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CN111943670B - LiWVO6-K2MoO4 based composite ceramic microwave material and its preparation method - Google Patents

LiWVO6-K2MoO4 based composite ceramic microwave material and its preparation method Download PDF

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CN111943670B
CN111943670B CN202010607150.4A CN202010607150A CN111943670B CN 111943670 B CN111943670 B CN 111943670B CN 202010607150 A CN202010607150 A CN 202010607150A CN 111943670 B CN111943670 B CN 111943670B
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刘亚晗
宋开新
季玉平
刘兵
徐军明
高惠芳
武军
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Hangzhou Dianzi University
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Abstract

The invention discloses LiWVO 6 ‑K 2 MoO 4 The chemical general formula of the composite ceramic can be written into (1-x) LiWVO 6 ‑xK 2 MoO 4 Where x is mass percent (x=60, 65, 70, 75, 80, 90 wt%). K (K) 2 MoO 4 The ceramic has excellent microwave performance, low sintering temperature of about 540 deg.c and epsilon r About 7.5, qf-22300 GHz, but τ f The value was-70 ppm/. Degree.C. Recently, a vanadate LiWVO was discovered 6 The material has a monoclinic structure, and dielectric properties obtained by high-temperature sintering at 700 ℃ are as follows: epsilon r ~11.5,Qf~13260GHz,τ f +163.8ppm/. Degree.C. The invention prepares densified LiWVO below 200 ℃ by a cold sintering method 6 ‑K 2 MoO 4 Composite ceramic, obtain (1-x) LiWVO of near zero resonance frequency temperature coefficient 6 ‑xK 2 MoO 4 A base composite ceramic microwave material. The composite ceramic material can be widely applied to microwave devices such as resonators, filters and the like.

Description

LiWVO6-K2MoO4基复合陶瓷微波材料及其制备方法LiWVO6-K2MoO4 based composite ceramic microwave material and its preparation method

技术领域technical field

本发明涉及微波通信电子电路器件材料与低碳节能生产技术领域,具体涉及一种成分为LiWVO6-K2MoO4基复合陶瓷微波材料及其低碳节能制备方法。The invention relates to the technical field of microwave communication electronic circuit device materials and low-carbon energy-saving production, in particular to a LiWVO 6 -K 2 MoO 4 -based composite ceramic microwave material and a low-carbon energy-saving preparation method thereof.

背景技术Background technique

微波介质陶瓷作为谐振器、耦合器、滤波器、基片和电容器广泛应用于现代无线通信系统中。随着移动通信技术向毫米波方向高速发展,现代电子通信产品向通用化、小型化、高效性方向进行革命性推进,这加大了对高性能微波材料的要求和需求。具体来说就是可用于现代移动通信设备的微波材料必须具有以下三个条件,第一:具有较低的介电常数(εr)来减少信号的延迟,加快信号的传输。第二:具有高品质因数(Qf)以获得良好的过滤特性和通信质量。第三:具有接近零的谐振频率温度系数(τf)来保证使用该微波器件制备的器件在不同的环境下都能保持温度稳定,正常工作。现在大量的微波介质陶瓷具有优良的介电性能,但是通常具有烧结温度过高或者谐振频率温度系数(τf)过大的情况,这限制其在实际生产中的应用且不符合国家倡议的绿色环保生产。为了克服上述问题以及降低生产能耗,本发明采用通过在单轴压力下使用水作为瞬时溶剂,在低温度(≤200℃)下合成致密陶瓷的烧结工艺—冷烧结工艺(CSP)复合具有负τf值的K2MoO4和具有正τf值的LiWVO6来调控温度系数,制备近零温度系数的(1-x)LiWVO6-xK2MoO4Microwave dielectric ceramics are widely used in modern wireless communication systems as resonators, couplers, filters, substrates and capacitors. With the rapid development of mobile communication technology in the direction of millimeter waves, modern electronic communication products are being revolutionized in the direction of generalization, miniaturization, and high efficiency, which has increased the requirements and demands for high-performance microwave materials. Specifically, microwave materials that can be used in modern mobile communication devices must meet the following three conditions. First, they must have a low dielectric constant (ε r ) to reduce signal delay and speed up signal transmission. Second: have a high quality factor (Qf) for good filtering characteristics and communication quality. Third: It has a resonant frequency temperature coefficient (τ f ) close to zero to ensure that the device prepared by using the microwave device can maintain stable temperature and work normally in different environments. Now a large number of microwave dielectric ceramics have excellent dielectric properties, but usually have too high sintering temperature or too large temperature coefficient of resonant frequency (τ f ), which limits its application in actual production and does not meet the national initiative of green Environmentally friendly production. In order to overcome the above problems and reduce production energy consumption, the present invention adopts a sintering process for synthesizing dense ceramics at low temperature (≤200°C) by using water as a transient solvent under uniaxial pressure—cold sintering process (CSP) composite with negative K 2 MoO 4 with τ f value and LiWVO 6 with positive τ f value are used to control the temperature coefficient, and (1-x)LiWVO 6 -xK 2 MoO 4 with near zero temperature coefficient is prepared.

发明内容Contents of the invention

本发明的目的在于提供LiWVO6-K2MoO4基复合陶瓷微波材料及其制备方法,实现在≤200℃条件下制备出晶粒细小均匀且相对密度大于92%的致密化复合陶瓷微波材料。该复合陶瓷微波材料的介电常数(εr)范围为6.8~8.5,品质因数Qf的范围为2050GHz~7180GHz,谐振频率温度系数τf的范围为-49.3ppm/℃~+24.8ppm/℃。相比传统的高温固相烧结(HTCC)和低温共烧(LTCC)技术,该方法具有烧结温度低、烧结时间短、低碳节能的特点。The object of the present invention is to provide a LiWVO 6 -K 2 MoO 4 based composite ceramic microwave material and a preparation method thereof, to realize the preparation of a densified composite ceramic microwave material with fine and uniform crystal grains and a relative density greater than 92% under the condition of ≤200°C. The dielectric constant (ε r ) of the composite ceramic microwave material ranges from 6.8 to 8.5, the quality factor Qf ranges from 2050GHz to 7180GHz, and the resonant frequency temperature coefficient τf ranges from -49.3ppm/°C to +24.8ppm/°C. Compared with traditional high-temperature solid-state sintering (HTCC) and low-temperature co-firing (LTCC) technologies, this method has the characteristics of low sintering temperature, short sintering time, low carbon and energy saving.

为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

LiWVO6-K2MoO4基复合陶瓷微波材料,其化学组成可以用以下通式表示:(1-x)LiWVO6-xK2MoO4,其中x为质量百分数(x=60,65,70,75,80,90wt%);其介电常数εr范围为6.8~8.5,品质因数Qf的范围为2050GHz~7180GHz,谐振频率温度系数τf的范围为-49.3ppm/℃~+24.8ppm/℃。LiWVO 6 -K 2 MoO 4 based composite ceramic microwave material, its chemical composition can be expressed by the following general formula: (1-x)LiWVO 6 -xK 2 MoO 4 , where x is the mass percentage (x=60, 65, 70, 75, 80, 90wt%); its dielectric constant εr ranges from 6.8 to 8.5, the quality factor Qf ranges from 2050GHz to 7180GHz, and the resonant frequency temperature coefficient τf ranges from -49.3ppm/°C to +24.8ppm/°C .

本发明还提供了LiWVO6-K2MoO4基复合陶瓷微波材料的低碳节能制备方法,包括以下步骤:The present invention also provides a low-carbon and energy-saving preparation method of LiWVO 6 -K 2 MoO 4 -based composite ceramic microwave material, comprising the following steps:

(1)配料:首先按化学通式LiWVO6中的Li、W、V元素的化学计量比,称取以下实验原料:Li2CO3(99.99%)、WO3(99.99%)、NH4VO3(99.99%);(1) Ingredients: First, according to the stoichiometric ratio of Li, W, and V elements in the general chemical formula LiWVO 6 , weigh the following experimental raw materials: Li 2 CO 3 (99.99%), WO 3 (99.99%), NH 4 VO 3 (99.99%);

(2)混料:将称量好的以上原料倒入球磨罐中,无水乙醇作为球磨介质,在球磨罐中球磨4小时,得到混合浆料;(2) Mixing: Pour the weighed above raw materials into a ball milling tank, use absolute ethanol as a ball milling medium, and ball mill in a ball milling tank for 4 hours to obtain a mixed slurry;

(3)烘干:将混合浆料倒入铺好保鲜膜的托盘中,放入烘干箱在80℃下烘干到恒重,得到混合料的干粉。(3) Drying: Pour the mixed slurry into a tray covered with plastic wrap, put it in a drying oven and dry it at 80° C. to a constant weight to obtain a dry powder of the mixed material.

(4)预烧:将上一步得到的混合料干粉过60目筛,然后放入高温炉中,以5℃/min的升温速率升温至700℃,保温6h,然后自然冷却。使混合料初步反应合成LiWVO6化合物;(4) Pre-burning: Pass the dry mixture powder obtained in the previous step through a 60-mesh sieve, then put it into a high-temperature furnace, raise the temperature to 700°C at a heating rate of 5°C/min, keep it warm for 6 hours, and then cool naturally. Make the mixed material preliminary reaction synthesis LiWVO 6 compound;

(5)二次球磨:将初步合成的LiWVO6倒入球磨罐中,重复(2)(3)步骤。(5) Secondary ball milling: Pour the initially synthesized LiWVO 6 into a ball milling tank, and repeat steps (2) and (3).

(6)配料:将合成好的LiWVO6和K2MoO4(纯度99%)原料按重量比称量;(6) Ingredients: weigh the synthesized LiWVO 6 and K 2 MoO 4 (purity 99%) raw materials by weight;

(7)混料:将以上称量好的原料放入研钵中,加入混合料总质量的10wt%的去离子水,研磨均匀。得到不同重量比LiWVO6-K2MoO4混合物浆料;(7) Mixing: put the above weighed raw materials into a mortar, add 10 wt% deionized water of the total mass of the mixture, and grind evenly. Obtain different weight ratio LiWVO 6 -K 2 MoO 4 mixture slurry;

(8)冷烧结:将以上研磨好的含水混合物浆料置入模具中,然后将模具放入热压机中,加热到160℃,施压300MPa,热压60分钟,得到致密化样品;(8) Cold sintering: put the above-ground aqueous mixture slurry into a mold, then put the mold into a hot press, heat to 160°C, apply a pressure of 300MPa, and hot press for 60 minutes to obtain a densified sample;

(9)干燥:将以上得到的致密化复合陶瓷样品在120℃的烘干箱中进一步干燥24小时以除去残留的水分,得到LiWVO6-K2MoO4复合陶瓷成品。(9) Drying: The densified composite ceramic sample obtained above was further dried for 24 hours in an oven at 120° C. to remove residual moisture to obtain a finished LiWVO 6 -K 2 MoO 4 composite ceramic.

在上述技术方案中,复合陶瓷的制备原料为碳酸锂(LiCO3)、三氧化钨(WO3)、偏钒酸铵(NH4VO3)和钼酸钾(K2MoO4)。其低碳节能制备方法为:首先将原料(碳酸锂、三氧化钨和二氧化硅)以一定的化学计量比称量,球磨均匀,干燥,预烧合成LiWVO6化合物;然后将制备好的LiWVO6与K2MoO4以一定的重量比称量;加入10wt%的去离子水混合均匀LiWVO6与K2MoO4复合粉末;将复合混合物置入模具中,在热压机中加热160℃、施压300MPa,热压60分钟,冷却取出样品在120℃下干燥24小时,得到致密的(1-x)LiWVO6-xK2MoO4复合陶瓷材料。该低温节能制备方法在≤200℃的低温条件下就可制备出晶粒细小均匀且相对密度≥92%的LiWVO6-K2MoO4基复合陶瓷。相比于常规陶瓷烧结(HTCC与LTCC)技术,该方法不仅可以在较低的温度范围内实现致密化,得到一种温度稳定性好的复合基微波陶瓷材料,还可以减少其制备加工过程中碳排放和能源消耗。In the above technical solution, the raw materials for preparing composite ceramics are lithium carbonate (LiCO 3 ), tungsten trioxide (WO 3 ), ammonium metavanadate (NH 4 VO 3 ) and potassium molybdate (K 2 MoO 4 ). Its low-carbon and energy-saving preparation method is as follows: firstly, the raw materials (lithium carbonate, tungsten trioxide and silicon dioxide) are weighed at a certain stoichiometric ratio, ball milled evenly, dried, and pre-calcined to synthesize LiWVO 6 compound; then the prepared LiWVO 6 and K 2 MoO 4 were weighed in a certain weight ratio; 10wt% deionized water was added to mix the LiWVO 6 and K 2 MoO 4 composite powder; the composite mixture was placed in a mold and heated in a hot press at 160°C, Apply a pressure of 300 MPa, heat press for 60 minutes, take out the sample after cooling, and dry it at 120°C for 24 hours to obtain a dense (1-x)LiWVO 6 -xK 2 MoO 4 composite ceramic material. The low-temperature energy-saving preparation method can prepare LiWVO 6 -K 2 MoO 4 -based composite ceramics with fine and uniform crystal grains and a relative density of ≥92% under the low temperature condition of ≤200°C. Compared with the conventional ceramic sintering (HTCC and LTCC) technology, this method can not only achieve densification in a lower temperature range, obtain a composite matrix microwave ceramic material with good temperature stability, but also reduce the time spent in its preparation and processing. Carbon emissions and energy consumption.

上述技术方案中,本发明采用的LiWVO6和K2MoO4两种陶瓷材料都具有低介电常数,高品质因数。低介电常数可以缩短电磁等信号的传播延迟时间并使导体之间的交叉耦合最小化,高品质因数可以减少微波系统的能量损失,扩大谐振器的频率选择范围。同时,LiWVO6具有正的谐振频率温度系数,K2MoO4具有负的谐振频率温度系数,对这两种陶瓷材料进行复合,可以得到谐振频率温度系数近零的LiWVO6-K2MoO4基复合陶瓷微波材料。而近零谐振频率温度系数可以保证工作频率对温度变化的稳定性。且本发明采用冷烧结(CSP)技术合成LiWVO6-K2MoO4基复合陶瓷微波材料,在≤200℃的低温下实现致密化,工艺简单,比传统的烧结法制备陶瓷的周期短的多,且制备过程耗能较少,污染物也大幅度减少,使该复合材料在无线通信技术的制造工艺方面具有巨大的潜力。In the above technical solution, the two ceramic materials LiWVO 6 and K 2 MoO 4 used in the present invention both have low dielectric constant and high quality factor. The low dielectric constant can shorten the propagation delay time of electromagnetic and other signals and minimize the cross-coupling between conductors, and the high quality factor can reduce the energy loss of the microwave system and expand the frequency selection range of the resonator. At the same time, LiWVO 6 has a positive temperature coefficient of resonant frequency, and K 2 MoO 4 has a negative temperature coefficient of resonant frequency. By combining these two ceramic materials, LiWVO 6 -K 2 MoO 4 base with nearly zero resonant frequency temperature coefficient can be obtained. Composite ceramic microwave materials. The near-zero resonant frequency temperature coefficient can ensure the stability of the operating frequency to temperature changes. Moreover, the present invention adopts cold sintering (CSP) technology to synthesize LiWVO 6 -K 2 MoO 4 -based composite ceramic microwave materials, and realizes densification at a low temperature of ≤ 200°C. The process is simple, and the cycle of preparing ceramics is much shorter than that of traditional sintering methods. , and the preparation process consumes less energy, and the pollutants are also greatly reduced, so that the composite material has great potential in the manufacturing process of wireless communication technology.

本发明的有益效果为:The beneficial effects of the present invention are:

(1)本发明采用冷烧结技术合成LiWVO6-K2MoO4基复合陶瓷微波材料,与传统高温烧结技术(CS)和低温共烧技术(LTCC),其制备工艺简单,仅需160℃的烧结温度且烧结时间仅需1h,大大缩短陶瓷的制备周期,减少碳排放。(1) The present invention adopts cold sintering technology to synthesize LiWVO 6 -K 2 MoO 4 -based composite ceramic microwave material, and traditional high-temperature sintering technology (CS) and low-temperature co-firing technology (LTCC), its preparation process is simple, only 160 ° C The sintering temperature and sintering time only need 1h, which greatly shortens the preparation cycle of ceramics and reduces carbon emissions.

(2)本发明无需PVA粘结剂,以去离子水作为瞬时液体,将粉体和水混合置入模具中,再通过烧结即可制备出晶粒细小均匀且相对密度≥92%的LiWVO6-K2MoO4基复合陶瓷。(2) The present invention does not require a PVA binder, uses deionized water as an instantaneous liquid, mixes the powder and water into a mold, and then sinters to prepare LiWVO 6 with fine and uniform grains and a relative density ≥ 92% - K 2 MoO 4 -based composite ceramics.

附图说明Description of drawings

图1为本发明实例1~6制备得到的复合陶瓷微波材料XRD图谱;Fig. 1 is the XRD spectrum of the composite ceramic microwave material prepared by Examples 1-6 of the present invention;

图2为本发明实例1~6制备得到的复合陶瓷微波材料的SEM附图;Fig. 2 is the SEM accompanying drawing of the composite ceramic microwave material prepared by Examples 1-6 of the present invention;

图3为本发明实例1~6制备得到的复合陶瓷微波材料相对密度附图;Fig. 3 is the accompanying drawing of the relative density of the composite ceramic microwave material prepared by Examples 1 to 6 of the present invention;

图4为本发明实例1~6制备得到的复合陶瓷微波材料介电常数附图;Fig. 4 is the accompanying drawing of the dielectric constant of the composite ceramic microwave material prepared by Examples 1 to 6 of the present invention;

图5为本发明实例1~6制备得到的复合陶瓷微波材料品质因数附图;Fig. 5 is a figure of quality factor of the composite ceramic microwave material prepared by Examples 1-6 of the present invention;

图6为本发明实例1~6制备得到的复合陶瓷微波材料谐振频率温度系数。Fig. 6 is the resonant frequency temperature coefficient of the composite ceramic microwave material prepared in Examples 1-6 of the present invention.

如下具体实施例将结合上述附图进一步说明本发明。The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式Detailed ways

以下将结合附图对本发明提供的技术方案作进一步说明。The technical solutions provided by the present invention will be further described below in conjunction with the accompanying drawings.

本发明提供一种LiWVO6-K2MoO4基复合陶瓷微波材料及其低碳制备方法,具体参见以下实施例。The present invention provides a LiWVO 6 -K 2 MoO 4 -based composite ceramic microwave material and a low-carbon preparation method thereof, for details, refer to the following examples.

实例1:制备40wt%LiWVO6-60wt%K2MoO4复合陶瓷微波材料Example 1: Preparation of 40wt% LiWVO 6 -60wt% K 2 MoO 4 composite ceramic microwave material

依次称取Li2CO3(99.99%)4.3758g、WO3(99.99%)27.4597g、NH4VO3(99.99%)13.8547g。将以上称量好的物料放在无水乙醇作为介质的球磨罐中球磨12小时,得到泥浆状原料;将混合浆料倒入铺好保鲜膜的托盘中,放入烘干箱中烘干至恒重,得到混合料干粉。将烘干的混合干料研磨过60目筛,然后放入高温炉中,以5℃/min的升温速率升温至700℃并保温6小时,然后自然降温。使混合料初步反应合成40g LiWVO6化合物。Li 2 CO 3 (99.99%) 4.3758g, WO 3 (99.99%) 27.4597g, NH 4 VO 3 (99.99%) 13.8547g were weighed successively. Put the above-weighed material in a ball mill tank with absolute ethanol as the medium for ball milling for 12 hours to obtain a slurry-like raw material; pour the mixed slurry into a tray covered with plastic wrap, put it in a drying box and dry it until Constant weight to obtain the dry powder of the mixture. Grind the dried mixed dry material through a 60-mesh sieve, then put it into a high-temperature furnace, raise the temperature to 700°C at a heating rate of 5°C/min and keep it warm for 6 hours, and then cool down naturally. The mixture was initially reacted to synthesize 40 g of LiWVO 6 compound.

再依次称取合成LiWVO6粉末0.8000g、K2MoO4(99%)原料1.2121g置于研钵中,得到2.0121g LiWVO6、K2MoO4混合粉体。再取混合料总质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步以除去残留的水分,得到40wt%LiWVO6-60wt%K2MoO4复合陶瓷微波材料。对实例1制备得到的产物进行XRD分析,如附图1所示,实例1制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与晶体结构数据库的标准PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例1成功制备40wt%LiWVO6-60wt%K2MoO4复合陶瓷微波材料。对实例1制备得到的产物进行SEM图扫描,如附图2所示,实例1制备得到的产物的SEM图谱显示出样品结晶良好,晶界较清晰,晶粒分布较均匀,显示出较为致密的微观结构。对实例1制备得到的产物进行相对密度计算,如附图3所示,实例1制备得到的产物的相对密度为92.7%。对实例1制备的产物进行介电常数(εr)测试,如附图4所示,实例1制备得到的产物的εr为8.5。对实例1制备的产物进行品质因数(Qf)测试,如附图5所示,实例1制备得到的产物的Qf为2050GHz。对实例1制备的产物进行谐振频率温度系数(τf)测试,如附图6所示,实例1制备得到的产物的τf为+24.8ppm/℃。如附图结果可知,实例1制备得到的产物的相对密度高,微波介电性能好。Then, 0.8000 g of synthesized LiWVO 6 powder and 1.2121 g of K 2 MoO 4 (99%) raw material were weighed sequentially and placed in a mortar to obtain 2.0121 g of LiWVO 6 , K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the total mass of the mixture and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was further dried in an oven at 120° C. for 24 hours to remove residual moisture, and a 40wt% LiWVO 6 -60wt% K 2 MoO 4 composite ceramic microwave material was obtained. Carry out XRD analysis to the product that example 1 prepares, as shown in accompanying drawing 1, the XRD pattern of the product that example 1 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard PDF cards PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ) of the crystal structure database, indicating that Example 1 successfully prepared 40wt% LiWVO 6 -60wt% K 2 MoO 4 composite ceramics microwave material. The product prepared in Example 1 is scanned by SEM image, as shown in accompanying drawing 2, the SEM spectrum of the product prepared in Example 1 shows that the sample crystallization is good, the grain boundaries are clearer, the grain distribution is more uniform, and it shows a relatively dense micro structure. The relative density of the product prepared in Example 1 was calculated, and as shown in Figure 3, the relative density of the product prepared in Example 1 was 92.7%. The dielectric constant (ε r ) of the product prepared in Example 1 was tested, and as shown in Figure 4, the ε r of the product prepared in Example 1 was 8.5. The quality factor (Qf) test was carried out on the product prepared in Example 1, as shown in Figure 5, the Qf of the product prepared in Example 1 was 2050 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 1 was tested. As shown in Figure 6, the τ f of the product prepared in Example 1 was +24.8ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 1 has a high relative density and good microwave dielectric properties.

实例2:制备35wt%LiWVO6-65wt%K2MoO4复合陶瓷微波材料Example 2: Preparation of 35wt% LiWVO 6 -65wt% K 2 MoO 4 composite ceramic microwave material

依次称取实例1合成LiWVO6粉末0.7000g、K2MoO4(99%)原料1.3131g置于研钵中,得到2.0131g LiWVO6-K2MoO4混合粉体。再取混合粉体质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步除去残留的水分,得到35wt%LiWVO6-65wt%K2MoO4复合陶瓷微波材料。对实例2制备得到的产物进行XRD分析,如附图1所示,实例2制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与晶体结构数据库的标准PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例2成功制备20wt%LiWVO6-80wt%K2MoO4复合陶瓷微波材料。对实例2制备得到的产物进行SEM图扫描,如附图2所示,实例2制备得到的产物的SEM图谱显示出样品结晶良好,晶界较清晰,晶粒分布均匀,晶粒有所生长,微观结构较为致密。对实例2制备得到的产物进行相对密度计算,如附图3所示,实例2制备得到的产物的相对密度为94.6%。对实例2制备的产物进行介电常数(εr)测试,如附图4所示,实例2制备得到的产物的εr为8.2。对实例2制备的产物进行品质因数(Qf)测试,如附图5所示,实例2制备得到的产物的Qf为3260GHz。对实例2制备的产物进行谐振频率温度系数(τf)测试,如附图6所示,实例2制备得到的产物的τf为+9.9ppm/℃。如附图结果可知,实例2制备得到的产物的相对密度高,微波介电性能较好。0.7000 g of LiWVO 6 powder synthesized in Example 1 and 1.3131 g of K 2 MoO 4 (99%) raw material were successively weighed and placed in a mortar to obtain 2.0131 g of LiWVO 6 -K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the mass of the mixed powder and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was dried in a drying oven at 120° C. for 24 hours to further remove residual moisture to obtain a 35wt% LiWVO 6 -65wt% K 2 MoO 4 composite ceramic microwave material. Carry out XRD analysis to the product that example 2 prepares, as shown in accompanying drawing 1, the XRD pattern of the product that example 2 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard PDF cards PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ) of the crystal structure database, indicating that Example 2 successfully prepared 20wt% LiWVO 6 -80wt% K 2 MoO 4 composite ceramics microwave material. The product prepared in example 2 is scanned by SEM image, as shown in accompanying drawing 2, the SEM spectrum of the product prepared in example 2 shows that the sample crystallization is good, the grain boundary is clearer, the grain distribution is uniform, and the grain grows to some extent. The microstructure is denser. The relative density of the product prepared in Example 2 is calculated, as shown in Figure 3, the relative density of the product prepared in Example 2 is 94.6%. The dielectric constant (ε r ) of the product prepared in Example 2 was tested, and as shown in Figure 4, the ε r of the product prepared in Example 2 was 8.2. The quality factor (Qf) test was carried out on the product prepared in Example 2, as shown in Figure 5, the Qf of the product prepared in Example 2 was 3260 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 2 was tested. As shown in Figure 6, the τ f of the product prepared in Example 2 was +9.9ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 2 has a high relative density and good microwave dielectric properties.

实例3:制备30wt%LiWVO6-70wt%K2MoO4复合陶瓷微波材料Example 3: Preparation of 30wt% LiWVO 6 -70wt% K 2 MoO 4 composite ceramic microwave material

依次称取实例1合成LiWVO6粉末0.6000g、K2MoO4(99%)原料1.3131g置于研钵中,得到2.0141gLiWVO6-K2MoO4混合粉体。再取混合粉体质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步除去残留的水分,得到30wt%LiWVO6-70wt%K2MoO4复合陶瓷微波材料。对实例3制备得到的产物进行XRD分析,如附图1所示,实例3制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与晶体结构数据库的标准PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例3成功制备30wt%LiWVO6-70wt%K2MoO4复合陶瓷微波材料。对实例3制备得到的产物进行SEM图扫描,如附图2所示,实例3制备得到的产物的SEM图谱显示出样品结晶良好,晶粒尺寸减小,晶界清晰,晶粒之间的间隙减小,晶粒的分布变得紧凑。对实例3制备得到的产物进行相对密度计算,如附图3所示,实例3制备得到的产物的相对密度为95.3%。对实例3制备的产物进行介电常数(εr)测试,如附图4所示,实例3制备得到的产物的εr为7.8。对实例3制备的产物进行品质因数(Qf)测试,如附图5所示,实例3制备得到的产物的Qf为4510GHz。对实例3制备的产物进行谐振频率温度系数(τf)测试,如附图5所示,实例3制备得到的产物的τf为+1.3ppm/℃。如附图结果可知,实例3制备得到的产物的相对密度高,微波介电性能好。0.6000 g of LiWVO 6 powder synthesized in Example 1 and 1.3131 g of K 2 MoO 4 (99%) raw material were successively weighed and placed in a mortar to obtain 2.0141 g of LiWVO 6 -K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the mass of the mixed powder and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was dried in a drying oven at 120° C. for 24 hours to further remove residual moisture to obtain a 30wt% LiWVO 6 -70wt% K 2 MoO 4 composite ceramic microwave material. Carry out XRD analysis to the product that example 3 prepares, as shown in accompanying drawing 1, the XRD figure of the product that example 3 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard PDF cards PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ) of the crystal structure database, indicating that Example 3 successfully prepared 30wt% LiWVO 6 -70wt% K 2 MoO 4 composite ceramics microwave material. The product prepared in example 3 is scanned by SEM image, as shown in accompanying drawing 2, the SEM spectrum of the product prepared in example 3 shows that the sample crystallization is good, the grain size reduces, the grain boundary is clear, and the gap between the grains decreases, the grain distribution becomes compact. The relative density of the product prepared in Example 3 was calculated, and as shown in Figure 3, the relative density of the product prepared in Example 3 was 95.3%. The dielectric constant (ε r ) of the product prepared in Example 3 was tested, and as shown in Figure 4, the ε r of the product prepared in Example 3 was 7.8. The quality factor (Qf) test was carried out on the product prepared in Example 3, as shown in Figure 5, the Qf of the product prepared in Example 3 was 4510 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 3 was tested. As shown in Figure 5, the τ f of the product prepared in Example 3 was +1.3ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 3 has a high relative density and good microwave dielectric properties.

实例4:制备25wt%LiWVO6-75wt%K2MoO4复合陶瓷微波材料Example 4: Preparation of 25wt% LiWVO 6 -75wt% K 2 MoO 4 composite ceramic microwave material

依次称取实例1合成LiWVO6粉末0.5000g、K2MoO4(99%)原料1.5151g置于研钵中,得到2.0151g LiWVO6-K2MoO4混合粉体。再取混合粉体质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步除去残留的水分,得到25wt%LiWVO6-75wt%K2MoO4复合陶瓷微波材料。对实例4制备得到的产物进行XRD分析,如附图1所示,实例4制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与晶体结构数据库的标准PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例4成功制备40wt%LiWVO6-60wt%K2MoO4复合陶瓷微波材料。对实例4制备得到的产物进行SEM图扫描,如附图2所示,实例4制备得到的产物的SEM图谱显示出样品结晶良好,晶粒尺寸较实例1变小,晶界清晰,晶粒之间的间隙减小,晶粒的分布紧凑。对实例4制备得到的产物进行相对密度计算,如附图3所示,实例4制备得到的产物的相对密度为96.6%。对实例4制备的产物进行介电常数(εr)测试,如附图4所示,实例4制备得到的产物的εr为7.6。对实例4制备的产物进行品质因数(Qf)测试,如附图4所示,实例4制备得到的产物的Qf为5315GHz。对实例4制备的产物进行谐振频率温度系数(τf)测试,如附图6所示,实例4制备得到的产物的τf为-12.7ppm/℃。如附图结果可知,实例4制备得到的产物的相对密度高,微波介电性能好。0.5000 g of LiWVO 6 powder synthesized in Example 1 and 1.5151 g of K 2 MoO 4 (99%) raw material were successively weighed and placed in a mortar to obtain 2.0151 g of LiWVO 6 -K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the mass of the mixed powder and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was dried in a drying oven at 120° C. for 24 hours to further remove residual moisture to obtain a 25wt% LiWVO 6 -75wt% K 2 MoO 4 composite ceramic microwave material. Carry out XRD analysis to the product that example 4 prepares, as shown in accompanying drawing 1, the XRD pattern of the product that example 4 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard PDF cards PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ) of the crystal structure database, indicating that Example 4 successfully prepared 40wt% LiWVO 6 -60wt% K 2 MoO 4 composite ceramics microwave material. The product prepared in Example 4 is scanned by SEM image, as shown in Figure 2, the SEM spectrum of the product prepared in Example 4 shows that the sample crystallization is good, the grain size is smaller than that of Example 1, and the grain boundaries are clear. The gap between them is reduced, and the distribution of grains is compact. The relative density of the product prepared in Example 4 was calculated, and as shown in Figure 3, the relative density of the product prepared in Example 4 was 96.6%. The dielectric constant (ε r ) of the product prepared in Example 4 was tested, and as shown in Figure 4, the ε r of the product prepared in Example 4 was 7.6. The quality factor (Qf) test was carried out on the product prepared in Example 4, as shown in Figure 4, the Qf of the product prepared in Example 4 was 5315 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 4 was tested. As shown in Figure 6, the τ f of the product prepared in Example 4 was -12.7ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 4 has a high relative density and good microwave dielectric properties.

实例5:制备20wt%LiWVO6-80wt%K2MoO4复合陶瓷微波材料Example 5: Preparation of 20wt% LiWVO 6 -80wt% K 2 MoO 4 composite ceramic microwave material

依次称取实例1合成LiWVO6粉末0.4000g、K2MoO4(99%)原料1.6161g置于研钵中,得到2.0161g LiWVO6-K2MoO4混合粉体。再取混合粉体质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步除去残留的水分,得到20wt%LiWVO6-80wt%K2MoO4复合陶瓷微波材料。对实例5制备得到的产物进行XRD分析,如附图1所示,实例5制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与标准晶体结构数据库PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例5成功制备50wt%LiWVO6-50wt%K2MoO4复合陶瓷微波材料。对实例5制备得到的产物进行SEM图扫描,如附图2所示,实例5制备得到的产物的SEM图谱显示出样品结晶良好,由于K2MoO4晶粒较小,随着K2MoO4质量分数的增加晶粒尺寸又有所减小,晶粒晶界清晰,晶粒之间的间隙减小,晶粒的分布紧凑,显示出致密微观结构。对实例5制备得到的产物进行相对密度计算,如附图3所示,实例5制备得到的产物的相对密度为98.5%。对实例5制备的产物进行介电常数(εr)测试,如附图4所示,实例5制备得到的产物的εr为7.3。对实例5制备的产物进行品质因数(Qf)测试,如附图5所示,实例5制备得到的产物的Qf为5965GHz。对实例5制备的产物进行谐振频率温度系数(τf)测试,如附图6所示,实例5制备得到的产物的τf为-20.1ppm/℃。如附图结果可知,实例5制备得到的产物的相对密度高,微波介电性能好。0.4000 g of LiWVO 6 powder synthesized in Example 1 and 1.6161 g of K 2 MoO 4 (99%) raw material were weighed in turn and placed in a mortar to obtain 2.0161 g of LiWVO 6 -K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the mass of the mixed powder and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was dried in a drying oven at 120° C. for 24 hours to further remove residual moisture to obtain a 20wt% LiWVO 6 -80wt% K 2 MoO 4 composite ceramic microwave material. Carry out XRD analysis to the product that example 5 prepares, as shown in accompanying drawing 1, the XRD figure of the product that example 5 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard crystal structure database PDF card PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ), indicating that Example 5 successfully prepared 50wt% LiWVO 6 -50wt% K 2 MoO 4 composite ceramic microwave Material. The product prepared in Example 5 is scanned by SEM image, as shown in accompanying drawing 2, the SEM spectrum of the product prepared in Example 5 shows that the sample crystallization is good, because K 2 MoO 4 crystal grains are small, along with K 2 MoO 4 With the increase of the mass fraction, the grain size decreases, the grain boundary is clear, the gap between the grains decreases, and the distribution of the grains is compact, showing a dense microstructure. The relative density of the product prepared in Example 5 was calculated, and as shown in Figure 3, the relative density of the product prepared in Example 5 was 98.5%. The dielectric constant (ε r ) of the product prepared in Example 5 was tested, and as shown in Figure 4, the ε r of the product prepared in Example 5 was 7.3. The quality factor (Qf) test was carried out on the product prepared in Example 5, as shown in Figure 5, the Qf of the product prepared in Example 5 was 5965 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 5 was tested. As shown in Figure 6, the τ f of the product prepared in Example 5 was -20.1ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 5 has a high relative density and good microwave dielectric properties.

实例6:制备10wt%LiWVO6-90wt%K2MoO4复合陶瓷微波材料Example 6: Preparation of 10wt% LiWVO 6 -90wt% K 2 MoO 4 composite ceramic microwave material

依次称取实例1合成LiWVO6粉末0.1000g、K2MoO4(99%)原料1.8181g置于研钵中,得到2.0181g LiWVO6-K2MoO4混合粉体。再取混合粉体质量的10wt%的去离子水滴加入粉体中并研磨均匀,形成浆料。选用内孔直径为12mm的钢质模具,模具使用前先用脱脂棉花蘸上无水乙醇分别将模具内壁、顶杆、垫块擦拭干净,待模具干燥后,再称取适量的浆料放入模具中,使用单轴压力机施加300MPa的压力,并按6℃/min的升温速率将模具加热至160℃,保温60min,冷却、退模,取出样品。所获样品在120℃的烘干箱中干燥24小时进一步除去残留的水分,得到10wt%LiWVO6-90wt%K2MoO4复合陶瓷微波材料。对实例6制备得到的产物进行XRD分析,如附图1所示,实例6制备得到的产物的XRD图包含LiWVO6和K2MoO4两相,并且两者之间没有互相反应,可以很好地与标准晶体结构数据库PDF卡PDF#26-1205(LiWVO6)和PDF#29-1021(K2MoO4)匹配,说明实例6成功制备60wt%LiWVO6-40wt%K2MoO4复合陶瓷微波材料。对实例6制备得到的产物进行SEM图扫描,如附图2所示,实例6制备得到的产物的SEM图谱显示出样品结晶良好,晶粒晶界清晰,晶粒之间的间隙很少,晶粒的分布紧凑,显示出致密微观结构。对实例6制备得到的产物进行相对密度计算,如附图3所示,实例6制备得到的产物的相对密度为98.7%。对实例6制备的产物进行介电常数(εr)测试,如附图3所示,实例6制备得到的产物的εr为6.8。对实例6制备的产物进行品质因数(Qf)测试,如附图5所示,实例6制备得到的产物的Qf为7180GHz。对实例6制备的产物进行谐振频率温度系数(τf)测试,如附图6所示,实例6制备得到的产物的τf为-49.3ppm/℃。如附图结果可知,实例6制备得到的产物的相对密度高,微波介电性能好。0.1000 g of LiWVO 6 powder synthesized in Example 1 and 1.8181 g of K 2 MoO 4 (99%) raw material were successively weighed and placed in a mortar to obtain 2.0181 g of LiWVO 6 -K 2 MoO 4 mixed powder. Then take 10wt% deionized water of the mass of the mixed powder and add it into the powder and grind it evenly to form a slurry. Choose a steel mold with an inner hole diameter of 12mm. Before using the mold, use degreased cotton dipped in absolute ethanol to wipe the inner wall of the mold, the ejector pin, and the pad. After the mold is dry, weigh an appropriate amount of slurry and put it in In the mold, use a uniaxial press to apply a pressure of 300MPa, and heat the mold to 160°C at a heating rate of 6°C/min, keep it warm for 60min, cool down, eject the mold, and take out the sample. The obtained sample was dried in a drying oven at 120° C. for 24 hours to further remove residual moisture to obtain a 10wt% LiWVO 6 -90wt% K 2 MoO 4 composite ceramic microwave material. Carry out XRD analysis to the product that example 6 prepares, as shown in accompanying drawing 1, the XRD pattern of the product that example 6 prepares comprises LiWVO 6 and K 2 MoO 4 two phases, and there is no mutual reaction between the two, can be very good It matches the standard crystal structure database PDF card PDF#26-1205 (LiWVO 6 ) and PDF#29-1021 (K 2 MoO 4 ), indicating that Example 6 successfully prepared 60wt% LiWVO 6 -40wt% K 2 MoO 4 composite ceramic microwave Material. The product that example 6 prepares is carried out SEM image scanning, as shown in accompanying drawing 2, the SEM collection of illustrative plates of the product that example 6 prepares shows that sample crystallization is good, and crystal grain grain boundary is clear, and the gap between crystal grain is few, and grain The distribution of particles is compact, showing a dense microstructure. The relative density of the product prepared in Example 6 was calculated, and as shown in Figure 3, the relative density of the product prepared in Example 6 was 98.7%. The dielectric constant (ε r ) of the product prepared in Example 6 was tested, and as shown in Figure 3, the ε r of the product prepared in Example 6 was 6.8. The quality factor (Qf) test was carried out on the product prepared in Example 6, as shown in Figure 5, the Qf of the product prepared in Example 6 was 7180 GHz. The resonant frequency temperature coefficient (τ f ) of the product prepared in Example 6 was tested. As shown in Figure 6, the τ f of the product prepared in Example 6 was -49.3ppm/°C. As can be seen from the results in the accompanying drawings, the product prepared in Example 6 has a high relative density and good microwave dielectric properties.

以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (1)

1.LiWVO6-K2MoO4基复合陶瓷微波材料,其特征在于:所述复合陶瓷微波材料的化学组成的通式为:(1-x)LiWVO6-xK2MoO4,x为质量百分数;所述复合陶瓷微波材料的介电常数εr范围为6.8~8.5,品质因数Qf的范围为2050GHz~7180GHz,谐振频率温度系数τf的范围为-49.3ppm/℃~+24.8ppm/℃;1. LiWVO 6 -K 2 MoO 4 based composite ceramic microwave material, characterized in that: the general formula of the chemical composition of the composite ceramic microwave material is: (1-x)LiWVO 6 -xK 2 MoO 4 , x is the mass percentage ; The dielectric constant εr of the composite ceramic microwave material ranges from 6.8 to 8.5, the quality factor Qf ranges from 2050GHz to 7180GHz, and the resonant frequency temperature coefficient τf ranges from -49.3ppm/°C to +24.8ppm/°C; 其中,x为60,65,70,75,80或90wt%;Wherein, x is 60, 65, 70, 75, 80 or 90 wt%; 该复合陶瓷微波材料的制备方法包括以下步骤:The preparation method of the composite ceramic microwave material comprises the following steps: (1)配料:首先按化学通式LiWVO6中的Li、W、V元素的化学计量比,称取以下实验原料:Li2CO3、WO3、NH4VO3(1) Ingredients: First, according to the stoichiometric ratio of Li, W, and V elements in the general chemical formula LiWVO 6 , weigh the following experimental raw materials: Li 2 CO 3 , WO 3 , NH 4 VO 3 ; (2)混料:将称量好的以上原料倒入球磨罐中,无水乙醇作为球磨介质,在球磨罐中球磨得到混合浆料;(2) Mixing: Pour the weighed above raw materials into a ball milling tank, use absolute ethanol as a ball milling medium, and ball mill in a ball milling tank to obtain a mixed slurry; (3)烘干:将混合浆料倒入铺好保鲜膜的托盘中,放入烘干箱在80℃下烘干到恒重,得到混合料的干粉;(3) Drying: Pour the mixed slurry into a tray covered with plastic wrap, put it into a drying box and dry it to constant weight at 80°C to obtain a dry powder of the mixed material; (4)预烧:将上一步得到的混合料干粉过60目筛,然后放入高温炉中,以5℃/min的升温速率升温至700℃,保温6h,然后自然冷却;使混合料初步反应合成LiWVO6化合物;(4) Pre-burning: pass the dry mixture powder obtained in the previous step through a 60-mesh sieve, then put it into a high-temperature furnace, raise the temperature to 700°C at a heating rate of 5°C/min, keep it warm for 6h, and then cool naturally; make the mixture preliminary Reaction synthesis LiWVO 6 compound; (5)二次球磨:将初步合成的LiWVO6倒入球磨罐中,重复(2)(3)步骤;(5) Secondary ball milling: the initially synthesized LiWVO 6 is poured into the ball milling tank, and steps (2) (3) are repeated; (6)配料:将合成好的LiWVO6和K2MoO4原料按重量比称量;(6) Ingredients: weigh the synthesized LiWVO 6 and K 2 MoO 4 raw materials by weight; (7)混料:将以上称量好的原料放入研钵中,加入混合料总质量的10wt%的去离子水,研磨均匀;得到不同重量比LiWVO6-K2MoO4混合物浆料,也即,(1-x)LiWVO6-xK2MoO4,x为质量百分数;(7) Mixing: put the above weighed raw materials into a mortar, add 10wt% deionized water of the total mass of the mixture, and grind evenly; obtain different weight ratios LiWVO 6 -K 2 MoO 4 mixture slurry, That is, (1-x)LiWVO 6 -xK 2 MoO 4 , x is the mass percentage; (8)冷烧结:将以上研磨好的含水混合物浆料置入模具中,然后将模具放入热压机中,加热到160℃,施压300MPa,热压60分钟,得到致密化样品;(8) Cold sintering: put the above-ground aqueous mixture slurry into a mold, then put the mold into a hot press, heat to 160°C, apply a pressure of 300MPa, and hot press for 60 minutes to obtain a densified sample; (9)干燥:将以上得到的致密化复合陶瓷样品在120℃的烘干箱中进一步干燥24小时以除去残留的水分,得到LiWVO6-K2MoO4复合陶瓷成品;(9) Drying: The densified composite ceramic sample obtained above was further dried for 24 hours in an oven at 120°C to remove residual moisture to obtain a finished LiWVO 6 -K 2 MoO 4 composite ceramic; 上述制备方法中,Li2CO3的纯度至少为99.99%;WO3的纯度至少为99.99%;NH4VO3的纯度至少为99.99%;K2MoO4的纯度至少为99%。In the above preparation method, the purity of Li 2 CO 3 is at least 99.99%; the purity of WO 3 is at least 99.99%; the purity of NH 4 VO 3 is at least 99.99%; the purity of K 2 MoO 4 is at least 99%.
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