CN111919549B - A pneumatic chute seed metering device - Google Patents
A pneumatic chute seed metering device Download PDFInfo
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- CN111919549B CN111919549B CN202010726631.7A CN202010726631A CN111919549B CN 111919549 B CN111919549 B CN 111919549B CN 202010726631 A CN202010726631 A CN 202010726631A CN 111919549 B CN111919549 B CN 111919549B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C7/00—Sowing
- A01C7/04—Single-grain seeders with or without suction devices
- A01C7/042—Single-grain seeders with or without suction devices using pneumatic means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
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Abstract
Description
技术领域technical field
本发明涉及一种排种器,尤其是涉及一种花生、大豆、棉花等中粒径种子的气力式滑道排种器,属于农业机械化工程领域。The invention relates to a seed metering device, in particular to a pneumatic slideway seed metering device for medium-sized seeds such as peanuts, soybeans and cotton, belonging to the field of agricultural mechanization engineering.
背景技术Background technique
精量播种具有可节省种子、减少间苗作业等优点,机械化精量播种作为花生、棉花等作物种植的主要方式,已被广泛使用。排种器是实现精量播种技术的核心部件,其工作性能的好坏直接影响播种的质量。排种器主要分为机械式排种器和气力式排种器两大类,由于排种器的设计以及使用条件限制,两类排种器都会存在不同程度的漏播问题。Precision seeding has the advantages of saving seeds and reducing thinning operations. As the main method of planting peanuts, cotton and other crops, mechanized precision seeding has been widely used. The seed meter is the core component of the precision seeding technology, and its working performance directly affects the quality of the seeding. The seed metering device is mainly divided into two categories: mechanical seed metering device and pneumatic seed metering device. Due to the design and use conditions of the seed metering device, the two types of seed metering devices will have different degrees of missed seeding problems.
针对机械式排种器对种子形状和大小要求较高,且存在漏播的现象,并且针对气力式排种器对中、大粒径种子吸附率低,对风机要求较高等问题,发明了将气力式与机械式相结合,实现机械取种,协同携种的一种气力式滑道排种器,采用“取三留一”的思想,实现有序充种,降低漏充率,提高播种效率,实现农作物增收增产,对我国农业现代化发展具有重要意义。In view of the high requirements of the mechanical seed metering device for the shape and size of the seeds, and the phenomenon of missing seeding, and the low adsorption rate of the medium and large-size seeds of the pneumatic seed metering device, and the higher requirements for the fan, the invention of the Pneumatic type and mechanical type are combined to realize mechanical seed picking and collaborative seed carrying. It is of great significance to the development of my country's agricultural modernization to achieve increased crop income and yield.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种有序多粒取种(2~3粒种子),同时保证精量播种的气力式滑道排种器。The purpose of the present invention is to provide an orderly multi-seed picking device (2 to 3 seeds) and a pneumatic slide-type seed metering device which can ensure precise sowing at the same time.
针对以上问题,本发明旨在提供一种气力式滑道排种器,将气力式、机械式排种器取种原理相结合,实现机械取种,协同携种。因种群流动性小,将排种盘上凹槽滑道6设置为“V”型结构,使种群在重力的作用下更容易进入到凹槽滑道6,其次,为避免种子在进入凹槽滑道时出现卡种现象,在“V”型凹槽滑道6种设置弧面凸台7,将进入“V”型凹槽滑道6的种子,架在弧面凸台7上方,随着排种器的转动,种子顺着“V”型凹槽滑道6滚至“V”型凹槽滑道6末端,靠近末端的单粒种子在负压和重力的作用下被型孔8吸附,且弧面凸台7对吸附住的种子具有一定的托持力,避免种子在转动过程中掉入种室,随着排种盘持续的转动,未被型孔8吸附住的种子,会沿着“V”型凹槽滑道6的斜面滚落至种室13,完成自清种的过程,使“V”型凹槽滑道6中只含单粒种子,随着排种盘转动到一定的区域,断气挡块11将负压阻断,最终种子依靠自身重力下落,进入鸭嘴机构中,当鸭嘴16打开时,便落入护种挡板18挖开的种穴内,完成一次投种。In view of the above problems, the present invention aims to provide a pneumatic slide-way seed metering device, which combines the principles of seed picking of pneumatic and mechanical seed metering devices to realize mechanical seed picking and coordinated seed carrying. Due to the small mobility of the population, the
为实现以上所述之目的,本发明的排种器采取以下具体结构。In order to achieve the above-mentioned purpose, the seed metering device of the present invention adopts the following specific structure.
一种气力式滑道排种器,包括排种器壳体、种室13、排种盘5、断气挡块11、轴12。A pneumatic slideway seed metering device includes a seed metering device housing, a
所述排种盘5安装在排种器壳体内部,固定在排种器外定盘19上;所述轴12安装在排种器壳体中心;所述断气挡块11安装于排种盘5负压气室内;所述种室13安装在排种器壳体内上半部,固定在排种器前端盖3上。The
所述的排种器,其中:排种器壳体由外动圈4、前端盖3、外定盘19和腰带装置组成,所述外定盘19为一圆形底板,在其中心处有放置轴承的圆形孔,轴承孔外围铣有凹槽,凹槽内均布有螺纹孔,用以固定排种盘5;所述腰带14焊接于外定盘11上,其外壁分布有方形出种口,出种口周围钻有圆孔,用以固定鸭嘴机构;所述外动圈4,通过螺栓固定。在外定盘19上,腰带14夹装于其两者之间;所述前端盖3,其端盖上设有进种口,两个可视窗口2,可视窗口2上设有通过螺栓固定的透明盖板。Said seed metering device, wherein: the housing of the seed metering device is composed of an outer moving
所述的排种器,其中:排种盘5位于排种器壳体内部,通过轴12定位,固定在外定盘19上,所述排种盘5上均布有与鸭嘴数量一致“V”型滑道凹槽6,滑道末端设置有连通负压腔的型孔8,所述型孔8底部钻有与负压气室相通的圆孔,为型孔8提供负压以吸附种子,“V”型滑道凹槽6中设置有弧面凸台7,排种盘5自一端面开始铣有内腔,与排种器密封圈盖板10组成封闭空间,并通过轴12与风机负压气管相连形成负压气室。The seed metering device, wherein: the
所述的排种器,其中:种室13位于排种器壳体内上半部,与进种管1相连,由薄壁不锈钢制成,通过螺栓固定在排种器前端盖3上,种室13左边设置为倒三角形结构斜面,与排种盘5盘面贴合,右边设为倾斜平面,也与排种盘5盘面贴合。The described seed metering device, wherein: the
所述的排种器,其中:鸭嘴机构通过螺栓连接固定在所述腰带14外侧,数量与排种器腰带14投种口一致。In the seed metering device, the duckbill mechanism is fixed on the outer side of the
本发明的有益效果。Beneficial effects of the present invention.
本发明为一种气力式滑道排种器,可实现中大粒经形状不规则种子的精量播种。The invention is a pneumatic slideway seed metering device, which can realize precise sowing of medium and large seeds with irregular shapes.
本发明将气力式和机械式排种器原理相结合,利用“V”型凹槽滑道有序取种,负压气流和机械弧面凸台共同协种,以避免气流稳定和吸附力不足,种子掉落的问题,有效的提高充种效率,且大大降低了漏播率。The invention combines the principles of pneumatic and mechanical seed metering devices, uses "V"-shaped groove slides to pick seeds in an orderly manner, and negative pressure airflow and mechanical camber bosses work together to avoid stable airflow and insufficient adsorption force. , the problem of seed falling, effectively improve the efficiency of seed filling, and greatly reduce the missed seeding rate.
本发明“V”型滑道凹槽内设置有弧面凸台,可确保种子进入滑道时,不会出现卡种现象。The "V"-shaped slideway groove of the present invention is provided with an arc-surface boss, which can ensure that when the seeds enter the slideway, the phenomenon of seed jamming will not occur.
本发明设置的“V”型滑道凹槽除了可使种子充种时有序的顺着滑道滑至末端的型孔,而且可实现滑道凹槽自清种,在提高充种率的同时降低了播种的重播率。The "V"-shaped slide groove provided by the present invention can not only allow the seeds to slide along the slide to the end-shaped hole in an orderly manner when filling seeds, but also realize the self-clearing of the slide groove, so as to improve the seed filling rate. Also reduces the replay rate of sowing.
附图说明Description of drawings
下面结合附图对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings.
图1为本发明整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明整体结构爆炸示意图。Figure 2 is a schematic exploded view of the overall structure of the present invention.
图3为本发明排种盘示意图。FIG. 3 is a schematic diagram of the seed metering tray of the present invention.
图4为本发明排种盘剖视图。FIG. 4 is a cross-sectional view of the seed metering tray of the present invention.
图5为本发明种室示意图。Figure 5 is a schematic diagram of the seed chamber of the present invention.
图6为本发明腰带结构示意图。Figure 6 is a schematic diagram of the structure of the waistband of the present invention.
图7为本发明断气块结构示意图。FIG. 7 is a schematic structural diagram of the gas cut-off block of the present invention.
图8为本发明轴示意图。Figure 8 is a schematic diagram of the shaft of the present invention.
其中:1-进种管;2-可视窗口;3-前端盖;4-外动圈;5-排种盘;6-“V”型凹槽滑道;7-弧面凸台;8-型孔;9-投种口;10-排种器密封圈盖板;11-断气挡块;12-轴;13-种室;14-腰带;15-投种口;16-鸭嘴;17-鸭嘴弹簧;18-护种挡板;19-排种器外定盘。Among them: 1-seed feeding tube; 2-visible window; 3-front end cover; 4-outer moving ring; 5-seed metering plate; 6-"V" groove slideway; -type hole; 9-seed opening; 10-seed metering ring cover plate; 11-air cutoff block; 12-shaft; 13-seed chamber; 14-belt; 15-seed opening; 16-duckbill; 17- duckbill spring; 18- seed guard baffle; 19- outer plate of seed metering device.
具体实施方式Detailed ways
下面结合附图对本发明进行进一步说明The present invention will be further described below in conjunction with the accompanying drawings
本发明为一种气力式滑道排种器,本发明包括排种器壳体、种室13、排种盘5、断气挡块11、轴12。The present invention is a pneumatic slide-way seed metering device, which comprises a seed metering device housing, a
排种器壳体包括排种器外动圈4、前端盖3、外定盘19和腰带装置。排种器外定盘19为一圆形底板,其中心处设有轴承孔,轴12通过轴承定位设置在外定盘19中心处,以实现轴12不随外定盘19转动的作用。腰带14为柱形薄板,焊接在外定盘19内侧,其周围均布有方形投种口,投种口四角相邻处钻有螺栓孔,鸭嘴机构通过螺栓孔固定在排种器腰带14外侧。所述外动圈4通过螺栓与外定盘19相连,腰带14置于其两者之间;所述前端盖3套在轴12上,前端盖3上表面安装进种管1以及两个可视窗口2,种子经进种管1可进入排种器种室13内,可视窗口2上设有通过螺栓固定的透明盖板,可用来观察排种器运行过程中所述“V”型凹槽滑道6的充种及投种情况。所述“V”型凹槽滑道6种设置有弧面凸台7,起到架空种子(架空是指不让种子落到滑道凹槽底端)以及托持种子作用,使种子在排种器运行过程中负压不稳定时,仍可在弧面凸台7的托持作用下运行至投种区域。The housing of the seed metering device includes the outer moving
轴12通过轴承定位,安装在外定盘19上,其为空心轴,末端开有圆孔,用来连接风机负压气管和排种盘5负压气室,为负压气流通道。The
排种盘5上设置有“V”型凹槽滑道6,与种室13左部倒三角形结构相配合,使种群在“V”型凹槽滑道6转动至基本与种室水平时,能够取到2~3粒种子,提升取种率;所述“V”型凹槽滑道6末端具有型孔8,使排种盘5吸附住滑道末端的单粒种子,排种盘5自一端开始铣有内腔,通过轴12与风机负压气管相连形成负压气室,负压气室上部设有排种器密封圈盖板板10,所述型孔8底部钻有与负压气室相通的圆孔,为型孔8提供负压以吸附种子。排种盘5负压气室下部钻有螺纹孔,通过螺栓与外定盘19相连,使其固接在外定盘19上,实现与外定盘19的同步转动。The
断气挡块11由一钢板和圆弧形板焊接而成,通过钢板末端焊接在轴12的轴肩上,圆弧形板与排种盘5负压气室内壁贴合,以阻断型孔内负压,使排种盘5转至投种区域时不受负压吸附作用,实现投种。The gas cut-
种室13由薄不锈钢制成,上表面钻有螺纹孔,通过螺栓将其与排种器前端盖3相连,位于排种盘盘面中上部,前端盖3与排种盘5之间,种室13下左边设置为倒三角形结构,与排种盘盘面贴合,起到汇聚种子流的作用。右边设为倾斜平面,使在“V”型滑道凹槽6自清种掉落的种子通过斜面滑落至左边种室。The
排种器在工作时,其工作过程如下:种子经进种管1进入种室13,种子在重力和种间挤压力的作用下被担到“V”型凹槽滑道6种的弧面凸台上7,滑道结构设置为“V”型结构,可使种群在重力的作用下更容易进入到凹槽滑道6,其次,为避免种子在进入凹槽滑道时出现卡种现象,在“V”型凹槽滑道6种设置弧面凸台7,将进入“V”型凹槽滑道6的种子,架在弧面凸台7上方,随着排种器的转动,种子顺着“V”型凹槽滑道6滚至“V”型凹槽滑道6末端,靠近末端的单粒种子在负压和重力的作用下被型孔8吸附,且弧面凸台7对吸附住的种子具有一定的托持力,避免种子在转动过程中掉入种室,随着排种盘持续的转动,未被型孔8吸附住的种子,会沿着“V”型凹槽滑道6的斜面滚落至种室13,完成自清种的过程,使“V”型凹槽滑道6中只含单粒种子,随着排种盘转动到一定的区域,断气挡块11将负压阻断,最终种子依靠自身重力下落,进入投种区域,完成一次投种。When the seed meter is working, its working process is as follows: the seeds enter the
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