CN111965961B - Positioning method and positioning mark for photoetching process - Google Patents
Positioning method and positioning mark for photoetching process Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7073—Alignment marks and their environment
- G03F9/7076—Mark details, e.g. phase grating mark, temporary mark
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7073—Alignment marks and their environment
- G03F9/708—Mark formation
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Abstract
Description
技术领域technical field
本发明实施例涉及半导体技术,尤其涉及一种用于光刻工艺的定位方法及定位标识。Embodiments of the present invention relate to semiconductor technology, and in particular to a positioning method and a positioning mark used in a photolithography process.
背景技术Background technique
光刻工艺是指一种通过一系列生产步骤,将晶圆表面薄膜的特定部分除去的工艺。光刻工艺首先是在晶圆表面建立尽可能接近设计规则中所要求尺寸的图形,其次是在晶圆表面正确定位图形。因为最终的图形是用多个掩膜版按照特定的顺序在晶圆表面层层叠加建立起来的,如果每次的定位不够精准,将会导致整个电路失效。因此如何更好的进行定位和校准成为了光刻工艺中的重点研究项目。The photolithography process refers to a process that removes specific parts of the wafer surface film through a series of production steps. The photolithography process is first to establish a pattern on the surface of the wafer as close as possible to the size required in the design rules, and secondly to correctly position the pattern on the surface of the wafer. Because the final pattern is built up layer by layer on the surface of the wafer with multiple masks in a specific order, if the positioning is not accurate each time, the entire circuit will fail. Therefore, how to better perform positioning and calibration has become a key research project in the photolithography process.
目前采用的光刻工艺定位方法多为通过光刻设备中显微成像系统,将掩膜版图形与晶圆上的图形传输到显示系统中,然后由人工手动对准或设备自动对准来实现,由于人眼极限和设备对准精度局限,人工手动对准和设备自动对准都存在不能精准对半导体器件进行定位的技术问题。Most of the lithography process positioning methods currently used are to transmit the mask pattern and the pattern on the wafer to the display system through the microscopic imaging system in the lithography equipment, and then realize it by manual alignment or automatic alignment of the equipment , due to the limitations of human eyes and equipment alignment accuracy, both manual alignment and automatic equipment alignment have the technical problem of not being able to accurately position semiconductor devices.
发明内容Contents of the invention
本发明提供一种用于光刻工艺的定位方法及定位标识,以实现智能化提高光刻定位精度以及提高半导体成品精度和质量。The invention provides a positioning method and a positioning mark for a photolithography process, so as to realize intelligence, improve the positioning precision of the photolithography, and improve the precision and quality of semiconductor finished products.
第一方面,本发明实施例提供了一种用于光刻工艺的定位方法,包括:In the first aspect, an embodiment of the present invention provides a positioning method for a photolithography process, including:
获取第一光罩制程形成的第一定位标识,所述第一定位标识包括相互平行的第一侧边和第二侧边;Acquiring a first positioning mark formed by the first photomask process, where the first positioning mark includes a first side and a second side parallel to each other;
获取第二光罩制程形成的第二定位标识,所述第二定位标识包括第三侧边和第四侧边,所述第三侧边和第一侧边平行,所述第四侧边和第二侧边相交的角度小于45度;Obtaining the second positioning mark formed by the second photomask process, the second positioning mark includes a third side and a fourth side, the third side is parallel to the first side, and the fourth side and the the angle at which the second sides intersect is less than 45 degrees;
根据所述第四侧边和所述第二侧边的相交角度和相交位置确定所述第三侧边和所述第一侧边之间的偏差。A deviation between the third side and the first side is determined based on an intersection angle and an intersection position of the fourth side and the second side.
可选的,所述根据所述第四侧边和所述第二侧边的相交角度和相交位置确定所述第三侧边和所述第一侧边之间的偏差包括:Optionally, the determining the deviation between the third side and the first side according to the intersection angle and intersection position of the fourth side and the second side includes:
基于预设平面坐标系确定所述第四侧边和所述第二侧边的相交角度和相交位置,所述预设平面坐标系为以第一侧边为一坐标轴、以垂直所述第一侧边的方向为另一坐标轴、以所述第一侧边的端点为原点的二维坐标系;Determine the intersection angle and intersection position of the fourth side and the second side based on a preset plane coordinate system, the preset plane coordinate system is to take the first side as a coordinate axis and perpendicular to the second side A two-dimensional coordinate system with the direction of one side as the other coordinate axis and the endpoint of the first side as the origin;
根据所述第四侧边和所述第二侧边的相交角度和相交位置确定所述第四侧边与所述第二侧边的相交位置沿平行于所述第一侧边方向的间距;determining the distance between the intersection position of the fourth side and the second side along a direction parallel to the first side according to the intersection angle and intersection position of the fourth side and the second side;
根据所述间距确定所述第三侧边和所述第一侧边之间的偏差。A deviation between the third side and the first side is determined based on the distance.
可选的,所述第一定位标识包括十字定位识别图形或相邻侧边相互垂直的对称多边形定位识别图形,所述第二定位标识包括侧边带有坡度的对称多边形定位识别图形。Optionally, the first positioning mark includes a cross positioning identification figure or a symmetrical polygonal positioning identification figure with adjacent sides perpendicular to each other, and the second positioning mark includes a symmetrical polygonal positioning identification figure with sloped sides.
可选的,所述第一定位标识和第二定位标识的图形形状不同,所述第一定位标识的第二侧边沿第一侧边方向上的长度小于等于所述第二定位标识的第四侧边沿第一侧边方向上的长度。Optionally, the graphic shapes of the first positioning mark and the second positioning mark are different, and the length of the second side of the first positioning mark in the direction of the first side is less than or equal to the fourth length of the second positioning mark. The length of the sides along the direction of the first side.
可选的,所述第一定位标识位于底层金属板上或覆盖于底层金属板的底层掩膜版上,所述第二定位标识位于所述底层金属板上或与底层掩膜版相邻的覆盖于所述底层金属板的顶层掩膜版上。Optionally, the first positioning mark is located on the underlying metal plate or on the underlying mask covering the underlying metal plate, and the second positioning mark is located on the underlying metal plate or adjacent to the underlying masking plate. Covering on the top mask plate of the bottom metal plate.
可选的,所述第一定位标识和第二定位标识通过光刻蚀、电子束或腐蚀溶剂方式分别形成于相邻的底层掩膜版和顶层掩膜版上,所述掩膜版用于在覆盖于基板的金属层表面形成对应的光刻图形。Optionally, the first positioning mark and the second positioning mark are respectively formed on the adjacent bottom mask and the top mask by photolithography, electron beam or corrosion solvent, and the mask is used for A corresponding photolithography pattern is formed on the surface of the metal layer covering the substrate.
可选的,所述底层掩膜版与所述顶层掩膜版的曝光窗口长度不同。Optionally, the exposure window lengths of the bottom mask and the top mask are different.
可选的,所述第一定位标识还包括第五侧边,第二定位标识还包括第六侧边,所述第五侧边与所述第二侧边平行,所述第六侧边与所述预设坐标系的一个坐标轴的夹角与所述第四侧边与所述预设坐标系的所述坐标轴的夹角相同,所述第五侧边与所述第六侧边相交,所述第五侧边的长度大于所述第六侧边的长度。Optionally, the first positioning mark further includes a fifth side, the second positioning mark further includes a sixth side, the fifth side is parallel to the second side, and the sixth side is parallel to the second side. The angle between one coordinate axis of the preset coordinate system is the same as the angle between the fourth side and the coordinate axis of the preset coordinate system, and the fifth side and the sixth side intersect, the length of the fifth side is greater than the length of the sixth side.
可选的,通过以下公式确定所述第三侧边和所述第一侧边之间的偏差:Optionally, the deviation between the third side and the first side is determined by the following formula:
h=2a*cotθh=2a*cotθ
其中,h为所述间距,a为所述偏差,θ为所述相交角度。Wherein, h is the distance, a is the deviation, and θ is the intersection angle.
第二方面,本发明实施例还提供了一种用于光刻工艺的定位标识,包括:In the second aspect, the embodiment of the present invention also provides a positioning mark for a photolithography process, including:
设置于第一光罩的第一定位标识,包括相互平行的第一侧边和第二侧边;The first positioning mark provided on the first mask includes a first side and a second side parallel to each other;
设置于第二光罩的第二定位标识,包括第三侧边和第四侧边,所述第三侧边和所述第一侧边平行,所述第四侧边和第二侧边相交的角度小于45度。The second positioning mark arranged on the second photomask includes a third side and a fourth side, the third side is parallel to the first side, and the fourth side intersects with the second side The angle is less than 45 degrees.
本发明通过比对相邻金属层上或同一电路基板上的第一定位标识和第二定位标识,利用两层定位标识的相交关系放大光刻图形在一个方向上的偏移量,解决了由于人眼极限和设备对准精度局限导致不能精准对半导体器件进行定位的技术问题,实现了智能提高光刻定位精度以及提高半导体成品精度和质量的技术效果。The present invention compares the first positioning mark and the second positioning mark on the adjacent metal layer or on the same circuit substrate, and utilizes the intersecting relationship between the two layers of positioning marks to amplify the offset of the photolithography pattern in one direction, and solves the problem caused by The limitations of the human eye and the alignment accuracy of equipment lead to the technical problem that semiconductor devices cannot be positioned accurately, and the technical effect of intelligently improving the positioning accuracy of lithography and improving the accuracy and quality of semiconductor products is realized.
附图说明Description of drawings
图1为本发明实施例一提供的一种用于光刻工艺的定位方法的流程图;FIG. 1 is a flow chart of a positioning method for a photolithography process provided by Embodiment 1 of the present invention;
图2a为本发明实施例一提供的一种半导体器件的结构示意图;FIG. 2a is a schematic structural diagram of a semiconductor device provided by
图2b为本发明实施例一提供的一种半导体器件的结构示意图;FIG. 2b is a schematic structural diagram of a semiconductor device provided by
图3a为本发明实施例一提供的第一定位标识的示意图;Fig. 3a is a schematic diagram of a first positioning mark provided by
图3b为本发明实施例一提供的另一种半导体器件的结构示意图;FIG. 3b is a schematic structural diagram of another semiconductor device provided by
图3c为本发明实施例一提供的第二定位标识的示意图;Fig. 3c is a schematic diagram of a second positioning mark provided by
图4a为本发明实施例一提供的一种第一定位标识和第二定位标识的示意图;Fig. 4a is a schematic diagram of a first positioning mark and a second positioning mark provided by Embodiment 1 of the present invention;
图4b为本发明实施例一提供的另一种第一定位标识和第二定位标识的示意图;Fig. 4b is a schematic diagram of another first positioning mark and a second positioning mark provided by Embodiment 1 of the present invention;
图5为本发明实施例二提供的一种用于光刻工艺的定位方法的流程图;FIG. 5 is a flow chart of a positioning method for a photolithography process provided by Embodiment 2 of the present invention;
图6a为本发明实施例二提供的一种第二定位标识的示意图;Fig. 6a is a schematic diagram of a second positioning mark provided by
图6b为本发明实施例二提供的一种第一定位标识与第二定位标识的示意图;Fig. 6b is a schematic diagram of a first positioning mark and a second positioning mark provided by
图7为本发明实施例二提供的一种掩膜版的结构示意图;FIG. 7 is a schematic structural diagram of a mask provided by
图8a为本发明实施例二提供的一种第一定位标识的示意图;Fig. 8a is a schematic diagram of a first positioning mark provided by
图8b为本发明实施例二提供的另一种第一定位标识与第二定位标识的示意图。Fig. 8b is a schematic diagram of another first positioning mark and a second positioning mark provided by Embodiment 2 of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
更加详细地讨论示例性实施例之前应当提到的是,一些示例性实施例被描述成作为流程图描绘的处理或方法。虽然流程图将各步骤描述成顺序的处理,但是其中的许多步骤可以被并行地、并发地或者同时实施。此外,各步骤的顺序可以被重新安排。当其操作完成时处理可以被终止,但是还可以具有未包括在附图中的附加步骤。处理可以对应于方法、函数、规程、子例程、子程序等等。Before discussing the exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although the flowcharts describe the steps as sequential processing, many of the steps may be performed in parallel, concurrently, or simultaneously. Additionally, the order of steps may be rearranged. A process may be terminated when its operations are complete, but may also have additional steps not included in the figure. A process may correspond to a method, function, procedure, subroutine, subroutine, or the like.
此外,术语“第一”、“第二”等可在本文中用于描述各种方向、动作、步骤或元件等,但这些方向、动作、步骤或元件不受这些术语限制。这些术语仅用于将第一个方向、动作、步骤或元件与另一个方向、动作、步骤或元件区分。术语“第一”、“第二”等而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”、“批量”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", etc. may be used herein to describe various directions, actions, steps or elements, etc., but these directions, actions, steps or elements are not limited by these terms. These terms are only used to distinguish a first direction, action, step or element from another direction, action, step or element. The terms "first", "second", etc. should not be interpreted as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" and "batch" mean at least two, such as two, three, etc., unless otherwise specifically defined.
光刻工艺是指一种通过一系列生产步骤,将晶圆表面薄膜的特定部分除去的工艺。光刻工艺首先是在晶圆表面建立尽可能接近设计规则中所要求尺寸的图形,其次是在晶圆表面正确定位图形。因为最终的图形是用多个掩膜版按照特定的顺序在晶圆表面层层叠加建立起来的,如果每次的定位不够精准,将会导致整个电路失效。因此如何更好的进行定位和校准成为了光刻工艺中的重点研究项目。The photolithography process refers to a process that removes specific parts of the wafer surface film through a series of production steps. The photolithography process is first to establish a pattern on the surface of the wafer as close as possible to the size required in the design rules, and secondly to correctly position the pattern on the surface of the wafer. Because the final pattern is built up layer by layer on the surface of the wafer with multiple masks in a specific order, if the positioning is not accurate each time, the entire circuit will fail. Therefore, how to better perform positioning and calibration has become a key research project in the photolithography process.
实施例一Embodiment one
图1为本发明实施例一提供的一种用于光刻工艺的定位方法的流程图,本实施例可适用于对半导体材料进行光刻工艺的情况,该方法可以由处理器来执行。如图1所示,本实施例的用于光刻工艺的定位方法,包括:FIG. 1 is a flow chart of a positioning method for a photolithography process provided by
步骤S110、获取第一光罩制程形成的第一定位标识,所述第一定位标识包括相互平行的第一侧边和第二侧边。Step S110, acquiring a first positioning mark formed by the first photomask manufacturing process, the first positioning mark includes a first side and a second side parallel to each other.
其中,光罩制程是指将经过试验后符合需求的电子电路图绘制成光罩图像的制作流程。首先需要将掩膜版上的图形转移到光刻胶层,在将掩膜版和光刻胶层对准后,光刻胶经过曝光后自身性质和结构发生变化,即由原来的可溶性物质变为非可溶性物质,或者相反,然后在通过化学溶剂或显影剂把可溶解的部分去掉,在光刻层下就会留下一个孔,而这个孔就会与掩膜版不透光的部分相对应。其次,需要把图形从光刻胶成转移到晶圆(晶圆是指硅半导体集成电路制作所用的硅晶片,由于其形状为圆形,故称为晶圆;在硅晶片上可加工制作成各种电路元件结构,而成为有特定电性功能之IC产品)上。这一步是通过不同的刻蚀方法先把晶圆上没有被光刻胶保护的部分的保护层或薄膜层去掉,最后再去掉光刻胶层,从而最终将掩膜版上的图形转移到晶圆上。Among them, the photomask manufacturing process refers to the production process of drawing the electronic circuit diagram that meets the requirements after testing into a photomask image. Firstly, the pattern on the mask plate needs to be transferred to the photoresist layer. After the mask plate and the photoresist layer are aligned, the properties and structure of the photoresist will change after exposure, that is, from the original soluble substance to the photoresist layer. Insoluble substances, or vice versa, and then remove the soluble parts by chemical solvents or developers, leaving a hole under the photoresist layer, and this hole will correspond to the opaque part of the mask correspond. Secondly, it is necessary to transfer the pattern from the photoresist to the wafer (wafer refers to the silicon wafer used in the production of silicon semiconductor integrated circuits. Because its shape is circular, it is called a wafer; it can be processed on a silicon wafer Various circuit element structures, and become IC products with specific electrical functions). This step is to remove the protective layer or film layer on the part of the wafer that is not protected by the photoresist through different etching methods, and finally remove the photoresist layer, so that the pattern on the mask plate is finally transferred to the wafer. circle on.
具体的,为了方便后续光刻流程的定位,掩膜版的边缘处一般会设计一个定位标识,在对半导体器件完成一次光罩制程后,该半导体器件的金属层表面就会形成一个与掩膜版的定位标识对应的定位标识,即本实施例中的第一定位标识,第一定位标识可以包括相互平行的两条侧边。图2a为本发明实施例一提供的一种半导体器件的结构示意图,如图2a所示,10为金属层,20为电路基板,在对该半导体器件进行光罩制程时,首先在电路基板20上放置一层金属层10,金属层10上可以覆盖一层保护层,保护层的作用在于保护金属层10中需要保留的部分不被腐蚀,在保护层上可以覆盖一层掩膜版,掩膜版上可以包括经过试验符合需求的光刻图形(如电路图形等)、对应的曝光窗口和用于定位的定位标识,一般来说定位标识会位于掩膜版的边缘处。当光从掩膜版的上方向下照射时,掩膜版的曝光窗口对应的保护层的物质结构会发生变化,然后将去掉掩膜版的整个半导体器件放入可以针对发生物质结构变化的保护层进行腐蚀的腐蚀溶剂,保护层对应被腐蚀位置处的半导体器件表面被暴露出来,通过其他腐蚀溶剂或腐蚀方式去除掉与发生物质结构变化的保护层对应的被暴露出来的金属层10,洗去覆盖在金属层10上的保护层后,就可以将掩膜版上的光刻图形转移到金属层10上,最终得到图2所示的金属层。在本实施例中,也可以选择一种腐蚀溶剂直接针对物质结构会发生变化的保护层部分和与发生物质结构变化的保护层部分对应的金属层10(即位于发生物质结构变化的保护层下方的对应金属层)进行腐蚀,从而将掩膜版上的光刻图形转移到金属层10上,掩膜版上的定位标识同理转移到金属层10上。在本实施例中,当半导体器件完成一次光罩制程后,光刻设备对应的处理器就可以通过显微设备、激光设备或其他图像获取设备获取到金属层上或用于该次光罩制程的掩膜版上的定位标识,这种定位标识包括互相平行的两条侧边。图2b为本发明实施例一提供的另一种半导体器件的结构示意图。如图2b所示,第一定位标识位于金属层10的边缘处,第一定位标识为十字形图形,且第一定位标识的第一侧边与第二侧边平行。Specifically, in order to facilitate the positioning of the subsequent photolithography process, a positioning mark is usually designed on the edge of the mask. The positioning mark corresponding to the positioning mark of the plate is the first positioning mark in this embodiment, and the first positioning mark may include two sides parallel to each other. Fig. 2a is a schematic structural view of a semiconductor device provided by
图3a为本发明实施例一提供的第一定位标识的示意图。如图3a所示,第一定位标识呈十字状,第一侧边为1,第二侧边为2,第一侧边与第二侧边是互相平行的。在本实施例中,第一定位标识的形状可以是多样的,只要保证第一定位标识为对称图形,且存在一组侧边互相平行即可。Fig. 3a is a schematic diagram of a first positioning marker provided by
步骤S120、获取第二光罩制程形成的第二定位标识,所述第二定位标识包括第三侧边和第四侧边,所述第三侧边和第一侧边平行,所述第四侧边和第二侧边相交的角度小于45度。Step S120, acquire the second positioning mark formed by the second photomask process, the second positioning mark includes a third side and a fourth side, the third side is parallel to the first side, and the fourth side An angle at which the side and the second side intersect is less than 45 degrees.
具体的,图3b为本发明实施例提供的另一种半导体器件的结构示意图。10为顶层金属层,20为底层金属层(即进行第一光罩制程的金属层),30为电路基板,在对半导体器件进行第二次光罩制程时,完成了第一光罩制程的半导体器件的金属层表面会覆盖上一层顶层金属层,与第一次光罩制程相同,进行了第二次光罩制程的顶层金属层(即图3b中的10)同样可以根据第二次光罩制程使用的掩膜版的定位标识,在边缘处也生成一个定位标识(即本实施例的第二定位标识),第二定位标识用于根据与第一定位标识进行比对以判断底层金属层与顶层金属层的定位是否存在误差。光刻设备对应的处理器可以通过显微设备、激光设备或其他图像获取设备获取到金属层上或用于该次光罩制程的掩膜版上的第二定位标识。图3c为本发明实施例一提供的第二定位标识的示意图。如图3c所示,第三侧边为3,第四侧边为4,第三侧边3与第一定位标识的第一侧边平行,第四侧边4与第一定位识别的第二侧边存在交点,第四侧边与第二侧边的相交角度小于45度。Specifically, FIG. 3b is a schematic structural diagram of another semiconductor device provided by an embodiment of the present invention. 10 is the top metal layer, 20 is the bottom metal layer (that is, the metal layer for the first photomask process), and 30 is the circuit substrate. When the semiconductor device is subjected to the second photomask process, the first photomask process is completed. The surface of the metal layer of the semiconductor device will be covered with a layer of top metal layer, which is the same as the first photomask process. The positioning mark of the mask plate used in the photomask process also generates a positioning mark (ie, the second positioning mark in this embodiment) at the edge, and the second positioning mark is used to judge the bottom layer according to the comparison with the first positioning mark. Whether there is an error in the positioning of the metal layer and the top metal layer. The processor corresponding to the lithography equipment can obtain the second positioning mark on the metal layer or on the mask used for the secondary photomask process through a microscopic equipment, a laser equipment or other image acquisition equipment. Fig. 3c is a schematic diagram of a second positioning mark provided by
步骤S130、根据所述第四侧边和所述第二侧边的相交角度和相交位置确定所述第三侧边和所述第一侧边之间的偏差。Step S130, determining the deviation between the third side and the first side according to the intersection angle and intersection position of the fourth side and the second side.
图4a为本发明实施例一提供的一种第一定位标识和第二定位标识的示意图。如图4a所示,当第一定位标识和第二定位标识完全对准时,第二定位标识的第三侧边与第一定位标识的第一侧边重合且第二定位标识的第四侧边与第一定位标识的第三侧边相交于固定点。图4b为本发明实施例一提供的另一种第一定位标识和第二定位标识的示意图,如图4b所示,当第一定位标识和第二定位标识存在定位误差时,光刻设备的处理器可以在预设坐标系下确定第四侧边与第二侧边的相交角度和相交位置,预设坐标系可以是以第一侧边的端点为原点,以平行于第一侧边的方向为一坐标系,以垂直于第一侧边的方向为另一坐标系的二维平面坐标系,预设坐标系可以通过获取第一定位识别的尺寸,经过一定计算得到。在光刻设备的处理器确定了第四侧边与第二侧边的相交角度与相交位置后,由于第一定位标识与第二定位标识均为对称图形,可以根据预设偏差算法得到第三侧边和第一侧边之间的误差,即第三侧边与第一侧边的间距值(即图4b中的h)。Fig. 4a is a schematic diagram of a first positioning mark and a second positioning mark provided by
本发明实施例一的有益效果在于通过比对相邻金属层上或同一电路基板上的第一定位标识和第二定位标识,利用两层定位标识的相交关系放大光刻图形在一个方向上的偏移量,解决了由于人眼极限和设备对准精度局限导致不能精准对半导体器件进行定位的技术问题,实现了智能提高光刻定位精度以及提高半导体成品精度和质量的技术效果。The beneficial effect of the first embodiment of the present invention is that by comparing the first positioning mark and the second positioning mark on the adjacent metal layer or on the same circuit substrate, the intersection relationship of the two layers of positioning marks is used to amplify the position of the photolithographic pattern in one direction. The offset solves the technical problem that semiconductor devices cannot be accurately positioned due to the limitations of human eyes and equipment alignment accuracy, and realizes the technical effect of intelligently improving the positioning accuracy of lithography and improving the accuracy and quality of semiconductor products.
实施例二Embodiment two
本发明实施例二是在实施例一的基础上做的进一步改进。图5为本发明实施例二提供的一种用于光刻工艺的定位方法的流程图。如图5所示,本实施例的用于光刻工艺的定位方法,包括:
步骤S210、获取第一光罩制程形成的第一定位标识,所述第一定位标识包括相互平行的第一侧边和第二侧边。Step S210, acquiring a first positioning mark formed by the first photomask process, the first positioning mark including a first side and a second side parallel to each other.
具体的,本发明实施例的第一定位标识的形状可以是多种,只要保证第定位标识为对称图形且存在两条侧边互相平行即可。Specifically, the first positioning mark in the embodiment of the present invention may have various shapes, as long as the first positioning mark is a symmetrical figure with two sides parallel to each other.
步骤S220、获取第二光罩制程形成的第二定位标识,所述第二定位标识包括第三侧边和第四侧边,所述第三侧边和第一侧边平行,所述第四侧边和第二侧边相交的角度小于45度。Step S220, acquire the second positioning mark formed by the second photomask process, the second positioning mark includes a third side and a fourth side, the third side is parallel to the first side, and the fourth side An angle at which the side and the second side intersect is less than 45 degrees.
具体的,在本实施例中,第一定位标识和第二定位标识也可以位于电路基板上。图6a为本发明实施例二提供的一种第二定位标识的示意图。如图6a所示,第二定位标识的第三侧边3与第一定位标识的第一侧边平行,第二定位标识的第四侧边4与第一定位标识的第二侧边存在交点,且第四侧边与第二侧边的相交角度小于45度(可由直角三角形的几何特性确定)。Specifically, in this embodiment, the first positioning mark and the second positioning mark may also be located on the circuit substrate. Fig. 6a is a schematic diagram of a second positioning mark provided by
步骤S230、基于预设平面坐标系确定所述第四侧边和所述第二侧边的相交角度和相交位置,所述预设平面坐标系为以第一侧边为一坐标轴、以垂直所述第一侧边的方向为另一坐标轴、以所述第一侧边的端点为原点的二维坐标系。Step S230, determine the intersection angle and intersection position of the fourth side and the second side based on a preset plane coordinate system, the preset plane coordinate system is the first side as a coordinate axis, and the vertical The direction of the first side is another coordinate axis and a two-dimensional coordinate system with the endpoint of the first side as the origin.
步骤S240、根据所述第四侧边和所述第二侧边的相交角度和相交位置确定所述第四侧边与所述第二侧边的相交位置沿平行于所述第一侧边方向的间距。Step S240, according to the intersection angle and intersection position of the fourth side and the second side, determine the intersection position of the fourth side and the second side along the direction parallel to the first side Pitch.
步骤S250、根据所述间距确定所述第三侧边和所述第一侧边之间的偏差。Step S250, determining the deviation between the third side and the first side according to the distance.
具体的,光刻设备的处理器可以在预设坐标系下确定第四侧边与第二侧边的相交角度和相交位置,预设坐标系可以是以第一侧边的端点为原点,以平行于第一侧边的方向为一坐标系,以垂直于第一侧边的方向为另一坐标系的二维平面坐标系,预设坐标系可以通过获取第一定位识别的尺寸,经过一定计算得到。在光刻设备的处理器确定了第四侧边与第二侧边的相交角度与相交位置后,处理器还需要根据几何关系确定每组第四侧边与第二侧边的相交点之间沿第一侧边方向上的间距,然后再通过预设算法得到第三侧边与第一侧边之间的偏差。图6b为本发明实施例二提供的一种第一定位标识与第二定位标识的示意图。如图6b所示,当第一定位标识与第二定位标识没有对准时,即第一定位标识的第一侧边与第二定位标识的第三侧边未重合时,由于第一定位标识与第二定位标识均为对称图形,处理器可以根据几何关系确定基于预设坐标系下的两组第四侧边与第二侧边沿平行于第一侧边方向上的交点的间距(即图6中的h),再通过预设偏差算法得到第三侧边和第一侧边之间的误差,即第三侧边与第一侧边的间距值(即图6b中的a),也可以根据几何关系确定基于预设坐标系下的第一定位标识与第二定位标识在未对准时第二侧边与第四侧边的相交点与预设相交点之间的间距,预设相交点是指第一定位标识与第二定位标识在完全对准时第二侧边与第四侧边基于同一坐标系下的相交点,再通过预设偏差公式计算得到第三侧边和第一侧边之间的误差。Specifically, the processor of the lithographic equipment can determine the intersection angle and intersection position between the fourth side and the second side in a preset coordinate system, and the preset coordinate system can be based on the endpoint of the first side as the origin, so that The direction parallel to the first side is a coordinate system, and the direction perpendicular to the first side is a two-dimensional plane coordinate system of another coordinate system. The preset coordinate system can obtain the size identified by the first positioning, after a certain calculated. After the processor of the lithography equipment determines the intersection angle and intersection position of the fourth side and the second side, the processor also needs to determine the distance between the intersection points of each group of fourth sides and the second side according to the geometric relationship. The distance along the direction of the first side, and then the deviation between the third side and the first side is obtained through a preset algorithm. Fig. 6b is a schematic diagram of a first positioning mark and a second positioning mark provided by
在本实施例中,所述第一定位标识包括十字定位识别图形或相邻侧边相互垂直的对称多边形定位识别图形,所述第二定位标识包括侧边带有坡度的对称多边形定位识别图形。In this embodiment, the first positioning mark includes a cross positioning identification figure or a symmetrical polygonal positioning identification figure with adjacent sides perpendicular to each other, and the second positioning mark includes a symmetrical polygonal positioning identification figure with sloped sides.
具体的,由于第二定位标识存在至少一条侧边与第一定位标识相交,因此第二定位标识在本实施例中可以是侧边带有坡度的对称多边形,且第二定位标识还需要有一侧边能平行于第一定位标识的第一侧边。Specifically, since the second positioning mark has at least one side that intersects the first positioning mark, the second positioning mark can be a symmetrical polygon with a slope on the side in this embodiment, and the second positioning mark also needs to have one side The side can be parallel to the first side of the first positioning mark.
在本实施例中,所述第一定位标识和第二定位标识的图形形状不同,所述第一定位标识的第二侧边沿第一侧边方向上的长度小于等于所述第二定位标识的第四侧边沿第一侧边方向上的长度。In this embodiment, the graphic shapes of the first positioning mark and the second positioning mark are different, and the length of the second side of the first positioning mark in the direction of the first side is less than or equal to that of the second positioning mark. The length of the fourth side along the direction of the first side.
在本实施例中,所述第一定位标识还可以位于覆盖于底层金属板的底层掩膜版或所述底层金属板上,所述第二定位标识还可以位于与所述底层掩膜版相邻的覆盖于所述底层金属板的顶层掩膜版或覆盖于所述底层金属板上。In this embodiment, the first positioning mark can also be located on the bottom mask plate covering the bottom metal plate or the bottom metal plate, and the second positioning mark can also be located on the bottom mask plate adjacent to the bottom mask plate. The adjacent top mask covering the bottom metal plate or covering the bottom metal plate.
具体的,第一定位标识还可以位于半导体器件的底层金属板上或覆盖于底层金属板的底层掩膜版上,第二定位标识与第一定位标识同理,第二定位标识还可以位于半导体器件的底层金属板上或底层金属板的顶层掩膜版上,顶层掩膜版与底层掩膜版相邻,底层掩膜版可以指对半导体器件进行第一光罩制程时覆盖在半导体器件的金属层表面上的掩膜版,顶层掩膜版可以指对该半导体器件进行第二光罩制程时使用的掩膜版。Specifically, the first positioning mark can also be located on the bottom metal plate of the semiconductor device or on the bottom mask plate covering the bottom metal plate. The second positioning mark is the same as the first positioning mark, and the second positioning mark can also be located on the semiconductor device. On the bottom metal plate of the device or on the top mask of the bottom metal plate, the top mask is adjacent to the bottom mask, and the bottom mask can refer to the semiconductor device covered in the first photomask process. The mask plate on the surface of the metal layer, the top layer mask plate may refer to the mask plate used when performing the second photomask process on the semiconductor device.
在本实施例中,所述第一定位标识和第二定位标识通过光刻蚀、电子束或腐蚀溶剂方式分别形成于相邻的底层掩膜版和顶层掩膜版上,所述掩膜版用于在覆盖于基板的金属层表面形成对应的光刻图形。In this embodiment, the first positioning mark and the second positioning mark are respectively formed on the adjacent bottom mask and top mask by photolithography, electron beam or corrosion solvent, and the mask It is used to form a corresponding photolithographic pattern on the surface of the metal layer covering the substrate.
在本实施例中,所述底层掩膜版与所述顶层掩膜版的曝光窗口长度不同。In this embodiment, the exposure window lengths of the bottom mask and the top mask are different.
具体的,图7为本发明实施例二提供的一种掩膜版的结构示意图。如图7所示,10为掩膜版,20为金属层,s为曝光窗口长度。本实施例的第一光罩制程对应的底层掩膜版与第二光罩制程对应的顶层掩膜版的曝光窗口长度可以是不同的,曝光窗口的长度取决于本次光罩制程需要制作的图形,即需要保留的金属层是哪些部分,需要保留的部分便不在掩膜版对应位置开口。Specifically, FIG. 7 is a schematic structural diagram of a mask provided by
在本实施例中,所述第一定位标识还包括第五侧边,第二定位标识还包括第六侧边,所述第五侧边与所述第二侧边平行,所述第六侧边与所述预设坐标系的一个坐标轴的夹角与所述第四侧边与所述预设坐标系的所述坐标轴的夹角相同,所述第五侧边与所述第六侧边相交,所述第五侧边的长度大于所述第六侧边的长度。In this embodiment, the first positioning mark further includes a fifth side, the second positioning mark further includes a sixth side, the fifth side is parallel to the second side, and the sixth side The included angle between a side and a coordinate axis of the preset coordinate system is the same as the included angle between the fourth side and the coordinate axis of the preset coordinate system, and the fifth side and the sixth side The sides intersect, and the length of the fifth side is greater than the length of the sixth side.
具体的,图8a为本发明实施例二提供的一种第一定位标识的示意图,图8b为本发明实施例二提供的另一种第一定位标识与第二定位标识的示意图。如图8a和图8b所示,直线C1平行于第三侧边3,第二定位标识的第六侧边6与第一定位标识的第五侧边存在交点,且第六侧边6与第四侧边4沿C1对称分布(即第六侧边与预设坐标系的一个坐标轴的夹角与第四侧边与预设坐标系的坐标轴的夹角相同)。在本实施中,第五侧边的长度还可以大于第六侧边的长度,保证第五侧边与第六侧边能够相交。Specifically, FIG. 8a is a schematic diagram of a first positioning marker provided in
在本实施例中,可以通过以下公式确定所述第三侧边和所述第一侧边之间的偏差:In this embodiment, the deviation between the third side and the first side can be determined by the following formula:
h=2a*cotθh=2a*cotθ
其中,h为所述间距,a为所述偏差,θ为所述相交角度。Wherein, h is the distance, a is the deviation, and θ is the intersection angle.
具体的,当光刻设备的处理器根据第四侧边和第二侧边的相交角度(即公式里的θ)和相交位置确定第四侧边与第二侧边的相交位置沿平行于第一侧边方向的间距h后,就可以根据上述公式确定第三侧边与第一侧边之间的偏差,即公式中的a,也就是说,通过放大第一定位标识和第二定位标识在沿预设坐标系的其中一个坐标轴方向上的偏差,使得制作人员能更加精准的对半导体器件进行定位,提高半导体器件的制作精度。Specifically, when the processor of the lithographic equipment determines the intersection position between the fourth side and the second side according to the intersection angle (that is, θ in the formula) and the intersection position of the fourth side and the second side along the line parallel to the first side After the distance h in the direction of one side, the deviation between the third side and the first side can be determined according to the above formula, that is, a in the formula, that is to say, by enlarging the first positioning mark and the second positioning mark The deviation along one of the coordinate axes of the preset coordinate system enables the production staff to more accurately position the semiconductor device and improve the manufacturing accuracy of the semiconductor device.
本发明实施例二的有益效果在于通过比对相邻金属层上或同一电路基板上的第一定位标识和第二定位标识,且第一定位标识与第二定位标识不同,第二定位标识为侧边带有坡度的对称图形,利用两层定位标识的相交关系和几何关系放大光刻图形在一个方向上的偏移量,解决了由于人眼极限和设备对准精度局限导致不能精准对半导体器件进行定位的技术问题,实现了智能提高光刻定位精度以及提高半导体成品精度和质量的技术效果。The beneficial effect of the second embodiment of the present invention is that by comparing the first positioning mark and the second positioning mark on the adjacent metal layer or on the same circuit substrate, and the first positioning mark is different from the second positioning mark, the second positioning mark is The symmetrical figure with a slope on the side uses the intersection relationship and geometric relationship of the two-layer positioning marks to amplify the offset of the photolithography figure in one direction, which solves the problem of inaccurate alignment of semiconductors due to the limitations of human eyes and equipment alignment accuracy. The technical problem of device positioning has achieved the technical effect of intelligently improving the positioning accuracy of lithography and improving the precision and quality of semiconductor products.
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.
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