CN111942789A - Automatic mechanical arm feeding bin - Google Patents
Automatic mechanical arm feeding bin Download PDFInfo
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- CN111942789A CN111942789A CN202010718213.3A CN202010718213A CN111942789A CN 111942789 A CN111942789 A CN 111942789A CN 202010718213 A CN202010718213 A CN 202010718213A CN 111942789 A CN111942789 A CN 111942789A
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- 239000000463 material Substances 0.000 claims abstract description 120
- 229910052751 metal Inorganic materials 0.000 claims description 46
- 239000002184 metal Substances 0.000 claims description 46
- 229910000838 Al alloy Inorganic materials 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000006698 induction Effects 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000010009 beating Methods 0.000 claims 5
- 210000000078 claw Anatomy 0.000 claims 2
- 238000000926 separation method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 230000002787 reinforcement Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- -1 1115 Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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Abstract
本发明提供一种自动化机械臂供料仓。所述自动化机械臂供料仓包括供料仓部分,所述供料仓部分安装在工作台的一侧,所述供料仓部分包括料盘移动轴和料盘供应盒,所述料盘供应盒滑动安装在所述料盘供应轴的一侧,所述料盘供应盒上放置有多个料盘,所述供料仓部分用来供给料盘和放置已经加工完毕的产品的料盘;料盘放置盘部分,所述料盘放置盘部分安装在所述工作台的顶侧,所述料盘放置盘部分包括料盘放置固定座和X1轴,所述料盘放置盘部分安装在所述X1轴的顶侧,料盘放置固定座的顶侧放置有料盘,所述X1轴用于移动料盘。本发明提供的自动化机械臂供料仓具有可全天连续供料的功能,使设备可24小时连续工作、设计简单可靠、制造成本低的优点。
The invention provides an automatic mechanical arm feeding bin. The automatic manipulator feeding bin includes a feeding bin part, which is installed on one side of the workbench, and the feeding bin part includes a feeding tray moving shaft and a feeding tray supply box. The box is slidably installed on one side of the tray supply shaft, a plurality of trays are placed on the tray supply box, and the feeding bin is used to supply the trays and the trays for placing the processed products; The tray placing tray part, the tray placing tray part is installed on the top side of the workbench, the tray placing tray part includes the tray placing fixing seat and the X1 axis, the tray placing tray part is installed on the A tray is placed on the top side of the X1 axis and the top side of the tray placement fixing base, and the X1 axis is used to move the tray. The automatic manipulator feeding bin provided by the invention has the function of continuously feeding materials all day, so that the equipment can work continuously for 24 hours, the design is simple and reliable, and the manufacturing cost is low.
Description
技术领域technical field
本发明涉及供料设备技术领域,尤其涉及一种自动化机械臂供料仓。The invention relates to the technical field of feeding equipment, in particular to an automated mechanical arm feeding bin.
背景技术Background technique
现在随着工厂自动化程度越来越高,很多设备都实现了全自动化生产,生产全程无需人工参与,但设备生产完毕后需要人工取出放在料盘上已经加工完成的产品,并更换未加工产品来进行接下来的生产,在此过程中如果人员没有及时进行物料转换,机器就会停止生产进入待机状态,浪费生产工时,而现在主要国家及地区的规定上班时间一般不超过8小时,公司不但有违法经营的风险,而且要为此承担高昂的加班费用,为此现代工厂提出了人工参与率的概念,当设备自动化生产可以连续维持16个小时,那么在无需人员加班的情况下即可实现24小时连续生产,而设备也可以在晚上进行全程无人化生产。Now with the increasing degree of factory automation, many equipments have achieved fully automated production, and the production process does not require manual participation. However, after the equipment is produced, it is necessary to manually take out the processed products on the tray, and replace the unprocessed products. To carry out the next production, in this process, if the personnel do not switch materials in time, the machine will stop production and enter the standby state, wasting production hours, and now the stipulated working hours in major countries and regions generally do not exceed 8 hours, the company not only There is a risk of illegal operation, and it has to bear high overtime costs. For this reason, modern factories have proposed the concept of labor participation rate. When the automatic production of equipment can be maintained for 16 hours continuously, it can be achieved without the need for personnel to work overtime. 24 hours of continuous production, and the equipment can also be fully unmanned at night.
因此,有必要提供一种新的自动化机械臂供料仓解决上述技术问题。Therefore, it is necessary to provide a new automatic manipulator feeding bin to solve the above technical problems.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题是提供一种可全天连续供料,使设备可24小时连续工作、设计简单可靠、制造成本低的自动化机械臂供料仓。The technical problem solved by the present invention is to provide an automatic manipulator arm feeding bin which can continuously supply materials throughout the day, so that the equipment can work continuously for 24 hours, with simple and reliable design and low manufacturing cost.
为解决上述技术问题,本发明提供的自动化机械臂供料仓包括:供料仓部分,所述供料仓部分安装在工作台的一侧,所述供料仓部分包括料盘移动轴和料盘供应盒,所述料盘供应盒滑动安装在所述料盘供应轴的一侧,所述料盘供应盒上放置有多个料盘,所述供料仓部分用来供给料盘和放置已经加工完毕的产品的料盘;In order to solve the above technical problems, the automatic manipulator feeding bin provided by the present invention includes: a feeding bin part, the feeding bin part is installed on one side of the workbench, and the feeding bin part includes a feeding tray moving shaft and a feeding bin. A tray supply box, the tray supply box is slidably installed on one side of the tray supply shaft, a plurality of trays are placed on the tray supply box, and the supply bin part is used for supplying trays and placing A tray of finished products;
料盘放置盘部分,所述料盘放置盘部分安装在所述工作台的顶侧,所述料盘放置盘部分包括料盘放置固定座和X1轴,所述料盘放置盘部分安装在所述X1轴的顶侧,料盘放置固定座的顶侧放置有料盘,所述X1轴用于移动料盘,所述料盘放置固定座用于放置、定位和夹紧料盘。The tray placing tray part, the tray placing tray part is installed on the top side of the workbench, the tray placing tray part includes the tray placing fixing seat and the X1 axis, the tray placing tray part is installed on the A tray is placed on the top side of the X1 axis and the top side of the tray placement fixed seat, the X1 axis is used to move the tray, and the tray placement fixed seat is used for placing, positioning and clamping the tray.
优选的,所述料盘移动轴包括两个铝合金型材,两个所述铝合金型材之间安装有马达安装座,所述马达安装座的空腔安装有第一联轴器,所述第一联轴器的底侧安装有行星减速机,所述行星减速机的底侧安装有带刹车步进电机,所述马达安装座的顶侧安装有丝杆,所述丝杆的顶端安装有支撑座,所述两个铝合金型材的顶侧连接有同一个进料仓送料机构固定板,所述两个铝合金型材的底侧连接有同一个进料仓送料机构固定板,铝合金型材上固定安装有圆形轨道,所述圆形轨道上滑动安装有滑块,两个所述圆形轨道上的滑块连接有同一个进料仓上料轴滑板,所述丝杆上螺纹套接有进料仓送料滑板螺母,所述进料仓送料滑板螺母与所述进料仓上料轴滑板固定连接,两个所述铝合金型材的一侧安装有同一个支撑座安装板,所述支撑座安装板与所述支撑座固定连接,所述两个所述铝合金型材的一侧安装有同一个进料仓上料轴主板。Preferably, the material tray moving shaft includes two aluminum alloy profiles, a motor mounting seat is installed between the two aluminum alloy profiles, and a first coupling is installed in the cavity of the motor mounting seat, and the first coupling is installed in the cavity of the motor mounting seat. A planetary reducer is installed on the bottom side of a coupling, a stepper motor with brake is installed on the bottom side of the planetary reducer, a screw rod is installed on the top side of the motor mounting base, and the top end of the screw rod is installed with a Support seat, the top side of the two aluminum alloy profiles is connected with the same feed bin feeding mechanism fixing plate, the bottom side of the two aluminum alloy profiles is connected with the same feeding bin feeding mechanism fixing plate, the aluminum alloy profile A circular track is fixedly installed on the circular track, and a slider is slidably installed on the circular track. A feeding slide nut of the feeding bin is connected, and the feeding slide nut of the feeding bin is fixedly connected with the feeding shaft slide of the feeding bin, and the same support seat mounting plate is installed on one side of the two aluminum alloy profiles, so the The support seat mounting plate is fixedly connected to the support seat, and one side of the two aluminum alloy profiles is installed with the same main board of the feeding shaft of the feeding bin.
优选的,所述铝合金型材的一侧安装有两个感应器固定钣金,所述感应器固定钣金上安装有第一接近开关,所述铝合金型材的一侧安装有光电开关安装钣金,所述光电开关安装钣金上安装有光电开关,所述光电开关安装钣金下侧安装有互锁感应器安装钣金,所述互锁感应器安装钣金上安装有第二接近开关。Preferably, two sensor fixing sheet metals are mounted on one side of the aluminum alloy profile, a first proximity switch is mounted on the sensor fixing sheet metal, and a photoelectric switch mounting sheet is mounted on one side of the aluminum alloy profile A photoelectric switch is installed on the photoelectric switch installation sheet metal, an interlock sensor installation sheet metal is installed on the lower side of the photoelectric switch installation sheet metal, and a second proximity switch is installed on the interlock sensor installation sheet metal .
优选的,所述马达安装座与丝杆之间安装有缓冲环,所述丝杆与所述支撑座之间安装有缓冲环。Preferably, a buffer ring is installed between the motor mounting seat and the screw rod, and a buffer ring is installed between the screw rod and the support seat.
优选的,所述料盘供应盒包括进料仓料盒底板,所述进料仓料盒底板的顶侧分别等距离有进料仓料盒主板、第一进料仓料盒副板和第二进料仓料盒副板,所述第一进料仓料盒副板位于所述进料仓料盒主板和所述第二进料仓料盒副板之间,所述进料仓料盒主板和所述第二进料仓料盒副板靠近所述第一进料仓料盒副板的一侧均等距离固定安装有多个进料仓料盒托板,所述第一进料仓料盒副板的两侧均等距离安装有对应数量的进料仓料盒L板,所述进料仓料盒托板和所述进料仓料盒L板的一端均固定安装有料盘拉紧挡片,所述进料仓料盒主板和第一进料仓料盒副板之间安装有两个圆形支柱,所述第一进料仓料盒副板和所述第二进料仓料盒副板之间安装有两个所述圆形支柱,所述进料仓料盒托板和对应的所述进料仓料盒L板之间可以放置所述料盘。Preferably, the tray supply box includes a bottom plate of the feeding bin, and the top side of the bottom plate of the feeding bin is respectively equidistant from the main board of the feeding bin, the sub-board of the first feeding bin and the first feeding bin. Two sub-boards of the material box of the feeding bin, the sub-board of the material box of the first feeding bin is located between the main board of the material box of the feeding bin and the sub-board of the material box of the second feeding bin, the sub-board of the feeding bin The main board of the box and the side of the second feeding bin material box sub-board close to the first feeding bin material box sub-board are fixedly installed with a plurality of feeding bin material box supporting plates at equal distances. A corresponding number of L-boards of the feeding bins are installed at equal distances on both sides of the sub-boards of the bins. Tighten the baffle, two circular pillars are installed between the main board of the feeding bin and the sub-board of the first feeding bin, the sub-board of the first feeding bin and the second feeding bin are The two circular pillars are installed between the sub-boards of the bin material box, and the material tray can be placed between the material box support plate of the feed box and the corresponding L plate of the material box of the feed box.
优选的,所述进料仓料盒底板的底侧固定安装有三个进料仓料盒加强板C,所述进料仓料盒主板的一侧固定安装有两个进料仓料盒加强板B,所述第二进料仓料盒副板的一侧固定安装有两个进料仓料盒加强板A,所述进料仓料盒主板、所述第一进料仓料盒副板和所述第二进料仓料盒副板的顶侧均安装有相同的两个进料仓料盒加强板D,其中,一个所述进料仓料盒加强板B上安装有多个互锁感应片,所述进料仓料盒主板与所述进料仓上料轴滑板相连接。Preferably, three feed bin material box reinforcement boards C are fixedly installed on the bottom side of the bottom plate of the feed bin material box, and two feed bin material box reinforcement boards are fixedly installed on one side of the main board of the feed bin material box. B, one side of the second feeding bin material box sub-board is fixedly installed with two feeding bin material box reinforcing plates A, the feeding bin material box main board, the first feeding bin material box sub-board The same two feed bin material box reinforcement boards D are installed on the top side of the second feed bin material box sub-board, wherein one of the feed bin material box reinforcement boards B is installed with a plurality of mutually reinforcing plates. Lock the induction sheet, the main board of the material box of the feeding bin is connected with the sliding plate of the feeding shaft of the feeding bin.
优选的,所述料盘放置固定座包括料盘放置板,所述料盘放置板的一侧安装有两个X轴拖链连接钣金,所述料盘放置板的顶侧可以放置所述料盘,所述料盘放置板的底侧安装有两个料盘勾爪A、两个料盘勾爪B、两个滑轨、四个滑动块、两个气缸和两个气缸连接板,所述滑动块滑动安装在所述滑轨上,所述气缸连接板与所述气缸的一端连接有同一个浮动接头连接板。Preferably, the tray placement fixing seat includes a tray placement plate, two X-axis drag chain connection sheet metals are installed on one side of the tray placement plate, and the top side of the tray placement plate can place the The bottom side of the tray placement plate is equipped with two tray hooks A, two tray hooks B, two slide rails, four sliding blocks, two cylinders and two cylinder connection plates, The sliding block is slidably mounted on the sliding rail, and the cylinder connecting plate and one end of the cylinder are connected with the same floating joint connecting plate.
优选的,所述气缸上安装有两个调速阀和浮动接头,所述料盘放置板的两侧均安装有多个弹簧柱塞,所述弹簧柱塞上安装有螺母,所述弹簧柱塞的一端贯穿所述料盘放置板并与所述料盘相接触。Preferably, two speed regulating valves and floating joints are installed on the cylinder, a plurality of spring plungers are installed on both sides of the material tray placing plate, nuts are installed on the spring plungers, and the spring One end of the plug penetrates the tray placement plate and is in contact with the tray.
优选的,所述X轴包括X轴导轨安装板,所述X轴导轨安装板的顶侧安装有导轨,所述导轨上滑动安装有滑座,所述滑座的上方安装有同步带,所述X轴导轨安装板的顶侧对称安装有主带轮座和副带轮座,所述同步带与所述主带轮座和所述副带轮座相连接,X轴导轨安装板的顶侧对称安装有两个滑台端板,两个所述滑台端板的顶侧安装有同一个X轴防护钣金,所述X轴防护钣金的两侧分别安装有滑块板A和滑块板B,所述滑块板A和所述滑块板B与所述滑座相连接,所述滑块板A和所述滑块板B之间安装有同步带压板,所述同步带压板将同步带固定在滑块板B上,所述滑块板A上安装有感应钣金,所述X1轴导轨安装板的底侧安装有联轴器,所述联轴器的外侧安装有电机支撑铝材,所述电机支撑铝材的底侧安装有步进电机,X1轴导轨安装板的底侧固定安装有两个支撑座,所述支撑座的底侧固定安装有X1轴底座板,两个所述支撑座的两侧均安装有X1轴拖链安装钣金,所述X1轴拖链安装钣金上安装有拖链,所述X1轴导轨安装板的一侧安装有两个接近开关安装钣金,所述接近开关安装钣金上安装有第三接近开关。Preferably, the X-axis includes an X-axis guide rail mounting plate, a guide rail is installed on the top side of the X-axis guide rail installation plate, a sliding seat is slidably installed on the guide rail, and a synchronous belt is installed above the sliding seat, so The top side of the X-axis guide rail mounting plate is symmetrically installed with the main pulley seat and the auxiliary pulley seat, the synchronous belt is connected with the main pulley seat and the auxiliary pulley seat, and the top of the X-axis guide rail mounting plate is installed. Two sliding table end plates are installed symmetrically on the side, the same X-axis protective sheet metal is installed on the top side of the two sliding table end plates, and the slider plate A and the sliding block are respectively installed on both sides of the X-axis protective sheet metal Plate B, the slider plate A and the slider plate B are connected with the sliding seat, a timing belt pressure plate is installed between the slider plate A and the slider plate B, and the timing belt pressure plate is installed between the slider plate A and the slider plate B. Fix the synchronous belt on the slider plate B, the induction sheet metal is installed on the slider plate A, the coupling is installed on the bottom side of the X1-axis guide rail mounting plate, and the motor is installed on the outer side of the coupling The aluminum material is supported, a stepper motor is installed on the bottom side of the motor support aluminum material, two support seats are fixedly installed on the bottom side of the X1-axis guide rail mounting plate, and the X1-axis base plate is fixedly installed on the bottom side of the support seat. Both sides of the two support bases are installed with X1-axis towline installation sheet metal, the X1-axis towline installation sheet metal is installed with a towline, and one side of the X1-axis guide rail mounting plate is installed with two close a switch mounting sheet metal, and a third proximity switch is mounted on the proximity switch mounting sheet metal.
优选的,所述主带轮座和所述副带轮座均包括两个同步带轮安装板,两个所述同步带轮安装板之间安装有四个六方型形支柱,所述同步带轮安装板上安装有轴承,两个所述轴承上转动套接有同一个转轴,所述转轴上固定套接有同步轮,其中主带轮座的转轴穿过同步带轮安装板与联轴器相连。Preferably, both the primary pulley seat and the secondary pulley seat include two synchronous pulley mounting plates, and four hexagonal pillars are installed between the two synchronous pulley mounting plates, and the synchronous belt Bearings are installed on the wheel mounting plate, the same rotating shaft is rotatably sleeved on the two bearings, and a synchronous wheel is fixed and sleeved on the rotating shaft, wherein the rotating shaft of the main pulley seat passes through the synchronous pulley installation plate and the coupling shaft. connected to the device.
与相关技术相比较,本发明提供的自动化机械臂供料仓具有如下有益效果:Compared with the related art, the automatic manipulator feeding bin provided by the present invention has the following beneficial effects:
本发明提供一种自动化机械臂供料仓,采用弹簧柱塞来实现料盘的Y方向定位,无需额外动力源,设计简单可靠,具有创造力;一体式取料盘夹爪,同时可完成取放料盘,对料盘进行定位及夹紧的工作,使得设计结构非常简化,但功能强大;料仓模块化设计,客户可进行选择定制;采用铝型材及圆轨等易获取材料,制造成本低;设备可以连续运行24小时以上,无需两班倒,三班倒就能实现无论白天黑夜全天连续工作,每天在人员上班时间进行一次取放料盘,在只有值班人员的情况下仍然可以连续自动化生产,真正意义上的做到了在8小时制的工作环境下即可实现24小时不待机生产,自动化程度大为提高,大大降低了人员参与率,提高了生产效率降低生产成本,此料仓进行模块化设计,客户可根据实际生产环境既可以选择是否需要此部分,如暂时不需要后期需要可以通过设备改装就可实现料仓的添加。The invention provides an automatic mechanical arm feeding bin, which adopts a spring plunger to realize the Y-direction positioning of the feeding tray, does not require additional power source, has simple and reliable design, and is creative; The unloading tray is used for positioning and clamping the tray, which makes the design structure very simple, but powerful; the modular design of the silo, customers can choose and customize; using aluminum profiles and round rails and other easy-to-obtain materials, the manufacturing cost Low; the equipment can run continuously for more than 24 hours, no need for two shifts, three shifts can achieve continuous work throughout the day, night and day, and pick and place the tray once a day during the working hours of the staff. Continuous automatic production, in the true sense, can achieve 24-hour non-standby production in an 8-hour working environment. The degree of automation is greatly improved, which greatly reduces the personnel participation rate, improves production efficiency and reduces production costs. This material The silo is modularly designed, and customers can choose whether to need this part according to the actual production environment.
附图说明Description of drawings
图1为本发明提供的自动化机械臂供料仓的一种较佳实施例的结构示意图;1 is a schematic structural diagram of a preferred embodiment of an automated robotic arm feeding bin provided by the present invention;
图2为图1所示的供料仓部分的结构示意图;Fig. 2 is the structural representation of the feeding bin part shown in Fig. 1;
图3为图1所示的料盘移动轴的爆炸图;Fig. 3 is an exploded view of the moving shaft of the material tray shown in Fig. 1;
图4为图1所示的料盘供应盒的结构示意图;FIG. 4 is a schematic structural diagram of the tray supply box shown in FIG. 1;
图5为图1所示的料盘供应盒的爆炸图;Figure 5 is an exploded view of the tray supply box shown in Figure 1;
图6为图1所示的料盘放置固定座的结构示意图;FIG. 6 is a schematic structural diagram of the tray placement fixing seat shown in FIG. 1;
图7为图1所示的料盘放置固定座的爆炸图;Figure 7 is an exploded view of the tray placement fixing seat shown in Figure 1;
图8为图1所示的X1轴的结构示意图;FIG. 8 is a schematic structural diagram of the X1 axis shown in FIG. 1;
图9为图1所示的X1轴的爆炸图;Figure 9 is an exploded view of the X1 axis shown in Figure 1;
图10为图1所示的带轮座的结构示意图;Figure 10 is a schematic structural diagram of the pulley seat shown in Figure 1;
图中标号:Labels in the figure:
1、供料仓部分;1. Feeding bin part;
11、料盘移动轴,1101、感应器固定钣金,1102、光电开关安装钣金,1103、互锁感应器安装钣金,1104、支撑座安装板,1105、进料仓上料轴滑板,1106、进料仓上料轴主板,1107、进料仓送料滑板螺母,1108、进料仓送料机构固定板,1109、铝合金型材,1110、圆形轨道,1111、滑块,1112、丝杆,1113、带刹车步进电机,1114、行星减速机,1115、缓冲环,1116、光电开关,1117、第一接近开关,1118、第二接近开关,1119、马达安装座,1120、第一联轴器,1121、支撑座;11. Tray moving shaft, 1101, Sensor fixing sheet metal, 1102, Photoelectric switch mounting sheet metal, 1103, Interlocking sensor mounting sheet metal, 1104, Support seat mounting plate, 1105, Feed bin feeding shaft slide plate, 1106, main board of feeding shaft of feeding bin, 1107, nut of feeding slide plate of feeding bin, 1108, fixing plate of feeding mechanism of feeding bin, 1109, aluminum alloy profile, 1110, circular track, 1111, slider, 1112, screw rod , 1113, stepper motor with brake, 1114, planetary reducer, 1115, buffer ring, 1116, photoelectric switch, 1117, first proximity switch, 1118, second proximity switch, 1119, motor mount, 1120, first Shaft, 1121, support seat;
12、12、料盘供应盒,1201、互锁感应片,1202、进料仓料盒主板,1203、第二进料仓料盒副板,1204、进料仓料盒加强板A,1205、进料仓料盒加强板B,1206、进料仓料盒托板,1207、料盘拉紧挡片,1208、进料仓料盒底板,1209、第一进料仓料盒副板,1210、进料仓料盒L板,1211、进料仓料盒加强板C,1212、进料仓料盒加强板D,1213、圆形支柱;12, 12, Tray supply box, 1201, Interlocking induction sheet, 1202, Feed bin material box main board, 1203, Second feed bin material box sub-board, 1204, Feed bin material box reinforcement plate A, 1205, Feeding bin material box reinforcement plate B, 1206, Feeding bin material box support plate, 1207, Material tray tensioning stopper, 1208, Feeding bin material box bottom plate, 1209, First feeding bin material box sub-board, 1210 , Feed bin material box L plate, 1211, Feed bin material box reinforcing plate C, 1212, Feed bin material box reinforcing plate D, 1213, circular pillar;
2、料盘放置盘部分;2. The part of the tray to place the tray;
21、料盘放置固定座,2101、料盘放置板,2102、料盘勾爪A,2103、料盘勾爪B,2104、气缸连接板,2105、浮动接头连接板,2106、X1轴拖链连接钣金,2107、滑轨,2108、滑动块,2109、气缸,2110、调速阀,2111、浮动接头,2112、弹簧柱塞,2113、螺母;21. Material tray placement fixing seat, 2101, Material tray placement plate, 2102, Material tray hook A, 2103, Material tray hook B, 2104, Cylinder connecting plate, 2105, Floating joint connecting plate, 2106, X1 axis drag chain Connecting sheet metal, 2107, slide rail, 2108, sliding block, 2109, cylinder, 2110, speed control valve, 2111, floating joint, 2112, spring plunger, 2113, nut;
22、X1轴,2201、主带轮座,2202、副带轮座,2203、X1轴防护钣金,2204、滑台端板,2205、X1轴导轨安装板,2206、X1轴底座板,2207、滑块板A,2208、滑块板B,2209、接近开关安装钣金,2210、感应钣金,2211、X1轴拖链安装钣金,2212、同步带压板,2213、同步带,2214、步进电机,2215、联轴器,2216、滑座,2217、导轨,2218、第三接近开关,2219、支撑座,2220、电机支撑铝材,2221、拖链;22, X1 axis, 2201, main pulley seat, 2202, auxiliary pulley seat, 2203, X1 axis protective sheet metal, 2204, slide end plate, 2205, X1 axis guide rail mounting plate, 2206, X1 axis base plate, 2207, Slider Plate A, 2208, Slider Plate B, 2209, Proximity Switch Mounting Sheet Metal, 2210, Induction Sheet Metal, 2211, X1 Axis Drag Chain Mounting Sheet Metal, 2212, Timing Belt Pressure Plate, 2213, Timing Belt, 2214, Step Inlet motor, 2215, coupling, 2216, sliding seat, 2217, guide rail, 2218, third proximity switch, 2219, support seat, 2220, motor support aluminum, 2221, drag chain;
3、料盘,4、工作台。3. Feed tray, 4. Workbench.
具体实施方式Detailed ways
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
请结合参阅图1-图10,自动化机械臂供料仓包括:Please refer to Figure 1-Figure 10 in combination, the automatic robotic arm feeding bin includes:
供料仓部分1,所述供料仓部分1安装在工作台4的一侧,所述供料仓部分1包括料盘移动轴11和料盘供应盒12,所述料盘供应盒12滑动安装在所述料盘供应轴11的一侧,所述料盘供应盒12上放置有多个料盘3,所述供料仓部分1用来供给料盘3和放置已经加工完毕的产品的料盘3,所述供料仓部分1上设置有互锁感应片1201,第二接近开关1118可通过是否感应到互锁感应片1201而判断料盘供应盒12是否移动到设定位置,以免发生撞机,光电开关1116检测料盘3的有无,没有料盘3则跳过,进行下一级取料,这样使得即使客户没有将料仓全部放满,或者没按顺序放置,设备也可以正常运行,料盘供应盒12到位及料盘3有无均有传感器做出判断而形成闭环,避免了生产错误甚至是撞机的发生,从而达到安全生产的目的;The feeding bin part 1, the feeding bin part 1 is installed on one side of the
料盘放置盘部分2,所述料盘放置盘部分2安装在所述工作台4的顶侧,所述料盘放置盘部分2包括料盘放置固定座21和X1轴22,所述料盘放置固定座21安装在所述X1轴22的顶侧,料盘放置固定座21的顶侧放置有料盘3,所述X1轴22用于移动料盘3,所述料盘放置固定座21用于放置、定位和夹紧料盘3,料盘放置盘部分2既可以用来用来取放料盘,又可以使刀片沿X轴方向移动,跟机械臂组成X,Y向取放料区域,使得在此区域的任何刀片都可以进行取放。A tray placing
所述料盘移动轴11包括两个铝合金型材1109,两个所述铝合金型材1109之间安装有马达安装座1119,所述马达安装座1119的空腔安装有第一联轴器1120,所述第一联轴器1120的底侧安装有行星减速机1114,所述行星减速机1114的底侧安装有带刹车步进电机1113,所述马达安装座1119的顶侧安装有丝杆1112,所述丝杆1112的顶端安装有支撑座1121,所述两个铝合金型材1109的顶侧连接有同一个进料仓送料机构固定板1108,所述两个铝合金型材1109的底侧连接有同一个进料仓送料机构固定板1108,铝合金型材1109上固定安装有圆形轨道1110,所述圆形轨道1110上滑动安装有滑块1111,两个所述圆形轨道1110上的滑块1111连接有同一个进料仓上料轴滑板1105,所述丝杆1112上螺纹套接有进料仓送料滑板螺母1107,所述进料仓送料滑板螺母1107与所述进料仓上料轴滑板1105固定连接,两个所述铝合金型材1109的一侧安装有同一个支撑座安装板1104,所述支撑座安装板1104与所述支撑座1121固定连接,所述两个所述铝合金型材1109的一侧安装有同一个进料仓上料轴主板1106,料盘移动轴11带动料仓上下移动,使得料仓可以处在各个不同的位置状态,如取料盘,放料盘,1层,2层,3层等;料盘移动轴11采用铝型材搭建,再选择圆形导轨,圆形导轨要求安装精度低,可以使用铝型材作为安装面,这样使得建造成本大大降低,用料方便获取。The material
所述铝合金型材1109的一侧安装有两个感应器固定钣金1101,所述感应器固定钣金1101上安装有第一接近开关1117,所述铝合金型材1109的一侧安装有光电开关安装钣金1102,所述光电开关安装钣金1102上安装有光电开关1116,所述光电开关安装钣金1102下侧安装有互锁感应器安装钣金1103,所述互锁感应器安装钣金1103上安装有第二接近开关1118。Two sensor fixing
所述马达安装座1119与丝杆1112之间安装有缓冲环1115,所述丝杆1112与所述支撑座1121之间安装有缓冲环1115。A
所述料盘供应盒12包括进料仓料盒底板1208,所述进料仓料盒底板1208的顶侧分别等距离有进料仓料盒主板1202、第一进料仓料盒副板1209和第二进料仓料盒副板1203,所述第一进料仓料盒副板1209位于所述进料仓料盒主板1202和所述第二进料仓料盒副板1203之间,所述进料仓料盒主板1202和所述第二进料仓料盒副板1203靠近所述第一进料仓料盒副板1209的一侧均等距离固定安装有多个进料仓料盒托板1206,所述第一进料仓料盒副板1209的两侧均等距离安装有对应数量的进料仓料盒L板1210,所述进料仓料盒托板1206和所述进料仓料盒L板1210的一端均固定安装有料盘拉紧挡片1207,所述进料仓料盒主板1202和第一进料仓料盒副板1209之间安装有两个圆形支柱1213,所述第一进料仓料盒副板1209和所述第二进料仓料盒副板1203之间安装有两个所述圆形支柱1213,所述进料仓料盒托板1206和对应的所述进料仓料盒L板1210之间放置有所述料盘3,料仓采用两料盘平行设计,这样使得可以沿用以前的双料盘设计,而且一次供给两个料盘效率高,料仓设计高度只有原来的一半即可实现6个料盘的装载,料盘移动轴11行程也大大降低。The
所述进料仓料盒底板1208的底侧固定安装有三个进料仓料盒加强板C1211,所述进料仓料盒主板1202的一侧固定安装有两个进料仓料盒加强板B1205,所述第二进料仓料盒副板1203的一侧固定安装有两个进料仓料盒加强板A1204,所述进料仓料盒主板1202、所述第一进料仓料盒副板1209和所述第二进料仓料盒副板1203的顶侧均安装有相同的两个进料仓料盒加强板D1212,其中,一个所述进料仓料盒加强板B1205上安装有多个互锁感应片1201,所述进料仓料盒主板1202与所述进料仓上料轴滑板1105相连接。The bottom side of the feeding bin material
所述料盘放置固定座21包括料盘放置板2101,所述料盘放置板2101的一侧安装有两个X1轴拖链连接钣金2106,所述料盘放置板2101的顶侧放置有所述料盘3,所述料盘放置板2101的底侧安装有两个料盘勾爪A2102、两个料盘勾爪B2103、两个滑轨2107、四个滑动块2108、两个气缸2109和两个气缸连接板2104,所述滑动块2108滑动安装在所述滑轨2107上,所述气缸连接板2104与所述气缸2109的一端连接有同一个浮动接头连接板2105,此部分用于料仓取出料盘,并且放置,定位,固定住料盘,然后进行供料,其特点是可以同时取放两个料盘,取料盘夹爪既可以用来对取放料盘提供动力,又可以将料盘推拉至定位边进行定位,Y方向的定位则由两侧的弹簧柱塞将料盘推向定位边,此结构设计极简,极具创新特色,在没有电,气动元件的情况下就做到了料盘的Y向定位,使得此结构在紧凑的空间内也可以使用。The tray placement fixing base 21 includes a
所述气缸2109上安装有两个调速阀2110和浮动接头2111,所述料盘放置板2101的两侧均安装有多个弹簧柱塞2112,所述弹簧柱塞2112上安装有螺母2113,所述弹簧柱塞2112的一端贯穿所述料盘放置板2101并与所述料盘3相接触。Two
所述X1轴22包括X1轴导轨安装板2205,所述X1轴导轨安装板2205的顶侧安装有导轨2217,所述导轨2217上滑动安装有滑座2216,所述滑座2216的上方安装有同步带2213,所述X1轴导轨安装板2205的顶侧对称安装有主带轮座2201和副带轮座2202,所述同步带2213与所述主带轮座2201和所述副带轮座2202相连接,X1轴导轨安装板2205的顶侧对称安装有两个滑台端板2204,两个所述滑台端板2204的顶侧安装有同一个X1轴防护钣金2203,所述X1轴防护钣金2203的两侧分别安装有滑块板A2207和滑块板B2208,所述滑块板A2207和所述滑块板B2208与所述滑座2216相连接,所述滑块板A2207和所述滑块板B2208之间安装有同步带压板2212,所述同步带压板2212将同步带固定在滑块板B2208上,所述滑块板A2207上安装有感应钣金2210,所述X1轴导轨安装板2205的底侧安装有联轴器2215,所述联轴器2215的外侧安装有电机支撑铝材2220,所述电机支撑铝材2220的底侧安装有步进电机2214,X1轴导轨安装板2205的底侧固定安装有两个支撑座2219,所述支撑座2219的底侧固定安装有X1轴底座板2206,两个所述支撑座2219的两侧均安装有X1轴拖链安装钣金2211,所述X1轴拖链安装钣金2211上安装有拖链2221,所述X1轴导轨安装板2205的一侧安装有两个接近开关安装钣金2209,所述接近开关安装钣金2209上安装有第三接近开关2218,此部分用于移动料盘放置板2101,使此部分处于取放料盘状态和取放料各个点的状态下进行切换,从而完成自动化上下料。The
所述主带轮座2201和所述副带轮座2202均包括两个同步带轮安装板1a,两个所述同步带轮安装板1a之间安装有四个六方型形支柱4a,所述同步带轮安装板1a上安装有轴承3a,两个所述轴承3a上转动套接有同一个转轴2a,所述转轴2a上固定套接有同步轮5a。Both the
与相关技术相比较,本发明提供的自动化机械臂供料仓具有如下有益效果:Compared with the related art, the automatic manipulator feeding bin provided by the present invention has the following beneficial effects:
本发明提供一种自动化机械臂供料仓,采用弹簧柱塞来实现料盘的Y方向定位,无需额外动力源,设计简单可靠,具有创造力;一体式取料盘夹爪,同时可完成取放料盘,对料盘进行定位及夹紧的工作,使得设计结构非常简化,但功能强大;料仓模块化设计,客户可进行选择定制;采用铝型材及圆轨等易获取材料,制造成本低;设备可以连续运行24小时以上,无需两班倒,三班倒就能实现无论白天黑夜全天连续工作,每天在人员上班时间进行一次取放料盘,在只有值班人员的情况下仍然可以连续自动化生产,真正意义上的做到了在8小时制的工作环境下即可实现24小时不待机生产,自动化程度大为提高,大大降低了人员参与率,提高了生产效率降低生产成本,此料仓进行模块化设计,客户可根据实际生产环境既可以选择是否需要此部分,如暂时不需要后期需要可以通过设备改装就可实现料仓的添加。The invention provides an automatic mechanical arm feeding bin, which adopts a spring plunger to realize the Y-direction positioning of the feeding tray, does not require additional power source, has simple and reliable design, and is creative; The unloading tray is used for positioning and clamping the tray, which makes the design structure very simple, but powerful; the modular design of the silo, customers can choose and customize; using aluminum profiles and round rails and other easy-to-obtain materials, the manufacturing cost Low; the equipment can run continuously for more than 24 hours, no need for two shifts, three shifts can achieve continuous work throughout the day, night and day, and pick and place the tray once a day during the working hours of the staff. Continuous automatic production, in the true sense, can achieve 24-hour non-standby production in an 8-hour working environment. The degree of automation is greatly improved, which greatly reduces the personnel participation rate, improves production efficiency and reduces production costs. This material The silo is modularly designed, and customers can choose whether to need this part according to the actual production environment.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
Claims (10)
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CN114799817A (en) * | 2022-05-18 | 2022-07-29 | 湖北欧阳聚德汽车有限公司 | Automobile processing part splicing platform |
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