivity and low-temperature superconductivity. Cesium tungsten bronze film has good near-infrared shielding performance and little absorption of visible light, so it can be used as a good near-infrared heat insulation material. At the same time, it has been found that cesium tungsten bronze can be processed into nanomaterials and then configured into ink, which can be combined with polymers, and heat insulation products with high optical quality can be prepared by spraying, scraping, roller coating and other methods, and the manufacturing cost is very low. Low, it has very attractive application prospects in the automotive and construction fields.
目前,铯钨青铜纳米粉体主要采用柠檬酸诱导水热合成法,大致过程为:铯源、柠檬酸、钨源加入到反应釜中,在190℃下水热反应3天得到液态的产物,液态的产物经过提取、洗涤、分离、干燥,制备得到铯钨青铜纳米粉体;或是将钨源、硫脲、pH值调节剂、油胺、铯源和水混合后,在180~220℃下,反应10~30h后制得,但采用水热合成法产量低、压强高、反应周期长,存在安全隐患,不适合规模化生产。At present, the cesium tungsten bronze nanopowder is mainly synthesized by citric acid-induced hydrothermal synthesis. The general process is: cesium source, citric acid, and tungsten source are added to the reactor, and the liquid product is obtained by hydrothermal reaction at 190 ° C for 3 days. The product is extracted, washed, separated, and dried to prepare cesium tungsten bronze nanopowder; or after mixing tungsten source, thiourea, pH regulator, oleylamine, cesium source and water, the , prepared after 10-30 hours of reaction, but the hydrothermal synthesis method has low yield, high pressure and long reaction cycle, which has potential safety hazards and is not suitable for large-scale production.
另外,铯钨青铜纳米材料还存在容易团聚、不易分散等技术问题,配制成墨水后、会导致墨水稳定性差,给实际应用带来一些困难。In addition, cesium tungsten bronze nanomaterials also have technical problems such as easy agglomeration and difficult dispersion. After being formulated into ink, the stability of the ink will be poor, which will bring some difficulties to practical applications.
发明内容Contents of the invention
针对以上现有技术存在的问题,本发明的目的在于提供一种制备铯钨青铜球状纳米晶的装置,该装置能制备出分散性好、不易团聚的铯钨青铜球状纳米晶,其制备出的铯钨青铜球状纳米晶能在常见溶剂、如去离子水、乙醇、乙二醇甲醚、二氯甲烷等中形成较稳定的分散液;同时,该装置操作简单、制备铯钨青铜球状纳米晶反应周期短、能用于大量、规模化生产。For the above existing problems in the prior art, the object of the present invention is to provide a device for preparing spherical nanocrystals of cesium tungsten bronze, which can prepare spherical nanocrystals of cesium tungsten bronze with good dispersion and not easy to agglomerate. Cesium tungsten bronze spherical nanocrystals can form relatively stable dispersions in common solvents, such as deionized water, ethanol, ethylene glycol methyl ether, dichloromethane, etc.; at the same time, the device is simple to operate and can prepare cesium tungsten bronze spherical nanocrystals The reaction cycle is short, and it can be used for large-scale and large-scale production.
本发明的另一个目的在于提供上述制备铯钨青铜球状纳米晶装置的使用方法。Another object of the present invention is to provide the above method for preparing the cesium tungsten bronze spherical nanocrystal device.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种制备铯钨青铜球状纳米晶的装置,其特征在于:包括反应装置、冷却装置、管式炉、真空泵、废气收集装置以及导气管;所述反应装置包括反应腔、圆柱形冷却管、超声雾化器以及溶液盛放装置,所述圆柱形冷却管为环形管、其横截面为“U”形,所述反应腔为圆筒形腔体、其安装在所述圆柱形冷却管的“U”形凹槽内部,所述圆柱形冷却管内壁与所述反应腔外壁共面,所述超声雾化器安装在所述反应腔的底部,所述溶液盛放装置安装在所述超声雾化器上侧、且所述溶液盛放装置外壁与所述反应腔侧壁固定连接;所述冷却装置包括进水管、出水管以及冷却箱,所述进水管一端与所述圆柱形冷却管一侧顶端的进水口连通、另一端与所述冷却箱对应侧连通,所述出水管一端与所述圆柱形冷却管顶端远离进水口的出水口连通、另一端与所述冷却箱对应侧连通,且所述进水口高于所述出水口;所述反应腔顶部分别连通一“T”字形导气管与一“L”形导气管、且所述“T”字形导气管与所述“L”形导气管均贯穿所述反应腔顶部伸入腔体内,所述“T”字形导气管底部低于所述“L”形导气管底部且所述“T”字形导气管与所述“L”形导气管底部均不与所述溶液盛放装置接触,所述“L”形导气管另一端与所述管式炉连通,所述管式炉远离所述“L”形导气管的一端分别通过出气管与真空管连通废气收集装置以及真空泵;位于所述反应腔与所述管式炉之间的所述“L”形导气管连通一第一进气管,所述第一进气管与所述“T”字形导气管的一端连通、同时与一第二进气管连通;所述“T”字形导气管拐点处的三段分别设置第一导气阀、第二导气阀、第三导气阀,所述第二进气管上设置一第四导气阀,所述第一进气管远离所述“L”形导气管的一端设置第五导气阀且所述第二进气管与所述第一进气管的连接点、所述“T”字形导气管与所述第一进气管的连接点均位于所述第五导气阀与所述“L”形导气管之间,所述出气管上设置第六导气阀,所述真空管上设置第七导气阀。A device for preparing spherical nanocrystals of cesium tungsten bronze, characterized in that it includes a reaction device, a cooling device, a tube furnace, a vacuum pump, a waste gas collection device and an air guide tube; the reaction device includes a reaction chamber, a cylindrical cooling tube, an ultrasonic Atomizer and solution holding device, the cylindrical cooling pipe is an annular pipe with a "U" shape in cross section, and the reaction chamber is a cylindrical cavity installed in the "U" shape of the cylindrical cooling pipe. Inside the U"-shaped groove, the inner wall of the cylindrical cooling pipe is coplanar with the outer wall of the reaction chamber, the ultrasonic atomizer is installed at the bottom of the reaction chamber, and the solution holding device is installed on the ultrasonic mist The upper side of the carburetor, and the outer wall of the solution storage device is fixedly connected with the side wall of the reaction chamber; the cooling device includes a water inlet pipe, a water outlet pipe and a cooling box, and one end of the water inlet pipe is connected to the cylindrical cooling pipe. The water inlet at the top of the side is connected, and the other end is connected with the corresponding side of the cooling box. One end of the water outlet pipe is connected with the water outlet at the top of the cylindrical cooling pipe away from the water inlet, and the other end is connected with the corresponding side of the cooling box. And the water inlet is higher than the water outlet; the top of the reaction chamber is respectively connected with a "T" shaped air duct and an "L" shaped air duct, and the "T" shaped air duct is connected to the "L" All shaped air ducts extend through the top of the reaction chamber into the chamber, the bottom of the "T" shaped air duct is lower than the bottom of the "L" shaped air duct and the "T" shaped air duct is connected to the "L" The bottom of the air duct is not in contact with the solution storage device, the other end of the "L" air duct is connected to the tube furnace, and the end of the tube furnace away from the "L" air duct is respectively The exhaust gas collection device and the vacuum pump are connected through the outlet pipe and the vacuum pipe; the "L" shaped air guide pipe between the reaction chamber and the tube furnace is connected to a first air inlet pipe, and the first air inlet pipe is connected to the said tube furnace. One end of the "T"-shaped air duct is communicated with a second air intake pipe at the same time; the three sections at the inflection point of the "T"-shaped air duct are respectively provided with a first air guide valve, a second air guide valve, and a third air guide valve, the second air intake pipe is provided with a fourth air guide valve, the end of the first air intake pipe away from the "L" shaped air guide pipe is provided with a fifth air guide valve and the second air intake pipe is connected to the The connection point of the first air intake pipe and the connection point of the "T"-shaped air guide pipe and the first air intake pipe are all located between the fifth air guide valve and the "L"-shaped air guide pipe. A sixth air guide valve is arranged on the trachea, and a seventh air guide valve is arranged on the vacuum tube.
作进一步优化,所述溶液盛放装置为弧形结构。For further optimization, the solution holding device is an arc-shaped structure.
作进一步优化,所述冷却箱设置冷却开关、用于控制冷却水的循环流动。For further optimization, the cooling box is provided with a cooling switch for controlling the circulating flow of cooling water.
上述制备铯钨青铜球状纳米晶的装置的使用方法,其特征在于:The method for using the device for preparing cesium tungsten bronze spherical nanocrystals is characterized in that:
a、溶液配制及准备工作:将钨源、铯源溶于去离子水,形成溶液放入溶液盛放装置中,关闭所有导气阀(即第一导气阀、第二导气阀、第三导气阀、第四导气阀、第五导气阀、第六导气阀、第七导气阀),打开冷却开关、使冷却水在冷却箱以及U”形冷却管内循环流动;a. Solution preparation and preparation: Dissolve tungsten source and cesium source in deionized water to form a solution and put it into the solution holding device, close all gas guide valves (ie, the first gas guide valve, the second gas guide valve, the second The third air guide valve, the fourth air guide valve, the fifth air guide valve, the sixth air guide valve, and the seventh air guide valve), turn on the cooling switch to make the cooling water circulate in the cooling box and the U”-shaped cooling pipe;
b、前驱物制备:加热管式炉到目标温度并保温,然后开启超声雾化器电源将铯源和钨源水溶液雾化成气雾,打开第一导气阀、第三导气阀以及第六导气阀,从第一导气阀处通入载气,气雾跟随载气运动到管式炉内、在管式炉内被热裂解,并在管式炉内壁沉积白色可见的铯钨青铜前驱物;b. Precursor preparation: heat the tube furnace to the target temperature and keep it warm, then turn on the power supply of the ultrasonic atomizer to atomize the aqueous solution of the cesium source and the tungsten source into aerosol, open the first gas guide valve, the third gas guide valve and the sixth Gas guide valve, the carrier gas is introduced from the first gas guide valve, and the gas mist moves into the tube furnace with the carrier gas, where it is thermally cracked in the tube furnace, and white visible cesium tungsten bronze is deposited on the inner wall of the tube furnace Precursor;
c、前驱物干燥:关闭管式炉加热电源以及第一导气阀、第三导气阀、第六导气阀,打开第七导气阀以及真空泵,对管式炉进行抽真空干燥、充分干燥管式炉内的前驱物粉体;c. Precursor drying: turn off the heating power of the tube furnace and the first, third, and sixth gas valves, open the seventh gas valve and the vacuum pump, and vacuumize and dry the tube furnace. Dry the precursor powder in the tube furnace;
d、退火处理:关闭第七导气阀,开启第一导气阀、第二导气阀与第四导气阀,从第四导气阀中通入H2、从第一导气阀与第二导气阀中通入N2,并控制气压,然后关闭第一导气阀、第二导气阀以及第四导气阀,对管式炉进行加热并保温;d. Annealing treatment: close the seventh gas guiding valve, open the first gas guiding valve, the second gas guiding valve and the fourth gas guiding valve, pass H 2 from the fourth gas guiding valve, and from the first gas guiding valve and the fourth gas guiding valve Introduce N 2 into the second gas guiding valve, and control the air pressure, then close the first gas guiding valve, the second gas guiding valve and the fourth gas guiding valve to heat and keep the tube furnace warm;
e、完成制备:关闭管式炉电源,自然冷却后,打开第五导气阀、通入空气,待气压与外界气压一致时,打开管式炉,取出铯钨青铜纳米晶。e. Completion of the preparation: turn off the power of the tube furnace, and after natural cooling, open the fifth gas guide valve and let in air. When the air pressure is consistent with the external pressure, open the tube furnace and take out the cesium tungsten bronze nanocrystal.
作进一步优化,所述钨源为钨酸铵和偏钨酸铵中的任一种或其混合物。For further optimization, the tungsten source is any one of ammonium tungstate and ammonium metatungstate or a mixture thereof.
作进一步优化,所述铯源为氢氧化铯和碳酸铯中的任一种或其混合物。For further optimization, the cesium source is any one of cesium hydroxide and cesium carbonate or a mixture thereof.
作进一步优化,所述步骤a溶液中钨元素与铯元素的摩尔比为0.2~0.33:1。For further optimization, the molar ratio of tungsten element to cesium element in the solution in step a is 0.2-0.33:1.
作进一步优化,所述步骤a溶液中钨(即W6+)的浓度为0.2~1mol/L。For further optimization, the concentration of tungsten (ie W 6+ ) in the solution in step a is 0.2-1 mol/L.
作进一步优化,所述步骤b中目标温度为120~230℃,保温并热裂解的时间为30~300min。For further optimization, the target temperature in step b is 120-230° C., and the time for heat preservation and thermal cracking is 30-300 min.
作进一步优化,所述步骤b中超声雾化器将铯源和钨源水溶液充分雾化成20~30μm的气雾,雾化率为2~8mL/min。For further optimization, in the step b, the ultrasonic atomizer fully atomizes the aqueous solution of the cesium source and the tungsten source into an aerosol of 20-30 μm, and the atomization rate is 2-8 mL/min.
作进一步优化,所述步骤b中通入的载气为氩气、氮气中的任一种或其混合物,其气体流速为5~12mL/min。For further optimization, the carrier gas introduced in the step b is any one of argon, nitrogen or a mixture thereof, and the gas flow rate is 5-12 mL/min.
作进一步优化,所述步骤c中抽真空干燥的真空度为-0.05~-0.06MPa。For further optimization, the vacuum degree of vacuum drying in the step c is -0.05~-0.06MPa.
作进一步优化,所述步骤c中通入H2与N2的体积比为1/20~1/5,管式炉内气压为0.02~0.07MPa。For further optimization, the volume ratio of H 2 to N 2 introduced in step c is 1/20-1/5, and the pressure in the tube furnace is 0.02-0.07 MPa.
作进一步优化,所述步骤d中对管式炉加热的温度为400~550℃,保温时间为1~5h。For further optimization, in the step d, the temperature for heating the tube furnace is 400-550° C., and the holding time is 1-5 hours.
作进一步优化,所述步骤e中铯钨青铜纳米晶为直径2~5μm的规则实心微米球、且实心微米球之间相互独立;每个微米球均由20~50nm的晶粒堆积而成。For further optimization, the cesium tungsten bronze nanocrystals in the step e are regular solid microspheres with a diameter of 2-5 μm, and the solid microspheres are independent of each other; each microsphere is formed by stacking crystal grains of 20-50 nm.
常规制备工艺中,铯钨青铜纳米材料存在容易团聚、不易分散等技术问题,从而导致制备成墨水后稳定性差、易产生沉淀和杂质等。本发明通过特定超声雾化工艺产生的高能分散机制,配合特定浓度的原料,确保铯离子进入钨源中并分散均匀、同时将其混合液分散成若干小雾滴;然后利用特定温度的热裂解工艺,将经超声雾化后的小雾滴裂解成晶粒发育不完全的聚集形态,从而减小准晶粒与准晶粒之间的作用力,同时、特定温度的热裂解工艺进一步确保了铯离子在雾滴中分散均匀;最后配合抽真空干燥、通入H2与N2的混合气体以及退火处理,将部分六价钨离子还原成五价钨离子、形成氧化钨晶格,由于铯离子始终均匀分散在钨源内,因此,在钨源形成晶格时、铯离子原位填充在氧化钨晶格内,从而形成稳定、相互之间作用力小、易分散的晶粒,进而形成由相互之间作用力较小的晶粒堆积而成的规则实心纳米球,避免铯钨青铜纳米材料出现团聚、保证铯钨青铜纳米材料的分散性好,提高钨青铜纳米材料的隔热性能。In the conventional preparation process, cesium tungsten bronze nanomaterials have technical problems such as easy agglomeration and difficult dispersion, which lead to poor stability and easy precipitation and impurities after being prepared into ink. The present invention uses a high-energy dispersion mechanism produced by a specific ultrasonic atomization process, and cooperates with a specific concentration of raw materials to ensure that cesium ions enter the tungsten source and disperse evenly, and at the same time disperse the mixed solution into several small droplets; then use specific temperature thermal cracking process, the small droplets after ultrasonic atomization are cracked into aggregates with incomplete grain development, thereby reducing the force between quasi-grains and quasi-grains. At the same time, the thermal cracking process at a specific temperature further ensures The cesium ions are evenly dispersed in the droplets; finally, combined with vacuum drying, a mixed gas of H2 and N2 and annealing treatment, part of the hexavalent tungsten ions are reduced to pentavalent tungsten ions to form a tungsten oxide lattice. The ions are always uniformly dispersed in the tungsten source. Therefore, when the tungsten source forms a lattice, the cesium ions fill in the tungsten oxide lattice in situ, thereby forming stable, small interaction force, and easy to disperse crystal grains. The regular solid nanospheres formed by the accumulation of crystal grains with small interaction force can avoid the agglomeration of cesium tungsten bronze nanomaterials, ensure good dispersion of cesium tungsten bronze nanomaterials, and improve the heat insulation performance of tungsten bronze nanomaterials.
本发明具有如下技术效果:The present invention has following technical effect:
本发明提供一种制备铯钨青铜球状纳米晶的装置,该装置制备出的铯钨青铜纳米晶由单分散实心微米球组成、且每个微米球都由纳米晶粒堆积而成,晶粒之间以较弱作用力结合,使得实心微米球不会出现团聚问题、非常容易研磨成分散性良好的纳米晶,用于高质量铯钨青铜纳米墨水配置。同时,该装置制备出的实心微米球研磨后,容易通过改性在常见溶剂中,如去离子水、乙醇、乙二醇甲醚、二氯甲烷等中形成较稳定的分散液,因此可与低成本的喷涂、刮涂、辊涂、喷墨打印、旋涂等技术兼容,实现在隔热领域应用,应用范围广、适用领域大。The invention provides a device for preparing cesium tungsten bronze spherical nanocrystals. The cesium tungsten bronze nanocrystals prepared by the device are composed of monodisperse solid microspheres, and each microsphere is formed by stacking nanocrystal grains. Combined with a weak force, the solid microspheres will not have agglomeration problems, and it is very easy to grind into well-dispersed nanocrystals, which are used for high-quality cesium tungsten bronze nano-ink configuration. At the same time, after the solid microspheres prepared by the device are ground, they can easily be modified to form relatively stable dispersions in common solvents, such as deionized water, ethanol, ethylene glycol methyl ether, dichloromethane, etc., so they can be used with Compatible with low-cost spray coating, blade coating, roller coating, inkjet printing, spin coating and other technologies, it can be applied in the field of heat insulation, with a wide range of applications and a wide range of applications.
该装置操作简单、实用性强、制备铯钨青铜的周期短,可用于大量、规模化生产,并且,该装置制备铯钨青铜的原料除了钨源、铯源和去离子水之外,无需其他助剂、溶剂、稳定剂,产品单相、高纯,原料都为环境友好物质,生产和使用过程不产生对自然界及人类影响较大的有毒有害物质,符合目前环境保护以及经济节约的需求。The device is simple in operation, strong in practicability, and has a short period of preparation of cesium tungsten bronze, and can be used in large-scale and large-scale production. In addition, the raw materials for preparing cesium tungsten bronze in this device do not need other materials except tungsten source, cesium source and deionized water. Auxiliaries, solvents, stabilizers, single-phase, high-purity products, and raw materials are environmentally friendly substances. The production and use process does not produce toxic and harmful substances that have a greater impact on nature and humans, which meets the current needs of environmental protection and economic savings.
附图说明Description of drawings
图1为本发明实施例中制备铯钨青铜球状纳米晶装置的结构示意图。Fig. 1 is a schematic structural diagram of a device for preparing cesium tungsten bronze spherical nanocrystals in an embodiment of the present invention.
图2为本发明实施例中制备得到的铯钨青铜球状纳米晶的扫描电子显微镜图。Fig. 2 is a scanning electron microscope image of cesium tungsten bronze spherical nanocrystals prepared in the example of the present invention.
图3为本发明实施例中制备得到的铯钨青铜球状纳米晶的X射线衍射图谱。Fig. 3 is an X-ray diffraction pattern of cesium tungsten bronze spherical nanocrystals prepared in the examples of the present invention.
图4为本发明实施例中制备得到的单分散铯钨青铜球状纳米晶湿磨后的扫描电子显微镜图。Fig. 4 is a scanning electron microscope image of monodisperse cesium tungsten bronze spherical nanocrystals prepared in the example of the present invention after wet grinding.
图5为本发明实施例中制备得到的铯钨青铜球状纳米晶配制成的纳米墨水。Fig. 5 is a nano-ink prepared from spherical nanocrystals of cesium tungsten bronze prepared in the embodiment of the present invention.
图6为本发明实施例中制备得到的铯钨青铜球状纳米晶制备成纳米复合薄膜的透过率曲线。Fig. 6 is a transmittance curve of a nanocomposite thin film prepared from cesium tungsten bronze spherical nanocrystals prepared in an example of the present invention.
其中,1、反应装置;11、反应腔;12、圆柱形冷却管;13、超声雾化器;14、溶液盛放装置;2、冷却装置;21、进水管;22、出水管;23、冷却箱;3、管式炉;4、真空泵;5、废气收集装置;61、“T”字形导气管;62、“L”形导气管;63、第一进气管;64、第二进气管;65、真空管;66、出气管;611、第一导气阀;612、第二导气阀;613、第三导气阀;614、第四导气阀;615、第五导气阀;616、第六导气阀;617、第七导气阀。Among them, 1. Reaction device; 11. Reaction chamber; 12. Cylindrical cooling pipe; 13. Ultrasonic atomizer; 14. Solution holding device; 2. Cooling device; 21. Water inlet pipe; 22. Water outlet pipe; 23. Cooling box; 3. Tube furnace; 4. Vacuum pump; 5. Exhaust gas collection device; 61. "T" shaped air duct; 62. "L" shaped air duct; 63. First air intake pipe; 64. Second air intake pipe ; 65, vacuum tube; 66, air outlet pipe; 611, the first air guide valve; 612, the second air guide valve; 613, the third air guide valve; 614, the fourth air guide valve; 615, the fifth air guide valve; 616, the sixth air guide valve; 617, the seventh air guide valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
如图1所示,一种制备铯钨青铜球状纳米晶的装置,其特征在于:包括反应装置1、冷却装置2、管式炉3、真空泵4、废气收集装置5以及导气管;反应装置1包括反应腔11、圆柱形冷却管12、超声雾化器13以及溶液盛放装置14,圆柱形冷却管12为环形管、其横截面为“U”形,反应腔11为圆筒形腔体、其安装在圆柱形冷却管12的“U”形凹槽内部,圆柱形冷却管12内壁与反应腔11外壁共面,超声雾化器13安装在反应腔11的底部,溶液盛放装置14安装在超声雾化器13上侧、且溶液盛放装置14外壁与反应腔11侧壁固定连接,溶液盛放装置14为弧形结构、类似于碗装结构;冷却装置2包括进水管21、出水管22以及冷却箱23,进水管21一端与圆柱形冷却管12一侧顶端的进水口连通、另一端与冷却箱23对应侧连通,出水管22一端与圆柱形冷却管12顶端远离进水口的出水口连通、另一端与冷却箱23对应侧连通,且进水口高于出水口;冷却箱23设置冷却开关、用于控制冷却水的循环流动。反应腔11顶部分别连通一“T”字形导气管61与一“L”形导气管62、且“T”字形导气管61与“L”形导气管62均贯穿反应腔11顶部伸入腔体内,“T”字形导气管61底部低于“L”形导气管底部62且“T”字形导气管61与“L”形导气管62底部均不与溶液盛放装置14接触,“L”形导气管62另一端与管式炉3连通,管式炉3远离“L”形导气管62的一端分别通过出气管66与真空管65连通废气收集装置5以及真空泵4;位于反应腔11与管式炉3之间的“L”形导气管62连通一第一进气管63,第一进气管63与“T”字形导气管61的一端连通、同时与一第二进气管64连通;“T”字形导气管61拐点处的三段分别设置第一导气阀611、第二导气阀612、第三导气阀613,第二进气管64上设置一第四导气阀614,第一进气管63远离“L”形导气管62的一端设置第五导气阀615且第二进气管64与第一进气管63的连接点、“T”字形导气管61与第一进气管63的连接点均位于第五导气阀615与“L”形导气管62之间,出气管66上设置第六导气阀616,真空管65上设置第七导气阀617。As shown in Figure 1, a kind of device for preparing cesium tungsten bronze spherical nanocrystal is characterized in that: comprise
实施例2:Example 2:
一种制备铯钨青铜球状纳米晶的装置的使用方法,其特征在于:A method for using a device for preparing cesium tungsten bronze spherical nanocrystals, characterized in that:
a、溶液配制及准备工作:将钨酸铵、氢氧化铯溶于去离子水,形成溶液放入溶液盛放装置14中,关闭所有导气阀(即第一导气阀611、第二导气阀612、第三导气阀613、第四导气阀614、第五导气阀615、第六导气阀616、第七导气阀617),打开冷却开关、使冷却水在冷却箱23以及U”形冷却管12中循环流动;其中,溶液中钨元素与铯元素的摩尔比为0.33:1,钨(即W6+)的浓度为0.2mol/L。a. Solution preparation and preparation work: Dissolve ammonium tungstate and cesium hydroxide in deionized water to form a solution and put it into the
b、前驱物制备:加热管式炉3到120℃并保温,然后开启超声雾化器13电源将铯源和钨源水溶液充分雾化成20μm的气雾,雾化率为2mL/min,打开第一导气阀611、第三导气阀613以及第六导气阀616,从第一导气阀611处通入氩气作为载气、其气体流速为5mL/min,气雾跟随载气运动到管式炉3内、在管式炉3内进行热裂解260min,最终在管式炉3内壁沉积白色可见的铯钨青铜前驱物;b. Precursor preparation: heat the tube furnace at 3 to 120°C and keep it warm, then turn on the power supply of the
c、前驱物干燥:关闭管式炉3加热电源以及第一导气阀611、第三导气阀613、第六导气阀616,打开第七导气阀617以及真空泵4,对管式炉进行抽真空干燥、真空度为-0.05MPa,充分干燥管式炉3内的前驱物粉体;c. Precursor drying: turn off the heating power supply of the
d、退火处理:关闭第七导气阀617,开启第一导气阀611、第二导气阀612与第四导气阀614,从第四导气阀614中通入H2、从第一导气阀611与第二导气阀612中通入N2,并控制气压,其中,H2与N2的体积比为1/20,管式炉3内气压为0.02MPa,然后关闭第一导气阀611、第二导气阀612以及第四导气阀614,对管式炉3进行加热到400℃,保温时间为1h;d. Annealing treatment: close the seventh
e、完成制备:关闭管式炉3电源,自然冷却后,打开第五导气阀615、通入空气,待气压与外界气压一致时,打开管式炉3,取出铯钨青铜纳米晶;其中,铯钨青铜纳米晶为直径2μm左右的规则实心微米球、且实心微米球之间相互独立;每个微米球均由20nm左右的晶粒堆积而成。e, complete the preparation: turn off the power supply of the
图3为实施例1制备的单分散铯钨青铜球状纳米晶的X射线衍射图谱,可以看出退火前、即热裂解后前驱物为发育不完全的准晶粒,退火后为高纯的Cs0.33WO3,其晶体形态完全、性能稳定。Figure 3 is the X-ray diffraction pattern of the monodisperse cesium tungsten bronze spherical nanocrystals prepared in Example 1. It can be seen that the precursor is an incompletely developed quasi-grain before annealing and after thermal cracking, and it is high-purity Cs after annealing 0.33 WO 3 , its crystal form is complete and its performance is stable.
实施例3:Example 3:
一种制备铯钨青铜球状纳米晶的装置的使用方法,其特征在于:A method for using a device for preparing cesium tungsten bronze spherical nanocrystals, characterized in that:
a、溶液配制及准备工作:将钨酸铵与偏钨酸铵的混合物、氢氧化铯与碳酸铯的混合物溶于去离子水,形成溶液放入溶液盛放装置14中,关闭所有导气阀(即第一导气阀611、第二导气阀612、第三导气阀613、第四导气阀614、第五导气阀615、第六导气阀616、第七导气阀617),打开冷却开关、使冷却水在冷却箱23以及U”形冷却管12中循环流动;其中,溶液中钨元素与铯元素的摩尔比为0.27:1,钨(即W6+)的浓度为0.6mol/L。a. Solution preparation and preparation: Dissolve the mixture of ammonium tungstate and ammonium metatungstate, cesium hydroxide and cesium carbonate in deionized water to form a solution and put it into the
b、前驱物制备:加热管式炉3到160℃并保温,然后开启超声雾化器13电源将铯源和钨源水溶液充分雾化成25μm的气雾,雾化率为6mL/min,打开第一导气阀611、第三导气阀613以及第六导气阀616,从第一导气阀611处通入氩气作为载气、其气体流速为9mL/min,气雾跟随载气运动到管式炉3内、在管式炉3内进行热裂解180min,最终在管式炉3内壁沉积白色可见的铯钨青铜前驱物;b. Precursor preparation: heat the tube furnace at 3 to 160°C and keep it warm, then turn on the power supply of the
c、前驱物干燥:关闭管式炉3加热电源以及第一导气阀611、第三导气阀613、第六导气阀616,打开第七导气阀617以及真空泵4,对管式炉进行抽真空干燥、真空度为-0.055MPa,充分干燥管式炉3内的前驱物粉体;c. Precursor drying: turn off the heating power supply of the
d、退火处理:关闭第七导气阀617,开启第一导气阀611、第二导气阀612与第四导气阀614,从第四导气阀614中通入H2、从第一导气阀611与第二导气阀612中通入N2,并控制气压,其中,H2与N2的体积比为1/10,管式炉3内气压为0.04MPa,然后关闭第一导气阀611、第二导气阀612以及第四导气阀614,对管式炉3进行加热到480℃,保温时间为3h;d. Annealing treatment: close the seventh
e、完成制备:关闭管式炉3电源,自然冷却后,打开第五导气阀615、通入空气,待气压与外界气压一致时,打开管式炉3,取出铯钨青铜纳米晶;其中,铯钨青铜纳米晶为直径3μm左右的规则实心微米球、且实心微米球之间相互独立;每个微米球均由30nm左右的晶粒堆积而成。e, complete the preparation: turn off the power supply of the
按实施例3制备的10g单分散铯钨青铜球状纳米晶加入40mL乙醇和1mL硅烷偶联剂,通过研磨后,变成粒径为30nm左右的单分散纳米晶,如图4所示;同时,将实施例3中单分散铯钨青铜球状纳米晶湿磨后,加入乙醇配置成浓度为5wt%的纳米墨水,如图5所示,该墨水静置3个月以上无明显沉降,证明该铯钨青铜球状纳米晶分散性好、不易团聚。Add 40mL ethanol and 1mL silane coupling agent to the 10g monodisperse cesium tungsten bronze spherical nanocrystal prepared by Example 3, after grinding, it becomes a monodisperse nanocrystal with a particle size of about 30nm, as shown in Figure 4; at the same time, After the monodisperse cesium tungsten bronze spherical nanocrystals in Example 3 were wet-ground, ethanol was added to configure a nano-ink with a concentration of 5wt%. Tungsten bronze spherical nanocrystals have good dispersion and are not easy to agglomerate.
实施例4:Example 4:
一种制备铯钨青铜球状纳米晶的装置的使用方法,其特征在于:A method for using a device for preparing cesium tungsten bronze spherical nanocrystals, characterized in that:
a、溶液配制及准备工作:将偏钨酸铵、碳酸铯溶于去离子水,形成溶液放入溶液盛放装置14中,关闭所有导气阀(即第一导气阀611、第二导气阀612、第三导气阀613、第四导气阀614、第五导气阀615、第六导气阀616、第七导气阀617),打开冷却开关、使冷却水在冷却箱23以及U”形冷却管12中循环流动;其中,溶液中钨元素与铯元素的摩尔比为0.2:1,钨(即W6+)的浓度为1mol/L。a. Solution preparation and preparation work: Dissolve ammonium metatungstate and cesium carbonate in deionized water to form a solution and put it into the
b、前驱物制备:加热管式炉3到220℃并保温,然后开启超声雾化器13电源将铯源和钨源水溶液充分雾化成30μm的气雾,雾化率为8mL/min,打开第一导气阀611、第三导气阀613以及第六导气阀616,从第一导气阀611处通入氩气作为载气、其气体流速为12mL/min,气雾跟随载气运动到管式炉3内、在管式炉3内进行热裂解100min,最终在管式炉3内壁沉积白色可见的铯钨青铜前驱物;b. Precursor preparation: heat the tube furnace at 3 to 220°C and keep it warm, then turn on the power supply of the
c、前驱物干燥:关闭管式炉3加热电源以及第一导气阀611、第三导气阀613、第六导气阀616,打开第七导气阀617以及真空泵4,对管式炉进行抽真空干燥、真空度为-0.06MPa,充分干燥管式炉3内的前驱物粉体;c. Precursor drying: turn off the heating power supply of the
d、退火处理:关闭第七导气阀617,开启第一导气阀611、第二导气阀612与第四导气阀614,从第四导气阀614中通入H2、从第一导气阀611与第二导气阀612中通入N2,并控制气压,其中,H2与N2的体积比为1/5,管式炉3内气压为0.07MPa,然后关闭第一导气阀611、第二导气阀612以及第四导气阀614,对管式炉3进行加热到550℃,保温时间为5h;d. Annealing treatment: close the seventh
e、完成制备:关闭管式炉3电源,自然冷却后,打开第五导气阀615、通入空气,待气压与外界气压一致时,打开管式炉3,取出铯钨青铜纳米晶;其中,铯钨青铜纳米晶为直径5μm左右的规则实心微米球、且实心微米球之间相互独立;每个微米球均由50nm左右的晶粒堆积而成。e, complete the preparation: turn off the power supply of the
将实施例4制备的10g单分散铯钨青铜球状纳米晶加入40mL乙二醇甲醚和1mL硅烷偶联剂,通过研磨后,加入乙二醇甲醚配置成浓度为5wt%的纳米墨水。Add 10 g of monodisperse cesium tungsten bronze spherical nanocrystals prepared in Example 4 to 40 mL of ethylene glycol methyl ether and 1 mL of silane coupling agent, and after grinding, add ethylene glycol methyl ether to configure a nano-ink with a concentration of 5 wt%.
将上述纳米墨水加入体积为20%的聚氨酯丙烯酸酯预聚物,然后喷涂在玻璃表面,经过紫外固化后,在玻璃表面得到铯钨青铜纳米复合薄膜;上述铯钨青铜纳米复合薄膜的透过率曲线如图6所示,从图中可以看出,1.5mg/m2的铯钨青铜材料即可阻挡80%以上的红外线,同时薄膜在可见光区域的透过率约保持为70%。The above-mentioned nano-ink is added to a volume of 20% polyurethane acrylate prepolymer, then sprayed on the glass surface, and after ultraviolet curing, a cesium tungsten bronze nanocomposite film is obtained on the glass surface; the transmittance of the above cesium tungsten bronze nanocomposite film The curve is shown in Figure 6. It can be seen from the figure that 1.5mg/m 2 cesium tungsten bronze material can block more than 80% of infrared rays, while the transmittance of the film in the visible light region remains at about 70%.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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