CN111893747A - Anti-sticking wool fabric and manufacturing method thereof - Google Patents
Anti-sticking wool fabric and manufacturing method thereof Download PDFInfo
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- CN111893747A CN111893747A CN202010633043.9A CN202010633043A CN111893747A CN 111893747 A CN111893747 A CN 111893747A CN 202010633043 A CN202010633043 A CN 202010633043A CN 111893747 A CN111893747 A CN 111893747A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/58—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
- D06M11/59—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with ammonia; with complexes of organic amines with inorganic substances
- D06M11/61—Liquid ammonia
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
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- Chemical Or Physical Treatment Of Fibers (AREA)
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Abstract
The application discloses an anti-wool fabric and a manufacturing method thereof, relates to the field of textile dyeing and finishing, and comprises a pretreatment step, a mercerization step, a liquid ammonia finishing step, a dyeing and color fixing step, an enzyme washing and polishing step, a shaping comprehensive finishing step and a preshrinking step. In the pretreatment step, the fabric to be processed is pretreated, and in the mercerization step, the pretreated fabric is padded with alkali liquor. And in the step of liquid ammonia finishing, padding the fabric subjected to mercerization with liquid ammonia, dyeing the fabric subjected to liquid ammonia finishing in the step of dyeing and fixing colors, and fixing the colors of the dyed fabric by using a color fixing agent. In the enzyme washing polishing step, the dyed fabric is subjected to enzyme washing polishing by a polishing enzyme solution. Due to the addition of the liquid ammonia finishing step and the enzyme washing and polishing step, the anti-hair-sticking fabric has good wrinkle resistance and stiffness, is smooth and clean, and is not easy to adhere hairiness to the anti-hair-sticking fabric, so that the hair-sticking problem of the fabric is improved.
Description
Technical Field
The application relates to the field of textile dyeing and finishing, in particular to an anti-sticking wool fabric and a manufacturing method thereof.
Background
The all-cotton fabric is widely applied to the fields of clothes, daily necessities and the like, and the clothes made of the all-cotton fabric have the advantages of soft texture, good skin-friendly property and the like, so that the all-cotton fabric is popular among users. However, the common all-cotton fabric is easy to be bonded with wool in the wearing and washing processes, and particularly, the deep-color fabric is more obvious after being bonded with wool, so that improvement is needed.
Disclosure of Invention
The application provides an anti-sticking wool fabric and a manufacturing method thereof, which are used for solving the problem that an all-cotton fabric is easy to stick wool.
The application provides a manufacturing method of anti-sticking hair fabric, which comprises the following steps:
a pretreatment step: pretreating a fabric to be processed;
mercerizing: padding the pretreated fabric with alkali liquor;
liquid ammonia finishing step: padding mercerized fabric with liquid ammonia;
dyeing and fixing color: dyeing the fabric finished by the liquid ammonia, and fixing the color of the dyed fabric by using a color fixing agent;
enzyme washing and polishing: carrying out enzyme washing and polishing on the dyed fabric by using a polishing enzyme solution;
shaping comprehensive finishing step: shaping the fabric subjected to enzyme washing and polishing, and adding a softening agent to perform softening finishing on the fabric;
and a preshrinking step: the rubber blanket drives the shaped fabric to shrink, and the warp shrinkage of the fabric is controlled.
As a further improvement of the manufacturing method, in the step of shaping comprehensive finishing, the fabric is subjected to antistatic finishing by adding the softening agent and the antistatic finishing agent at the same time.
As a further improvement of the manufacturing method, in the step of liquid ammonia finishing, the fabric is sequentially subjected to liquid ammonia padding, reaction, evaporation, water washing and drying through liquid ammonia finishing equipment.
As a further improvement of the manufacturing method, in the enzyme washing and polishing step, the fabric is soaked in the polishing enzyme solution, then alkali is added for neutralization, and then the fabric is washed by water.
As a further improvement of the manufacturing method, in the step of enzyme washing and polishing, the concentration of the polishing enzyme in the polishing enzyme solution is c, and the value range of c is as follows: c is more than or equal to 1 and less than or equal to 3 g/L.
As a further improvement of the manufacturing process, the fabric is subjected to singeing, cold-pad desizing, scouring and bleaching in sequence in a pre-treatment step.
As a further improvement of the manufacturing method, in the mercerizing step, the fabric is padded with alkali liquor through a mercerizing machine, then the fabric is sprayed, the speed of the mercerizing machine is a1, and the value range of a1 is that a1 is not more than 60 and not more than 70 m/min.
As a further improvement of the manufacturing method, in the dyeing and color fixing step, the fabric is sequentially subjected to padding with a dye liquor, hot air pre-drying, drying in a drying cylinder, stacking over, padding with a saline-alkali solution, steaming and color fixing, cold water washing, hot water washing, soaping and water washing through a dyeing machine.
As a further improvement of the manufacturing method, in the step of comprehensive finishing for shaping, cloth is fed from the front side of the shaping machine, the speed of the shaping machine is a2, the temperature is b1, the value range of a2 is 60-65 m/min of a2, and the value range of b1 is 140-1-165 ℃.
The application provides a wool adhesion preventing fabric which is manufactured by the manufacturing method of any one of the above.
The beneficial effect of this application:
the application provides a method for manufacturing an anti-wool-sticking fabric, which comprises a pretreatment step, a mercerization step, a liquid ammonia finishing step, a dyeing and color fixing step, an enzyme washing and polishing step, a shaping comprehensive finishing step and a preshrinking step. In the pretreatment step, the fabric to be processed is pretreated, and in the mercerization step, the pretreated fabric is padded with alkali liquor. And in the step of liquid ammonia finishing, padding the fabric subjected to mercerization with liquid ammonia, dyeing the fabric subjected to liquid ammonia finishing in the step of dyeing and fixing colors, and fixing the colors of the dyed fabric by using a color fixing agent. In the enzyme washing polishing step, the dyed fabric is subjected to enzyme washing polishing by a polishing enzyme solution. In the step of shaping comprehensive finishing, the fabric which is washed and polished by enzyme is shaped, and a softening agent is added to carry out softening finishing on the fabric. In the preshrinking step, the shaped fabric is driven to shrink through the rubber blanket, and the shrinkage of the fabric in the warp direction is controlled. Due to the addition of the liquid ammonia finishing step and the enzyme washing and polishing step, the anti-sticky wool fabric is good in wrinkle resistance and stiffness, smooth and clean, cotton fibers after liquid ammonia finishing expand, the cross section is expanded from flat to round, the internal stress of the fibers is eliminated, the fibers are not twisted, the surface becomes smooth and stiff, and the hairiness on the surface of the fabric is more prominent and is easier to remove during subsequent enzyme washing and polishing, so that a better polishing effect can be achieved. Therefore, the hairiness is not easy to adhere to the anti-hair-sticking fabric, and the hair-sticking problem of the fabric is improved.
Drawings
Fig. 1 is a flowchart of a method for manufacturing a lint-resistant fabric according to an embodiment of the present application.
Detailed Description
The present application is described in further detail in the following detailed description of the preferred embodiments with reference to the figures, in which like elements in different embodiments are numbered with like associated element numbers. In the following description, numerous details are set forth in order to provide a better understanding of the present application. However, those skilled in the art will readily recognize that some of the features may be omitted or replaced with other elements, materials, methods in different instances. In some instances, certain operations related to the present application have not been shown or described in detail in order to avoid obscuring the core of the present application from excessive description, and it is not necessary for those skilled in the art to describe these operations in detail, so that they may be fully understood from the description in the specification and the general knowledge in the art.
Furthermore, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. Also, the various steps or actions in the method descriptions may be transposed or transposed in order, as will be apparent to one of ordinary skill in the art. Thus, the various sequences in the specification and drawings are for the purpose of describing certain embodiments only and are not intended to imply a required sequence unless otherwise indicated where such sequence must be followed.
The numbering of the components as such, e.g., "first", "second", etc., is used herein only to distinguish the objects as described, and does not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings).
The embodiment provides a method for manufacturing an anti-sticky wool fabric.
Referring to fig. 1, the manufacturing method includes a pretreatment step, a mercerization step, a liquid ammonia finishing step, a dyeing and color fixing step, an enzyme washing and polishing step, a shaping comprehensive finishing step, and a preshrinking step.
Due to the addition of the liquid ammonia finishing step and the enzyme washing and polishing step, the anti-sticky wool fabric is good in wrinkle resistance and stiffness, smooth and clean, cotton fibers after liquid ammonia finishing expand, the cross section is expanded from flat to round, the internal stress of the fibers is eliminated, the fibers are not twisted, the surface becomes smooth and stiff, and the hairiness on the surface of the fabric is more prominent and is easier to remove during subsequent enzyme washing and polishing, so that a better polishing effect can be achieved. Therefore, the hairiness is not easy to adhere to the anti-hair-sticking fabric, and the hair-sticking problem of the fabric is improved.
It should be noted that the liquid ammonia finishing step and the enzyme washing and polishing step are generally used for improving the hand feeling of certain fabrics, and the inventor uses the liquid ammonia finishing step and the enzyme washing and polishing step for improving the wool sticking problem of all-cotton fabrics, so that unexpected effects are achieved.
Referring to fig. 1, the preprocessing step: the fabric to be processed is pretreated.
Specifically, the fabric can be obtained by the existing fabric manufacturing process, and the fabric can be made of all-cotton.
Referring to fig. 1, in one embodiment, the pretreatment steps are singeing, cold pad-batch desizing, scouring, and bleaching of the fabric in sequence. Specifically, a scouring machine is used for scouring and bleaching.
Referring to fig. 1, mercerizing step: and (3) padding the pretreated fabric with alkali liquor.
Referring to fig. 1, in the mercerizing step of an embodiment, the fabric is padded with alkali liquor through a mercerizing machine, and then the fabric is sprayed, wherein the speed of the mercerizing machine is a1, and the value range of a1 is 60-1-70 m/min.
Specifically, the rolling residual rate when padding the alkali liquor is d1, and the value range of d1 is between 65% and d1 and is between 75%. The concentration of the used caustic soda is e, and the value range of e is more than or equal to 200 and less than or equal to 220 g/L. When the fabric is sprayed, 5-suction and 5-spraying are needed, the rolling residue rate during spraying is d2, and the value range of d2 is between 55% and d1 and 65%.
Referring to fig. 1, the liquid ammonia conditioning step: and padding the mercerized fabric with liquid ammonia.
Liquid ammonia, due to its small molecules, low viscosity and lower surface tension than water, can easily penetrate inside the fiber fibrils. After the cotton fibers are treated by the liquid ammonia, the liquid ammonia can permeate into the fibers instantly, so that the fibers begin to expand from the core part, the cross section is expanded into a round shape from a flat shape, and the cavity diameter is reduced. Because of the change of the fiber crystal structure, the internal stress of the fiber is eliminated, the fiber is not twisted any more, and the surface becomes smooth. Thereby enhancing the crease resistance, stiffness and smoothness of the fabric and ensuring that hairiness is not easy to adhere to the fabric.
Referring to fig. 1, in an embodiment of liquid ammonia finishing step, a fabric is sequentially subjected to liquid ammonia padding, reaction, evaporation, water washing and drying by a liquid ammonia finishing device.
Specifically, the speed of the liquid ammonia finishing equipment is a3, and the value range of a3 is that a3 is not more than 30 and not more than 40 m/min.
Referring to fig. 1, dyeing and fixing step: dyeing the fabric finished by the liquid ammonia, and fixing the color of the dyed fabric by using a color fixing agent.
Referring to fig. 1, in the dyeing and color fixing step of an embodiment, the dyeing and color fixing step adopts a continuous reactive dye pad dyeing process, and the fabric is sequentially subjected to pad dyeing solution, hot air pre-drying, drying in a drying cylinder, stacking over, padding with saline-alkali solution, steaming and color fixing, cold water washing, hot water washing, soaping and water washing through a dyeing machine.
Specifically, the speed of the dyeing machine is a4, and the value range of a4 is 45-4-50 m/min. The color fixing agent is a reactive color fixing agent, the dosage of the reactive color fixing agent is f, and the value range of f is more than or equal to 20 and less than or equal to 80 g/L.
Referring to fig. 1, the enzyme washing and polishing step: the dyed fabric is polished by enzymatic washing with a polishing enzyme solution.
The yarn of the fabric has the condition of different hairiness lengths, and in addition, in the process of processing the fabric, the hairiness on the surface of the fabric is too long due to the friction and other actions, so that the fabric is easy to be sticky. In the step of enzyme washing and polishing, the fluff on the surface of the fabric is dropped by the biodegradation effect of the cellulase on the cotton cellulose and the action of water flow and mechanical force of a washing machine, so that the smooth and clean surface of the fabric is obtained, the fabric is endowed with soft and smooth hand feeling, the drapability of the fabric is improved, and the problem of hair sticking of the fabric is solved.
Referring to fig. 1, in one embodiment of the enzymatic polishing step, the fabric is first soaked in a polishing enzyme solution, then alkali is added to neutralize the fabric, and then the fabric is washed with water.
Specifically, the raw materials are soaked for 30min at 55 ℃, then neutralized for 10min by alkali at 40 ℃, and then washed for 10min by water at 60 ℃.
Referring to FIG. 1, in one embodiment of the enzyme washing and polishing step, the concentration of the polishing enzyme in the polishing enzyme solution is c, and the value range of c is: c is more than or equal to 1 and less than or equal to 3 g/L.
Referring to fig. 1, the shaping and comprehensive finishing steps are as follows: and (3) shaping the fabric subjected to enzyme washing and polishing, and adding a softening agent to perform softening finishing on the fabric.
Referring to fig. 1, in one embodiment of the integrated finishing step of sizing, a softening agent is added and an antistatic finishing agent is added to perform antistatic finishing on the fabric.
Although cotton clothes are less likely to generate static electricity compared to chemical fibers, the cotton clothes still have a static electricity problem during wearing, particularly under dry conditions, and thus tend to adsorb hairiness. Therefore, antistatic finishing is added in the processing process of the fabric, static electricity can be avoided, and the problem of hair sticking in the wearing process of the clothes is further prevented.
In the step of shaping comprehensive finishing, shaping softening and antistatic finishing are completed by a one-step method, the formula dosage of a softening agent is determined according to the hand feeling requirement, and an antistatic finishing agent (such as TANASTAT WP: 20-80 g/L of Tuona company) is synchronously added.
Referring to fig. 1, in the step of comprehensive finishing for sizing according to an embodiment, the fabric is fed from the front of the sizing machine, the speed of the sizing machine is a2, the temperature is b1, the value range of a2 is 60 ≤ a2 ≤ 65m/min, and the value range of b1 is 140 ≤ b1 ≤ 165 ℃.
Referring to fig. 1, the pre-shrinking step: the rubber blanket drives the shaped fabric to shrink, and the warp shrinkage of the fabric is controlled.
Specifically, the shrinkage value in the pre-shrinking step is g, and the value range of g is more than or equal to minus 3% and less than or equal to 0.
In one embodiment, the method for manufacturing the anti-hair-sticking fabric further comprises a finished cloth inspection step, and in the finished cloth inspection step, the quality of the anti-hair-sticking fabric is inspected. Specifically, the appearance quality and the internal quality index of the anti-sticky wool fabric can be checked.
In another aspect, the present embodiment provides a lint-resistant fabric manufactured by the above-described manufacturing method.
The foregoing is a more detailed description of the present application in connection with specific embodiments thereof, and it is not intended that the present application be limited to the specific embodiments thereof. It will be apparent to those skilled in the art from this disclosure that many more simple derivations or substitutions can be made without departing from the inventive concepts herein.
Claims (10)
1. A manufacturing method of an anti-hair-sticking fabric is characterized by comprising the following steps:
a pretreatment step: pretreating a fabric to be processed;
mercerizing: padding the pretreated fabric with alkali liquor;
liquid ammonia finishing step: padding mercerized fabric with liquid ammonia;
dyeing and fixing color: dyeing the fabric finished by the liquid ammonia, and fixing the color of the dyed fabric by using a color fixing agent;
enzyme washing and polishing: carrying out enzyme washing and polishing on the dyed fabric by using a polishing enzyme solution;
shaping comprehensive finishing step: shaping the fabric subjected to enzyme washing and polishing, and adding a softening agent to perform softening finishing on the fabric;
and a preshrinking step: the rubber blanket drives the shaped fabric to shrink, and the warp shrinkage of the fabric is controlled.
2. The manufacturing method according to claim 1, wherein in the setting integrated finishing step, the softening agent is added and an antistatic finishing agent is added to perform antistatic finishing on the fabric.
3. The manufacturing method according to claim 1, wherein in the liquid ammonia finishing step, the fabric is subjected to liquid ammonia padding, reaction, evaporation, water washing, and drying in this order by a liquid ammonia finishing apparatus.
4. The method of claim 1, wherein in the step of enzyme washing and polishing, the fabric is soaked in the polishing enzyme solution, then alkali is added for neutralization, and then the fabric is washed with water.
5. The method according to claim 4, wherein in the enzyme washing and polishing step, the concentration of the polishing enzyme in the polishing enzyme solution is c, and the value range of c is as follows: c is more than or equal to 1 and less than or equal to 3 g/L.
6. The method of any one of claims 1 to 5, wherein the fabric is subjected to singeing, cold pad desizing, scouring and bleaching in sequence in the pretreatment step.
7. The method according to any one of claims 1 to 5, wherein in the mercerizing step, the fabric is padded with alkali liquor through a mercerizing machine, and then the fabric is sprayed, wherein the speed of the mercerizing machine is a1, and the value range of a1 is 60-1-70 m/min.
8. The manufacturing method according to any one of claims 1 to 5, wherein in the dyeing and fixing step, the fabric is subjected to padding with a dye liquor, hot air pre-drying, drying in a drying cylinder, piling over, padding with a saline-alkali solution, steam fixing, cold water washing, hot water washing, soaping, and water washing in this order by a dyeing machine.
9. The manufacturing method of any one of claims 1 to 5, wherein in the setting comprehensive finishing step, cloth is fed from the front side of a setting machine, the speed of the setting machine is a2, the temperature is b1, the value range of a2 is 60-2-65 m/min, and the value range of b1 is 140-1-165 ℃.
10. A release fabric characterized by being produced by the production method according to any one of claims 1 to 9.
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| CN202010633043.9A CN111893747A (en) | 2020-07-02 | 2020-07-02 | Anti-sticking wool fabric and manufacturing method thereof |
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| CN202010633043.9A CN111893747A (en) | 2020-07-02 | 2020-07-02 | Anti-sticking wool fabric and manufacturing method thereof |
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Cited By (4)
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| CN115182166A (en) * | 2022-06-16 | 2022-10-14 | 阿里巴巴（中国）有限公司 | Cloth treatment method, anti-hair-sticking cloth, clothes, household textile and equipment |
| CN115559138A (en) * | 2022-10-25 | 2023-01-03 | 盐城美逸家纺有限公司 | Color fixing method for Raschel blanket |
| CN115787180A (en) * | 2022-11-29 | 2023-03-14 | 汕头市凤城纺织有限公司 | Dyeing and finishing process of pet hair-resistant knitted fabric |
| CN116536925A (en) * | 2023-05-08 | 2023-08-04 | 杭州传化精细化工有限公司 | Anti-adhesion spinning auxiliary agent and anti-adhesion finishing method of cellulose-based fabric |
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| CN115182166A (en) * | 2022-06-16 | 2022-10-14 | 阿里巴巴（中国）有限公司 | Cloth treatment method, anti-hair-sticking cloth, clothes, household textile and equipment |
| CN115559138A (en) * | 2022-10-25 | 2023-01-03 | 盐城美逸家纺有限公司 | Color fixing method for Raschel blanket |
| CN115787180A (en) * | 2022-11-29 | 2023-03-14 | 汕头市凤城纺织有限公司 | Dyeing and finishing process of pet hair-resistant knitted fabric |
| CN116536925A (en) * | 2023-05-08 | 2023-08-04 | 杭州传化精细化工有限公司 | Anti-adhesion spinning auxiliary agent and anti-adhesion finishing method of cellulose-based fabric |
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