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CN111940835A - Self-adjustable vertical wedge block device - Google Patents

Self-adjustable vertical wedge block device Download PDF

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Publication number
CN111940835A
CN111940835A CN201910403678.7A CN201910403678A CN111940835A CN 111940835 A CN111940835 A CN 111940835A CN 201910403678 A CN201910403678 A CN 201910403678A CN 111940835 A CN111940835 A CN 111940835A
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China
Prior art keywords
guide
guide sleeve
wedge block
self
adjustable vertical
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CN201910403678.7A
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Chinese (zh)
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徐保群
黄建勇
朱慧
朱军辉
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Jiangsu Ningshing Hengli Intelligent Equipment Co ltd
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Jiangsu Ningshing Hengli Intelligent Equipment Co ltd
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Priority to CN201910403678.7A priority Critical patent/CN111940835A/en
Publication of CN111940835A publication Critical patent/CN111940835A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention discloses a self-adjustable vertical wedge block device which comprises a power device, a guide mechanism and an adaptive adjustment mechanism, wherein the power device drives the adaptive adjustment mechanism to move axially along the guide mechanism, the adaptive adjustment mechanism comprises a base, a sliding shaft, a sealing cover, a wedge block, a guide sleeve and a bolt, the base is provided with a sliding hole, one end of the sliding hole is connected with the sealing cover, the sliding shaft and the guide sleeve are arranged in the sliding hole in a sliding mode, the wedge block which is vertically arranged is fixed at one end of the sliding shaft, the other end of the sliding shaft is connected with the bolt and abuts against the guide sleeve, a small spring is arranged between the guide sleeve and the head of the bolt, and a large spring is arranged between the guide. The wedge block can slide along with the deformation of the saw kerf, is not easy to bend and damage, and is tightly attached to the saw kerf.

Description

一种可自我调节的竖直楔块装置A self-adjustable vertical wedge device

技术领域technical field

本发明涉及机加工技术领域,具体而言,涉及一种可自我调节的竖直楔块装置。The invention relates to the technical field of machining, in particular to a self-adjustable vertical wedge device.

背景技术Background technique

圆盘锯切割钢板时,钢板加工面处会产生极大的内应力,使得钢板切割面变形,挤压刀具,导致夹刀。避免夹刀的通常做法是在被切割过的钢板锯缝处人工插入楔块,阻止锯缝变小。人工辅助的方式比较落后,同时存在安全风险。同时,由于钢板锯缝处应力变化大,锯缝变形严重,导致时常出现楔块与锯缝贴合不紧密,并且楔块弯曲损坏严重。When the circular saw cuts the steel plate, great internal stress will be generated on the processing surface of the steel plate, which will deform the cutting surface of the steel plate, squeeze the tool, and cause the tool to be clamped. A common practice to avoid pinching the knife is to manually insert wedges into the cut steel kerf to prevent the kerf from getting smaller. The manual assistance method is relatively backward, and there are security risks at the same time. At the same time, due to the large stress change at the saw seam of the steel plate, the saw seam is seriously deformed, which often causes the wedge block and the saw seam to not fit tightly, and the wedge block is seriously damaged by bending.

发明内容SUMMARY OF THE INVENTION

本发明旨在一定程度上解决上述技术问题。The present invention aims to solve the above technical problems to a certain extent.

有鉴于此,本发明提供了一种可自我调节位置的竖直楔块装置,该装置的楔块与锯缝贴合紧密,可有效避免弯曲损坏,延长寿命。In view of this, the present invention provides a vertical wedge device with a self-adjustable position, the wedge of the device is closely fitted with the saw seam, which can effectively avoid bending damage and prolong the service life.

为了解决上述技术问题,提供一种可自我调节的竖直楔块装置,包括动力装置、导向机构和自适应调节机构,所述动力装置带动所述自适应调节机构沿所述导向机构作轴向移动,所述自适应调节机构包括底座、滑动轴、封盖、楔块、导套和螺栓,所述底座上具有滑动孔,所述滑动孔的一端连接有所述封盖,所述滑动孔内滑动设置有所述滑动轴和导套,所述滑动轴的一端固定有竖直设置的所述楔块,所述滑动轴的另一端连接所述螺栓且与所述导套相抵,所述导套与所述螺栓的头部间设置有小弹簧,所述导套与所述封盖间设置有大弹簧。In order to solve the above technical problems, a self-adjustable vertical wedge device is provided, which includes a power device, a guide mechanism and an adaptive adjustment mechanism. The power device drives the adaptive adjustment mechanism to make an axial direction along the guide mechanism. The self-adaptive adjustment mechanism includes a base, a sliding shaft, a cover, a wedge, a guide sleeve and a bolt, the base has a sliding hole, one end of the sliding hole is connected with the cover, and the sliding hole The sliding shaft and the guide sleeve are slidably arranged inside, one end of the sliding shaft is fixed with the vertically arranged wedge block, and the other end of the sliding shaft is connected with the bolt and abuts against the guide sleeve. A small spring is arranged between the guide sleeve and the head of the bolt, and a large spring is arranged between the guide sleeve and the cover.

进一步,所述动力装置包括油缸,所述油缸的活塞杆与所述底座连接,所述导向机构包括导向套和导向杆,所述导向杆的上部穿过所述导向套且与所述导向套滑动配合,所述导向杆与所述活塞杆轴心平行且竖直设置,且所述导向杆的底部与所述底座相连接。Further, the power device includes an oil cylinder, a piston rod of the oil cylinder is connected to the base, the guide mechanism includes a guide sleeve and a guide rod, the upper part of the guide rod passes through the guide sleeve and is connected with the guide sleeve In sliding fit, the guide rod and the axis of the piston rod are parallel and vertical, and the bottom of the guide rod is connected with the base.

进一步,所述滑动孔在所述底座上沿水平方向设置,且所述滑动孔为阶梯孔,所述导套与所述阶梯孔的孔肩相抵。Further, the sliding hole is arranged on the base along a horizontal direction, the sliding hole is a stepped hole, and the guide sleeve is in contact with a shoulder of the stepped hole.

进一步,所述小弹簧套接在所述螺栓上。Further, the small spring is sleeved on the bolt.

进一步,所述楔块包括安装段和楔角段,所述底座上具有与所述安装段形状相应的缺口,所述安装段位于所述缺口内,所述楔角段的楔角角度为8°~30°。Further, the wedge block includes an installation segment and a wedge angle segment, the base has a notch corresponding to the shape of the installation segment, the installation segment is located in the notch, and the wedge angle angle of the wedge angle segment is 8 °~30°.

进一步,所述导套呈环形,所述导套的外圆与所述滑动孔相接触,所述导套上开设有用于安装所述大弹簧和小弹簧的环形槽。Further, the guide sleeve is annular, the outer circle of the guide sleeve is in contact with the sliding hole, and the guide sleeve is provided with an annular groove for installing the large spring and the small spring.

进一步,所述动力装置还包括电气开关,所述电气开关设置在所述油缸上,用于检测所述活塞杆初始位置。Further, the power unit further includes an electrical switch, which is arranged on the oil cylinder and is used to detect the initial position of the piston rod.

本发明的技术效果在于:本发明提供的一种可自我调节的竖直楔块装置,锯切时,楔块向下插入锯缝,可有效避免夹刀;楔块安装在滑动轴上,滑动轴滑动设置在底座上的滑动孔内、且与滑动孔内的导套相抵接,导套与封盖间设置大弹簧,导套与滑动轴间设置小弹簧,当楔块插入到锯缝后,随着锯切的进行,钢板的锯缝发生变形,楔块可沿滑动孔左右滑动,同时分别压缩大小弹簧,有效避免了钢板锯缝变形对楔块的弯曲损坏,延长了楔块的使用寿命,并且在锯切过程中,楔块始终保持与锯缝的紧密贴合,对锯缝的支撑效果好。当锯切结束后,楔块离开锯缝向上退回,并在大小弹簧的共同作用下回到初始位置,即对准锯缝的位置,保证在锯切新钢板时能顺利插入锯缝。The technical effect of the present invention is as follows: a self-adjustable vertical wedge device provided by the present invention, when sawing, the wedge is inserted downward into the saw seam, which can effectively avoid clamping the knife; the wedge is installed on the sliding shaft, and the sliding The shaft is slidably arranged in the sliding hole on the base and is in contact with the guide sleeve in the sliding hole. A large spring is arranged between the guide sleeve and the cover, and a small spring is arranged between the guide sleeve and the sliding shaft. When the wedge is inserted into the saw seam , With the progress of sawing, the saw seam of the steel plate is deformed, the wedge can slide left and right along the sliding hole, and the large and small springs are compressed respectively, which effectively avoids the bending damage of the wedge caused by the deformation of the steel plate saw seam, and prolongs the use of the wedge. During the sawing process, the wedges always keep close contact with the saw seam, and the support effect on the saw seam is good. When the sawing is finished, the wedge leaves the saw seam and retreats upward, and returns to the initial position under the combined action of large and small springs, that is, the position aligned with the saw seam, to ensure that the saw seam can be smoothly inserted when sawing a new steel plate.

附图说明Description of drawings

图1是根据本发明的一种可自我调节的竖直楔块装置的主视图;1 is a front view of a self-adjustable vertical wedge device according to the present invention;

图2是根据本发明的一种可自我调节的竖直楔块装置的侧面剖视图;Figure 2 is a side sectional view of a self-adjustable vertical wedge device according to the present invention;

图3是根据本发明的一种可自我调节的竖直楔块装置中自适应调节机构的局部放大剖视图。3 is a partial enlarged cross-sectional view of an adaptive adjustment mechanism in a self-adjustable vertical wedge block device according to the present invention.

其中,1-动力装置;2-导向机构;3-自适应调节机构; 11-油缸;12-活塞杆;13-电气开关;21-导向套;22-导向杆;31-底座;32-滑动轴;33-封盖;34-楔块;341-安装段;342-楔角段;35-导套;36-螺栓;37-小弹簧;38-大弹簧。Among them, 1-power unit; 2-guide mechanism; 3-adaptive adjustment mechanism; 11-oil cylinder; 12-piston rod; 13-electrical switch; 21-guide sleeve; 22-guide rod; 31-base; 32-slide Shaft; 33-cover; 34-wedge; 341-installation segment; 342-wedge segment; 35-guide bush; 36-bolt; 37-small spring; 38-large spring.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

根据本发明的具体实施例一种可自我调节的竖直楔块装置,由图1、图2和图3所示,包括动力装置1、导向机构2和自适应调节机构3,动力装置1带动自适应调节机构3沿导向机构2作轴向移动,自适应调节机构3包括底座31、滑动轴32、封盖33、楔块34、导套35和螺栓36,底座31上具有滑动孔,滑动孔的一端连接有封盖33,滑动孔内滑动设置有滑动轴32和导套34,滑动轴32的一端固定有竖直设置的楔块34,滑动轴32的另一端连接螺栓36且与导套35相抵,导套35与螺栓36的头部间设置有小弹簧37,具体地,小弹簧37套接在螺栓36上。导套35与封盖33间设置有大弹簧38,且大弹簧38套在小弹簧37的外部,结构紧凑。当楔块34的楔角插入到锯缝后,随着锯切的进行,钢板锯缝发生变形,楔块34可沿滑动孔轴向左右滑动,同时压缩大弹簧38或小弹簧37,有效避免了钢板锯缝变形对楔块34的弯曲损坏,锯切结束后,楔块向上缩回,并在大小弹簧的共同作用下回到初始锯缝位置。According to a specific embodiment of the present invention, a self-adjustable vertical wedge device, as shown in FIG. 1 , FIG. 2 and FIG. 3 , includes a power device 1 , a guide mechanism 2 and an adaptive adjustment mechanism 3 . The power device 1 drives The adaptive adjustment mechanism 3 moves axially along the guide mechanism 2. The adaptive adjustment mechanism 3 includes a base 31, a sliding shaft 32, a cover 33, a wedge 34, a guide sleeve 35 and a bolt 36. The base 31 has a sliding hole for sliding One end of the hole is connected with a cover 33, a sliding shaft 32 and a guide sleeve 34 are slidably arranged in the sliding hole, one end of the sliding shaft 32 is fixed with a vertically arranged wedge 34, and the other end of the sliding shaft 32 is connected with a bolt 36 and is connected with the guide. The sleeves 35 abut against each other, and a small spring 37 is disposed between the guide sleeve 35 and the head of the bolt 36 . Specifically, the small spring 37 is sleeved on the bolt 36 . A large spring 38 is arranged between the guide sleeve 35 and the cover 33, and the large spring 38 is sheathed outside the small spring 37, and the structure is compact. When the wedge angle of the wedge block 34 is inserted into the saw seam, the steel plate saw seam is deformed as the sawing progresses, the wedge block 34 can slide left and right along the axial direction of the sliding hole, and at the same time compress the large spring 38 or the small spring 37, effectively avoiding In order to avoid the bending damage of the wedge block 34 caused by the deformation of the steel plate saw seam, after the sawing is completed, the wedge block retracts upward, and returns to the initial saw seam position under the combined action of large and small springs.

根据本发明的具体实施例,由图2所示,动力装置1包括油缸11,油缸11沿竖直方向倒置,油缸11的活塞杆12与底座31连接,导向机构2包括导向套21和导向杆22,导向杆22上部穿过导向套21且与导向套21滑动配合,导向杆22与活塞杆21轴心平行且竖直设置,且导向杆22的底部与底座31相连接。导向机构2用于对活塞杆12进行导向,避免活塞杆12在下降过程中晃动,以便楔块34的楔角准确插入锯缝。According to a specific embodiment of the present invention, as shown in FIG. 2 , the power device 1 includes an oil cylinder 11 , the oil cylinder 11 is upside down in the vertical direction, the piston rod 12 of the oil cylinder 11 is connected to the base 31 , and the guide mechanism 2 includes a guide sleeve 21 and a guide rod 22. The upper part of the guide rod 22 passes through the guide sleeve 21 and is slidably matched with the guide sleeve 21. The guide rod 22 and the axis of the piston rod 21 are parallel and vertically arranged, and the bottom of the guide rod 22 is connected with the base 31. The guide mechanism 2 is used to guide the piston rod 12 to avoid the piston rod 12 from shaking during the descending process, so that the wedge angle of the wedge block 34 can be accurately inserted into the saw seam.

根据本发明的具体实施例,由图2和图3所示,滑动孔在底座上沿水平方向设置,且滑动孔为阶梯孔,导套35与阶梯孔的孔肩相抵。According to a specific embodiment of the present invention, as shown in FIG. 2 and FIG. 3 , the sliding hole is arranged on the base along the horizontal direction, and the sliding hole is a stepped hole, and the guide sleeve 35 is in contact with the shoulder of the stepped hole.

根据本发明的具体实施例,由图2和图3所示,楔块34包括安装段341和楔角段342,底座31上具有与安装段形状相应的缺口,安装段341位于缺口内,楔角段342的楔角角度为8°~30°。导套35呈环形,导套35的外圆与滑动孔相接触,导套35上开设有用于安装大弹簧38和小弹簧37的环形槽,可以约束大弹簧38和小弹簧37。According to a specific embodiment of the present invention, as shown in FIG. 2 and FIG. 3 , the wedge block 34 includes a mounting segment 341 and a wedge angle segment 342 , the base 31 has a gap corresponding to the shape of the mounting segment, the mounting segment 341 is located in the gap, and the wedge The wedge angle of the corner section 342 is 8°˜30°. The guide sleeve 35 is annular, and the outer circle of the guide sleeve 35 is in contact with the sliding hole. The guide sleeve 35 is provided with an annular groove for installing the large spring 38 and the small spring 37, which can constrain the large spring 38 and the small spring 37.

动力装置1还包括电气开关13,电气开关13用于检测活塞杆初始位置。The power plant 1 also includes an electrical switch 13 for detecting the initial position of the piston rod.

以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.

Claims (7)

1.一种可自我调节的竖直楔块装置,其特征在于:包括动力装置、导向机构和自适应调节机构,所述动力装置带动所述自适应调节机构沿所述导向机构作轴向移动,所述自适应调节机构包括底座、滑动轴、封盖、楔块、导套和螺栓,所述底座上具有滑动孔,所述滑动孔的一端连接有所述封盖,所述滑动孔内滑动设置有所述滑动轴和导套,所述滑动轴的一端固定有竖直设置的所述楔块,所述滑动轴的另一端连接所述螺栓且与所述导套相抵,所述导套与所述螺栓的头部间设置有小弹簧,所述导套与所述封盖间设置有大弹簧。1. A self-adjustable vertical wedge device, characterized in that it comprises a power device, a guide mechanism and an adaptive adjustment mechanism, and the power device drives the adaptive adjustment mechanism to move axially along the guide mechanism , the self-adaptive adjustment mechanism includes a base, a sliding shaft, a cover, a wedge, a guide sleeve and a bolt, the base has a sliding hole, one end of the sliding hole is connected with the cover, and the sliding hole The sliding shaft and the guide sleeve are slidably arranged, one end of the sliding shaft is fixed with the vertically arranged wedge block, and the other end of the sliding shaft is connected with the bolt and abuts against the guide sleeve, and the guide A small spring is arranged between the sleeve and the head of the bolt, and a large spring is arranged between the guide sleeve and the cover. 2.根据权利要求1所述的一种可自我调节的竖直楔块装置,其特征在于,所述动力装置包括油缸,所述油缸的活塞杆与所述底座连接,所述导向机构包括导向套和导向杆,所述导向杆的上部穿过所述导向套且与所述导向套滑动配合,所述导向杆与所述活塞杆轴心平行且竖直设置,且所述导向杆的底部与所述底座相连接。2 . The self-adjustable vertical wedge block device according to claim 1 , wherein the power device comprises an oil cylinder, the piston rod of the oil cylinder is connected with the base, and the guide mechanism comprises a guide mechanism. 3 . A sleeve and a guide rod, the upper part of the guide rod passes through the guide sleeve and is slidably matched with the guide sleeve, the guide rod and the axis of the piston rod are parallel and vertically arranged, and the bottom of the guide rod connected to the base. 3.根据权利要求2所述的一种可自我调节的竖直楔块装置,其特征在于,所述滑动孔在所述底座上沿水平方向设置,且所述滑动孔为阶梯孔,所述导套与所述阶梯孔的孔肩相抵。3 . The self-adjustable vertical wedge block device according to claim 2 , wherein the sliding hole is arranged on the base along a horizontal direction, and the sliding hole is a stepped hole. 4 . The guide sleeve abuts against the shoulder of the stepped hole. 4.根据权利要求2所述的一种可自我调节的竖直楔块装置,其特征在于,所述小弹簧套接在所述螺栓上。4 . The self-adjustable vertical wedge block device according to claim 2 , wherein the small spring is sleeved on the bolt. 5 . 5.根据权利要求1所述的一种可自我调节的竖直楔块装置,其特征在于,所述楔块包括安装段和楔角段,所述底座上具有与所述安装段形状相应的缺口,所述安装段位于所述缺口内,所述楔角段的楔角角度为8°~30°。5 . The self-adjustable vertical wedge block device according to claim 1 , wherein the wedge block comprises a mounting segment and a wedge angle segment, and the base has a shape corresponding to the shape of the mounting segment. 6 . A gap, the installation section is located in the gap, and the wedge angle of the wedge angle section is 8° to 30°. 6.根据权利要求1所述的一种可自我调节的竖直楔块装置,其特征在于,所述导套呈环形,所述导套的外圆与所述滑动孔相接触,所述导套上开设有用于安装所述大弹簧和小弹簧的环形槽。6 . The self-adjustable vertical wedge block device according to claim 1 , wherein the guide sleeve is annular, the outer circle of the guide sleeve is in contact with the sliding hole, and the guide sleeve is in contact with the sliding hole. 7 . The sleeve is provided with an annular groove for installing the large spring and the small spring. 7.根据权利要求2所述的一种可自我调节的竖直楔块装置,其特征在于,所述动力装置还包括电气开关,所述电气开关设置在所述油缸上,用于检测所述活塞杆初始位置。7 . The self-adjustable vertical wedge block device according to claim 2 , wherein the power device further comprises an electrical switch, and the electrical switch is arranged on the oil cylinder for detecting the Piston rod initial position.
CN201910403678.7A 2019-05-15 2019-05-15 Self-adjustable vertical wedge block device Pending CN111940835A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009031940A1 (en) * 2008-07-24 2010-01-28 Schelling Anlagenbau Gmbh sawing
DE102009060787A1 (en) * 2009-12-21 2011-06-22 Michael Weinig AG, 97941 Splitting wedge device for a saw unit
CN108907340A (en) * 2018-07-09 2018-11-30 江苏宁兴恒力智能设备有限公司 A kind of horizontal wedge mechanism
CN109108673A (en) * 2018-07-09 2019-01-01 江苏宁兴恒力智能设备有限公司 A kind of vertical wedge mechanism
CN208680677U (en) * 2018-08-14 2019-04-02 苏州咖多切削刀具有限公司 A kind of general floating hinge knife handle
CN210254518U (en) * 2019-05-15 2020-04-07 江苏宁兴恒力智能设备有限公司 Self-adjustable vertical wedge block device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102009031940A1 (en) * 2008-07-24 2010-01-28 Schelling Anlagenbau Gmbh sawing
DE102009060787A1 (en) * 2009-12-21 2011-06-22 Michael Weinig AG, 97941 Splitting wedge device for a saw unit
CN108907340A (en) * 2018-07-09 2018-11-30 江苏宁兴恒力智能设备有限公司 A kind of horizontal wedge mechanism
CN109108673A (en) * 2018-07-09 2019-01-01 江苏宁兴恒力智能设备有限公司 A kind of vertical wedge mechanism
CN208680677U (en) * 2018-08-14 2019-04-02 苏州咖多切削刀具有限公司 A kind of general floating hinge knife handle
CN210254518U (en) * 2019-05-15 2020-04-07 江苏宁兴恒力智能设备有限公司 Self-adjustable vertical wedge block device

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Application publication date: 20201117