CN111972046A - Sealing agent for organic EL display element - Google Patents
Sealing agent for organic EL display element Download PDFInfo
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- CN111972046A CN111972046A CN201980021211.4A CN201980021211A CN111972046A CN 111972046 A CN111972046 A CN 111972046A CN 201980021211 A CN201980021211 A CN 201980021211A CN 111972046 A CN111972046 A CN 111972046A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
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- H05B33/00—Electroluminescent light sources
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- H—ELECTRICITY
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
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Abstract
Description
技术领域technical field
本发明涉及即使在进行薄膜化的情况下对于基板、无机材料膜的涂布性也优异的有机EL显示元件用密封剂。The present invention relates to a sealing compound for an organic EL display element which is excellent in coatability to a substrate and an inorganic material film even when thinned.
背景技术Background technique
有机电致发光(以下,也称作“有机EL”)显示元件具有在彼此对置的一对电极之间夹持有机发光材料层而得的层叠体结构,通过从一个电极向该有机发光材料层注入电子,并从另一个电极向该有机发光材料层注入空穴,从而电子与空穴在有机发光材料层内结合并发光。像这样,有机EL显示元件进行自发光,因此,与需要背光的液晶显示元件等相比,具有下述优点:视觉辨认性良好,能够实现薄型化,且能够进行直流低电压驱动。An organic electroluminescence (hereinafter, also referred to as "organic EL") display element has a laminate structure in which an organic light-emitting material layer is sandwiched between a pair of electrodes facing each other, and the organic light is emitted from one electrode to the organic light-emitting material. The material layer injects electrons, and injects holes into the organic light-emitting material layer from the other electrode, so that electrons and holes are combined in the organic light-emitting material layer and emit light. In this way, since the organic EL display element emits light by itself, it has the advantages of good visibility, thinning, and DC low-voltage driving, compared with liquid crystal display elements that require a backlight.
对于构成有机EL显示元件的有机发光材料层、电极而言,存在特性容易因水分、氧等而发生劣化的问题。因此,为了获得实用的有机EL显示元件,需要将有机发光材料层、电极与大气隔绝来实现长寿命化。专利文献1公开了利用通过CVD法形成的氮化硅膜与树脂膜的层叠膜将有机EL显示元件的有机发光材料层与电极进行密封的方法。此处,树脂膜具有防止氮化硅膜的内部应力对有机层、电极造成压迫这一作用。The organic light-emitting material layer and electrode constituting the organic EL display element have a problem that the characteristics are easily deteriorated by moisture, oxygen, and the like. Therefore, in order to obtain a practical organic EL display element, it is necessary to isolate the organic light-emitting material layer and the electrode from the atmosphere to achieve a longer lifetime. Patent Document 1 discloses a method of sealing an organic light-emitting material layer and an electrode of an organic EL display element with a laminated film of a silicon nitride film and a resin film formed by a CVD method. Here, the resin film has a function of preventing the organic layer and the electrode from being pressed by the internal stress of the silicon nitride film.
作为用于防止水分浸入至有机发光材料层内的方法,专利文献2中公开了一种交替地蒸镀无机材料膜和树脂膜的方法,专利文献3、专利文献4中公开了一种在无机材料膜上形成树脂膜的方法。As a method for preventing moisture from infiltrating into the organic light-emitting material layer, Patent Document 2 discloses a method of alternately depositing an inorganic material film and a resin film, and Patent Document 3 and Patent Document 4 disclose a method in which an inorganic material film and a resin film are alternately deposited. A method of forming a resin film on a material film.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开2000-223264号公报Patent Document 1: Japanese Patent Laid-Open No. 2000-223264
专利文献2:日本特表2005-522891号公报Patent Document 2: Japanese Patent Publication No. 2005-522891
专利文献3:日本特开2001-307873号公报Patent Document 3: Japanese Patent Laid-Open No. 2001-307873
专利文献4:日本特开2008-149710号公报Patent Document 4: Japanese Patent Laid-Open No. 2008-149710
发明内容SUMMARY OF THE INVENTION
发明所要解决的课题The problem to be solved by the invention
作为形成树脂膜的方法,有使用喷墨法在基材上涂布密封剂后,使该密封剂固化的方法。如果使用这种基于喷墨法的涂布方法,则能够高速且均匀地形成树脂膜。As a method of forming a resin film, there is a method of curing the sealant after applying the sealant on the substrate using the inkjet method. If such a coating method based on an inkjet method is used, a resin film can be formed at a high speed and uniformly.
另一方面,对于有机EL显示元件而言,存在进行曲面化或者进行折叠来使用的柔性化的需求,因此,有机EL显示元件用密封剂也需要应对柔性化。作为使有机EL显示元件用密封剂应对柔性化的一个方法,可以考虑将密封剂进行薄膜化,但以往的密封剂存在如下问题:利用喷墨法等进行薄膜化时的涂布性变差,产生针孔,因而所得到的有机EL显示元件的可靠性变差。On the other hand, since the organic EL display element is required to be curved or folded and used for flexibility, the sealant for organic EL display elements also needs to cope with the flexibility. As one method of making the sealant for organic EL display elements more flexible, it is conceivable to make the sealant into a thin film, but the conventional sealant has a problem that the coating property when the sealant is made into a thin film by an inkjet method or the like deteriorates, Pinholes are generated, and thus the reliability of the resulting organic EL display element is deteriorated.
本发明的目的在于,提供即使在进行薄膜化的情况下对于基板、无机材料膜的涂布性也优异的有机EL显示元件用密封剂。The objective of this invention is to provide the sealing compound for organic electroluminescent display elements which is excellent in coatability with respect to a board|substrate and an inorganic material film even when thinning.
用于解决课题的手段means of solving problems
本发明1是一种有机EL显示元件用密封剂,其含有固化性树脂和聚合引发剂,所述有机EL显示元件用密封剂在25℃时的表面张力为25mN/m以上且38mN/m以下,并且,与表面自由能为70mN/m以上且80mN/m以下的SiO2基板和表面自由能为50mN/m以上且60mN/m以下的SiN基板在25℃时的接触角均为13度以下。This invention 1 is the sealing compound for organic EL display elements, which contains a curable resin and a polymerization initiator, and the surface tension of the sealing compound for organic EL display elements at 25 degreeC is 25 mN/m or more and 38 mN/m or less , and the contact angle with SiO 2 substrates with surface free energy of 70mN/m or more and 80mN/m or less and SiN substrates with surface free energy of 50mN/m or more and 60mN/m or less at 25°C is 13 degrees or less. .
此外,本发明2是一种有机EL显示元件用密封剂,其为在基于喷墨法的涂布中使用的有机EL显示元件用密封剂,其含有固化性树脂和聚合引发剂,所述有机EL显示元件用密封剂在25℃时的表面张力为25mN/m以上且38mN/m以下,并且,与表面自由能为70mN/m以上且80mN/m以下的SiO2基板和表面自由能为50mN/m以上且60mN/m以下的SiN基板在25℃时的接触角均为13度以下。Moreover, this invention 2 is the sealing compound for organic EL display elements, which is a sealing compound for organic EL display elements used for coating by the inkjet method, which contains a curable resin and a polymerization initiator, and the organic EL display element contains a curable resin and a polymerization initiator. The surface tension of the encapsulant for EL display elements at 25°C is 25mN/m or more and 38mN/m or less, and the surface free energy is 70mN/m or more and 80mN/m or less SiO 2 substrate and surface free energy of 50mN The contact angles at 25° C. of SiN substrates of not less than /m and not more than 60 mN/m are all 13 degrees or less.
以下详述本发明。需要说明的是,针对本发明1的有机EL显示元件用密封剂和本发明2的有机EL显示元件用密封剂共通的事项,记作“本发明的有机EL显示元件用密封剂”。The present invention is described in detail below. In addition, the matter common to the sealing compound for organic EL display elements of this invention 1 and the sealing compound for organic EL display elements of this invention 2 is described as "the sealing compound for organic EL display elements of this invention".
本发明人等认为:在想要将有机EL显示元件用密封剂进行薄膜化的情况下涂布性变差的原因在于,以应对柔性化而使用的SiO2等的无机材料膜上所存在的SiN等异物为起点,在该异物周边的密封剂中产生收缩(日文原文:はじき),或者密封剂无法追随于基板、无机材料膜的凹凸。因而,本发明人等经深入研究的结果发现:通过将与表面自由能分别为规定范围的SiO2基板和SiN基板的接触角均设为规定值以下,从而能够获得即使在薄膜化的情况下对于基板、无机材料膜的涂布性也优异的有机EL显示元件用密封剂,从而完成了本发明。The inventors of the present invention consider that the reason why the coating properties deteriorate when it is desired to reduce the thickness of the sealant for an organic EL display element is due to the presence of SiO 2 and other inorganic material films used for flexibility. A foreign matter such as SiN serves as a starting point, and shrinkage occurs in the sealant around the foreign matter (Japanese text: はじき), or the sealant cannot follow the unevenness of the substrate or the inorganic material film. Therefore, as a result of intensive research by the present inventors, it was found that by setting the contact angles with the SiO 2 substrate and the SiN substrate each of which has a surface free energy in a predetermined range to a predetermined value or less, it is possible to obtain a film even when the film is thinned. The sealing compound for organic EL display elements which is excellent also in coating property with respect to a board|substrate and an inorganic material film has completed this invention.
本发明的有机EL显示元件用密封剂与表面自由能为70mN/m以上且80mN/m以下的SiO2基板和表面自由能为50mN/m以上且60mN/m以下的SiN基板在25℃时的接触角均为13度以下。通过使上述接触角均为13度以下,从而使得本发明的有机EL显示元件用密封剂的防止以异物为起点的收缩的效果、以及对于基板、无机材料膜的润湿性变得优异。上述接触角均优选为10度以下、更优选为8度以下、进一步优选为6度以下。另一方面,从抑制由表面不均引起的边缘流动的观点出发,上述接触角均优选为5度以上、更优选为8度以上。The sealing agent for an organic EL display element of the present invention, a SiO 2 substrate having a surface free energy of 70 mN/m or more and 80 mN/m or less, and a SiN substrate having a surface free energy of 50 mN/m or more and 60 mN/m or less at 25° C. The contact angles were all below 13 degrees. By making the said contact angle 13 degrees or less, the sealing compound for organic EL display elements of this invention is excellent in the effect of preventing shrinkage originating from a foreign material, and the wettability with respect to a board|substrate and an inorganic material film. All of the above-mentioned contact angles are preferably 10 degrees or less, more preferably 8 degrees or less, and still more preferably 6 degrees or less. On the other hand, from the viewpoint of suppressing edge flow due to surface unevenness, the above-mentioned contact angle is preferably 5 degrees or more, and more preferably 8 degrees or more.
本说明书中,上述“表面自由能”通过基于Owens-Wendy方式的评价方法由25℃时的水与二碘甲烷的接触角来进行测定,具体而言,是指使用接触角计所测得的值。作为上述接触角计,可列举出例如MSA(KRUSS公司制)等。In this specification, the above-mentioned "surface free energy" is measured from the contact angle of water and diiodomethane at 25° C. by an evaluation method based on the Owens-Wendy method, and specifically refers to the value measured using a contact angle meter. value. As said contact angle meter, MSA (made by KRUSS company) etc. are mentioned, for example.
此外,本说明书中,上述“接触角”是指:在25℃时使用喷墨喷出装置,以10pL的液滴量从距离具有上述表面自由能的SiO2基板和SiN基板为0.5mm的高度将密封剂喷出至各基板时,以着落起约10秒后的密封剂的液滴相对于各基板的角度的形式而测得的值。作为上述喷墨喷出装置,可列举出例如NanoPrinter500(MICROJET公司制)等,密封剂的喷出在频率为20kHz的条件下进行。上述“密封剂的液滴相对于各基板的角度”是指针对利用接触角计的基板观察照相机所读取的图像,使用图像处理软件进行测定的值。作为上述接触角计,可列举出例如CAM200(KSV INSTRUMENTS公司制)等,作为上述图像处理软件,可列举出例如CAM2008(KSV INSTRUMENTS公司制)等。In addition, in this specification, the above-mentioned "contact angle" refers to a height of 0.5 mm from the SiO 2 substrate having the above surface free energy and the SiN substrate with a droplet amount of 10 pL using an ink jet ejection apparatus at 25° C. The value measured as the angle of the droplet of the sealant with respect to each substrate about 10 seconds after landing when the sealant was discharged to each substrate. As said inkjet discharge apparatus, NanoPrinter500 (made by MICROJET Corporation) etc. are mentioned, for example, and discharge of a sealant is performed on the condition of a frequency of 20 kHz. The said "angle of the droplet of a sealant with respect to each board|substrate" means the value measured using the image processing software with respect to the image read by the board|substrate observation camera with the contact angle meter. As said contact angle meter, CAM200 (made by KSV INSTRUMENTS company) etc. are mentioned, for example, As said image processing software, CAM2008 (made by KSV INSTRUMENTS company) etc. are mentioned, for example.
作为使上述接触角均为13度以下的方法,可列举出例如将固化性树脂整体的溶解度参数设为后述范围的方法、对于各基板而言组合润湿性良好的树脂的方法等。As a method of making the said contact angle all 13 degrees or less, the method of making the solubility parameter of the whole curable resin into the range mentioned later, the method of combining resin with good wettability for each substrate, etc. are mentioned, for example.
此外,作为使上述接触角均为5度以上的方法,可列举出例如添加表面张力高的树脂的方法、对于各基板而言组合润湿性良好的树脂和润湿性不良的树脂的方法等。In addition, as a method of making the above-mentioned contact angles all 5 degrees or more, for example, a method of adding a resin with high surface tension, a method of combining a resin with good wettability and a resin with poor wettability for each substrate, etc. .
本发明1的有机EL显示元件用密封剂在25℃时的粘度的优选上限为30mPa·s。通过使上述粘度为30mPa·s以下,从而本发明1的有机EL显示元件用密封剂的喷墨涂布性变得优异。本发明1的有机EL显示元件用密封剂的粘度的更优选上限为20mPa·s。The preferable upper limit of the viscosity at 25 degreeC of the sealing compound for organic EL display elements of this invention 1 is 30 mPa*s. By making the said viscosity 30 mPa*s or less, the inkjet coatability of the sealing compound for organic EL display elements of this invention 1 becomes excellent. The more preferable upper limit of the viscosity of the sealing compound for organic EL display elements of this invention 1 is 20 mPa*s.
此外,本发明1的有机EL显示元件用密封剂的粘度的优选下限为5mPa·s。Moreover, the preferable lower limit of the viscosity of the sealing compound for organic EL display elements of this invention 1 is 5 mPa*s.
需要说明的是,本说明书中,上述“粘度”是指使用E型粘度计在25℃、100rpm的条件下测定得到的值。In addition, in this specification, the said "viscosity" means the value measured on the conditions of 25 degreeC and 100 rpm using an E-type viscometer.
本发明2的有机EL显示元件用密封剂在25℃时的粘度的优选上限为30mPa·s。通过使上述粘度为30mPa·s以下,从而本发明2的有机EL显示元件用密封剂的喷墨涂布性变得更优异。本发明2的有机EL显示元件用密封剂的粘度的更优选上限为20mPa·s。The preferable upper limit of the viscosity at 25 degreeC of the sealing compound for organic EL display elements of this invention 2 is 30 mPa*s. By making the said viscosity 30 mPa*s or less, the inkjet coatability of the sealing compound for organic EL display elements of this invention 2 becomes more excellent. The more preferable upper limit of the viscosity of the sealing compound for organic EL display elements of this invention 2 is 20 mPa*s.
此外,本发明2的有机EL显示元件用密封剂的粘度的优选下限为5mPa·s。Moreover, the preferable lower limit of the viscosity of the sealing compound for organic EL display elements of this invention 2 is 5 mPa*s.
本发明1的有机EL显示元件用密封剂在25℃时的有机EL显示元件用密封剂整体的表面张力为25mN/m以上且38mN/m以下。通过使上述表面张力为该范围,从而本发明1的有机EL显示元件用密封剂的喷墨涂布性变得优异。本发明的有机EL显示元件用密封剂整体的表面张力的优选下限为26mN/m、优选上限为37mN/m,更优选下限为27mN/m、更优选上限为35mN/m。The surface tension of the whole sealing compound for organic EL display elements at 25 degreeC of the sealing compound for organic EL display elements of this invention 1 is 25 mN/m or more and 38 mN/m or less. By making the said surface tension into this range, the inkjet coatability of the sealing compound for organic EL display elements of this invention 1 becomes excellent. The preferable lower limit of the surface tension of the entire sealing compound for organic EL display elements of the present invention is 26 mN/m, the preferable upper limit is 37 mN/m, the more preferable lower limit is 27 mN/m, and the more preferable upper limit is 35 mN/m.
需要说明的是,本说明书中,上述“表面张力”是指在25℃下利用动态润湿性试验机测定得到的值。In addition, in this specification, the said "surface tension" means the value measured by the dynamic wettability tester at 25 degreeC.
本发明2的有机EL显示元件用密封剂在25℃时的有机EL显示元件用密封剂整体的表面张力为25mN/m以上且38mN/m以下。通过使上述表面张力为该范围,从而本发明2的有机EL显示元件用密封剂的喷墨涂布性变得更优异。本发明的有机EL显示元件用密封剂整体的表面张力的优选下限为26mN/m、优选上限为37mN/m,更优选下限为27mN/m、更优选上限为35mN/m。The surface tension of the whole sealing compound for organic EL display elements at 25 degreeC of the sealing compound for organic EL display elements of this invention 2 is 25 mN/m or more and 38 mN/m or less. By making the said surface tension into this range, the inkjet coatability of the sealing compound for organic EL display elements of this invention 2 becomes more excellent. The preferable lower limit of the surface tension of the entire sealing compound for organic EL display elements of the present invention is 26 mN/m, the preferable upper limit is 37 mN/m, the more preferable lower limit is 27 mN/m, and the more preferable upper limit is 35 mN/m.
本发明的有机EL显示元件用密封剂含有固化性树脂。The sealing compound for organic EL display elements of this invention contains curable resin.
本发明的有机EL显示元件用密封剂中,上述固化性树脂整体的溶解度参数(以下也称为“SP值”)优选为16.5(J/cm3)1/2以上且19.5(J/cm3)1/2以下。通过使上述固化性树脂整体的SP值为该范围,从而本发明的有机EL显示元件用密封剂的防止以异物为起点的收缩的效果以及对于基板、无机材料膜的润湿性变得更优异。上述固化性树脂整体的SP值的更优选下限为17.0(J/cm3)1/2、更优选上限为19.2(J/cm3)1/2,进一步优选下限为17.7(J/cm3)1/2、进一步优选上限为19.0(J/cm3)1/2。In the sealing compound for organic EL display elements of the present invention, the solubility parameter of the entire curable resin (hereinafter also referred to as "SP value") is preferably 16.5 (J/cm 3 ) 1/2 or more and 19.5 (J/cm 3 ). ) 1/2 or less. By making the SP value of the whole curable resin in this range, the sealing compound for organic EL display elements of the present invention is more excellent in the effect of preventing shrinkage from foreign matter and the wettability with respect to the substrate and the inorganic material film. . A more preferable lower limit of the SP value of the entire curable resin is 17.0 (J/cm 3 ) 1/2 , a more preferable upper limit is 19.2 (J/cm 3 ) 1/2 , and a more preferable lower limit is 17.7 (J/cm 3 ) 1/2 , and more preferably the upper limit is 19.0 (J/cm 3 ) 1/2 .
需要说明的是,本说明书中,上述“溶解度参数”是通过Fedors的推算法而算出的值。此外,上述“固化性树脂整体的溶解度参数”是指有机EL显示元件用密封剂中使用的各固化性树脂构成成分的基于重量百分率的溶解度参数的平均值。In addition, in this specification, the said "solubility parameter" is a value calculated by the estimation method of Fedors. In addition, the said "solubility parameter of the whole curable resin" means the average value of the solubility parameter by weight percentage of each curable resin structural component used for the sealing compound for organic EL display elements.
对于本发明的有机EL显示元件用密封剂而言,优选:作为上述固化性树脂而含有2种以上的固化性树脂,各固化性树脂间的SP值之差达到5(J/cm3)1/2以下的固化性树脂相对于全部固化性树脂而言的含量为95重量%以上。即,以不存在各固化性树脂间的SP值之差超过5(J/cm3)1/2的固化性树脂的组合的方式,针对2种以上的固化性树脂求出含量之和时,存在相对于全部固化性树脂而言达到95重量%以上的组合。通过使各固化性树脂间的SP值之差达到5(J/cm3)1/2以下的固化性树脂的含量为95重量%以上,从而所得有机EL显示元件用密封剂的防止以异物为起点的收缩的效果以及对于基板、无机材料膜的润湿性变得更优异。各固化性树脂间的SP值之差达到5(J/cm3)1/2以下的固化性树脂的含量更优选为98重量%以上、进一步优选为99重量%以上、更进一步优选为99.9重量%以上、特别优选为99.99重量%以上。It is preferable that the sealing compound for organic EL display elements of this invention contains 2 or more types of curable resins as said curable resin, and the difference of SP value between each curable resin becomes 5 (J/cm 3 ) 1 The content of the curable resin of /2 or less is 95% by weight or more with respect to the total curable resin. That is, when there is no combination of curable resins in which the difference in SP value between the curable resins exceeds 5 (J/cm 3 ) 1/2 , the sum of the contents of two or more curable resins is obtained, There is a combination of 95% by weight or more with respect to the entire curable resin. By setting the content of the curable resin to be 5 (J/cm 3 ) 1/2 or less in the SP value of each curable resin to be 95% by weight or more, the sealant for organic EL display elements obtained can prevent foreign matter as the The effect of the shrinkage of the origin and the wettability to the substrate and the inorganic material film become more excellent. The content of the curable resin in which the difference in SP value between the curable resins is 5 (J/cm 3 ) 1/2 or less is more preferably 98% by weight or more, still more preferably 99% by weight or more, and still more preferably 99.9% by weight % or more, particularly preferably 99.99% by weight or more.
对于本发明的有机EL显示元件用密封剂而言,优选:作为上述固化性树脂而含有2种以上的上述固化性树脂,各固化性树脂间的SP值的最大差为5(J/cm3)1/2以下。即,优选不存在SP值之差超过5(J/cm3)1/2的固化性树脂的组合。通过使上述各固化性树脂间的SP值的最大差为5(J/cm3)1/2以下,从而使所得的有机EL显示元件用密封剂的防止以异物为起点的收缩的效果以及对于基板、无机材料膜的润湿性变得更优异。上述各固化性树脂间的SP值的最大差更优选为4(J/cm3)1/2以下。The sealing compound for organic EL display elements of the present invention preferably contains two or more types of the above-mentioned curable resins as the above-mentioned curable resins, and the maximum difference in SP value between the respective curable resins is 5 (J/cm 3 ) . ) 1/2 or less. That is, it is preferable that there is no combination of curable resins in which the difference in SP value exceeds 5 (J/cm 3 ) 1/2 . By making the maximum difference in SP value between the respective curable resins to be 5 (J/cm 3 ) 1/2 or less, the effect of preventing the shrinkage from the foreign matter as a starting point of the resulting sealant for organic EL display elements and the The wettability of the substrate and the inorganic material film becomes more excellent. The maximum difference in SP value between the respective curable resins is more preferably 4 (J/cm 3 ) 1/2 or less.
本发明的有机EL显示元件用密封剂中的固化性树脂整体的SP值和各固化性树脂成分的SP值可以通过利用色层分析法对有机EL显示元件用密封剂进行提纯、或者进行GC-MS、LC-MS等的组成分析来确定结构和组成,并计算SP值来求出。The SP value of the curable resin as a whole and the SP value of each curable resin component in the sealant for organic EL display elements of the present invention can be purified by chromatographic analysis, or by GC- The structure and composition are determined by composition analysis such as MS, LC-MS, and the like, and the SP value is calculated and obtained.
上述固化性树脂优选含有具有硅氧烷骨架的化合物。通过含有上述具有硅氧烷骨架的化合物,从而容易调整所得有机EL显示元件用密封剂的表面张力,所得涂膜的平坦性变得更优异。It is preferable that the said curable resin contains the compound which has a siloxane skeleton. By containing the compound which has the said siloxane skeleton, it becomes easy to adjust the surface tension of the sealing compound for organic EL display elements obtained, and the flatness of the coating film obtained becomes more excellent.
作为上述具有硅氧烷骨架的化合物,可列举出例如具有硅氧烷骨架的环氧化合物、具有硅氧烷骨架的氧杂环丁烷化合物、具有硅氧烷骨架的(甲基)丙烯酸类化合物等。其中,优选为下述式(1)所示的化合物。Examples of the compound having a siloxane skeleton include epoxy compounds having a siloxane skeleton, oxetane compounds having a siloxane skeleton, and (meth)acrylic compounds having a siloxane skeleton. Wait. Among them, the compound represented by the following formula (1) is preferable.
需要说明的是,本说明书中,上述“(甲基)丙烯酸类”是指丙烯酸类或甲基丙烯酸类,上述“(甲基)丙烯酸类化合物”是指具有(甲基)丙烯酰基的化合物,上述“(甲基)丙烯酰基”是指丙烯酰基或甲基丙烯酰基。In addition, in this specification, the above-mentioned "(meth)acrylic" refers to acrylic or methacrylic, and the above-mentioned "(meth)acrylic compound" refers to a compound having a (meth)acryloyl group, The above-mentioned "(meth)acryloyl group" means an acryloyl group or a methacryloyl group.
式(1)中,R1表示碳原子数1以上且10以下的烷基,X1、X2各自独立地表示碳原子数1以上且10以下的烷基或者下述式(2-1)、(2-2)、(2-3)或(2-4)所示的基团,X3表示下述式(2-1)、(2-2)、(2-3)或(2-4)所示的基团。m为0以上且100以下的整数,n为0以上且100以下的整数。其中,n为0时,X1和X2中的至少一者表示下述式(2-1)、(2-2)、(2-3)或(2-4)所示的基团。In formula (1), R 1 represents an alkyl group having 1 to 10 carbon atoms, and X 1 and X 2 each independently represent an alkyl group having 1 to 10 carbon atoms, or the following formula (2-1) , (2-2), (2-3) or (2-4), X 3 represents the following formula (2-1), (2-2), (2-3) or (2) -4) the group shown. m is an integer of 0 or more and 100 or less, and n is an integer of 0 or more and 100 or less. However, when n is 0, at least one of X 1 and X 2 represents a group represented by the following formula (2-1), (2-2), (2-3) or (2-4).
式(2-1)~(2-4)中,R2表示键合键或碳原子数1以上且6以下的亚烷基;式(2-3)中,R3表示氢或碳原子数1以上且6以下的烷基,R4表示键合键或亚甲基;式(2-4)中,R5表示氢或甲基。In formulas (2-1) to (2-4), R 2 represents a bond or an alkylene group having 1 to 6 carbon atoms; in formula (2-3), R 3 represents hydrogen or carbon atoms In the alkyl group of 1 or more and 6 or less, R 4 represents a bond or a methylene group; in formula (2-4), R 5 represents hydrogen or a methyl group.
从所得有机EL显示元件用密封剂的保存稳定性、对于基板、无机材料膜的密合性、进行喷墨涂布时的喷出稳定性等观点出发,上述具有硅氧烷骨架的化合物优选在配合至有机EL显示元件用密封剂之前预先提纯而去除数均分子量为10万以上的高分子量体。From the viewpoints of storage stability of the resulting sealant for organic EL display elements, adhesion to substrates and inorganic material films, and discharge stability during ink jet coating, the compound having a siloxane skeleton is preferably The high molecular weight body having a number average molecular weight of 100,000 or more is removed by preliminarily purifying before blending in the sealing compound for organic EL display elements.
具体而言,上述具有硅氧烷骨架的化合物中,数均分子量为10万以上的高分子量体的含有比例优选为0.5%以下。Specifically, in the compound having a siloxane skeleton, the content ratio of the high molecular weight body having a number average molecular weight of 100,000 or more is preferably 0.5% or less.
需要说明的是,本说明书中,上述数均分子量和上述高分子量体的含有比例是利用凝胶渗透色谱(GPC)并使用四氢呋喃作为溶剂来进行测定,并基于聚苯乙烯换算而求出的值。此外,上述高分子量体的含有比例也可通过GPC进行测定。作为利用GPC测定基于聚苯乙烯换算的数均分子量和上述高分子量体的含有比例时的色谱柱,可列举出例如ShodexLF-804(昭和电工公司制)等。此外,针对高分子量体的含有比例,由上述GPC的面积比而计算出来。In addition, in this specification, the content ratio of the above-mentioned number average molecular weight and the above-mentioned high molecular weight substance is measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent, and calculated based on polystyrene conversion. . In addition, the content ratio of the said high molecular weight body can also be measured by GPC. As a column for measuring the number average molecular weight in terms of polystyrene and the content ratio of the high molecular weight substance by GPC, for example, ShodexLF-804 (manufactured by Showa Denko Co., Ltd.) and the like can be mentioned. In addition, the content ratio of a high molecular weight body was calculated from the area ratio of the said GPC.
作为对上述具有硅氧烷骨架的化合物进行提纯的方法,可列举出例如进行蒸馏而提纯的方法、使用色谱柱进行提纯的方法等。As a method of purifying the compound which has the said siloxane skeleton, the method of purifying by distillation, the method of purifying using a chromatographic column, etc. are mentioned, for example.
上述具有硅氧烷骨架的化合物可以单独使用,也可以组合使用2种以上。The compound which has the said siloxane skeleton may be used individually or in combination of 2 or more types.
上述固化性树脂中的上述具有硅氧烷骨架的化合物的含量优选小于40重量%。通过使上述具有硅氧烷骨架的化合物的含量小于40重量%,从而所得有机EL显示元件用密封剂的润湿扩展性变得更优异。上述具有硅氧烷骨架的化合物的含量的更优选上限为35重量%。It is preferable that content of the compound which has the said siloxane skeleton in the said curable resin is less than 40 weight%. By making content of the compound which has the said siloxane skeleton less than 40 weight%, the wetting spreadability of the sealing compound for organic EL display elements obtained becomes more excellent. The more preferable upper limit of content of the compound which has the said siloxane skeleton is 35 weight%.
此外,上述固化性树脂中的上述具有硅氧烷骨架的化合物的含量的优选下限为0.1重量%。通过使上述具有硅氧烷骨架的化合物的含量为0.1重量%以上,从而更容易调整所得有机EL显示元件用密封剂的表面张力。Moreover, the preferable minimum of content of the compound which has the said siloxane skeleton in the said curable resin is 0.1 weight%. By making content of the compound which has the said siloxane skeleton into 0.1 weight% or more, it becomes easier to adjust the surface tension of the sealing compound for organic EL display elements obtained.
作为上述具有硅氧烷骨架的化合物之外的上述固化性树脂,可列举出例如不具有硅氧烷骨架的环氧化合物(以下也简称为“环氧化合物”)、不具有硅氧烷骨架的氧杂环丁烷化合物(以下也简称为“氧杂环丁烷化合物”)、不具有硅氧烷骨架的乙烯基醚化合物(以下也简称为“乙烯基醚化合物”)、不具有硅氧烷骨架的(甲基)丙烯酸类化合物(以下也简称为“(甲基)丙烯酸类化合物”)等。Examples of the curable resin other than the compound having a siloxane skeleton include epoxy compounds that do not have a siloxane skeleton (hereinafter also simply referred to as "epoxy compounds"), and resins that do not have a siloxane skeleton. Oxetane compound (hereinafter also abbreviated as "oxetane compound"), vinyl ether compound without siloxane skeleton (hereinafter also abbreviated as "vinyl ether compound"), without siloxane The (meth)acrylic compound of the backbone (hereinafter also simply referred to as "(meth)acrylic compound") and the like.
作为上述环氧化合物,可列举出例如双酚A型环氧化合物、双酚E型环氧化合物、双酚F型环氧化合物、双酚S型环氧化合物、双酚O型环氧化合物、2,2’-二烯丙基双酚A型环氧化合物、脂环式环氧化合物、氢化双酚型环氧化合物、环氧丙烷加成双酚A型环氧化合物、间苯二酚型环氧化合物、联苯型环氧化合物、硫醚型环氧化合物、二苯基醚型环氧化合物、二环戊二烯型环氧化合物、萘型环氧化合物、苯酚线型酚醛型环氧化合物、邻甲酚线型酚醛型环氧化合物、二环戊二烯线型酚醛型环氧化合物、联苯线型酚醛型环氧化合物、萘酚线型酚醛型环氧化合物、缩水甘油胺型环氧化合物、烷基多元醇型环氧化合物、橡胶改性型环氧化合物、缩水甘油酯化合物等。其中,从不易挥发、所得有机EL显示元件用密封剂的喷墨涂布性变得更优异等出发,优选为烷基多元醇型环氧化合物,最优选为新戊二醇二缩水甘油醚。As said epoxy compound, bisphenol A type epoxy compound, bisphenol E type epoxy compound, bisphenol F type epoxy compound, bisphenol S type epoxy compound, bisphenol O type epoxy compound, 2,2'-Diallyl bisphenol A type epoxy compound, alicyclic epoxy compound, hydrogenated bisphenol type epoxy compound, propylene oxide addition bisphenol A type epoxy compound, resorcinol type Epoxy compound, biphenyl type epoxy compound, sulfide type epoxy compound, diphenyl ether type epoxy compound, dicyclopentadiene type epoxy compound, naphthalene type epoxy compound, phenol novolac type epoxy compound Compounds, o-cresol novolac epoxy compounds, dicyclopentadiene novolac epoxy compounds, biphenyl novolac epoxy compounds, naphthol novolak epoxy compounds, glycidylamine type Epoxy compounds, alkyl polyol type epoxy compounds, rubber-modified epoxy compounds, glycidyl ester compounds, and the like. Among them, alkyl polyol type epoxy compounds are preferable, and neopentyl glycol diglycidyl ether is the most preferable from the viewpoints of being less volatile and more excellent in inkjet coatability of the resulting sealant for organic EL display elements.
上述环氧化合物可以单独使用,也可以组合使用2种以上。The above epoxy compounds may be used alone or in combination of two or more.
作为上述氧杂环丁烷化合物,可列举出例如3-(烯丙基氧基)氧杂环丁烷、苯氧基甲基氧杂环丁烷、3-乙基-3-羟基甲基氧杂环丁烷、3-乙基-3-(苯氧基甲基)氧杂环丁烷、3-乙基-3-((2-乙基己氧基)甲基)氧杂环丁烷、3-乙基-3-((3-(三乙氧基甲硅烷基)丙氧基)甲基)氧杂环丁烷、3-乙基-3(((3-乙基氧杂环丁烷-3-基)甲氧基)甲基)氧杂环丁烷、苯酚线型酚醛氧杂环丁烷、1,4-双(((3-乙基-3-氧杂环丁基)甲氧基)甲基)苯等。其中,从固化性和低脱气性(日文原文:低アウトガス性)优异的方面出发,优选为3-乙基-3(((3-乙基氧杂环丁烷-3-基)甲氧基)甲基)氧杂环丁烷。As said oxetane compound, 3-(allyloxy) oxetane, phenoxymethyl oxetane, 3-ethyl-3-hydroxymethyl oxetane, for example is mentioned Hetetane, 3-ethyl-3-(phenoxymethyl)oxetane, 3-ethyl-3-((2-ethylhexyloxy)methyl)oxetane , 3-ethyl-3-(((3-(triethoxysilyl)propoxy)methyl)oxetane, 3-ethyl-3(((3-ethyloxetane Butan-3-yl)methoxy)methyl)oxetane, phenol novolac oxetane, 1,4-bis(((3-ethyl-3-oxetanyl ) methoxy) methyl) benzene and the like. Among them, 3-ethyl-3(((3-ethyloxetan-3-yl)methoxy) is preferable because of its excellent curability and low outgassing properties yl)methyl)oxetane.
上述氧杂环丁烷化合物可以单独使用,也可以组合使用2种以上。The above-mentioned oxetane compounds may be used alone or in combination of two or more.
作为上述乙烯基醚化合物,可列举出例如苄基乙烯基醚、环己烷二甲醇单乙烯基醚、二环戊二烯乙烯基醚、1,4-丁二醇二乙烯基醚、环己烷二甲醇二乙烯基醚、二乙二醇二乙烯基醚、三乙二醇二乙烯基醚、二丙二醇二乙烯基醚、三丙二醇二乙烯基醚等。Examples of the vinyl ether compound include benzyl vinyl ether, cyclohexanedimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, and cyclohexane Alkane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol divinyl ether, tripropylene glycol divinyl ether, etc.
上述乙烯基醚化合物可以单独使用,也可以组合使用2种以上。The above vinyl ether compounds may be used alone or in combination of two or more.
作为上述(甲基)丙烯酸类化合物,可列举出例如(甲基)丙烯酸缩水甘油酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、(甲基)丙烯酸二环戊烯酯、(甲基)丙烯酸二环戊烯氧基乙酯、(甲基)丙烯酸二环戊酯、(甲基)丙烯酸苄酯、三羟甲基丙烷三(甲基)丙烯酸酯、1,12-十二烷二醇二(甲基)丙烯酸酯、(甲基)丙烯酸月桂酯等。Examples of the (meth)acrylic compound include glycidyl (meth)acrylate, 1,6-hexanediol di(meth)acrylate, and 1,9-nonanediol di(meth)acrylate. Acrylates, Dicyclopentenyl (meth)acrylate, Dicyclopentenyloxyethyl (meth)acrylate, Dicyclopentenyl (meth)acrylate, Benzyl (meth)acrylate, Trimethylol Propane tri(meth)acrylate, 1,12-dodecanediol di(meth)acrylate, lauryl (meth)acrylate, etc.
上述(甲基)丙烯酸类化合物可以单独使用,也可以组合使用2种以上。The above-mentioned (meth)acrylic compounds may be used alone or in combination of two or more.
需要说明的是,本说明书中,上述“(甲基)丙烯酸酯”是指丙烯酸酯或甲基丙烯酸酯。In addition, in this specification, the said "(meth)acrylate" means acrylate or methacrylate.
本发明的有机EL显示元件用密封剂含有聚合引发剂。The sealing compound for organic EL display elements of this invention contains a polymerization initiator.
作为上述聚合引发剂,适合使用光阳离子聚合引发剂、热阳离子聚合引发剂。此外,根据上述固化性树脂的种类,也适合使用光自由基聚合引发剂、热自由基聚合引发剂。As the above-mentioned polymerization initiator, a photocationic polymerization initiator and a thermal cationic polymerization initiator are suitably used. Moreover, depending on the kind of the said curable resin, a photo radical polymerization initiator and a thermal radical polymerization initiator are also suitably used.
上述光阳离子聚合引发剂只要通过光照射而产生质子酸或路易斯酸,就没有特别限定,可以为离子性光产酸型,也可以为非离子性光产酸型。The photocationic polymerization initiator described above is not particularly limited as long as it generates a protonic acid or a Lewis acid by light irradiation, and may be an ionic photoacid generating type or a nonionic photoacid generating type.
作为上述离子性光产酸型的光阳离子聚合引发剂的阴离子部分,可列举出例如BF4 -、PF6 -、SbF6 -、(BX4)-(其中,X表示被至少2个以上的氟或三氟甲基取代的苯基)等。此外,作为上述阴离子部分,也可列举出PFm(CnF2n+1)6-m -(其中,式中,m为0以上且5以下的整数,n为1以上且6以下的整数)等。Examples of the anion moiety of the ionic photoacid-generating photocationic polymerization initiator include BF 4 − , PF 6 − , SbF 6 − , and (BX 4 ) − (wherein X represents at least two or more fluorine or trifluoromethyl substituted phenyl) and the like. Further, as the anion moiety, PF m (C n F 2n+1 ) 6-m − (wherein, m is an integer of 0 or more and 5 or less, and n is an integer of 1 or more and 6 or less) can also be mentioned. )Wait.
作为上述离子性光产酸型的光阳离子聚合引发剂,可列举出例如具有上述阴离子部分的芳香族锍盐、芳香族碘鎓盐、芳香族重氮盐、芳香族铵盐、(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe盐等。Examples of the ionic photoacid-generating photocationic polymerization initiator include aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts, (2,4 -Cyclopentadien-1-yl)((1-methylethyl)benzene)-Fe salt, etc.
作为上述芳香族锍盐,可列举出例如双(4-(二苯基锍)苯基)硫醚双六氟磷酸盐、双(4-(二苯基锍)苯基)硫醚双六氟锑酸盐、双(4-(二苯基锍)苯基)硫醚双四氟硼酸盐、双(4-(二苯基锍)苯基)硫醚四(五氟苯基)硼酸盐、二苯基-4-(苯硫基)苯基锍六氟磷酸盐、二苯基-4-(苯硫基)苯基锍六氟锑酸盐、二苯基-4-(苯硫基)苯基锍四氟硼酸盐、二苯基-4-(苯硫基)苯基锍四(五氟苯基)硼酸盐、三苯基锍六氟磷酸盐、三苯基锍六氟锑酸盐、三苯基锍四氟硼酸盐、三苯基锍四(五氟苯基)硼酸盐、双(4-(二(4-(2-羟基乙氧基))苯基锍)苯基)硫醚双六氟磷酸盐、双(4-(二(4-(2-羟基乙氧基))苯基锍)苯基)硫醚双六氟锑酸盐、双(4-(二(4-(2-羟基乙氧基))苯基锍)苯基)硫醚双四氟硼酸盐、双(4-(二(4-(2-羟基乙氧基))苯基锍)苯基)硫醚四(五氟苯基)硼酸盐、三(4-(4-乙酰基苯基)硫基苯基)锍四(五氟苯基)硼酸盐等。Examples of the above-mentioned aromatic sulfonium salt include bis(4-(diphenylsulfonium)phenyl)sulfide bishexafluorophosphate, bis(4-(diphenylsulfonium)phenyl)sulfide bishexafluorophosphate, and Antimonate, bis(4-(diphenylsulfonium)phenyl)sulfide bistetrafluoroborate, bis(4-(diphenylsulfonium)phenyl)sulfide tetrakis(pentafluorophenyl)boronic acid salt, diphenyl-4-(phenylthio)phenylsulfonium hexafluorophosphate, diphenyl-4-(phenylthio)phenylsulfonium hexafluoroantimonate, diphenyl-4-(phenylthio) base) phenylsulfonium tetrafluoroborate, diphenyl-4-(phenylthio)phenylsulfonium tetrakis(pentafluorophenyl)borate, triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexa Fluoroantimonate, triphenylsulfonium tetrafluoroborate, triphenylsulfonium tetrakis(pentafluorophenyl)borate, bis(4-(bis(4-(2-hydroxyethoxy))phenyl) Sulfonium)phenyl)sulfide bishexafluorophosphate, bis(4-(bis(4-(2-hydroxyethoxy))phenylsulfonium)phenyl)sulfide bishexafluoroantimonate, bis(4 -(bis(4-(2-hydroxyethoxy))phenylsulfonium)phenyl)sulfide bistetrafluoroborate, bis(4-(bis(4-(2-hydroxyethoxy))benzene sulfonium) phenyl) sulfide tetrakis (pentafluorophenyl) borate, tris (4-(4-acetylphenyl) thiophenyl) sulfonium tetrakis (pentafluorophenyl) borate and the like.
作为上述芳香族碘鎓盐,可列举出例如二苯基碘鎓六氟磷酸盐、二苯基碘鎓六氟锑酸盐、二苯基碘鎓四氟硼酸盐、二苯基碘鎓四(五氟苯基)硼酸盐、双(十二烷基苯基)碘鎓六氟磷酸盐、双(十二烷基苯基)碘鎓六氟锑酸盐、双(十二烷基苯基)碘鎓四氟硼酸盐、双(十二烷基苯基)碘鎓四(五氟苯基)硼酸盐、4-甲基苯基-4-(1-甲基乙基)苯基碘鎓六氟磷酸盐、4-甲基苯基-4-(1-甲基乙基)苯基碘鎓六氟锑酸盐、4-甲基苯基-4-(1-甲基乙基)苯基碘鎓四氟硼酸盐、4-甲基苯基-4-(1-甲基乙基)苯基碘鎓四(五氟苯基)硼酸盐等。Examples of the above-mentioned aromatic iodonium salt include diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, and diphenyliodonium tetrafluorophosphate. (Pentafluorophenyl) borate, bis(dodecylphenyl) iodonium hexafluorophosphate, bis(dodecylphenyl) iodonium hexafluoroantimonate, bis(dodecylbenzene) base) iodonium tetrafluoroborate, bis(dodecylphenyl) iodonium tetrakis(pentafluorophenyl) borate, 4-methylphenyl-4-(1-methylethyl)benzene Iodonium hexafluorophosphate, 4-methylphenyl-4-(1-methylethyl)phenyliodonium hexafluoroantimonate, 4-methylphenyl-4-(1-methylethyl) base) phenyliodonium tetrafluoroborate, 4-methylphenyl-4-(1-methylethyl)phenyliodonium tetrakis(pentafluorophenyl)borate, and the like.
作为上述芳香族重氮盐,可列举出例如苯基重氮六氟磷酸盐、苯基重氮六氟锑酸盐、苯基重氮四氟硼酸盐、苯基重氮四(五氟苯基)硼酸盐等。Examples of the above-mentioned aromatic diazonium salt include phenyldiazonium hexafluorophosphate, phenyldiazonium hexafluoroantimonate, phenyldiazonium tetrafluoroborate, and phenyldiazonium tetrakis(pentafluorobenzene) base) borate, etc.
作为上述芳香族铵盐,可列举出例如1-苄基-2-氰基吡啶鎓六氟磷酸盐、1-苄基-2-氰基吡啶鎓六氟锑酸盐、1-苄基-2-氰基吡啶鎓四氟硼酸盐、1-苄基-2-氰基吡啶鎓四(五氟苯基)硼酸盐、1-(萘基甲基)-2-氰基吡啶鎓六氟磷酸盐、1-(萘基甲基)-2-氰基吡啶鎓六氟锑酸盐、1-(萘基甲基)-2-氰基吡啶鎓四氟硼酸盐、1-(萘基甲基)-2-氰基吡啶鎓四(五氟苯基)硼酸盐等。Examples of the above-mentioned aromatic ammonium salt include 1-benzyl-2-cyanopyridinium hexafluorophosphate, 1-benzyl-2-cyanopyridinium hexafluoroantimonate, and 1-benzyl-2 -Cyanopyridinium tetrafluoroborate, 1-benzyl-2-cyanopyridinium tetrakis(pentafluorophenyl)borate, 1-(naphthylmethyl)-2-cyanopyridinium hexafluoro Phosphate, 1-(naphthylmethyl)-2-cyanopyridinium hexafluoroantimonate, 1-(naphthylmethyl)-2-cyanopyridinium tetrafluoroborate, 1-(naphthyl Methyl)-2-cyanopyridinium tetrakis (pentafluorophenyl) borate, etc.
作为上述(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe盐,可列举出例如(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe(II)六氟磷酸盐、(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe(II)六氟锑酸盐、(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe(II)四氟硼酸盐、(2,4-环戊二烯-1-基)((1-甲基乙基)苯)-Fe(II)四(五氟苯基)硼酸盐等。Examples of the above-mentioned (2,4-cyclopentadien-1-yl)((1-methylethyl)benzene)-Fe salt include (2,4-cyclopentadien-1-yl)( (1-Methylethyl)benzene)-Fe(II) hexafluorophosphate, (2,4-cyclopentadien-1-yl)((1-methylethyl)benzene)-Fe(II) Hexafluoroantimonate, (2,4-cyclopentadien-1-yl)((1-methylethyl)benzene)-Fe(II) tetrafluoroborate, (2,4-cyclopentadienyl) Alken-1-yl)((1-methylethyl)benzene)-Fe(II) tetrakis(pentafluorophenyl)borate, etc.
作为上述非离子性光产酸型的光阳离子聚合引发剂,可列举出例如硝基苄基酯、磺酸衍生物、磷酸酯、苯酚磺酸酯、重氮萘醌、N-羟基酰亚胺磺酸盐等。Examples of the above-mentioned nonionic photoacid-generating photocationic polymerization initiators include nitrobenzyl esters, sulfonic acid derivatives, phosphoric acid esters, phenolsulfonic acid esters, naphthoquinone diazonium, and N-hydroxyimide. Sulfonates, etc.
作为上述光阳离子聚合引发剂中的市售品,可列举出例如绿化学公司制的光阳离子聚合引发剂、Union Carbide公司制的光阳离子聚合引发剂、ADEKA公司制的光阳离子聚合引发剂、3M公司制的光阳离子聚合引发剂、BASF公司制的光阳离子聚合引发剂、Rhodia公司制的光阳离子聚合引发剂、SAN-APRO公司制的光阳离子聚合引发剂等。As a commercial item among the said photocationic polymerization initiators, for example, photocationic polymerization initiators manufactured by Midori Chemical Co., Ltd., photocationic polymerization initiators manufactured by Union Carbide Corporation, photocationic polymerization initiators manufactured by ADEKA Corporation, 3M Photocationic polymerization initiators manufactured by the company, photocationic polymerization initiators manufactured by BASF, photocationic polymerization initiators manufactured by Rhodia, photocationic polymerization initiators manufactured by SAN-APRO, and the like.
作为上述绿化学公司制的光阳离子聚合引发剂,可列举出例如DTS-200等。As a photocationic polymerization initiator by the said Green Chemical Co., Ltd. product, DTS-200 etc. are mentioned, for example.
作为上述Union Carbide公司制的光阳离子聚合引发剂,可列举出例如UVI6990、UVI6974等。As a photocationic polymerization initiator by the said Union Carbide company, UVI6990, UVI6974 etc. are mentioned, for example.
作为上述ADEKA公司制的光阳离子聚合引发剂,可列举出例如SP-150、SP-170等。As a photocationic polymerization initiator by the said ADEKA company, SP-150, SP-170 etc. are mentioned, for example.
作为上述3M公司制的光阳离子聚合引发剂,可列举出例如FC-508、FC-512等。As a photocationic polymerization initiator by the said 3M company, FC-508, FC-512 etc. are mentioned, for example.
作为上述BASF公司制的光阳离子聚合引发剂,可列举出例如IRGACURE261、IRGACURE290等。As a photocationic polymerization initiator by the said BASF company, IRGACURE261, IRGACURE290 etc. are mentioned, for example.
作为上述Rhodia公司制的光阳离子聚合引发剂,可列举出例如PI2074等。As a photocationic polymerization initiator by the said Rhodia company, PI2074 etc. are mentioned, for example.
作为上述SAN-APRO公司制的光阳离子聚合引发剂,可列举出例如CPI-100P、CPI-200K、CPI-210S等。As a photocationic polymerization initiator by the said SAN-APRO company, CPI-100P, CPI-200K, CPI-210S etc. are mentioned, for example.
作为上述热阳离子聚合引发剂,可列举出阴离子部分由BF4 -、PF6 -、SbF6 -或(BX4)-(其中,X表示被至少2个以上的氟或三氟甲基取代的苯基)构成的锍盐、鏻盐、铵盐等。其中,优选为锍盐、铵盐。Examples of the thermal cationic polymerization initiator include BF 4 - , PF 6 - , SbF 6 - or (BX 4 ) - (wherein X represents at least two or more fluorine or trifluoromethyl groups substituted with an anion moiety) Sulfonium salts, phosphonium salts, ammonium salts, etc. Among them, sulfonium salts and ammonium salts are preferred.
作为上述锍盐,可列举出三苯基锍四氟硼酸盐、三苯基锍六氟锑酸盐等。As said sulfonium salt, triphenylsulfonium tetrafluoroborate, triphenylsulfonium hexafluoroantimonate, etc. are mentioned.
作为上述鏻盐,可列举出乙基三苯基鏻六氟锑酸盐、四丁基鏻六氟锑酸盐等。As said phosphonium salt, ethyltriphenylphosphonium hexafluoroantimonate, tetrabutylphosphonium hexafluoroantimonate, etc. are mentioned.
作为上述铵盐,可列举出例如二甲基苯基(4-甲氧基苄基)铵六氟磷酸盐、二甲基苯基(4-甲氧基苄基)铵六氟锑酸盐、二甲基苯基(4-甲氧基苄基)铵四(五氟苯基)硼酸盐、二甲基苯基(4-甲基苄基)铵六氟磷酸盐、二甲基苯基(4-甲基苄基)铵六氟锑酸盐、二甲基苯基(4-甲基苄基)铵六氟四(五氟苯基)硼酸盐、甲基苯基二苄基铵六氟磷酸盐、甲基苯基二苄基铵六氟锑酸盐、甲基苯基二苄基铵四(五氟苯基)硼酸盐、苯基三苄基铵四(五氟苯基)硼酸盐、二甲基苯基(3,4-二甲基苄基)铵四(五氟苯基)硼酸盐、N,N-二甲基-N-苄基苯铵六氟锑酸盐、N,N-二乙基-N-苄基苯铵四氟硼酸盐、N,N-二甲基-N-苄基吡啶鎓六氟锑酸盐、N,N-二乙基-N-苄基吡啶鎓三氟甲烷磺酸等。As said ammonium salt, for example, dimethylphenyl(4-methoxybenzyl)ammonium hexafluorophosphate, dimethylphenyl(4-methoxybenzyl)ammonium hexafluoroantimonate, Dimethylphenyl(4-methoxybenzyl)ammonium tetrakis(pentafluorophenyl)borate, dimethylphenyl(4-methylbenzyl)ammonium hexafluorophosphate, dimethylphenyl (4-methylbenzyl)ammonium hexafluoroantimonate, dimethylphenyl(4-methylbenzyl)ammonium hexafluorotetrakis(pentafluorophenyl)borate, methylphenyldibenzylammonium Hexafluorophosphate, methylphenyldibenzylammonium hexafluoroantimonate, methylphenyldibenzylammonium tetrakis(pentafluorophenyl)borate, phenyltribenzylammonium tetrakis(pentafluorophenyl) ) borate, dimethylphenyl(3,4-dimethylbenzyl)ammonium tetrakis(pentafluorophenyl)borate, N,N-dimethyl-N-benzylanilinium hexafluoroantimony acid salt, N,N-diethyl-N-benzylanilinium tetrafluoroborate, N,N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N,N-diethyl -N-benzylpyridinium trifluoromethanesulfonic acid, etc.
作为上述热阳离子聚合引发剂中的市售品,可列举出例如三新化学工业公司制的热阳离子聚合引发剂、King Industries公司制的热阳离子聚合引发剂等。As a commercial item among the said thermal cationic polymerization initiators, the thermal cationic polymerization initiator by Sanshin Chemical Industry Co., Ltd., the thermal cationic polymerization initiator by King Industries, etc. are mentioned, for example.
作为上述三新化学工业公司制的热阳离子聚合引发剂,可列举出例如San-AidSI-60、San-Aid SI-80、San-Aid SI-B3、San-Aid SI-B3A、San-Aid SI-B4等。Examples of thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry Co., Ltd. include San-Aid SI-60, San-Aid SI-80, San-Aid SI-B3, San-Aid SI-B3A, and San-Aid SI. -B4 etc.
作为上述King Industries公司制的热阳离子聚合引发剂,可列举出例如CXC1612、CXC1821等。As a thermal cationic polymerization initiator by the said King Industries company, CXC1612, CXC1821 etc. are mentioned, for example.
作为上述光自由基聚合引发剂,可列举出例如二苯甲酮系化合物、苯乙酮系化合物、酰基氧化膦系化合物、二茂钛系化合物、肟酯系化合物、苯偶姻醚系化合物、苯偶酰、噻吨酮系化合物等。Examples of the photoradical polymerization initiator include benzophenone-based compounds, acetophenone-based compounds, acylphosphine oxide-based compounds, titanocene-based compounds, oxime ester-based compounds, benzoin ether-based compounds, benzil, thioxanthone-based compounds, etc.
作为上述光自由基聚合引发剂之中的市售品,可列举出例如BASF公司制的光自由基聚合引发剂、东京化成工业公司制的光自由基聚合引发剂等。As a commercial item among the said photoradical polymerization initiators, the photoradical polymerization initiator by BASF Corporation, the photoradical polymerization initiator by Tokyo Chemical Industry Co., Ltd., etc. are mentioned, for example.
作为上述BASF公司制的光自由基聚合引发剂,可列举出例如IRGACURE184、IRGACURE369、IRGACURE379、IRGACURE651、IRGACURE819、IRGACURE907、IRGACURE2959、IRGACURE OXE01、Lucirin TPO等。As a photoradical polymerization initiator by the said BASF company, IRGACURE184, IRGACURE369, IRGACURE379, IRGACURE651, IRGACURE819, IRGACURE907, IRGACURE2959, IRGACURE OXE01, Lucirin TPO etc. are mentioned, for example.
作为上述东京化成工业公司制的光自由基聚合引发剂,可列举出例如苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻异丙基醚等。As a photoradical polymerization initiator by the said Tokyo Chemical Industry Co., Ltd. product, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, etc. are mentioned, for example.
作为上述热自由基聚合引发剂,可列举出例如包含偶氮化合物、有机过氧化物等的聚合引发剂。As said thermal radical polymerization initiator, the polymerization initiator containing an azo compound, an organic peroxide, etc. is mentioned, for example.
作为上述偶氮化合物,可列举出例如2,2’-偶氮双(2,4-二甲基戊腈)、偶氮双异丁腈等。Examples of the azo compound include 2,2'-azobis(2,4-dimethylvaleronitrile), azobisisobutyronitrile, and the like.
作为上述有机过氧化物,可列举出例如过氧化苯甲酰、酮过氧化物、过氧化缩酮、氢过氧化物、二烷基过氧化物、过氧化酯、二酰基过氧化物、过氧化二碳酸酯等。Examples of the above-mentioned organic peroxides include benzoyl peroxide, ketone peroxides, ketal peroxides, hydroperoxides, dialkyl peroxides, peroxyesters, diacyl peroxides, peroxides Oxidized dicarbonate, etc.
作为上述热自由基聚合引发剂之中的市售品,可列举出例如VPE-0201、VPE-0401、VPE-0601、VPS-0501、VPS-1001、V-501(均为富士胶片和光纯药公司制)等。Among the above-mentioned thermal radical polymerization initiators, commercially available products include, for example, VPE-0201, VPE-0401, VPE-0601, VPS-0501, VPS-1001, and V-501 (all of which are Fujifilm Wako Pure Chemical Industries, Ltd.). company), etc.
上述聚合引发剂的含量相对于上述固化性树脂100重量份而言的优选下限为0.01重量份、优选上限为10重量份。通过使上述聚合引发剂的含量为0.01重量份以上,从而所得有机EL显示元件用密封剂的固化性变得更优异。通过使上述聚合引发剂的含量为10重量份以下,从而所得有机EL显示元件用密封剂的固化反应不会变得过快,作业性变得更优异,能够使固化物更均匀。上述聚合引发剂的含量的更优选下限为0.05重量份、更优选上限为5重量份。The preferable lower limit of content of the said polymerization initiator is 0.01 weight part with respect to 100 weight part of said curable resins, and a preferable upper limit is 10 weight part. By making content of the said polymerization initiator 0.01 weight part or more, the sclerosis|hardenability of the sealing compound for organic EL display elements obtained becomes more excellent. By making content of the said polymerization initiator 10 weight part or less, the hardening reaction of the sealing compound for organic EL display elements obtained will not become too fast, workability|operativity will become more excellent, and hardened|cured material can be made more uniform. The more preferable lower limit of content of the said polymerization initiator is 0.05 weight part, and a more preferable upper limit is 5 weight part.
本发明的有机EL显示元件用密封剂可以含有敏化剂。上述敏化剂具有进一步提高上述聚合引发剂的聚合引发效率、进一步促进本发明的有机EL显示元件用密封剂的固化反应的作用。The sealing compound for organic EL display elements of this invention may contain a sensitizer. The said sensitizer has the effect|action of further improving the polymerization initiation efficiency of the said polymerization initiator, and further promoting the hardening reaction of the sealing compound for organic EL display elements of this invention.
作为上述敏化剂,可列举出例如蒽化合物、噻吨酮化合物、2,2-二甲氧基-1,2-二苯基乙烷-1-酮、二苯甲酮、2,4-二氯二苯甲酮、邻苯甲酰基苯甲酸甲酯、4,4’-双(二甲基氨基)二苯甲酮、4-苯甲酰基-4’-甲基二苯硫醚等。Examples of the sensitizer include anthracene compounds, thioxanthone compounds, 2,2-dimethoxy-1,2-diphenylethan-1-one, benzophenone, 2,4- Dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4'-bis(dimethylamino)benzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, etc.
作为上述蒽化合物,可列举出例如9,10-二丁氧基蒽等。As said anthracene compound, 9, 10- dibutoxy anthracene etc. are mentioned, for example.
作为上述噻吨酮化合物,可列举出例如2,4-二乙基噻吨酮等。As said thioxanthone compound, 2, 4- diethyl thioxanthone etc. are mentioned, for example.
上述敏化剂的含量相对于上述固化性树脂100重量份而言的优选下限为0.01重量份、优选上限为3重量份。通过使上述敏化剂的含量为0.01重量份以上,从而进一步发挥出敏化效果。通过使上述敏化剂的含量为3重量份以下,从而吸收不会变得过大,能够将光传播至深部为止。上述敏化剂的含量的更优选下限为0.1重量份、更优选上限为1重量份。The preferable lower limit of content of the said sensitizer is 0.01 weight part with respect to 100 weight part of said curable resins, and a preferable upper limit is 3 weight part. By making content of the said sensitizer into 0.01 weight part or more, the sensitization effect is exhibited more. By making content of the said sensitizer 3 weight part or less, absorption does not become too large, and light can be propagated to a deep part. The more preferable lower limit of content of the said sensitizer is 0.1 weight part, and a more preferable upper limit is 1 weight part.
本发明的有机EL显示元件用密封剂可根据需要而含有硅烷偶联剂、表面改性剂、增强剂、软化剂、增塑剂、粘度调节剂、紫外线吸收剂、抗氧化剂等添加剂。The sealant for organic EL display elements of the present invention may contain additives such as a silane coupling agent, a surface modifier, a reinforcing agent, a softener, a plasticizer, a viscosity modifier, an ultraviolet absorber, and an antioxidant as necessary.
含有上述添加剂时,从所得有机EL显示元件用密封剂的防止以异物为起点的收缩的性能以及对于基板、无机材料膜的凹凸的追随性更优异的观点出发,上述固化性树脂所包含的各成分与该添加剂的SP值的最大差优选为5(J/cm3)1/2以下。When the above-mentioned additives are contained, from the viewpoints that the obtained sealant for organic EL display elements is more excellent in the performance of preventing shrinkage originating from foreign matter and the followability to the unevenness of the substrate and the inorganic material film, each of the above-mentioned curable resins contains The maximum difference between the SP value of the component and the additive is preferably 5 (J/cm 3 ) 1/2 or less.
上述硅烷偶联剂具有进一步提高本发明的有机EL显示元件用密封剂与基板、无机材料膜的密合性的作用。The said silane coupling agent has the effect|action which further improves the adhesiveness of the sealing compound for organic EL display elements of this invention, a board|substrate, and an inorganic material film.
作为上述硅烷偶联剂,可列举出例如3-氨基丙基三甲氧基硅烷、3-巯基丙基三甲氧基硅烷、3-环氧丙氧基丙基三甲氧基硅烷、3-异氰酸酯丙基三甲氧基硅烷等。这些硅烷偶联剂可以单独使用,也可以组合使用2种以上。Examples of the silane coupling agent include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, and 3-isocyanatopropyl Trimethoxysilane, etc. These silane coupling agents may be used alone or in combination of two or more.
上述硅烷偶联剂的含量相对于上述聚合性化合物100重量份而言的优选下限为0.1重量份、优选上限为10重量份。通过使上述硅烷偶联剂的含量为该范围,从而抑制多余硅烷偶联剂的渗出且提高粘接性的效果变得更优异。上述硅烷偶联剂的含量的更优选下限为0.5重量份、更优选上限为5重量份。The preferable lower limit of content of the said silane coupling agent is 0.1 weight part with respect to 100 weight part of said polymerizable compounds, and a preferable upper limit is 10 weight part. By making content of the said silane coupling agent into this range, the effect of suppressing bleed-out of excess silane coupling agent and improving adhesiveness becomes more excellent. The more preferable lower limit of content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
上述表面改性剂具有进一步提高本发明的有机EL显示元件用密封剂的涂膜的平坦性的作用。The said surface modifier has the effect|action which further improves the flatness of the coating film of the sealing compound for organic EL display elements of this invention.
作为上述表面改性剂,可列举出例如表面活性剂、流平剂等。As said surface modifier, a surfactant, a leveling agent, etc. are mentioned, for example.
作为上述表面改性剂,可列举出例如硅酮系、氟系等的表面改性剂。As said surface modifier, the surface modifier, such as a silicone type and a fluorine type, is mentioned, for example.
作为上述表面改性剂之中的市售品,可列举出例如BYK-Chemie JAPAN公司制的表面改性剂、AGC Seimi Chemical公司制的表面改性剂等。As a commercial item among the said surface modifier, the surface modifier by BYK-Chemie JAPAN, the surface modifier by AGC Seimi Chemical, etc. are mentioned, for example.
作为上述BYK-Chemie JAPAN公司制的表面改性剂,可列举出例如BYK-340、BYK-345等。As a surface modifier by the said BYK-Chemie JAPAN company, BYK-340, BYK-345 etc. are mentioned, for example.
作为上述AGC Seimi Chemical公司制的表面改性剂,可列举出例如Surflon S-611等。As a surface modifier by the said AGC Seimi Chemical company, Surflon S-611 etc. are mentioned, for example.
本发明的有机EL显示元件用密封剂可以出于调整粘度等目的而含有溶剂,但存在因残留的溶剂而产生有机发光材料层劣化或者发生脱气等问题的担忧,因此,溶剂的含量优选为0.05重量%以下,最优选不含有溶剂。The sealing compound for organic EL display elements of the present invention may contain a solvent for the purpose of adjusting the viscosity, etc. However, there is a concern that problems such as deterioration of the organic light-emitting material layer or degassing may occur due to the residual solvent. Therefore, the content of the solvent is preferably 0.05% by weight or less, most preferably no solvent is contained.
作为制造本发明的有机EL显示元件用密封剂的方法,可列举出例如使用混合机将固化性树脂、聚合引发剂和根据需要而添加的硅烷偶联剂等添加剂进行混合的方法等。As a method of manufacturing the sealing compound for organic EL display elements of this invention, the method of mixing curable resin, a polymerization initiator, and additives, such as a silane coupling agent as needed, using a mixer, etc. are mentioned, for example.
作为上述混合机,可列举出例如均质分散剂、均质混合器、万能混合器、行星混合器、捏合机、三辊磨等。As said mixer, a homogeneous dispersing agent, a homomixer, a universal mixer, a planetary mixer, a kneader, a three-roll mill etc. are mentioned, for example.
本发明的有机EL显示元件用密封剂的固化物的波长380nm以上且800nm以下的光的总光线透射率的优选下限为80%。通过使上述总光线透射率为80%以上,从而所得有机EL显示元件的光学特性变得更优异。上述总光线透射率的更优选下限为85%。The preferable minimum of the total light transmittance of the light of wavelength 380 nm or more and 800 nm or less of the hardened|cured material of the sealing compound for organic EL display elements of this invention is 80%. By making the said total light transmittance 80% or more, the optical characteristic of the organic electroluminescent display element obtained becomes more excellent. A more preferable lower limit of the above-mentioned total light transmittance is 85%.
上述总光线透射率可使用例如分光计进行测定。作为上述分光计,可列举出例如AUTOMATIC HAZE METER MODEL TC-III DPK(东京电色公司制)等。The above-mentioned total light transmittance can be measured using, for example, a spectrometer. As said spectrometer, AUTOMATIC HAZE METER MODEL TC-III DPK (made by Tokyo Denshoku Corporation) etc. are mentioned, for example.
此外,上述光线透射率、以及后述的透湿度和含水率的测定中使用的固化物可通过使用例如LED灯等光源、照射3000mJ/cm2的波长365nm的紫外线来获得。Moreover, the said light transmittance, and the hardened|cured material used for the measurement of the moisture permeability and water content mentioned later can be obtained by irradiating the ultraviolet-ray of wavelength 365nm at 3000mJ/cm< 2 > using a light source, such as an LED lamp, for example.
关于本发明的有机EL显示元件用密封剂,对固化物照射100小时紫外线后的400nm处的透射率以20μm的光路长度计优选为85%以上。通过使上述照射100小时紫外线后的透射率为85%以上,从而使得透明性变高,发光的损失变小,且颜色再现性变得更优异。上述照射100小时紫外线后的透射率的更优选下限为90%、进一步优选下限为95%。Regarding the sealing compound for organic EL display elements of the present invention, the transmittance at 400 nm after irradiating the cured product with ultraviolet rays for 100 hours is preferably 85% or more as an optical path length of 20 μm. By making the transmittance after 100 hours of ultraviolet irradiation above 85% or more, the transparency becomes high, the loss of light emission becomes small, and the color reproducibility becomes more excellent. A more preferable lower limit of the transmittance after 100 hours of ultraviolet irradiation is 90%, and a further preferable lower limit is 95%.
作为照射上述紫外线的光源,可以使用例如氙灯、碳弧灯等现有公知的光源。As a light source for irradiating the above-mentioned ultraviolet rays, for example, a conventionally known light source such as a xenon lamp and a carbon arc lamp can be used.
关于本发明的有机EL显示元件用密封剂,按照JIS Z 0208,将固化物在85℃、85%RH的环境下暴露24小时而测得的100μm厚条件下的透湿度优选为100g/m2以下。通过使上述透湿度为100g/m2以下,防止由固化物中的水分导致有机发光材料层劣化的效果更优异,所得有机EL显示元件的可靠性更优异。The sealing compound for organic EL display elements of the present invention preferably has a moisture permeability of 100 g/m 2 in accordance with JIS Z 0208 when the cured product is exposed to an environment of 85° C. and 85% RH for 24 hours under a 100 μm thickness condition. the following. By setting the above-mentioned moisture permeability to 100 g/m 2 or less, the effect of preventing deterioration of the organic light-emitting material layer due to moisture in the cured product is more excellent, and the reliability of the obtained organic EL display element is more excellent.
关于本发明的有机EL显示元件用密封剂,将固化物在85℃、85%RH的环境下暴露24小时时,固化物的含水率优选小于0.5%。通过使上述固化物的含水率小于0.5%,从而防止有机发光材料层因固化物中的水分而发生劣化的效果变得更优异,所得的有机EL显示元件的可靠性变得更优异。上述固化物的含水率的更优选上限为0.3%。Regarding the sealing compound for organic EL display elements of the present invention, when the cured product is exposed to an environment of 85° C. and 85% RH for 24 hours, the moisture content of the cured product is preferably less than 0.5%. By making the moisture content of the cured product less than 0.5%, the effect of preventing deterioration of the organic light-emitting material layer due to moisture in the cured product becomes more excellent, and the reliability of the obtained organic EL display element becomes more excellent. The more preferable upper limit of the moisture content of the said hardened|cured material is 0.3 %.
作为上述含水率的测定方法,可列举出例如基于JIS K 7251并通过卡尔费休法来求出的方法、基于JIS K 7209-2来求出吸水后的重量增量等方法。As a measuring method of the said water content, the method of calculating|requiring by the Karl Fischer method based on JIS K 7251, the method of calculating the weight gain after water absorption based on JIS K 7209-2, etc. are mentioned, for example.
作为使用本发明的有机EL显示元件用密封剂来制造有机EL显示元件的方法,可列举出例如具有如下工序的方法等:通过喷墨法,将本发明的有机EL显示元件用密封剂涂布于基材的工序;以及通过光照射和/或加热使所涂布的有机EL显示元件用密封剂发生固化的工序。As a method for producing an organic EL display element using the sealant for organic EL display elements of the present invention, for example, a method having a step of applying the sealant for organic EL display elements of the present invention by an inkjet method, etc. A process of applying to a base material; and a process of curing the applied sealant for organic EL display elements by light irradiation and/or heating.
将本发明的有机EL显示元件用密封剂涂布于基材的工序中,本发明的有机EL显示元件用密封剂可以涂布于基材的整面,也可以涂布于基材的一部分。作为通过涂布而形成的本发明的有机EL显示元件用密封剂的密封部的形状,只要是能够保护具有有机发光材料层的层叠体不受外部气体影响的形状,就没有特别限定,可以是完全覆盖该层叠体的形状,也可以形成在该层叠体的周边部闭合的图案,还可以形成在该层叠体的周边部设置有一部分开口部的形状的图案。In the step of applying the sealant for organic EL display elements of the present invention to the substrate, the sealant for organic EL display elements of the present invention may be applied to the entire surface of the substrate, or may be applied to a part of the substrate. The shape of the sealing portion of the sealant for organic EL display elements of the present invention formed by coating is not particularly limited as long as it is a shape that can protect the laminate having the organic light-emitting material layer from outside air, and may be The shape which completely covers the laminated body may be formed in a pattern closed in the peripheral part of the laminated body, or in a shape in which a part of the opening part is provided in the peripheral part of the laminated body.
通过光照射而使本发明的有机EL显示元件用密封剂固化时,本发明的有机EL显示元件用密封剂可通过照射波长为300nm以上且400nm以下和累积光量为300mJ/cm2以上且3000mJ/cm2以下的光来很好地固化。When the sealing agent for organic EL display elements of the present invention is cured by light irradiation, the sealing agent for organic EL display elements of the present invention can be cured by the irradiation wavelength of 300 nm or more and 400 nm or less and the cumulative light amount of 300 mJ/cm 2 or more and 3000 mJ/ light below cm 2 to cure well.
作为上述光照射所使用的光源,可列举出例如低压汞灯、中压汞灯、高压汞灯、超高压汞灯、准分子激光器、化学灯、黑光灯、微波激发汞灯、金属卤化物灯、钠灯、卤素灯、氙灯、LED灯、荧光灯、太阳光、电子束照射装置等。这些光源可以单独使用,也可以并用两种以上。Examples of light sources used for the above-mentioned light irradiation include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, excimer lasers, chemical lamps, black light lamps, microwave-excited mercury lamps, and metal halide lamps. , sodium lamp, halogen lamp, xenon lamp, LED lamp, fluorescent lamp, sunlight, electron beam irradiation device, etc. These light sources may be used alone or in combination of two or more.
这些光源可根据上述光阳离子聚合引发剂、光自由基聚合引发剂的吸收波长来适当选择。These light sources can be appropriately selected according to the absorption wavelengths of the above-mentioned photocationic polymerization initiators and photoradical polymerization initiators.
作为对本发明的有机EL显示元件用密封剂照射光的方式,可列举出例如各种光源的同时照射、隔开时间差的逐次照射、同时照射与逐次照射的组合照射等,可以使用任意照射方式。Examples of the method of irradiating the sealant for organic EL display elements of the present invention with light include simultaneous irradiation of various light sources, sequential irradiation with a time difference, combined irradiation of simultaneous irradiation and sequential irradiation, and the like, and any irradiation method can be used.
利用通过光照射和/或加热来使上述有机EL显示元件用密封剂固化的工序而得到的固化物可以进一步被无机材料膜覆盖。The hardened|cured material obtained by the process of hardening the said sealing compound for organic EL display elements by light irradiation and/or heating can be covered with an inorganic material film further.
作为构成上述无机材料膜的无机材料,可以使用现有公知的无机材料,可列举出例如氮化硅(SiNx或SiOXNY)、氧化硅(SiOx)等。上述无机材料膜可以由1层构成,也可以层叠有多种层。此外,还可以将上述无机材料膜与由本发明的有机EL显示元件用密封剂形成的树脂膜交替反复地覆盖上述层叠体。As the inorganic material constituting the inorganic material film, conventionally known inorganic materials can be used, and examples thereof include silicon nitride (SiN x or SiO X N Y ), silicon oxide (SiO x ), and the like. The above-mentioned inorganic material film may be composed of one layer, or a plurality of layers may be laminated. Moreover, you may cover the said laminated body alternately and repeatedly with the said inorganic material film and the resin film which consists of the sealing compound for organic EL display elements of this invention.
制造上述有机EL显示元件的方法可以具备如下工序:将涂布有本发明的有机EL显示元件用密封剂的基材(以下也称为“一个基材”)与另一个基材贴合的工序。The method for producing the above-mentioned organic EL display element may include a step of laminating a base material (hereinafter also referred to as "one base material") to which the sealant for organic EL display elements of the present invention is applied and another base material .
涂布本发明的有机EL显示元件用密封剂的基材(以下也称为“一个基材”)可以是形成有具有有机发光材料层的层叠体的基材,也可以是未形成该层叠体的基材。The substrate to which the sealant for organic EL display elements of the present invention is applied (hereinafter, also referred to as “one substrate”) may be a substrate on which a laminate having an organic light-emitting material layer is formed, or may not be a laminate. substrate.
在上述一个基材为未形成上述层叠体的基材的情况下,在贴合上述另一个基材时,只要按照能够保护上述层叠体不受外部气体影响的方式,在上述一个基材上涂布本发明的有机EL显示元件用密封剂即可。即,在贴合另一个基材时可以在成为上述层叠体的位置的部位整面地进行涂布,或者,在贴合另一个基材时可以形成闭合为成为上述层叠体的位置的部位被完全收纳的形状的图案的密封剂部。When the above-mentioned one base material is a base material on which the above-mentioned laminated body is not formed, when the above-mentioned other base material is bonded, the above-mentioned one base material may be coated so as to protect the above-mentioned laminated body from external air. What is necessary is just to distribute the sealant for organic EL display elements of this invention. That is, when the other base material is bonded, the entire surface may be coated on the portion that becomes the position of the laminate, or the portion that can be closed to become the position of the laminate may be formed when the other substrate is bonded. The sealant part of the pattern of the fully accommodated shape.
通过光照射和/或加热使上述有机EL显示元件用密封剂固化的工序可以在将上述一个基材与上述另一个基材进行贴合的工序之前进行,也可以在将上述一个基材与上述另一个基材进行贴合的工序之后进行。The step of curing the above-mentioned sealant for organic EL display elements by light irradiation and/or heating may be performed before the step of laminating the above-mentioned one substrate and the above-mentioned other substrate, or may be performed before the above-mentioned one substrate and the above-mentioned It is performed after the process of laminating another base material.
通过光照射和/或加热使上述有机EL显示元件用密封剂固化的工序在将上述一个基材与上述另一个基材进行贴合的工序之前进行的情况下,本发明的有机EL显示元件用密封剂的、自进行光照射和/或加热起至固化反应推进而变得无法粘接为止的可使用时间优选为1分钟以上。通过使上述可使用时间为1分钟以上,从而在将上述一个基材与上述另一个基材进行贴合之前,固化不会过度推进而能够得到更高的粘接强度。When the step of curing the above-mentioned sealant for organic EL display elements by light irradiation and/or heating is performed before the step of bonding the above-mentioned one base material and the above-mentioned other base material, the organic EL display element of the present invention is used for It is preferable that the usable time of a sealing compound from performing light irradiation and/or heating until a hardening reaction progresses and it becomes impossible to adhere|attach is 1 minute or more. By setting the said usable time to be 1 minute or more, it is possible to obtain higher adhesive strength without excessively advancing curing until the above-mentioned one base material and the above-mentioned other base material are bonded together.
在将上述一个基材与上述另一个基材进行贴合的工序中,将上述一个基材与上述另一个基材进行贴合的方法没有特别限定,优选在减压气氛下进行贴合。In the step of laminating the one base material and the other base material, the method of laminating the one base material to the other base material is not particularly limited, but the lamination is preferably performed under a reduced pressure atmosphere.
上述减压气氛下的真空度的优选下限为0.01kPa、优选上限为10kPa。通过使上述减压气氛下的真空度为该范围,从而从真空装置的气密性、真空泵的能力出发,达到真空状态不会耗费长时间,能够更有效地去除将上述一个基材与上述另一个基材进行贴合时的本发明的有机EL显示元件用密封剂中的气泡。A preferable lower limit of the degree of vacuum in the above-mentioned reduced pressure atmosphere is 0.01 kPa, and a preferable upper limit is 10 kPa. By setting the degree of vacuum in the decompressed atmosphere within this range, from the airtightness of the vacuum apparatus and the capability of the vacuum pump, it does not take a long time to reach the vacuum state, and the one substrate and the other can be removed more effectively. Air bubbles in the sealing compound for organic EL display elements of this invention when one base material is bonded together.
发明效果Invention effect
根据本发明,可提供即使在进行薄膜化的情况下对于基板、无机材料膜的涂布性也优异的有机EL显示元件用密封剂。ADVANTAGE OF THE INVENTION According to this invention, the sealing compound for organic electroluminescent display elements which is excellent in coatability with respect to a board|substrate and an inorganic material film can be provided even when thinning.
具体实施方式Detailed ways
以下列举出实施例,更详细地说明本发明,但本发明并不仅限定于这些实施例。Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
(SiO2基板的制作)(Fabrication of SiO 2 substrate)
在无碱玻璃上,利用ICP-CVD装置(SELVAC公司制)以1000nm的膜厚进行SiO2的化学蒸镀,制作SiO2基板。使用接触角计,根据水与二碘甲烷的接触角,利用基于Owens-Wendy方式的评价方法测定蒸镀后的表面自由能,结果为73.0mN/m。作为接触角计,使用了MSA(KRUSS公司制)。进而,利用XPS装置(ULVAC-PHI公司制)测定该SiO2膜中的原子比率,其结果,Si原子为31.3%,与此相对,O原子为63.2%。On the alkali-free glass, chemical vapor deposition of SiO 2 was performed with a film thickness of 1000 nm using an ICP-CVD apparatus (manufactured by SELVAC) to prepare a SiO 2 substrate. Using a contact angle meter, the surface free energy after vapor deposition was measured by an evaluation method based on the Owens-Wendy method from the contact angle between water and diiodomethane, and it was 73.0 mN/m. As a contact angle meter, MSA (manufactured by KRUSS) was used. Further, the atomic ratio in the SiO 2 film was measured by an XPS apparatus (manufactured by ULVAC-PHI), and as a result, Si atoms were 31.3%, whereas O atoms were 63.2%.
(SiN基板的制作)(Fabrication of SiN substrate)
在无碱玻璃上,利用ICP-CVD装置(SELVAC公司制)以1000nm的膜厚进行SiN的化学蒸镀,制作SiN基板。使用接触角计,根据水与二碘甲烷的接触角,利用基于Owens-Wendy方式的评价方法测定蒸镀后的表面自由能,结果为58.0mN/m。作为接触角计,使用了MSA(KRUSS公司制)。进而,利用XPS装置(ULVAC-PHI公司制)测定该SiN膜中的原子比率,其结果,Si原子为44.8%,与此相对,N原子为48.0%。On the alkali-free glass, SiN was chemically vapor-deposited with a film thickness of 1000 nm using an ICP-CVD apparatus (manufactured by SELVAC) to prepare a SiN substrate. Using a contact angle meter, the surface free energy after vapor deposition was measured by an evaluation method based on the Owens-Wendy method from the contact angle between water and diiodomethane, and it was 58.0 mN/m. As a contact angle meter, MSA (manufactured by KRUSS) was used. Furthermore, the atomic ratio in the SiN film was measured by an XPS apparatus (manufactured by ULVAC-PHI), and as a result, Si atoms were 44.8%, whereas N atoms were 48.0%.
(实施例1~9、比较例1~4)(Examples 1 to 9, Comparative Examples 1 to 4)
按照表1、2中记载的配合比,使用均质分散器型搅拌混合机,以300rpm的搅拌速度对各材料均匀地进行搅拌混合,由此制作实施例1~9、比较例1~4的各有机EL显示元件用密封剂。作为均质分散器型搅拌混合机,使用了HOMODISPER L型(PRIMIX公司制)。作为表中的具有硅氧烷骨架的化合物,均使用了在与其它成分混合之前预先通过蒸馏进行了提纯的化合物。According to the mixing ratios described in Tables 1 and 2, each material was uniformly stirred and mixed at a stirring speed of 300 rpm using a homodisper-type stirring mixer to prepare Examples 1 to 9 and Comparative Examples 1 to 4. A sealing compound for each organic EL display element. As a homodisper-type stirring mixer, a HOMODISPER L type (manufactured by Primix Corporation) was used. As the compound which has a siloxane skeleton in the table|surface, the compound which was previously purified by distillation before mixing with other components was used.
作为表中的具有硅氧烷骨架的氧杂环丁烷化合物,使用了通过下述方法而得到的化合物。即,将1,1,3,3-四甲基二硅氧烷0.1mol、烯丙氧基氧杂环丁烷0.2mol和铂(0)-1,3-二乙烯基-1,1,3,3-四甲基二硅氧烷络合物溶液(Sigma-Aldrich公司制)100ppm进行混合,并以80℃加热5小时。作为烯丙氧基氧杂环丁烷,使用了AL-OX(四日市合成公司制)。利用NMR来确认反应的结束,并通过蒸馏对所得溶液进行提纯,由此,作为具有硅氧烷骨架的氧杂环丁烷化合物而得到高纯度的氧杂环丁烷改性二硅氧烷化合物。通过1H-NMR、GPC和FT-IR分析而确认到:所得氧杂环丁烷改性二硅氧烷化合物为下述式(3)所示的化合物。As an oxetane compound which has a siloxane skeleton in the table|surface, the compound obtained by the following method was used. That is, 0.1 mol of 1,1,3,3-tetramethyldisiloxane, 0.2 mol of allyloxyoxetane, and platinum(0)-1,3-divinyl-1,1, A 3,3-tetramethyldisiloxane complex solution (manufactured by Sigma-Aldrich) was mixed at 100 ppm and heated at 80°C for 5 hours. As the allyloxy oxetane, AL-OX (manufactured by Yokkaichi Gosei Co., Ltd.) was used. The completion of the reaction was confirmed by NMR, and the obtained solution was purified by distillation, whereby a high-purity oxetane-modified disiloxane compound was obtained as an oxetane compound having a siloxane skeleton. . It was confirmed by 1 H-NMR, GPC and FT-IR analysis that the obtained oxetane-modified disiloxane compound was a compound represented by the following formula (3).
使用喷墨喷出装置,将实施例和比较例中得到的各有机EL显示元件用密封剂分别喷出至通过上述“(SiO2基板的制作)”得到的表面自由能为73.0mN/m的SiO2基板和通过上述“(SiN基板的制作)”得到的表面自由能为58.0mN/m的SiN基板。作为喷墨喷出装置,使用NanoPrinter500(MICROJET公司制),密封剂的喷出在25℃、液滴量为10pL、间距为800μm、距离基板为0.5mm的高度下的滴加和频率为20kHz的条件下进行。针对自着落起约10秒后的密封剂的液滴,使用图像处理软件对利用接触角计的基板观察照相机所读取的图像进行测定,将由此得到的相对于各基板的接触角示于表1、2。作为接触角计,使用了CAM200(KSVINSTRUMENTS公司制),作为图像处理软件,使用了CAM2008。Each sealant for organic EL display elements obtained in the examples and comparative examples was discharged to a surface having a free energy of 73.0 mN/m obtained by the above-mentioned "(production of SiO 2 substrate)" using an ink jet discharge apparatus, respectively. A SiO 2 substrate and a SiN substrate having a surface free energy of 58.0 mN/m obtained by the above-mentioned "(production of SiN substrate)". As an ink jet ejection device, NanoPrinter 500 (manufactured by MICROJET Corporation) was used, and the sealing agent was ejected at 25° C., droplet volume of 10 pL, pitch of 800 μm, and height of 0.5 mm from the substrate, and the frequency was 20 kHz. conditions. About 10 seconds after the droplet of the sealant was applied, the image read by the substrate observation camera of the contact angle meter was measured using image processing software, and the obtained contact angle with respect to each substrate was shown in the table. 1, 2. As the contact angle meter, CAM200 (manufactured by KSV INSTRUMENTS) was used, and as the image processing software, CAM2008 was used.
针对实施例和比较例中得到的各有机EL显示元件用密封剂,通过Fedors的推算法而算出的固化性树脂整体的SP值和各固化性树脂间的SP值的最大差示于表1、2。Table 1, Table 1, Table 1, 2.
此外,针对实施例和比较例中得到的各有机EL显示元件用密封剂,在25℃下使用表面张力计,通过Wilhelmy法测定得到的表面张力示于表1、2。作为表面张力计,使用了DY-300(协和界面科学公司制)。Moreover, about each sealing compound for organic electroluminescent display elements obtained by the Example and the comparative example, the surface tension measured by the Wilhelmy method at 25 degreeC is shown in Tables 1 and 2. As the surface tensiometer, DY-300 (manufactured by Kyowa Interface Science Co., Ltd.) was used.
进而,针对实施例和比较例中得到的各有机EL显示元件用密封剂,使用E型粘度计,在25℃、100rpm的条件下测定得到的粘度示于表1、2。Furthermore, Tables 1 and 2 show the viscosities obtained by measuring each of the sealing compounds for organic EL display elements obtained in Examples and Comparative Examples under the conditions of 25° C. and 100 rpm using an E-type viscometer.
作为E型粘度计,使用了VISCOMETER TV-22(东机产业公司制)。As the E-type viscometer, VISCOMETER TV-22 (manufactured by Toki Sangyo Co., Ltd.) was used.
<评价><Evaluation>
针对实施例和比较例中得到的各有机EL显示元件用密封剂,进行下述评价。将结果示于表1、2。The following evaluation was performed about each sealing compound for organic electroluminescent display elements obtained by the Example and the comparative example. The results are shown in Tables 1 and 2.
(1)润湿扩展性(1) Wetting spreadability
使用喷墨喷出装置,以10pL的液滴量、48μm的间距、面积达到8cm×8cm大小的方式,对上述“(SiO2基板的制作)”中得到的表面自由能为73.0mN/m的SiO2基板涂布实施例和比较例中得到的各有机EL显示元件用密封剂。作为喷墨喷出装置,使用了NanoPrinter500(MICROJET公司制)。目视观察自涂布起3分钟后的基板上的密封剂,确认未发生润湿扩展而呈现条纹状的未涂布部分的数量。Using an ink jet ejection device, the surface free energy obtained in the above "(Preparation of SiO 2 substrate)" was 73.0 mN/m with a droplet volume of 10 pL, a pitch of 48 μm, and an area of 8 cm × 8 cm. The SiO 2 substrate was coated with each of the sealants for organic EL display elements obtained in Examples and Comparative Examples. As an ink jet ejection apparatus, NanoPrinter 500 (manufactured by MICROJET) was used. The sealant on the substrate 3 minutes after coating was visually observed, and the number of uncoated portions in which wetting and spreading did not occur and showed streaks was confirmed.
将条纹状的未涂布部分的数量为0条的情况记作“◎”,将为1条以上且小于2条的情况记作“○”,将为2条以上且小于5条的情况记作“△”,将为5条以上的情况记作“×”,对润湿扩展性进行评价。The case where the number of stripe-shaped uncoated parts was 0 was marked as "⊚", the case where it was 1 or more and less than 2 was marked as "○", and the case where it was 2 or more and less than 5 was marked. The case where five or more pieces were set as "△" was marked with "X", and the wet spreadability was evaluated.
(2)异物覆盖性(2) Foreign body coverage
利用散布机,在上述“(SiO2基板的制作)”中得到的表面自由能为73.0mN/m的SiO2基板上散布氮化硅粒子和二氧化硅粒子。作为氮化硅粒子,使用了SN-E10(宇部兴产公司制),作为二氧化硅粒子,使用了SEAHOSTAR(日本触媒公司制)。使用喷墨喷出装置,以10pL的液滴量、48μm的间距、面积达到8cm×8cm大小的方式,对所得SiO2基板涂布实施例和比较例中得到的各有机EL显示元件用密封剂。作为喷墨喷出装置,使用了NanoPrinter500(MICROJE公司制)。自涂布起3分钟后,利用照度为1000mW/cm2的395nmUV LED,以累积光量达到1000mJ/cm2的方式进行照射,将所散布的氮化硅粒子、二氧化硅粒子认作异物,确认任意抽出的每10个异物的针孔数。Using a spreader, silicon nitride particles and silicon dioxide particles were spread on the SiO 2 substrate having a surface free energy of 73.0 mN/m obtained in the above-mentioned "(Preparation of SiO 2 substrate)". As the silicon nitride particles, SN-E10 (manufactured by Ube Industries, Ltd.) was used, and as the silica particles, SEAHOSTAR (manufactured by Nippon Shokubai Corporation) was used. Using an ink jet ejection apparatus, each of the organic EL display element sealants obtained in the Examples and Comparative Examples was applied to the obtained SiO 2 substrate at a droplet volume of 10 pL, a pitch of 48 μm, and an area of 8 cm×8 cm. . As an ink jet discharge apparatus, NanoPrinter 500 (manufactured by MICROJE Corporation) was used. After 3 minutes from the coating, irradiation was performed with a 395 nm UV LED with an illuminance of 1000 mW/cm 2 so that the cumulative light amount would reach 1000 mJ/cm 2 , and the scattered silicon nitride particles and silica particles were recognized as foreign matter, and it was confirmed that The number of pinholes per 10 foreign objects randomly extracted.
将每10个异物的针孔数为0个的情况记作“◎”,将为1个以上且小于2个的情况记作“○”,将为2个以上且小于3个的情况记作“△”,将为3个以上的情况记作“×”,对异物覆盖性进行评价。需要说明的是,针对因润湿扩展不良而无法评价的样品,记作“-”。The case where the number of pinholes per 10 foreign objects is 0 is marked as "◎", the case where it is more than 1 and less than 2 is marked as "○", and the case where there are more than 2 and less than 3 is marked as For "Δ", three or more cases were marked as "x", and the foreign matter coverage was evaluated. In addition, about the sample which could not be evaluated due to poor wetting and spreading, it was described as "-".
(3)有机EL显示元件的可靠性(3) Reliability of organic EL display elements
(3-1)配置有具有有机发光材料层的层叠体的基板的制作(3-1) Preparation of a substrate on which a laminate having an organic light-emitting material layer is arranged
将在长度25mm、宽度25mm、厚度0.7mm的玻璃上以厚度达到的方式成膜有ITO电极的产物设为基板。将上述基板用丙酮、碱水溶液、离子交换水和异丙醇分别超声波清洗15分钟后,用煮沸了的异丙醇清洗10分钟,进而,利用UV-臭氧清洁器进行前处理。作为UV-臭氧清洁器,使用了NL-UV253(日本激光电子公司制)。It will reach the thickness of 25mm in length, 25mm in width and 0.7mm in thickness of glass. The product formed with the ITO electrode in the manner of filming is set as the substrate. The substrates were ultrasonically cleaned with acetone, aqueous alkaline solution, ion-exchanged water, and isopropanol for 15 minutes, respectively, and then cleaned with boiled isopropanol for 10 minutes, and further pretreated with a UV-ozone cleaner. As the UV-ozone cleaner, NL-UV253 (manufactured by Nippon Laser Electronics Co., Ltd.) was used.
接着,将前处理后的基板固定于真空蒸镀装置的基板支架,向素烧的坩埚中投入N,N’-二(1-萘基)-N,N’-二苯基联苯胺(α-NPD)200mg,向另一素烧的坩埚中投入三(8-羟基喹啉)铝(Alq3)200mg,将真空腔室内减压至1×10-4Pa为止。其后,将装有α-NPD的坩埚进行加热,使α-NPD以的蒸镀速度堆积至基板,成膜为膜厚的空穴运输层。接着,将装有Alq3的坩埚进行加热,以的蒸镀速度成膜为膜厚的有机发光材料层。其后,将形成有空穴运输层和有机发光材料层的基板转移至具有钨制电阻加热舟的另一真空蒸镀装置中,向真空蒸镀装置内的一个钨制电阻加热舟中装入氟化锂200mg,向另一个钨制电阻加热舟中装入铝线1.0g。其后,将真空蒸镀装置的蒸镀器内减压至2×10-4Pa为止,将氟化锂以的蒸镀速度成膜为后,将铝以的速度成膜为利用氮气使蒸镀器内恢复至常压,取出配置有具有10mm×10mm的有机发光材料层的层叠体的基板。Next, the pretreated substrate was fixed to the substrate holder of the vacuum vapor deposition apparatus, and N,N'-bis(1-naphthyl)-N,N'-diphenylbenzidine (α) was put into the bisque-fired crucible. 200 mg of -NPD), 200 mg of tris(8-hydroxyquinoline)aluminum (Alq 3 ) was put into another biscuit-fired crucible, and the pressure in the vacuum chamber was reduced to 1×10 -4 Pa. After that, the crucible containing α-NPD was heated so that α-NPD was The deposition rate of the deposition to the substrate, the film thickness is the hole transport layer. Next, the crucible containing Alq 3 was heated to The evaporation rate of film formation is the film thickness the organic light-emitting material layer. After that, the substrate on which the hole transport layer and the organic light-emitting material layer were formed was transferred to another vacuum evaporation device with a resistance heating boat made of tungsten, and loaded into one resistance heating boat made of tungsten in the vacuum evaporation device. 200 mg of lithium fluoride and 1.0 g of aluminum wire were placed in another resistance heating boat made of tungsten. After that, the inside of the vapor deposition device of the vacuum vapor deposition apparatus was depressurized to 2×10 -4 Pa, and lithium fluoride was The evaporation rate of film formation is After that, the aluminum is The speed of film formation is The inside of the vapor deposition device was returned to normal pressure with nitrogen gas, and the substrate on which the laminate having the organic light-emitting material layer of 10 mm×10 mm was arranged was taken out.
(3-2)基于无机材料膜A的覆盖(3-2) Covering by Inorganic Material Film A
以覆盖所得的配置有层叠体的基板中的该层叠体整体的方式,设置13mm×13mm的具有开口部的掩膜,利用等离子体CVD法形成无机材料膜A。等离子体CVD法在如下条件下进行:作为原料气体而使用SiH4气体和氮气,将各自的流量设为SiH4气体10sccm、氮气200sccm,将RF功率设为10W(频率为2.45GHz),将腔室内温度设为100℃,将腔室内压力设为0.9Torr。所形成的无机材料膜A的厚度为约1μm。A mask having an opening of 13 mm×13 mm was provided so as to cover the entire laminate in the obtained substrate on which the laminate was arranged, and the inorganic material film A was formed by the plasma CVD method. The plasma CVD method was performed under the following conditions: SiH 4 gas and nitrogen gas were used as raw material gases, the flow rates of SiH 4 gas were 10 sccm and nitrogen gas was 200 sccm, the RF power was 10 W (frequency: 2.45 GHz), and the cavity was The room temperature was set to 100°C, and the pressure in the chamber was set to 0.9 Torr. The thickness of the formed inorganic material film A was about 1 μm.
(3-3)树脂保护膜的形成(3-3) Formation of Resin Protective Film
对于所得的基板,使用喷墨喷出装置,将实施例和比较例中得到的各有机EL显示元件用密封剂在基板上进行图案涂布。作为喷墨喷出装置,使用了NanoPrinter500(MICROJET公司制)。其后,使用LED灯照射3000mJ/cm2的波长365nm的紫外线,使有机EL显示元件用密封剂发生固化,形成树脂保护膜。About the obtained board|substrate, each sealant for organic EL display elements obtained by the Example and the comparative example was pattern-coated on the board|substrate using an inkjet discharge apparatus. As an ink jet ejection apparatus, NanoPrinter 500 (manufactured by MICROJET) was used. Then, the ultraviolet-ray of wavelength 365nm of 3000mJ/cm< 2 > was irradiated using an LED lamp, and the sealing compound for organic electroluminescent display elements was hardened, and the resin protective film was formed.
(3-4)基于无机材料膜B的覆盖(3-4) Covering by Inorganic Material Film B
形成树脂保护膜后,将12mm×12mm的具有开口部的掩膜以覆盖该树脂保护膜的方式进行设置,利用等离子体CVD法形成无机材料膜B,从而得到有机EL显示元件。等离子体CVD法在与上述“(3-2)基于无机材料膜A的覆盖”相同的条件下进行。所形成的无机材料膜B的厚度为约1μm。After the resin protective film was formed, a 12 mm×12 mm mask with openings was provided so as to cover the resin protective film, and an inorganic material film B was formed by plasma CVD to obtain an organic EL display element. The plasma CVD method is carried out under the same conditions as the above-mentioned "(3-2) Covering by the inorganic material film A". The thickness of the formed inorganic material film B was about 1 μm.
(3-5)有机EL显示元件的发光状态(3-5) Light-emitting state of organic EL display element
将所得有机EL显示元件在温度为85℃、湿度为85%的环境下暴露100小时后,施加3V的电压,通过目视来观察有机EL显示元件的发光状态(有无暗斑和像素周边消光)。After the obtained organic EL display element was exposed to an environment with a temperature of 85° C. and a humidity of 85% for 100 hours, a voltage of 3 V was applied, and the light-emitting state of the organic EL display element (the presence or absence of dark spots and pixel peripheral extinction) was visually observed. ).
将没有暗斑、周边消光而均匀发光的情况记作“○”,将虽然没有暗斑、周边消光但观察到亮度略微降低的情况记作“△”,将观察到暗斑、周边消光的情况记作“×”,对有机EL显示元件的可靠性进行评价。The case where there is no dark spot and peripheral extinction and uniform light emission is marked as "○", the case where a slight decrease in brightness is observed although there is no dark spot and peripheral extinction is marked as "△", and the case where dark spot and peripheral extinction are observed The reliability of the organic EL display element was evaluated as "x".
(4)表面不均(4) uneven surface
使用喷墨喷出装置,以10pL的液滴量、48μm的间距、面积达到8cm×8cm大小的方式,对上述“(SiO2基板的制作)”中得到的表面自由能为73.0mN/m的SiO2基板涂布实施例6、7和比较例1、2中得到的各有机EL显示元件用密封剂。作为喷墨喷出装置,使用了NanoPrinter500(MICROJET公司制)。针对自涂布起3分钟后的基板上的密封剂,使用LED灯照射3000mJ/cm2的波长365nm的紫外线,使密封剂发生固化。针对固化后的密封剂,按照JIS1982,利用表面粗糙度测定器,使用2CR过滤器和R2μm的触针,在送入速度为0.2mm/s的条件下进行凸部高度的测定。作为表面粗糙度测定器,使用了SE300(小坂研究所制)。凸部的高度通过将表面的凹陷部设为0来进行确认。Using an ink jet ejection device, the surface free energy obtained in the above "(Preparation of SiO 2 substrate)" was 73.0 mN/m with a droplet volume of 10 pL, a pitch of 48 μm, and an area of 8 cm × 8 cm. Each of the sealing compounds for organic EL display elements obtained in Examples 6 and 7 and Comparative Examples 1 and 2 was coated on a SiO 2 substrate. As an ink jet ejection apparatus, NanoPrinter 500 (manufactured by MICROJET) was used. About the sealing compound on the board|substrate 3 minutes after application|coating, the ultraviolet-ray of wavelength 365nm of 3000mJ/cm< 2 > was irradiated using an LED lamp, and the sealing compound was hardened. The height of the convex portion was measured on the cured sealant with a surface roughness measuring device, a 2CR filter and a stylus of R2 μm, and a feeding speed of 0.2 mm/s in accordance with JIS1982. As a surface roughness measuring instrument, SE300 (manufactured by Kosaka Laboratory) was used. The height of the convex portion was confirmed by setting the concave portion on the surface to zero.
将凸部的高度小于0.5μm的情况记作“◎”,将为0.5μm以上且小于1.0μm的情况记作“○”,将为1.0μm以上且小于1.5μm的情况记作“△”,将高度为1.5μm以上的情况记作“×”,对表面不均进行评价。需要说明的是,针对未进行表面不均的评价的样品,记作“-”。The case where the height of the convex portion is less than 0.5 μm is written as “⊚”, the case where it is 0.5 μm or more and less than 1.0 μm is written as “○”, and the case where it is 1.0 μm or more and less than 1.5 μm is written as “△”, When the height was 1.5 μm or more, “×” was used to evaluate the surface unevenness. In addition, about the sample which did not perform the evaluation of surface unevenness, it described as "-".
[表1][Table 1]
[表2][Table 2]
产业上的可利用性Industrial Availability
根据本发明,可提供即使在进行薄膜化的情况下对于基板、无机材料膜的涂布性也优异的有机EL显示元件用密封剂。ADVANTAGE OF THE INVENTION According to this invention, the sealing compound for organic electroluminescent display elements which is excellent in coatability with respect to a board|substrate and an inorganic material film can be provided even when thinning.
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