CN111962029A - A high temperature self-lubricating (Cr, V) 2AlC MAX phase coating and its preparation method and application - Google Patents
A high temperature self-lubricating (Cr, V) 2AlC MAX phase coating and its preparation method and application Download PDFInfo
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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Abstract
本发明公开了一种高温自润滑(Cr,V)2AlC MAX相涂层及其制备方法与应用。所述涂层包括(Cr,V)2AlC MAX相和少量杂质相,所述涂层中(Cr,V)2AlC MAX相的含量大于等于90wt%,所述涂层具有密排六方结构,其中具有金属特性的MA层与具有供价特性的MX层交替出现,所述M为Cr和/或V,A为Al,X为C。本发明通过V元素固溶对Cr2AlC涂层进行表面改性,不仅由于固溶强化和晶格畸变的作用,大幅度提高了涂层的硬度和韧性,并且在高温下V元素会生成V2O5Magnéli相具有良好的润滑特性,使制备的涂层具有较好的高温耐磨性和润滑性;该方法简单高效、经济环保,具有良好的应用价值。
The invention discloses a high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating and a preparation method and application thereof. The coating comprises a (Cr,V) 2 AlC MAX phase and a small amount of impurity phases, the content of the (Cr, V) 2 AlC MAX phase in the coating is greater than or equal to 90 wt %, and the coating has a close-packed hexagonal structure, Wherein MA layers with metallic properties alternate with MX layers with valence properties, where M is Cr and/or V, A is Al, and X is C. In the present invention, the surface modification of the Cr 2 AlC coating is carried out through the solid solution of V element, which not only greatly improves the hardness and toughness of the coating due to the effect of solid solution strengthening and lattice distortion, but also generates V element at high temperature. The 2 O 5 Magnéli phase has good lubricating properties, so that the prepared coating has good high temperature wear resistance and lubricity; the method is simple, efficient, economical and environmentally friendly, and has good application value.
Description
技术领域technical field
本发明属于表面工程防护技术领域,具体涉及一种高温自润滑(Cr,V)2AlC MAX相涂层及其制备方法与应用。The invention belongs to the technical field of surface engineering protection, and in particular relates to a high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating and a preparation method and application thereof.
背景技术Background technique
MAX相是一类三元层状碳化物和氮化物,这类材料兼具金属性和陶瓷性,如优异的高温抗氧化、抗热震、导电性和导热性等。其中Cr2AlC MAX相与高温镍基合金具有较为匹配的热膨胀系数,在高温环境下Cr和Al两种元素会生成Cr2O3和Al2O3氧化膜来提供保护作用和一定的润滑作用。基于这些特征,Cr2AlC被认为是燃气轮机,核覆层或在其他恶劣环境中应用的中/高温,耐应变,耐腐蚀涂层的最有希望的候选者之一。The MAX phase is a class of ternary layered carbides and nitrides. These materials have both metallic and ceramic properties, such as excellent high-temperature oxidation resistance, thermal shock resistance, electrical conductivity and thermal conductivity. Among them, the Cr 2 AlC MAX phase has a relatively matching thermal expansion coefficient with the high temperature nickel-based alloy. In the high temperature environment, the two elements of Cr and Al will form Cr 2 O 3 and Al 2 O 3 oxide films to provide protection and certain lubrication. . Based on these characteristics, Cr2AlC is considered as one of the most promising candidates for medium/high temperature, strain-resistant, corrosion-resistant coatings for gas turbines, nuclear cladding or other applications in harsh environments.
但Cr2AlC涂层硬度较低,且提供保护作用的Cr2O3和Al2O3氧化膜润滑性不足,硬质氧化物颗粒易引发磨粒磨损。此外,Cr2AlC涂层的Al储量有限,在氧气消耗掉Al以后,会进一步与涂层中其他元素反应,造成涂层的失效。使得Cr2AlC涂层的摩擦系数较高、寿命较短,影响了其在高温环境下的应用。However, the hardness of Cr 2 AlC coating is low, and the protective Cr 2 O 3 and Al 2 O 3 oxide films have insufficient lubricity, and the hard oxide particles are easy to cause abrasive wear. In addition, the Al reserves of the Cr 2 AlC coating are limited, and after the Al is consumed by oxygen, it will further react with other elements in the coating, resulting in the failure of the coating. The friction coefficient of Cr 2 AlC coating is higher and its life is shorter, which affects its application in high temperature environment.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种高温自润滑(Cr,V)2AlC MAX相涂层及其制备方法与应用,以克服现有技术的不足。The main purpose of the present invention is to provide a high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating and its preparation method and application, so as to overcome the deficiencies of the prior art.
为实现前述发明目的,本发明采用的技术方案包括:In order to realize the foregoing invention purpose, the technical scheme adopted in the present invention includes:
本发明实施例提供了一种高温自润滑(Cr,V)2AlC MAX相涂层,所述涂层包括(Cr,V)2AlC MAX相和少量杂质相,所述涂层中(Cr,V)2AlC MAX相的含量在90wt%以上,所述涂层具有密排六方结构,其中所述涂层包括交替分布的具有金属特性的MA层与具有共价特性的MX 层,所述M为Cr和/或V,A为Al,X为C,并有少量杂质相弥散分布于所述(Cr,V)2AlC MAX相涂层。An embodiment of the present invention provides a high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating, the coating comprising a (Cr, V) 2 AlC MAX phase and a small amount of impurity phase, in the coating (Cr, V) 2 AlC MAX phase V) The content of 2 AlC MAX phase is more than 90wt%, the coating has a close-packed hexagonal structure, wherein the coating comprises alternating MA layers with metallic properties and MX layers with covalent properties, the M is Cr and/or V, A is Al, X is C, and a small amount of impurity phase is dispersed in the (Cr,V) 2 AlC MAX phase coating.
本发明实施例还提供了前述高温自润滑(Cr,V)2AlC MAX相涂层的制备方法,其包括:Embodiments of the present invention also provide a method for preparing the aforementioned high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating, which includes:
提供基底;provide a base;
采用电弧离子镀复合磁控溅射技术在所述基底表面沉积Cr-V-Al-C沉积态涂层;A Cr-V-Al-C as-deposited coating is deposited on the surface of the substrate by arc ion plating composite magnetron sputtering technology;
以及,在真空环境下,对所述Cr-V-Al-C沉积态涂层进行热处理制得高温自润滑(Cr,V)2AlC MAX相涂层。And, in a vacuum environment, heat treatment is performed on the Cr-V-Al-C as-deposited coating to obtain a high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating.
本发明实施例还提供了前述的高温自润滑(Cr,V)2AlC MAX相涂层于高温环境下基底表面防护领域中的用途。The embodiments of the present invention also provide the use of the aforementioned high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating in the field of substrate surface protection in a high-temperature environment.
与现有技术相比,本发明的有益效果在于:本发明通过V元素固溶对Cr2AlC涂层进行表面改性,不仅由于固溶强化和晶格畸变的作用,大幅度提高了涂层的硬度和韧性,并且在高温下V元素会生成V2O5 Magnéli相具有良好的润滑特性,解决了Cr2AlC涂层Al储量不足,消耗过快,且润滑性较低的问题;同时本发明制备的涂层具有较好的高温耐磨性和润滑性;本发明提供的方法简单高效、经济环保,具有良好的应用价值。Compared with the prior art, the beneficial effect of the present invention is that: the present invention performs surface modification of the Cr 2 AlC coating by solid solution of V element, not only due to the effects of solid solution strengthening and lattice distortion, but also greatly improves the coating. The hardness and toughness of
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments described in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明实施例1获得的(Cr,V)2AlC MAX相涂层XRD图;Fig. 1 is the XRD pattern of (Cr, V) 2 AlC MAX phase coating obtained in Example 1 of the present invention;
图2是本发明实施例1获得的(Cr,V)2AlC MAX相涂层表面形貌图;Fig. 2 is the surface topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 1 of the present invention;
图3是本发明实施例1获得的(Cr,V)2AlC MAX相涂层压痕形貌图;Fig. 3 is the indentation topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 1 of the present invention;
图4是本发明实施例2获得的(Cr,V)2AlC MAX相涂层XRD图;Fig. 4 is the XRD pattern of (Cr, V) 2 AlC MAX phase coating obtained in Example 2 of the present invention;
图5是本发明实施例2获得的(Cr,V)2AlC MAX相涂层表面形貌图;Fig. 5 is the surface topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 2 of the present invention;
图6是本发明实施例2获得的(Cr,V)2AlC MAX相涂层压痕形貌图;Fig. 6 is the indentation topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 2 of the present invention;
图7是本发明实施例3获得的(Cr,V)2AlC MAX相涂层XRD图;Fig. 7 is the XRD pattern of (Cr, V) 2 AlC MAX phase coating obtained in Example 3 of the present invention;
图8是本发明实施例3获得的(Cr,V)2AlC MAX相涂层表面形貌图;Fig. 8 is the surface topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 3 of the present invention;
图9是本发明实施例3获得的(Cr,V)2AlC MAX相涂层压痕形貌图;Fig. 9 is the indentation topography of (Cr, V) 2 AlC MAX phase coating obtained in Example 3 of the present invention;
图10是本发明对比例1获得的Cr2AlC MAX相涂层XRD图;10 is the XRD pattern of the Cr 2 AlC MAX phase coating obtained in Comparative Example 1 of the present invention;
图11是本发明对比例1获得的Cr2AlC MAX相涂层表面形貌图;Fig. 11 is the surface topography of the Cr 2 AlC MAX phase coating obtained in Comparative Example 1 of the present invention;
图12是本发明对比例1获得的Cr2AlC MAX相涂层压痕形貌图;Fig. 12 is the indentation topography of the Cr 2 AlC MAX phase coating obtained in Comparative Example 1 of the present invention;
图13是本发明对比例2获得的(Cr,V)2AlC MAX相涂层XRD图;13 is the XRD pattern of the (Cr,V) 2 AlC MAX phase coating obtained in Comparative Example 2 of the present invention;
图14是本发明对比例2获得的(Cr,V)2AlC MAX相涂层表面形貌图;Fig. 14 is the surface topography of (Cr, V) 2 AlC MAX phase coating obtained in Comparative Example 2 of the present invention;
图15是本发明对比例2获得的(Cr,V)2AlC MAX相涂层压痕形貌图;Figure 15 is an indentation topography of the (Cr,V) 2 AlC MAX phase coating obtained in Comparative Example 2 of the present invention;
图16是本发明对比例3获得的(Cr,V)2AlC MAX相涂层XRD图;16 is the XRD pattern of the (Cr,V) 2 AlC MAX phase coating obtained in Comparative Example 3 of the present invention;
图17是本发明对比例3获得的(Cr,V)2AlC MAX相涂层表面形貌图;Fig. 17 is the surface topography of (Cr, V) 2 AlC MAX phase coating obtained in Comparative Example 3 of the present invention;
图18是本发明对比例3获得的(Cr,V)2AlC MAX相涂层压痕形貌图;Figure 18 is an indentation topography of the (Cr,V) 2 AlC MAX phase coating obtained in Comparative Example 3 of the present invention;
图19是本发明实施例1-3、对比例1-3的硬度柱状图;Figure 19 is a hardness histogram of Example 1-3 and Comparative Example 1-3 of the present invention;
图20是本发明实施例1-3、对比例1-3的摩擦系数柱状图。FIG. 20 is a histogram of friction coefficients of Examples 1-3 and Comparative Examples 1-3 of the present invention.
具体实施方式Detailed ways
鉴于现有技术的缺陷,本案发明人经长期研究和大量实践,得以提出本发明的技术方案,其主要是通过V元素固溶对Cr2AlC涂层进行表面改性,获得高温自润滑(Cr,V)2AlCMAX相涂层。In view of the defects of the prior art, after long-term research and a lot of practice, the inventor of the present case was able to propose the technical solution of the present invention, which is mainly to modify the surface of the Cr 2 AlC coating through the solid solution of V element to obtain high-temperature self-lubricating (
下面将对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例的一个方面提供了一种高温自润滑(Cr,V)2AlC MAX相涂层,所述涂层包括 (Cr,V)2AlC MAX相和少量杂质相,所述涂层中(Cr,V)2AlC MAX相的含量在90wt%以上,所述涂层具有密排六方结构,其中所述涂层包括交替分布的具有金属特性的MA层与具有共价特性的MX层,所述M为Cr和/或V,A为Al,X为C,并有少量杂质相弥散分布。One aspect of the embodiments of the present invention provides a high temperature self-lubricating (Cr,V) 2 AlC MAX phase coating, the coating comprising a (Cr, V) 2 AlC MAX phase and a small amount of impurity phase, in the coating The content of the (Cr,V) 2 AlC MAX phase is above 90 wt %, the coating has a close-packed hexagonal structure, wherein the coating comprises alternating MA layers with metallic properties and MX layers with covalent properties, The M is Cr and/or V, A is Al, X is C, and a small amount of impurity phase is dispersed and distributed.
本发明制备的高温自润滑(Cr,V)2AlC MAX相涂层,从原子层面来看,MAX相涂层的结构是MA层与MX层交替排布的一种结构,MAX相涂具有兼具金属和陶瓷两者的性能,如良好的导热性和抗氧化性。In the high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating prepared by the invention, from the atomic level, the structure of the MAX phase coating is a structure in which MA layers and MX layers are alternately arranged, and the MAX phase coating has both Has both metal and ceramic properties, such as good thermal conductivity and oxidation resistance.
在一些较为具体的实施方案中,,所述杂质相有多种物相,所述杂质相包括Cr相、Cr2Al 相、Cr5Al8相、金属间化合物中的任意一种或两种以上的组合,且不限于此。In some specific embodiments, the impurity phase has multiple phases, and the impurity phase includes any one or two of a Cr phase, a Cr 2 Al phase, a Cr 5 Al 8 phase, and an intermetallic compound A combination of the above, but not limited to this.
进一步的,所述杂质相弥散分布于所述(Cr,V)2AlC MAX相涂层中。Further, the impurity phase is dispersed and distributed in the (Cr,V) 2 AlC MAX phase coating.
进一步的,所述高温自润滑(Cr,V)2AlC MAX相涂层的厚度为6~10μm。Further, the thickness of the high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating is 6-10 μm.
本发明实施例的另一个方面还提供了前述高温自润滑(Cr,V)2AlC MAX相涂层的制备方法,其包括:Another aspect of the embodiments of the present invention also provides a method for preparing the aforementioned high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating, comprising:
提供基底;provide a base;
采用电弧离子镀复合磁控溅射技术在所述基底表面沉积Cr-V-Al-C沉积态涂层;A Cr-V-Al-C as-deposited coating is deposited on the surface of the substrate by arc ion plating composite magnetron sputtering technology;
以及,在真空环境下,对所述Cr-V-Al-C沉积态涂层进行热处理,制得高温自润滑(Cr,V)2AlC MAX相涂层。And, in a vacuum environment, heat treatment is performed on the Cr-V-Al-C as-deposited coating to obtain a high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating.
本发明中,在基底上沉积的涂层Cr-V-Al-C沉积态涂层为非晶态,热处理后会形成晶体即高温自润滑(Cr,V)2AlC MAX相涂层。In the present invention, the Cr-V-Al-C as-deposited coating deposited on the substrate is in an amorphous state, and a crystal, ie, a high-temperature self-lubricating (Cr, V) 2 AlC MAX phase coating, will be formed after heat treatment.
在一些较为具体的实施方案中,所述制备方法包括:采用电弧离子镀复合磁控溅射技术,以Cr/V合金靶材为电弧源靶,以Al靶为磁控溅射靶,以保护性气体、碳源气体为工作气体,对基底施加偏压,从而在所述基底表面沉积形成Cr-V-Al-C沉积态涂层;其中沉积时间为1~5 h,温度为100~350℃。In some specific embodiments, the preparation method includes: using arc ion plating composite magnetron sputtering technology, using a Cr/V alloy target as the arc source target, and using an Al target as the magnetron sputtering target to protect the The reactive gas and the carbon source gas are used as working gases, and a bias voltage is applied to the substrate, thereby depositing a Cr-V-Al-C deposited coating on the surface of the substrate; wherein the deposition time is 1-5 h, and the temperature is 100-350 °C.
进一步的,所述电弧源靶的电流为50~70A,功率为0.8~1.1kw,所述Cr/V合金靶材中 Cr与V的原子比为1:0~1:1。Further, the current of the arc source target is 50-70A, the power is 0.8-1.1kw, and the atomic ratio of Cr to V in the Cr/V alloy target material is 1:0-1:1.
进一步的,所述磁控溅射靶的电流为7~10A,功率为2.8~3.2kw。Further, the current of the magnetron sputtering target is 7-10A, and the power is 2.8-3.2kw.
进一步的,所述基底的偏压为-100~-200V。Further, the bias voltage of the substrate is -100--200V.
进一步的,所述碳源气体包括乙炔或甲烷。Further, the carbon source gas includes acetylene or methane.
进一步的,所述碳源气体的流量为15~50sccm。Further, the flow rate of the carbon source gas is 15-50 sccm.
进一步的,所述保护性气体为氩气。Further, the protective gas is argon.
进一步的,所述工作气体的气压为10~20mTorr。Further, the gas pressure of the working gas is 10-20 mTorr.
在一些较为具体的实施方案中,所述制备方法包括:在真空环境下,对所述Cr-V-Al-C 沉积态涂层于500~750℃热处理30~120min固溶制得所述高温自润滑(Cr,V)2AlCMAX相涂层。In some more specific embodiments, the preparation method includes: in a vacuum environment, the Cr-V-Al-C as-deposited coating is heat-treated at 500-750° C. for 30-120 minutes to obtain the high temperature Self-lubricating (Cr,V) 2 AlCMAX phase coating.
进一步的,所述真空环境的真空度小于3.0×10-5Torr。Further, the vacuum degree of the vacuum environment is less than 3.0×10 -5 Torr.
在一些较为具体的实施方案中,所述制备方法还包括:在基底表面沉积所述Cr-V-Al-C 沉积态涂层前,先对基底表面进行清洗和刻蚀处理。In some specific embodiments, the preparation method further includes: cleaning and etching the substrate surface before depositing the Cr-V-Al-C as-deposited coating on the substrate surface.
进一步的,所述清洗包括:采用金属清洗剂对所述基底进行表面除油清洗。Further, the cleaning includes: degreasing and cleaning the surface of the substrate with a metal cleaning agent.
进一步的,所述刻蚀处理包括:将基底置于温度为100~350℃的真空腔体内,通入惰性气体,对基底施加-150~-300V的偏压,对所述基底进行Ar离子刻蚀20~50min。Further, the etching treatment includes: placing the substrate in a vacuum chamber with a temperature of 100-350° C., introducing an inert gas, applying a bias voltage of -150--300V to the substrate, and performing Ar ion etching on the substrate.
在一些较为具体的实施方案中,所述高温自润滑(Cr,V)2AlC MAX相涂层的厚度为6~10 μm。In some specific embodiments, the thickness of the high temperature self-lubricating (Cr,V) 2 AlC MAX phase coating is 6-10 μm.
进一步的,所述基底包括高温合金,且不限于此。Further, the substrate includes a superalloy, but is not limited thereto.
在一些更为具体的实施方案中,所述制备方法包括:In some more specific embodiments, the preparation method comprises:
(1)采用金属清洗剂对高温合金基底进行表面除油清洗;(1) Degrease and clean the surface of the superalloy substrate with a metal cleaning agent;
(2)采用Ar离子刻蚀法对所述高温合金在200℃下进行刻蚀处理20min~50min;(2) using Ar ion etching method to etch the superalloy at 200°C for 20min-50min;
(3)通过电弧离子镀复合磁控溅射技术制备Cr-V-Al-C沉积态涂层;(3) Preparation of Cr-V-Al-C as-deposited coating by arc ion plating composite magnetron sputtering technology;
(4)在真空环境中对该Cr-V-Al-C沉积态涂层进行热处理得到(Cr,V)2AlC MAX相涂层。(4) Heat treatment of the Cr-V-Al-C as-deposited coating in a vacuum environment to obtain a (Cr,V) 2 AlC MAX phase coating.
本发明实施例的另一个方面还提供了前述的高温自润滑(Cr,V)2AlC MAX相涂层于高温环境下基底表面防护领域中的用途。Another aspect of the embodiments of the present invention also provides the use of the aforementioned high-temperature self-lubricating (Cr,V) 2 AlC MAX phase coating in the field of substrate surface protection in a high-temperature environment.
本发明针对Cr2AlC涂层硬度和高温耐磨性及润滑性的不足,提供一种简单高效、经济环保的高温自润滑(Cr,V)2AlC MAX相涂层及其制备方法,该方法通过V元素固溶对Cr2AlC涂层进行表面改性,一方面由于固溶强化和晶格畸变的作用能够提高涂层的硬度和韧性,另一方面V元素在高温下会生成V2O5 Magnéli相具有良好的润滑特性,结合Cr2AlC涂层优异的高温抗氧化特性,使得涂层具有较好的高温耐磨性和润滑性。下面结合若干优选实施例及附图对本发明的技术方案做进一步详细说明,本实施例在以发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。Aiming at the deficiencies of the hardness, high temperature wear resistance and lubricity of the Cr 2 AlC coating, the invention provides a simple, efficient, economical and environmentally friendly high temperature self-lubricating (Cr, V) 2 AlC MAX phase coating and a preparation method thereof. The surface modification of the Cr 2 AlC coating by the solid solution of V element can improve the hardness and toughness of the coating due to the effect of solid solution strengthening and lattice distortion, and on the other hand, V element will generate V 2 O at high temperature The 5 Magnéli phase has good lubricating properties, combined with the excellent high temperature oxidation resistance of the Cr 2 AlC coating, which makes the coating have good high temperature wear resistance and lubricity. The technical solution of the present invention will be described in further detail below with reference to several preferred embodiments and accompanying drawings. The scope of protection is not limited to the following examples.
下面所用的实施例中所采用的实验材料,如无特殊说明,均可由常规的生化试剂公司购买得到。The experimental materials used in the following examples can be purchased from conventional biochemical reagent companies unless otherwise specified.
实施例1Example 1
本实施例中,采用电弧离子镀复合磁控溅射技术获得(Cr,V)2AlC MAX相涂层,具体过程如下:In the present embodiment, the (Cr, V) 2 AlC MAX phase coating is obtained by arc ion plating composite magnetron sputtering technology, and the specific process is as follows:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min。(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , the substrate was etched with ionized argon ions for 30 min.
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为1/1,用于沉积Cr-V,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为8.2A。基底偏压设置为-150V,通入30sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-V-Al-C涂层;(3) In an Ar protective atmosphere of 200sccm, the temperature is 200℃, a Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 1/1, and the target power is 1.0kw for the deposition of Cr-V. , the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 8.2A. The substrate bias was set to -150V, 30sccm of CH 4 was passed through, the gas pressure in the cavity was 15 mTorr, and the deposition was performed for 3 hours to obtain the deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于700℃中保温90min,得到(Cr,V)2AlC MAX相涂层;(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 700 °C for 90 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating;
(5)将退火后的固溶(Cr,V)2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为900℃的条件下进行高温摩擦测试;(5) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was placed in a high temperature friction machine under the conditions of a speed of 1cm/s, a friction distance of 20m, a friction radius of 5mm and a temperature of 900°C High temperature friction test under high temperature;
(6)将退火后的固溶(Cr,V)2AlC MAX相涂层,在300g的载荷下进行压痕测试;(6) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to an indentation test under a load of 300 g;
(7)将退火后的固溶(Cr,V)2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating was calculated;
上述热处理后的固溶(Cr,V)2AlC MAX相涂层的XRD图如图1所示,可以看到涂层的成分由(Cr,V)2AlC和Cr两相组成,由XRD Rietveld精修结果可知,(Cr,V)2AlC相含量为92wt%, Cr相含量为8wt%。上述(Cr,V)2AlC MAX相涂层的表面形貌图如图2所示,显示涂层致密没有缺陷,涂层表面存在溅射产生的大颗粒,粗糙度为188nm。上述(Cr,V)2AlC MAX相涂层的压痕形貌如图3所示,显示压痕较浅,且周围没有观察到裂纹,说明涂层有良好的韧性。通过纳米压痕测试得到的硬度值为22.310GPa(见图19)。在900℃下,摩擦系数(COF)曲线稳定之后,平均值在0.25左右(见图20)。The XRD pattern of the solid solution (Cr, V) 2 AlC MAX phase coating after the above heat treatment is shown in Figure 1. It can be seen that the composition of the coating is composed of (Cr, V) 2 AlC and Cr two phases, which are determined by XRD Rietveld The refinement results show that the (Cr,V) 2 AlC phase content is 92 wt %, and the Cr phase content is 8 wt %. The surface topography of the above (Cr, V) 2 AlC MAX phase coating is shown in Figure 2, which shows that the coating is dense and free of defects, and there are large particles produced by sputtering on the surface of the coating, with a roughness of 188 nm. The indentation morphology of the above (Cr,V) 2 AlC MAX phase coating is shown in Figure 3, which shows that the indentation is shallow and no cracks are observed around it, indicating that the coating has good toughness. The hardness value obtained by the nanoindentation test was 22.310 GPa (see Figure 19). At 900°C, the coefficient of friction (COF) curve stabilized and averaged around 0.25 (see Figure 20).
实施例2:Example 2:
本实施例中,采用电弧离子镀复合磁控溅射技术获得(Cr,V)2AlC MAX相涂层,具体过程如下:In the present embodiment, the (Cr, V) 2 AlC MAX phase coating is obtained by arc ion plating composite magnetron sputtering technology, and the specific process is as follows:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , using ionized argon ions to etch the substrate for 30min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为3/1,用于沉积Cr-V,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为8.2A。基底偏压设置为-150V,通入15sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-V-Al-C涂层;(3) In the Ar protective atmosphere of 200sccm, the temperature is 200℃, the Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 3/1, it is used to deposit Cr-V, and the target power is 1.0kw , the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 8.2A. The substrate bias was set to -150V, 15sccm of CH 4 was passed through, the gas pressure in the cavity was 15 mTorr, and the deposition was performed for 3 hours to obtain the deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于550℃中保温90min,得到(Cr,V)2AlC MAX相涂层;(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 550 °C for 90 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating;
(5)将退火后的固溶(Cr,V)2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为800℃的条件下进行高温摩擦测试;(5) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was placed in a high temperature friction machine, under the conditions of a speed of 1cm/s, a friction distance of 20m, a friction radius of 5mm, and a temperature of 800°C High temperature friction test under high temperature;
(6)将退火后的固溶(Cr,V)2AlC MAX相涂层,在300g的载荷下进行压痕测试;(6) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to an indentation test under a load of 300 g;
(7)将退火后的固溶(Cr,V)2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating was calculated;
上述热处理后的固溶(Cr,V)2AlC MAX相涂层的XRD图如图4所示,可以看到涂层的成分由(Cr,V)2AlC和Cr两相组成,由XRD Rietveld精修结果可知,(Cr,V)2AlC相含量为92wt%, Cr相含量为8wt%。上述(Cr,V)2AlC MAX相涂层的表面形貌图如图5所示,显示涂层致密没有缺陷,涂层表面存在溅射产生的大颗粒,粗糙度为124nm。上述(Cr,V)2AlC MAX相涂层的压痕形貌如图6所示,显示压痕周围可以观察到少许裂纹,说明涂层的韧性较好。通过纳米压痕测试得到的硬度值为19.773GPa(见图19)。在800℃下,摩擦系数(COF)曲线稳定之后,平均值在0.31左右(见图20)。The XRD pattern of the solid solution (Cr, V) 2 AlC MAX phase coating after the above heat treatment is shown in Figure 4. It can be seen that the composition of the coating is composed of (Cr, V) 2 AlC and Cr two phases, which is determined by XRD Rietveld The refinement results show that the (Cr,V) 2 AlC phase content is 92 wt %, and the Cr phase content is 8 wt %. The surface topography of the above (Cr,V) 2 AlC MAX phase coating is shown in Figure 5, which shows that the coating is dense and free of defects, and there are large particles produced by sputtering on the surface of the coating, with a roughness of 124 nm. The indentation morphology of the above (Cr,V) 2 AlC MAX phase coating is shown in Figure 6, which shows that a few cracks can be observed around the indentation, indicating that the coating has good toughness. The hardness value obtained by the nanoindentation test was 19.773 GPa (see Figure 19). At 800°C, after the coefficient of friction (COF) curve stabilized, the average was around 0.31 (see Figure 20).
实施例3:Example 3:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , using ionized argon ions to etch the substrate for 30min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为2/1,用于沉积Cr-V,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为8.2A。基底偏压设置为-150V,通入50sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-V-Al-C涂层;(3) In the Ar protective atmosphere of 200sccm, the temperature is 200℃, the Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 2/1, and the target power is 1.0kw for the deposition of Cr-V. , the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 8.2A. The substrate bias was set to -150V, 50sccm of CH 4 was fed, the gas pressure in the cavity was 15 mTorr, and the deposition was performed for 3 hours to obtain the deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于600℃中保温90min,得到(Cr,V)2AlC MAX相涂层;(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 600 °C for 90 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating;
(5)将退火后的固溶(Cr,V)2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为800℃的条件下进行高温摩擦测试;(5) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was placed in a high temperature friction machine, under the conditions of a speed of 1cm/s, a friction distance of 20m, a friction radius of 5mm, and a temperature of 800°C High temperature friction test under high temperature;
(6)将退火后的固溶(Cr,V)2AlC MAX相涂层,在300g的载荷下进行压痕测试;(6) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to an indentation test under a load of 300 g;
(7)将退火后的固溶(Cr,V)2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating was calculated;
上述热处理后的固溶(Cr,V)2AlC MAX相涂层的XRD图如图7所示,可以看到涂层的成分由(Cr,V)2AlC和Cr2Al两相组成,由XRD Rietveld精修结果可知,(Cr,V)2AlC相含量为95 wt%,Cr2Al相含量为5wt%。上述(Cr,V)2AlC MAX相涂层的表面形貌图如图8所示,显示涂层致密没有缺陷,涂层表面存在溅射产生的大颗粒,粗糙度为150nm。上述(Cr,V)2AlCMAX 相涂层的压痕形貌如图9所示,显示压痕周围没有观察到裂纹,且压痕较浅,说明涂层具有良好的韧性。通过纳米压痕测试得到的硬度值为20.023GPa(见图19)。在700℃下,摩擦系数(COF)曲线稳定之后,平均值在0.32左右(见图20)。The XRD pattern of the solid solution (Cr,V) 2 AlC MAX phase coating after the above heat treatment is shown in Figure 7. It can be seen that the composition of the coating is composed of (Cr, V) 2 AlC and Cr 2 Al two phases, consisting of XRD Rietveld refinement results show that the content of (Cr,V) 2 AlC phase is 95 wt%, and the content of Cr 2 Al phase is 5 wt%. The surface topography of the above (Cr,V) 2 AlC MAX phase coating is shown in Figure 8, which shows that the coating is dense and free of defects, and there are large particles produced by sputtering on the surface of the coating, with a roughness of 150 nm. The indentation morphology of the above (Cr,V) 2 AlCMAX phase coating is shown in Figure 9, which shows that no cracks are observed around the indentation, and the indentation is shallow, indicating that the coating has good toughness. The hardness value obtained by the nanoindentation test was 20.023 GPa (see Figure 19). At 700°C, the coefficient of friction (COF) curve stabilized and averaged around 0.32 (see Figure 20).
实施例4:Example 4:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为100℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-150V,利用电离的氩离子对基底进行刻蚀20min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 100°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and the substrate bias to -150V , using ionized argon ions to etch the substrate for 20min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为10/1,用于沉积Cr-V,靶功率为0.8kw,电流为50A。磁控源为Al靶,靶功率为2.8kw,电流为7A。基底偏压设置为-100V,通入15sccm的CH4,腔体中的气压为10mTorr,沉积5h,得到沉积态Cr-V-Al-C涂层;(3) In the Ar protective atmosphere of 200sccm, the temperature is 200℃, the Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 10/1, and the target power is 0.8kw for the deposition of Cr-V. , the current is 50A. The magnetron source is an Al target, the target power is 2.8kw, and the current is 7A. The substrate bias was set to -100V, 15sccm of CH 4 was passed through, the gas pressure in the cavity was 10 mTorr, and the deposition was carried out for 5 hours to obtain the as-deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于500℃中保温120min,得到(Cr,V)2AlC MAX相涂层。(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 500°C for 120 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating.
实施例5:Example 5:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为350℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-300V,利用电离的氩离子对基底进行刻蚀50min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, the temperature is set to 350°C, 35sccm of Ar gas is passed into the vacuum chamber, the linear anode ion source current is set to 0.20A, and the substrate bias voltage is -300V , using ionized argon ions to etch the substrate for 50min;
(3)在200sccm的Ar保护气氛中,温度为350℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为20/1,用于沉积Cr-V,靶功率为1.1kw,电流为70A。磁控源为Al靶,靶功率为3.2kw,电流为10A。基底偏压设置为-200V,通入50sccm的CH4,腔体中的气压为20mTorr,沉积1h,得到沉积态Cr-V-Al-C涂层;(3) In an Ar protective atmosphere of 200sccm, the temperature is 350℃, a Cr/V alloy target is installed on the arc source, and the atomic ratio of Cr/V is 20/1, which is used to deposit Cr-V, and the target power is 1.1kw , the current is 70A. The magnetron source is an Al target, the target power is 3.2kw, and the current is 10A. The substrate bias is set to -200V, 50sccm of CH 4 is fed, the gas pressure in the cavity is 20mTorr, and the deposition is performed for 1h to obtain the deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于750℃中保温30min,得到(Cr,V)2AlC MAX相涂层。(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 750 °C for 30 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating.
对比例1:Comparative Example 1:
本实施例是实施例2的一个对比实施例。This example is a comparative example of Example 2.
本实施例中,采用Cr作为电弧源,其他条件与上述实施例2完全相同的方法制备(Cr,V)2AlC MAX相涂层,即制备不含V元素的Cr2AlC MAX相涂层,具体过程如下:In this embodiment, Cr is used as the arc source, and the other conditions are exactly the same as those in the above-mentioned
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , using ionized argon ions to etch the substrate for 30min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr金属靶材,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为8.2A。基底偏压设置为 -150V,通入15sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-Al-C涂层;(3) In a 200sccm Ar protective atmosphere, the temperature is 200°C, a Cr metal target is installed on the arc source, the target power is 1.0kw, and the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 8.2A. The substrate bias was set to -150V, 15sccm of CH 4 was passed through, the air pressure in the cavity was 15 mTorr, and the deposition was performed for 3 hours to obtain the as-deposited Cr-Al-C coating;
(4)将得到的沉积态CrAl-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于550℃中保温90min,得到Cr2AlC MAX相涂层;(4) placing the obtained as-deposited CrAl-C coating in an annealing furnace, in an environment where the vacuum degree is lower than 3.0×10 -5 Torr, and keeping the temperature at 550°C for 90 minutes to obtain a Cr 2 AlC MAX phase coating;
(5)将退火后的固溶Cr2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为800℃的条件下进行高温摩擦测试;(5) The annealed solid solution Cr 2 AlC MAX phase coating was placed in a high temperature friction machine, and the high temperature friction was carried out under the conditions of a speed of 1 cm/s, a friction distance of 20 m, a friction radius of 5 mm, and a temperature of 800 °C test;
(6)将退火后的固溶Cr2AlC MAX相涂层,在300g的载荷下进行压痕测试;(6) The annealed solid solution Cr 2 AlC MAX phase coating is subjected to an indentation test under a load of 300 g;
(7)将退火后的固溶Cr2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution Cr 2 AlC MAX phase coating is subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating is calculated;
上述热处理后的固溶Cr2AlC MAX相涂层的XRD图如图10所示,可以看到涂层的成分由Cr2AlC和Cr两相组成,由XRD Rietveld精修结果可知,Cr2AlC相含量为90wt%,Cr相含量为10wt%。上述Cr2AlC MAX相涂层的表面形貌图如图11所示,显示涂层致密没有缺陷,涂层表面存在少量溅射产生的大颗粒,粗糙度为22.1nm。上述Cr2AlC MAX相涂层的压痕形貌如图12所示,显示压痕四周都可以观察到比较明显的裂纹,说明涂层的韧性较差。通过纳米压痕测试得到的硬度值为16.627GPa(见图19)。在800℃下,摩擦系数(COF)曲线稳定之后,平均值在0.57左右(见图20)。The XRD pattern of the solid solution Cr 2 AlC MAX phase coating after the above heat treatment is shown in Figure 10. It can be seen that the composition of the coating is composed of Cr 2 AlC and Cr two phases. According to the XRD Rietveld refinement results, Cr 2 AlC The phase content was 90 wt%, and the Cr phase content was 10 wt%. The surface topography of the above Cr 2 AlC MAX phase coating is shown in Figure 11, which shows that the coating is dense and free of defects, and there are a small amount of large particles produced by sputtering on the surface of the coating, with a roughness of 22.1 nm. The indentation morphology of the above Cr 2 AlC MAX phase coating is shown in Figure 12, which shows that obvious cracks can be observed around the indentation, indicating that the coating has poor toughness. The hardness value obtained by nanoindentation test was 16.627GPa (see Figure 19). At 800°C, after the coefficient of friction (COF) curve stabilized, the average was around 0.57 (see Figure 20).
对比例2:Comparative Example 2:
本实施例是上述实施例1的一个对比实施例。This example is a comparative example of the above-mentioned Example 1.
本实施例中,采用退火温度为400℃,其他条件与实施例1相同的方法制备(Cr,V)2AlC MAX相涂层,具体过程如下:In this example, the annealing temperature is 400°C, and other conditions are the same as those in Example 1 to prepare the (Cr,V) 2 AlC MAX phase coating. The specific process is as follows:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , using ionized argon ions to etch the substrate for 30min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为1/1,用于沉积Cr-V,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为8.2A。基底偏压设置为-150V,通入30sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-V-Al-C涂层;(3) In an Ar protective atmosphere of 200sccm, the temperature is 200℃, a Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 1/1, and the target power is 1.0kw for the deposition of Cr-V. , the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 8.2A. The substrate bias was set to -150V, 30sccm of CH 4 was passed through, the gas pressure in the cavity was 15 mTorr, and the deposition was performed for 3 hours to obtain the deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于400℃中保温90min,得到(Cr,V)2AlC MAX相涂层;(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 400 °C for 90 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating;
(5)将退火后的固溶(Cr,V)2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为900℃的条件下进行高温摩擦测试;(5) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was placed in a high temperature friction machine under the conditions of a speed of 1cm/s, a friction distance of 20m, a friction radius of 5mm and a temperature of 900°C High temperature friction test under high temperature;
(6)将退火后的固溶(Cr,V)2AlC MAX相涂层,在300g的载荷下进行压痕测试;(6) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to an indentation test under a load of 300 g;
(7)将退火后的固溶(Cr,V)2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating was calculated;
上述热处理后的固溶(Cr,V)2AlC MAX相涂层的XRD图如图13所示,可以看到XRD图比较弥散,只有一些基底的衍射峰,没有观察到(Cr,V)2AlC MAX相的衍射峰。上述涂层的表面形貌图如图14所示,显示涂层致密没有缺陷,涂层表面存在溅射产生的大颗粒,粗糙度为192nm。上述涂层的压痕形貌如图15所示,显示压痕周围可以观察到明显的裂纹。通过纳米压痕测试得到的硬度值为17.223GPa(见图19)。在900℃下,摩擦系数(COF)曲线稳定之后,平均值在0.42左右(见图20)。The XRD pattern of the solid solution (Cr, V) 2 AlC MAX phase coating after the above heat treatment is shown in Figure 13. It can be seen that the XRD pattern is relatively diffuse, with only some diffraction peaks of the substrate, and no (Cr, V) 2 is observed. Diffraction peaks of the AlC MAX phase. The surface topography of the above coating is shown in Figure 14, which shows that the coating is dense and free of defects, there are large particles produced by sputtering on the surface of the coating, and the roughness is 192 nm. The indentation morphologies of the above coatings are shown in Figure 15, showing that obvious cracks can be observed around the indentation. The hardness value obtained by the nanoindentation test was 17.223 GPa (see Figure 19). At 900°C, after the coefficient of friction (COF) curve stabilized, the average was around 0.42 (see Figure 20).
对比例3:Comparative Example 3:
本实施例为实施例1的另一个对比实施例。This example is another comparative example of Example 1.
本实施例中,采用CH4的流量为10sccm,其他条件与实施例1相同的方法制备(Cr,V)2AlC MAX相涂层,具体过程如下:In this example, the flow rate of CH 4 is 10sccm, and other conditions are the same as those in Example 1 to prepare the (Cr, V) 2 AlC MAX phase coating. The specific process is as follows:
(1)将清洗除油烘干后的高温合金基底放入腔体中;(1) Put the superalloy substrate after cleaning, degreasing and drying into the cavity;
(2)待腔内真空气压在3.0×10-5Torr以下,设置温度为200℃,向真空腔室通入35sccm 的Ar气,设置线性阳极离子源电流为0.20A,基底偏压为-200V,利用电离的氩离子对基底进行刻蚀30min;(2) When the vacuum pressure in the chamber is below 3.0×10 -5 Torr, set the temperature to 200°C, pass Ar gas of 35sccm into the vacuum chamber, set the linear anode ion source current to 0.20A, and set the substrate bias to -200V , using ionized argon ions to etch the substrate for 30min;
(3)在200sccm的Ar保护气氛中,温度为200℃,电弧源上安装Cr/V合金靶材,Cr/V的原子比为1/1,用于沉积Cr-V,靶功率为1.0kw,电流为60A。磁控源为Al靶,靶功率为3.0kw,电流为60A。基底偏压设置为-150V,通入10sccm的CH4,腔体中的气压为15mTorr,沉积3h,得到沉积态Cr-V-Al-C涂层;(3) In an Ar protective atmosphere of 200sccm, the temperature is 200℃, a Cr/V alloy target is installed on the arc source, the atomic ratio of Cr/V is 1/1, and the target power is 1.0kw for the deposition of Cr-V. , the current is 60A. The magnetron source is an Al target, the target power is 3.0kw, and the current is 60A. The substrate bias was set to -150V, 10sccm of CH 4 was passed through, the gas pressure in the cavity was 15mTorr, and the deposition was performed for 3h to obtain the as-deposited Cr-V-Al-C coating;
(4)将得到的沉积态Cr-V-Al-C涂层置于退火炉中,在真空度低于3.0×10-5Torr的环境下,于700℃中保温90min,得到(Cr,V)2AlC MAX相涂层;(4) The obtained as-deposited Cr-V-Al-C coating was placed in an annealing furnace, and kept at 700 °C for 90 min in an environment with a vacuum degree lower than 3.0×10 -5 Torr to obtain (Cr, V ) 2 AlC MAX phase coating;
(5)将退火后的固溶(Cr,V)2AlC MAX相涂层,置于高温摩擦机中,在速度为1cm/s,摩擦距离20m,摩擦半径为5mm,温度为900℃的条件下进行高温摩擦测试;(5) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was placed in a high temperature friction machine under the conditions of a speed of 1cm/s, a friction distance of 20m, a friction radius of 5mm and a temperature of 900°C High temperature friction test under high temperature;
(6)将退火后的固溶(Cr,V)2AlC MAX相涂层,在300g的载荷下进行压痕测试。(6) The annealed solid solution (Cr, V) 2 AlC MAX phase coating is subjected to an indentation test under a load of 300 g.
(7)将退火后的固溶(Cr,V)2AlC MAX相涂层,在深度1500nm,泊松比0.2的条件下进行纳米压痕测试,计算涂层的硬度值;(7) The annealed solid solution (Cr, V) 2 AlC MAX phase coating was subjected to nanoindentation test under the conditions of a depth of 1500 nm and a Poisson's ratio of 0.2, and the hardness value of the coating was calculated;
上述热处理后的固溶(Cr,V)2AlC MAX相涂层的XRD图如图16所示,可以看到涂层生成了晶相,但不是(Cr,V)2AlC相。上述涂层的表面形貌图如图17所示,显示涂层致密没有缺陷,涂层表面存在溅射产生的大颗粒,粗糙度为180nm。上述涂层的压痕形貌如图18所示,显示压痕周围可以观察到明显的裂纹,说明涂层的韧性较差。通过纳米压痕测试得到的硬度值为 16.827GPa(见图19)。在900℃下,摩擦系数(COF)曲线稳定之后,平均值在0.53左右(见图20)。The XRD pattern of the solid solution (Cr,V) 2 AlC MAX phase coating after the above heat treatment is shown in Figure 16. It can be seen that the coating has a crystalline phase, but not a (Cr, V) 2 AlC phase. The surface topography of the above coating is shown in Figure 17, which shows that the coating is dense and free of defects, and there are large particles produced by sputtering on the surface of the coating, with a roughness of 180 nm. The indentation morphology of the above coating is shown in Figure 18, which shows that obvious cracks can be observed around the indentation, indicating that the coating has poor toughness. The hardness value obtained by nanoindentation test was 16.827GPa (see Figure 19). At 900°C, the coefficient of friction (COF) curve stabilized and averaged around 0.53 (see Figure 20).
此外,本案发明人还参照前述实施例,以本说明书述及的其它原料、工艺操作、工艺条件进行了试验,并均获得了较为理想的结果。In addition, the inventors of the present application also carried out experiments with other raw materials, technological operations and technological conditions mentioned in this specification with reference to the foregoing examples, and all obtained satisfactory results.
本发明的各方面、实施例、特征及实例应视为在所有方面为说明性的且不打算限制本发明,本发明的范围仅由权利要求书界定。在不背离所主张的本发明的精神及范围的情况下,所属领域的技术人员将明了其它实施例、修改及使用。The aspects, embodiments, features, and examples of the present invention are to be considered in all respects illustrative and not intended to limit the invention, the scope of which is defined only by the claims. Other embodiments, modifications, and uses will be apparent to those skilled in the art without departing from the spirit and scope of the claimed invention.
在本发明案中标题及章节的使用不意味着限制本发明;每一章节可应用于本发明的任何方面、实施例或特征。The use of headings and sections in this application is not meant to limit the invention; each section is applicable to any aspect, embodiment or feature of the invention.
在本发明案通篇中,在将组合物描述为具有、包含或包括特定组份之处或者在将过程描述为具有、包含或包括特定过程步骤之处,预期本发明教示的组合物也基本上由所叙述组份组成或由所叙述组份组成,且本发明教示的过程也基本上由所叙述过程步骤组成或由所叙述过程步骤组组成。Throughout this specification, where a composition is described as having, comprising or including particular components, or where a process is described as having, comprising or including particular process steps, it is contemplated that the compositions of the present teachings will also be substantially The above consists of or consists of the recited components, and the processes taught herein also consist essentially of, or consist of, the recited process steps.
应理解,各步骤的次序或执行特定动作的次序并非十分重要,只要本发明教示保持可操作即可。此外,可同时进行两个或两个以上步骤或动作。It should be understood that the order of the steps or the order in which the particular actions are performed is not critical so long as the present teachings remain operable. Furthermore, two or more steps or actions may be performed simultaneously.
尽管已参考说明性实施例描述了本发明,但所属领域的技术人员将理解,在不背离本发明的精神及范围的情况下可做出各种其它改变、省略及/或添加且可用实质等效物替代所述实施例的元件。另外,可在不背离本发明的范围的情况下做出许多修改以使特定情形或材料适应本发明的教示。因此,本文并不打算将本发明限制于用于执行本发明的所揭示特定实施例,而是打算使本发明将包含归属于所附权利要求书的范围内的所有实施例。此外,除非具体陈述,否则术语第一、第二等的任何使用不表示任何次序或重要性,而是使用术语第一、第二等来区分一个元素与另一元素。Although the present invention has been described with reference to illustrative embodiments, those skilled in the art will understand that various other changes, omissions and/or additions and the like may be made without departing from the spirit and scope of the invention Effects replace elements of the described embodiments. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is not intended herein to limit the invention to the particular embodiments disclosed for carrying out the invention, but it is intended that this invention include all embodiments falling within the scope of the appended claims. Furthermore, unless specifically stated, any use of the terms first, second, etc. does not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another.
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