CN210146478U - A sorting assembly line and its sorting machine - Google Patents
A sorting assembly line and its sorting machine Download PDFInfo
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- CN210146478U CN210146478U CN201920492992.2U CN201920492992U CN210146478U CN 210146478 U CN210146478 U CN 210146478U CN 201920492992 U CN201920492992 U CN 201920492992U CN 210146478 U CN210146478 U CN 210146478U
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- 239000000463 material Substances 0.000 claims abstract description 95
- 239000002699 waste material Substances 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 238000003384 imaging method Methods 0.000 claims abstract description 27
- 238000004080 punching Methods 0.000 claims abstract description 20
- 238000012546 transfer Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003860 storage Methods 0.000 abstract description 3
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- 238000003754 machining Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种分拣机,第三移料组件用于将料盘上料至料盘传输组件,第四滑移动力件用于带动第一成像检测件移动第二移料组件用于将送料传输带上的产品转移至料盘传输组件上的料盘;堆垛组件用于将料盘传输组件输出的料盘进行堆垛。第二移料组件中,采用皮带式控制吸嘴升降、采用皮带式控制吸嘴及其所吸的FPC转动。一种冲拣流水线,包括分拣机,还包括有冲床、废料输出组件。自动化进行FPC板分拣存盘、料盘自动堆垛、废料移除,生产自动化,节约人力成本、便于数据记录追溯、便于管理。此外料盘批量存入,产品的上料、及料盘的上料同样自动化,进一步提升流水线自动化,生产管理更为方便。
The utility model discloses a sorting machine. A third material moving component is used for feeding a material tray to a material tray transmission component, and a fourth sliding force component is used for driving a first imaging detection component to move a second material moving component. It is used to transfer the products on the feeding conveyor belt to the trays on the tray transmission component; the stacking component is used to stack the trays output by the tray transmission component. In the second moving component, the belt type is used to control the lifting of the suction nozzle, and the belt type is used to control the rotation of the suction nozzle and the FPC it sucks. A punching and sorting assembly line includes a sorting machine, a punching machine, and waste output components. Automatically carry out FPC board sorting and storage, automatic stacking of material trays, waste removal, automatic production, saving labor costs, easy data recording and traceability, and easy management. In addition, the trays are stored in batches, and the feeding of products and the feeding of the trays are also automated, which further improves the automation of the assembly line and makes production management more convenient.
Description
技术领域technical field
本实用新型涉及一种线路板分拣机。The utility model relates to a circuit board sorting machine.
背景技术Background technique
现有技术的分拣机中,料盘分拣、存入完成后,在输出端通过人工进行料盘的堆叠。人工成本较高、不利管理、也不利于实现流水线生产。In the sorting machine of the prior art, after the sorting and depositing of the trays are completed, the trays are manually stacked at the output end. The labor cost is high, it is not conducive to management, and it is not conducive to the realization of assembly line production.
实用新型内容Utility model content
为克服现有技术的不足,解决分拣机料盘输出端料盘自动堆垛的问题,本实用新型采用的技术方案是:In order to overcome the deficiencies of the prior art and solve the problem of automatic stacking of the material trays at the output end of the sorting machine, the technical scheme adopted by the present utility model is:
一种分拣机,包括送料传输带、料盘传输组件、第四滑移动力件以及设置在送料传输带上方的第一成像检测件,第四滑移动力件用于带动第一成像检测件移动,第一成像检测件的移动方向与送料传输带的传输方向垂直;还包括有第二移料组件、第三移料组件,第三移料组件用于将料盘上料至料盘传输组件,第二移料组件用于将送料传输带上的产品转移至料盘传输组件上的料盘;还包括有堆垛组件,堆垛组件用于将料盘传输组件输出的料盘进行堆垛。A sorter includes a feeding conveyor belt, a tray transmission assembly, a fourth sliding power member, and a first imaging detection member arranged above the feeding conveyor belt, and the fourth sliding power member is used to drive the first imaging detection member Moving, the moving direction of the first imaging detection piece is perpendicular to the conveying direction of the feeding conveyor belt; it also includes a second feeding assembly and a third feeding assembly, and the third feeding assembly is used for feeding the tray to the tray for transmission. assembly, the second moving assembly is used for transferring the products on the feeding conveyor belt to the feeding tray on the feeding tray transmission assembly; it also includes a stacking assembly, and the stacking assembly is used for stacking the feeding tray output from the feeding tray transmission assembly pile.
根据本实用新型的另一具体实施方式,进一步的有,所述第二移料组件包括有第一吸料部和第二滑移动力件;第一吸料部包括有第二滑移座,还包括均是连接在第二滑移座上的第三滑移座及第二升降动力件,第二升降动力件用于带动第三滑移座升降,第二滑移动力件用于带动第二滑移座在送料传输带及料盘传输组件之间转移;第三滑移座上设置有转子,转子上连接有第二吸嘴,转子传动连接有转位电机。According to another specific embodiment of the present invention, further, the second material moving assembly includes a first material suction part and a second sliding force member; the first material suction part includes a second sliding seat, It also includes a third sliding seat and a second lifting power member both connected to the second sliding seat, the second lifting power member is used to drive the third sliding seat to rise and fall, and the second sliding power member is used to drive the first sliding seat. The second sliding seat is transferred between the feeding conveyor belt and the material tray transmission assembly; the third sliding seat is provided with a rotor, the rotor is connected with a second suction nozzle, and the rotor is driven and connected with an indexing motor.
根据本实用新型的另一具体实施方式,进一步的有,所述堆垛组件包括并排的第一侧板及第二侧板,还包括设置在两侧板之间的顶升结构,第一侧板及第二侧板分别设置在料盘传输组件输出端的两侧;还包括有若干根堆垛杆,堆垛杆向上高出侧板,该若干根堆垛杆用于控制料盘定向升降、也用于堆垛料盘;还包括有挡板,挡板的一端连接有铰接轴、且设置在侧板的外侧,另一端为活动端;挡板绕其铰接轴向下摆时,其活动端可伸入侧板的内侧、其中部抵压在侧板上,用于承托物料;挡板绕其铰接轴向上摆时,其活动端可远离侧板内侧。According to another specific embodiment of the present invention, further, the stacking assembly includes a first side plate and a second side plate that are side by side, and also includes a jacking structure disposed between the two side plates, the first side plate The plate and the second side plate are respectively arranged on both sides of the output end of the tray transmission assembly; it also includes several stacking rods, the stacking rods are higher than the side panels, and the several stacking rods are used to control the directional lifting and lowering of the tray, It is also used for stacking trays; it also includes a baffle, one end of the baffle is connected with a hinge shaft and is arranged on the outside of the side plate, and the other end is a movable end; when the baffle swings down around its hinged axis, its movable end It can extend into the inner side of the side plate, and its middle part is pressed against the side plate to support the material; when the baffle plate swings up around its hinge axis, its movable end can be far away from the inner side of the side plate.
根据本实用新型的另一具体实施方式,进一步的有,所述料盘传输组件包括有第五滑移动力件、第五滑移座,第五滑移动力件用于带动第五滑移座移动;还包括压片以及连接在第五滑移座上的锁紧动力件,锁紧动力件用于驱动压片扣压料盘。According to another specific embodiment of the present invention, further, the material tray transmission assembly includes a fifth sliding power member and a fifth sliding seat, and the fifth sliding power member is used to drive the fifth sliding seat It also includes a pressing piece and a locking power piece connected to the fifth sliding seat, and the locking power piece is used to drive the pressing piece to buckle the material tray.
根据本实用新型的另一具体实施方式,进一步的有,还包括有料盘台组,料盘台组用于堆垛料盘、也用于带动料盘上升进给;料盘台组包括有物料板、第一升降动力件及上料到位检测件,第一升降动力件用于带动物料板升降,上料到位检测件用于检测料盘台组中的最上端料盘上升进给到位。According to another specific embodiment of the present invention, it further includes a material tray table group, which is used for stacking material trays and also used to drive the material trays to ascend and feed; the material tray table group includes materials The first lifting power part is used to drive the material board to rise and fall, and the loading in-position detection part is used to detect the rising and feeding of the uppermost tray in the tray table group.
根据本实用新型的另一具体实施方式,进一步的有,还包括有废料输出组件以及第一移料组件,废料输出组件包括有废料盘、第一滑移动力件及第一滑移座,第一移料组件用于将废料转移至废料盘,第一滑移动力件用于带动第一滑移座移动。According to another specific embodiment of the present invention, it further includes a waste output component and a first material moving component, and the waste output component includes a waste tray, a first sliding force member and a first sliding seat. A material-moving assembly is used for transferring the waste to the waste tray, and the first sliding power member is used for driving the first sliding seat to move.
根据本实用新型的另一具体实施方式,进一步的有,废料盘通过转轴连接在第一滑移座上;第一滑移座上还设置有连接转轴的倾倒动力件,倾倒动力件用于通过转轴带动废料盘倾斜,废料盘的一端开设有出料口。According to another specific embodiment of the present invention, further, the waste tray is connected to the first sliding seat through the rotating shaft; the first sliding seat is also provided with a dumping power member connected to the rotating shaft, and the dumping power member is used to pass through the rotating shaft. The rotating shaft drives the waste tray to incline, and one end of the waste tray is provided with a discharge port.
根据本实用新型的另一具体实施方式,进一步的有,所述倾倒动力件包括有连接在第一滑移座上的缸体、用于带动转轴转动的摆杆以及两端分别铰接摆杆及缸体输出端的连杆。According to another specific embodiment of the present invention, further, the dumping power member includes a cylinder connected to the first sliding seat, a swing rod for driving the rotating shaft to rotate, and two ends respectively hinged to the swing rod and Connecting rod at the output end of the cylinder block.
根据本实用新型的另一具体实施方式,进一步的有,还包括第二成像检测件,第二成像检测件设置在第二吸嘴的转移路径的下方。According to another specific embodiment of the present invention, it further includes a second imaging detection member, and the second imaging detection member is arranged below the transfer path of the second suction nozzle.
一种冲拣流水线,包括分拣机,还包括有冲床,冲床包括有工作台、冲头,冲头连接有第四升降动力件,冲头用于对工作台上的物料进行冲裁加工;还包括用于将工作台上的产品转移至送料传输带的出料机械手。A punching assembly line includes a sorting machine and a punching machine, the punching machine includes a worktable and a punch, the punching head is connected with a fourth lifting power piece, and the punching head is used for punching and processing the materials on the worktable; Also includes the outfeed robot for transferring the product on the table to the infeed conveyor.
本实用新型采用的一种分拣机,具有以下有益效果:自动化进行FPC板分拣存盘、料盘自动堆垛,生产自动化,节约人力成本、便于数据记录追溯、便于管理。此外料盘批量存入,产品的上料、及料盘的上料同样自动化,进一步提升流水线自动化,生产管理更为方便。The sorting machine adopted by the utility model has the following beneficial effects: automatic sorting and storage of FPC boards, automatic stacking of material trays, automatic production, saving labor cost, convenient data record and traceability, and convenient management. In addition, the trays are stored in batches, and the feeding of products and the feeding of the trays are also automated, which further improves the automation of the assembly line and makes production management more convenient.
附图说明Description of drawings
图1为本实用新型分拣机的俯视图;Fig. 1 is the top view of the sorting machine of the utility model;
图2为本实用新型分拣机第一视角的结构示意图;FIG. 2 is a schematic structural diagram of the sorting machine of the present invention from a first angle of view;
图3为本实用新型分拣机第二视角的结构示意图;FIG. 3 is a schematic structural diagram of a second perspective view of the sorting machine of the present invention;
图4为本实用新型第一吸料部的结构示意图;Fig. 4 is the structural representation of the first suction part of the present invention;
图5为本实用新型料盘台组的结构示意图;Fig. 5 is the structural schematic diagram of the material tray table group of the present invention;
图6为本实用新型堆垛组件的结构示意图;6 is a schematic structural diagram of the stacking assembly of the present invention;
图7为本实用新型废料输出组件的结构示意图;7 is a schematic structural diagram of the waste output assembly of the present invention;
图8为本实用新型传输堆垛装置的结构示意图。FIG. 8 is a schematic structural diagram of the transmission stacking device of the present invention.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式作进一步的详细说明。The specific embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.
一种冲拣流水线,包括有冲床及分拣机。A punching and sorting assembly line includes a punching machine and a sorting machine.
冲床包括有工作台、冲头,冲头连接有第四升降动力件,冲头用于对工作台上的物料进行冲裁加工。冲裁后所得到的产品及废料,分别转移至送料传输带2及废料盘11;出料机械手用于将工作台上的产品转移至送料传输带2,第一移料组件用于将工作台上的废料转移至废料盘11。第一移料组件连接在冲床上和/或分拣机上。第四升降动力件可以为气缸、液压缸,缸体的活塞杆带动冲头升降;也可以为曲柄滑块结构,曲柄滑块结构传动连接有电机。The punching machine includes a workbench and a punch, the punch is connected with a fourth lifting power piece, and the punch is used for punching the materials on the workbench. The products and scraps obtained after punching are transferred to the
第一移料组件和出料机械手可以为同一部件,如多轴机械手。第一移料组件和出料机械手可以为同一部件,如第一移料组件包括有第六滑移动力件、第六滑移座、连接在第六滑移座上的升降气缸,升降气缸的活塞杆端部连接有两组吸嘴,两组吸嘴均连通有对应的抽吸动力件(如气泵);废料输出组件1通过其支架设置在送料传输带2上方,第六滑移动力件用于带动第六滑移座沿送料传输带2的传输方向移动。The first material-moving component and the material-discharging manipulator can be the same component, such as a multi-axis manipulator. The first material-moving assembly and the discharging manipulator can be the same part. For example, the first material-moving assembly includes a sixth sliding force member, a sixth sliding seat, and a lifting cylinder connected to the sixth sliding seat. The end of the piston rod is connected with two sets of suction nozzles, and the two sets of suction nozzles are connected with corresponding suction power parts (such as air pumps); the
如图1至图3所示,分拣机包括送料传输带2、料盘传输组件7、第四滑移动力件32以及设置在送料传输带2上方的第一成像检测件31,第四滑移动力件32用于带动第一成像检测件31移动,第一成像检测件31的移动方向与送料传输带2的传输方向垂直;还包括有第二移料组件4、第三移料组件6,第三移料组件6用于将料盘上料至料盘传输组件7,第二移料组件4用于将送料传输带2上的产品转移至料盘传输组件7上的料盘;还包括有堆垛组件8,堆垛组件8用于将料盘传输组件7输出的料盘进行堆垛。As shown in FIG. 1 to FIG. 3 , the sorter includes a
如图2、图3和图7所示,废料输出组件1包括有废料盘11、第一滑移动力件13及第一滑移座12,第一移料组件用于将废料转移至废料盘11,第一滑移动力件13用于带动第一滑移座12移动。废料盘11通过转轴连接在第一滑移座12上;第一滑移座12上还设置有连接转轴的倾倒动力件14,倾倒动力件14用于通过转轴带动废料盘11倾斜,废料盘11的一端开设有出料口。倾倒动力件14可以简单为电机,电机驱动转轴转动、则废料盘11可转动为倾斜状态。倾倒动力件14也可以为:倾倒动力件14包括有连接在第一滑移座12上的缸体、用于带动转轴转动的摆杆以及两端分别铰接摆杆及缸体输出端的连杆。缸体为气缸或液压缸。如图1至3所示,废料盘11用于往送料传输带2的一侧倾倒废料,故而第一滑移动力件13用于带动第一滑移座12沿一垂直送料传输带2传输方向的方向移动。该类废料输出组件1可以应用于多种会产生废料的设备设备,如机加工机床、电路板冲裁设备、各种生活用品加工设备、各种生活器具零部件加工设备等。As shown in FIGS. 2 , 3 and 7 , the
如图2、图3和图5所示,料盘台组5用于堆垛料盘、也用于带动料盘上升进给;料盘台组5包括有物料板51、第一升降动力件52及上料到位检测件53,第一升降动力件52用于带动物料板51升降,上料到位检测件53用于检测料盘台组5中的最上端料盘上升进给到位。如图5所示,第一升降动力件选为缸体;缸体的外壳及活塞杆,一个连接支架、另一连接物料板,通过缸体驱动物料板升降。物料板还连接有导杆。As shown in Figures 2, 3 and 5, the
物料板51上堆垛有若干料盘,一个料盘被第三移料组件6转移至料盘传输组件7上之后,上料到位检测件53检测到该高度位置有空缺、第一升降动力件52进而驱动物料板51上升一个高度,最上端的料盘填补该空缺位置。第一升降动力件52可以为气缸、液压缸;也可以为丝杠螺母副及电机结构。物料板51连接有导杆、导轨或导槽等导向结构。A number of trays are stacked on the
料盘也可能称之料盒,无盖的或后期加盖的料盒;也可能称之为治具、工装。料盘、料盒、治具、工装等,该类用于盛放/装夹产品的物件,为不同称呼或同等替换。分拣机中,第三移料组件6,用于将料盘台组5的最上端的料盘上料至料盘传输组件7。The material tray may also be called a material box, a coverless or later covered material box; it may also be called a fixture and a tooling. Material trays, material boxes, fixtures, tooling, etc., such objects used for holding/clamping products, have different names or equivalent replacements. In the sorter, the third
如图2、图3和图8所示,料盘传输组件7包括有第五滑移动力件71、第五滑移座72,第五滑移动力件71用于带动第五滑移座72移动;还包括压片74以及连接在第五滑移座72上的锁紧动力件,锁紧动力件用于驱动压片74扣压料盘。第五滑移座72上设置有用于容置压片74滑移的滑槽,锁紧动力件用于驱动压片74沿水平方向远离或趋近料盘端部。锁紧动力件为缸体。还包括有第一检测件73,第一检测件73用于检测第五滑移座72上料盘的存在;分拣机中,第三移料组件6将料盘进给至第五滑移座72后,第一检测件73有检测。还包括有第二检测件,第二检测件用于检测第五滑移座72滑移到位;分拣机中,第二检测件可以包括:第五滑移座72移动到料盘传输组件7的料盘输入端的检测件、第五滑移座72移动到料盘传输组件7的产品上料位的检测件、第五滑移座72移动到料盘传输组件7的料盘输出端的检测件。料盘、料盒、治具、工装等,为不同称呼或同等替换,该料盘传输组件7结合以下的堆垛组件8,可组合得到一种料盘传输堆垛装置,应用入各种机械设备,如机加工机床、电路板冲裁设备、各种生活用品加工设备、各种生活器具零部件加工设备等。对于直接应用为一种产品传输组件、或一种产品传输堆垛装置,结构为等同,涵盖在其技术方案的范围内。As shown in FIG. 2 , FIG. 3 and FIG. 8 , the tray transmission assembly 7 includes a fifth sliding
如图2和图3所示,第二移料组件4包括有第一吸料部和第二滑移动力件41;第一吸料部包括有第二滑移座42,第二移料组件4还包括均是连接在第二滑移座42上的第三滑移座43及第二升降动力件44,第二升降动力件44用于带动第三滑移座43升降,第二滑移动力件41用于带动第二滑移座42在送料传输带2及料盘传输组件7之间转移;第三滑移座43上设置有转子45,转子45上连接有第二吸嘴46,转子45传动连接有转位电机。第二升降动力件44、第二升降动力件44,均可以是气缸、液压缸;较好的,可以是丝杠螺母副及电机结构,或者电机及皮带结构。如图4所示,皮带的两端分别绕在不同的皮带轮上、电机的输出轴连接其中一个皮带轮。As shown in FIG. 2 and FIG. 3 , the second material moving assembly 4 includes a first material suction part and a second sliding
如图4所示,电机通过皮带带动转子转动,转子转动时吸嘴可转动,则吸附在吸嘴上的产品能够转动而改变摆放方向。As shown in Figure 4, the motor drives the rotor to rotate through the belt. When the rotor rotates, the suction nozzle can be rotated, and the product adsorbed on the suction nozzle can be rotated to change the placement direction.
第二成像检测件9设置在第二吸嘴46的转移路径的下方。第一成像检测件31及第二成像检测件9,均包括有CCD相机(摄像头、CCD芯片),CCD相机连接工控机;较好的,还包括有光源,沿远离产品的方向依次设置光源、摄像头及CCD芯片体。The second
如图2和图3所示,第三移料组件6包括第四滑移座以及用于带动第四滑移座移动的第三滑移动力件;第四滑移座上设置有第三升降动力件,第三升降动力件连接有安装板,第三升降动力件用于带动安装板升降;安装板上设置有若干吸嘴;吸嘴连通有抽吸动力件,如气泵、负压阀体(含气流直通道和抽吸通道,抽吸通道连通在气流直通道的中部;吸嘴连通抽吸通道;气流直通道通过开关阀连通压缩气体系统;气流直通道通气则在抽吸通道形成负压)。As shown in FIG. 2 and FIG. 3 , the third
如图2、图3、图6和图8所示,堆垛组件8包括并排的第一侧板81及第二侧板82,还包括设置在两侧板之间的顶升结构,第一侧板81及第二侧板82并排设置、并分别设置在料盘传输组件7输出端的两侧;还包括有若干根堆垛杆,堆垛杆87向上高出侧板,该若干根堆垛杆用于控制料盘定向升降、也用于堆垛料盘;还包括有挡板83,挡板83的一端连接有铰接轴、且设置在侧板的外侧,另一端为活动端;挡板83绕其铰接轴向下摆时,其活动端可伸入侧板的内侧、其中部抵压在侧板上,用于承托物料;挡板83绕其铰接轴向上摆时,其活动端可远离侧板内侧。As shown in FIG. 2, FIG. 3, FIG. 6 and FIG. 8, the stacking
顶升结构包括有顶升板以及用于带动顶升板升降的第五升降动力件。第五升降动力件可以为丝杠螺母副及电机结构、皮带及电机结构;较好的,第五升降动力件为缸体,即气缸或液压缸,缸体活塞杆连接顶升板。The jacking structure includes a jacking plate and a fifth lifting power member for driving the jacking plate to rise and fall. The fifth lifting power member can be a screw nut pair and a motor structure, a belt and a motor structure; preferably, the fifth lifting power member is a cylinder block, that is, a cylinder or a hydraulic cylinder, and the piston rod of the cylinder block is connected to the lifting plate.
堆垛杆87的上端高出侧板、且呈直角形,堆垛杆87的下端伸入侧板的内侧;堆垛杆87的内侧直角用于朝向物料、用于堆垛物料,堆垛杆87包括有对角设置的两根。The upper end of the stacking
堆垛杆87包括第一组堆垛杆87和第二组堆垛杆87,第一组堆垛杆87和第二组堆垛杆87沿侧板长度方向依次设置,侧板上设置有第一导向结构84,第一导向结构84用于调节第二组堆垛杆87远离或靠近第一组堆垛杆87。可调节第二组堆垛杆87,以适应不同长度的料盘。对于具有不同长度的料盘,为了顶升结构用于顶升料盘边缘的中部,顶升结构设置在侧板的内侧面上,侧板上设置有第二导向结构85,第二导向结构85用于控制顶升结构沿侧板长度方向滑移调节位置。同时还有的适配设计:挡板83包括第一组挡板83和第二组挡板83,第一组挡板83和第二组挡板83沿侧板长度方向依次设置;第二组挡板83连接第一导向结构84,第一导向结构84还用于调节第二组挡板83远离或靠近第一组挡板83。The stacking
堆垛组件8还包括有第一支架,第一支架上设置有第三导向结构86和调节杆88;第一侧板81及第二侧板82,均与第三导向结构86连接,并连接对应的调节杆88;调节杆88用于调节第一侧板81及第二侧板82的间距。较好的,调节杆88为双向螺杆;第一侧板81连接该双向螺杆的正向螺纹段,第二侧板82连接该双向螺杆的反向螺纹段。可调节两侧板的间距,适应不同宽度的料盘。第二导向结构85及第三导向结构86同样可以为导杆、导槽、导轨等。The stacking
堆垛组件8还包括有满料检测件89,满料检测件89用于检测该若干堆垛杆87中堆满料盘与否。以上检测件可以为机械式开关,机械式开关包括有动触头和静触头,料盘或其他滑动件移动到位时将抵压动触头、使该机械式开关通/断;也可以为光电传感器检测开关、霍尔传感器检测开关、接近开关等;甚至可以是光栅尺、编码器等。The stacking
第一成像检测件31的移动方向与送料传输带2的传输方向垂直;一种具体的设计中,废料输出组件1的废料盘滑移方向如图2所示Y1方向,废料盘的倾倒方向如图2所示W1方向;送料传输带2的传输方向如图2所示X2方向;第一成像检测件31的滑移方向如图2所示Y3方向;第二移料组件4带动产品转移的移动方向如图2所示Y4方向;料盘台组5中物料板带动料盘升降的方向如图2所示Z5方向;第三移料组件6带动料盘进给的方向如图2所示Y6方向;料盘传输组件7的传输方向如图2所示X7方向;堆垛组件8的料盘堆垛方向如图2所示Z8方向。第一成像检测件31、第二移料组件4及第三移料组件6连接在同一支架上。The moving direction of the first imaging detection member 31 is perpendicular to the conveying direction of the feeding
一种冲拣工艺,包括有如下步骤:步骤a,物料冲裁完成,得到废料及产品,废料转移至废料输出组件1、产品转移至送料传输带2;步骤b,一列传输至第一成像检测件31下方,第一成像检测件31向工控机反馈产品图像、工控机处理图像并记录产品摆放方向,第一成像检测件31转移至料盘传输组件7的料盘的上方,第一成像检测件31向工控机反馈料盘图像,工控机处理计算出料盘各放置位是否存在产品以及反馈各放置位的摆放方向,工控机设定下一需要放入产品的放置位、并记录其摆放方向;步骤c,第二移料组件4将产品转移至料盘传输组件7上方,基于工控机所记录的产品摆放方向以及对应放置位的摆放方向,第二移料组件4转动产品并将产品放到该放置位;A punching and sorting process includes the following steps: step a, material punching is completed, scraps and products are obtained, the scraps are transferred to a
步骤d,第一成像检测件31对料盘进行图像反馈、工控机计算处理,当料盘按工艺要求存放满对应数量产品后,料盘传输组件7将料盘传输至堆垛组件8,顶升结构将料盘顶起高度H后挡板83复位,然后顶升结构带动料盘下降、料盘端部承托在挡板83上时该料盘堆垛完成;In step d, the first imaging detector 31 performs image feedback and industrial computer calculation processing on the tray. When the tray is filled with the corresponding quantity of products according to the process requirements, the tray transmission component 7 transmits the tray to the stacking
将产品放置到料盘之前,当上一料盘存满产品、并传输走时,第三移料组件6将另一料盘上料至料盘传输组件7,料盘前进到暂停位、用于存放产品。Before placing the product on the tray, when the previous tray is full of products and transported away, the third moving
堆垛组件8包括并排的第一侧板81及第二侧板82,挡板83的一端连接有铰接轴、且设置在侧板的外侧,另一端为活动端;步骤d中,顶升结构将料盘顶起过程中,挡板83的下端料盘端部顶升、挡板83绕铰接轴组件上摆,当料盘顶起高度H后、挡板83脱离料盘并下摆复位,挡板83复位后其活动端向侧板的内侧凸伸,然后顶升结构带动料盘下降、料盘端部承托在挡板83上时该料盘堆垛完成。The stacking
废料输出组件1包括有废料盘11、第一滑移动力件13及第一滑移座12,废料盘11通过转轴连接在第一滑移座12上,第一滑移座12上还设置有连接转轴的倾倒动力件;一次或多次的废料转移至废料盘11后,第一滑移动力件13带动废料盘11向外转移,然后倾倒动力件驱动废料盘11倾斜、废料从废料盘11的出料口滑出。The
步骤c中,第二移料组件4将产品转移至料盘传输组件7上方的过程中,第二成像检测件9在产品下方、对产品进行二次成像反馈,工控机计算处理图像信息、并记录产品下端及产品摆放方向信息。In step c, in the process of transferring the product to the top of the tray conveying assembly 7 by the second material moving component 4, the
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial direction", "circumferential direction", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying the indicated device. Or the elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be mechanical connection, electrical connection or communication with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction relationship between the two elements , unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features through an intermediary indirect contact. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
以上实施例仅用以说明本实用新型的技术方案而并非对其进行限制,凡未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型技术方案的范围内。The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included within the scope of the technical solutions of the present invention.
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CN112222014A (en) * | 2020-10-23 | 2021-01-15 | 阳程(佛山)科技有限公司 | A production line for the recycling of incubators and ice boards |
CN114704674A (en) * | 2022-05-18 | 2022-07-05 | 安徽唯嵩光电科技有限公司 | Electrical circuit control valve box and material sorting machine |
-
2019
- 2019-04-11 CN CN201920492992.2U patent/CN210146478U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112222014A (en) * | 2020-10-23 | 2021-01-15 | 阳程(佛山)科技有限公司 | A production line for the recycling of incubators and ice boards |
CN114704674A (en) * | 2022-05-18 | 2022-07-05 | 安徽唯嵩光电科技有限公司 | Electrical circuit control valve box and material sorting machine |
CN114704674B (en) * | 2022-05-18 | 2022-11-11 | 安徽唯嵩光电科技有限公司 | Electrical circuit control valve box and material sorting machine |
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Granted publication date: 20200317 |