CN111864020A - A kind of InGaN pattern substrate template, its preparation method and application in red light Micro-LED chip - Google Patents
A kind of InGaN pattern substrate template, its preparation method and application in red light Micro-LED chip Download PDFInfo
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Abstract
本发明公开一种InGaN图形衬底模板及其制备方法和在红光Micro‑LED芯片中的应用。该图形衬底模板依次包括衬底、GaN层、模板层、GaN六棱锥阵列和InGaN六棱台阵列;其中:所述模板层内部有贯穿模板层的GaN圆台或六棱台阵列;所述GaN六棱锥阵列从GaN圆台或六棱台阵列上继续生长得到;所述InGaN六棱台与GaN六棱锥共轴线,并将GaN六棱锥完全覆盖,所述InGaN六棱台和所述GaN六棱锥侧壁均为{10‑11}晶面。该图形衬底模板的In组分含量高,可直接生长In组分含量在25~35%的铟镓氮基红光Micro‑LED,并显著增强芯片的光提取效率,适用于水平、倒装和垂直多种不同结构的芯片。
The invention discloses an InGaN graphic substrate template, a preparation method thereof, and an application in a red-light Micro-LED chip. The pattern substrate template sequentially includes a substrate, a GaN layer, a template layer, a GaN hexagonal pyramid array and an InGaN hexagonal truncated truncated array; wherein: the template layer has a GaN truncated or hexagonal truncated truncated array through the template layer; The hexagonal pyramid array is obtained from the GaN circular truncated or hexagonal pyramid array; the InGaN hexagonal pyramid is coaxial with the GaN hexagonal pyramid, and completely covers the GaN hexagonal pyramid, and the InGaN hexagonal pyramid and the GaN hexagonal pyramid are on the side The walls are all {10-11} planes. The pattern substrate template has a high In component content, can directly grow indium gallium nitride-based red Micro-LEDs with an In component content of 25-35%, and significantly enhance the light extraction efficiency of the chip, and is suitable for horizontal, flip-chip and vertical chips with a variety of different structures.
Description
技术领域technical field
本发明属于Micro-LED芯片技术领域,具体涉及一种InGaN图形衬底模板及其制备方法和在红光Micro-LED芯片中的应用。The invention belongs to the technical field of Micro-LED chips, and in particular relates to an InGaN graphic substrate template, a preparation method thereof, and an application in a red-light Micro-LED chip.
背景技术Background technique
三元合金InGaN被广泛用作氮化物发光二极管中的InGaN量子阱。目前,采用低In组分的InGaN量子阱已经量产出蓝光和绿光LED芯片,而红光LED芯片主要采用GaAs材料。采用同种体系的铟镓氮材料实现红、绿、蓝三基色LED具有重要的应用价值。为使LED芯片的发光颜色达到红色,InGaN量子阱中的铟含量至少需要增加到25~35%。目前的技术中,InGaN量子阱生长在GaN薄膜的c面上。由于InGaN与GaN存在较大的晶格失配,InGaN材料中In组分含量越高晶格失配比越大。随着In组分的增加,InGaN量子阱中的压应变逐渐增强。一方面,更强的压应变导致晶体质量下降,降低了芯片的内量子效率。另一方面,压应变会引起压电极化,产生内建电场,内建极化电场使半导体的能带倾斜,电子-空穴对空间分离、波函数交叠量减少,引起发光效率下降、发光峰(吸收边)红移,这种现象被称为量子限制斯塔克效应。因此,在c面生长的InGaN材料中,In组分含量越高,压应力越大,InGaN材料的生长越困难。一般在GaN层上生长的InGaN组分中In组分最高含量约15%,无法达到红光LED的InGaN量子阱中In组分含量的要求。因此,现有技术难以实现InGaN基红光LED芯片。The ternary alloy InGaN is widely used as an InGaN quantum well in nitride light-emitting diodes. At present, blue and green LED chips have been mass-produced using InGaN quantum wells with low In composition, while red LED chips mainly use GaAs materials. The use of the same system of indium gallium nitride materials to realize red, green and blue LEDs has important application value. In order to make the light-emitting color of the LED chip reach red, the indium content in the InGaN quantum well needs to be increased to at least 25-35%. In the current technology, InGaN quantum wells are grown on the c-plane of GaN thin films. Due to the large lattice mismatch between InGaN and GaN, the higher the In content in the InGaN material, the larger the lattice mismatch ratio. With the increase of In composition, the compressive strain in InGaN quantum wells increases gradually. On the one hand, the stronger compressive strain leads to a decrease in crystal quality, which reduces the internal quantum efficiency of the chip. On the other hand, compressive strain will cause piezoelectric polarization, resulting in a built-in electric field. The built-in polarization electric field tilts the energy band of the semiconductor, the space separation of electron-hole pairs, and the reduction of wave function overlap, resulting in a decrease in luminous efficiency, The luminescence peak (absorption edge) is red-shifted, a phenomenon known as the quantum-confined Stark effect. Therefore, in the InGaN material grown on the c-plane, the higher the In composition content, the greater the compressive stress, and the more difficult the growth of the InGaN material. Generally, the maximum content of In in the InGaN composition grown on the GaN layer is about 15%, which cannot meet the requirement of the In composition in the InGaN quantum well of the red LED. Therefore, it is difficult to realize InGaN-based red LED chips in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种InGaN图形衬底模板及其制备方法和在红光Micro-LED中的应用。该InGaN图形衬底模板的InGaN层的In组分含量约20%,与红光InGaN量子阱之间的In组分含量差小,可在该图形衬底模板上直接生长In组分含量在25~35%的铟镓氮基红光Micro-LED。同时该衬底模板中的空气间隙结构可显著增强红光Micro-LED芯片的光提取效率,适用于水平结构、倒装结构和垂直结构多种不同结构的LED芯片。The purpose of the present invention is to provide an InGaN pattern substrate template, its preparation method and its application in red light Micro-LED. The InGaN layer of the InGaN pattern substrate template has an In composition content of about 20%, and the In composition content difference between the InGaN quantum well and the red light InGaN quantum well is small, and the In composition content of 25% can be directly grown on the pattern substrate template. ~35% indium gallium nitride based red micro-LED. At the same time, the air gap structure in the substrate template can significantly enhance the light extraction efficiency of the red-light Micro-LED chip, and is suitable for LED chips with various structures of horizontal structure, flip-chip structure and vertical structure.
为了解决上述技术问题,本发明提供以下技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
提供一种InGaN图形衬底模板,依次包括衬底、GaN层、模板层、GaN六棱锥阵列和InGaN六棱台阵列;其中:Provided is an InGaN pattern substrate template, which sequentially includes a substrate, a GaN layer, a template layer, a GaN hexagonal pyramid array and an InGaN hexagonal pyramid array; wherein:
所述模板层内部有贯穿模板层的GaN圆台或六棱台阵列,所述GaN圆台或六棱台中上底面面积大于下底面;The template layer has a GaN truncated or hexagonal truncated array inside the template layer, and the area of the upper bottom surface of the GaN truncated or hexagonal truncated platform is larger than that of the lower bottom surface;
所述GaN六棱锥阵列为从所述GaN圆台阵列或GaN六棱台阵列上继续生长GaN晶体得到的;The GaN hexagonal pyramid array is obtained by continuing to grow GaN crystals from the GaN circular truncated truncated array or the GaN hexagonal pyramid array;
所述InGaN六棱台阵列中InGaN六棱台下底面位于模板层上,下底面面积大于上底面,轴线与所述GaN六棱锥轴线重合,高度大于所述GaN六棱锥的高度;所述InGaN六棱台下底面的外接圆直径大于所述GaN六棱锥底面外接圆直径,所述InGaN六棱台下底面的六条边平行于所述GaN六棱锥底面的六条边,且所述InGaN六棱台和所述GaN六棱锥侧壁六个面均为{10-11}晶面。In the InGaN hexagonal pyramid array, the lower bottom surface of the InGaN hexagonal pyramid is located on the template layer, the area of the lower bottom surface is larger than that of the upper bottom surface, the axis coincides with the axis of the GaN hexagonal pyramid, and the height is greater than the height of the GaN hexagonal pyramid; The diameter of the circumcircle of the bottom surface of the hexagonal pyramid is larger than the diameter of the circumcircle of the bottom surface of the hexagonal pyramid of GaN, the six sides of the bottom surface of the InGaN hexagonal pyramid are parallel to the six sides of the bottom surface of the hexagonal pyramid of GaN, and the hexagonal pyramid of InGaN and The six sides of the GaN hexagonal pyramid sidewall are all {10-11} crystal planes.
按上述方案,所述GaN六棱锥阵列中,所述GaN六棱锥底面的边长为200~300nm,高度为150~300nm。According to the above solution, in the GaN hexagonal pyramid array, the side length of the bottom surface of the GaN hexagonal pyramid is 200-300 nm, and the height is 150-300 nm.
按上述方案,所述InGaN六棱台阵列中,所述InGaN六棱台下底面边长为800~5000nm,上底面边长为100~4500nm,高度为800~5000nm。According to the above scheme, in the InGaN hexagonal platform array, the side length of the lower bottom surface of the InGaN hexagonal platform is 800-5000 nm, the side length of the upper bottom surface is 100-4500 nm, and the height is 800-5000 nm.
按上述方案,所述InGaN六棱台中In的含量为15~20%。According to the above scheme, the content of In in the InGaN hexagonal pyramid is 15-20%.
按上述方案,所述GaN圆台或六棱台阵列中,GaN圆台的下底面直径或GaN六棱台的下底面外接圆直径为200~300nm,GaN圆台的上底面直径或GaN六棱台的上底面外接圆直径为400~600nm,相邻GaN圆台或六棱台之间的距离为3000~10000nm。According to the above scheme, in the GaN truncated or hexagonal truncated truncated array, the diameter of the lower bottom of the GaN truncated truncated or the circumscribed circle diameter of the lower bottom of the GaN hexagonal The diameter of the circumscribed circle of the bottom surface is 400-600 nm, and the distance between adjacent GaN truncated or hexagonal truncated truncated truncated pyramids is 3000-10000 nm.
按上述方案,所述GaN圆台或六棱台阵列的阵列角为30°~60°。According to the above solution, the array angle of the GaN truncated or hexagonal truncated array is 30°˜60°.
按上述方案,所述衬底为蓝宝石衬底、硅衬底或碳化硅衬底,厚度为300~500μm;所述GaN层厚度为2000-5000nm;所述模板层所用材料为二氧化硅或氮化硅,模板层的厚度50~100nm。According to the above scheme, the substrate is a sapphire substrate, a silicon substrate or a silicon carbide substrate, and the thickness is 300-500 μm; the thickness of the GaN layer is 2000-5000 nm; the material used for the template layer is silicon dioxide or nitrogen Silicon, and the thickness of the template layer is 50-100 nm.
提供一种InGaN图形衬底模板的制备方法,具体步骤如下:A preparation method of an InGaN pattern substrate template is provided, and the specific steps are as follows:
步骤一、准备衬底;
步骤二、在衬底上生长GaN层;
步骤三、在GaN层上沉积生长SiO2模板层;
步骤四、在模板层上制备得到贯穿模板层的圆台或六棱台结构孔阵列,其中所述圆台或六棱台结构的上底面面积比下底面大;Step 4, preparing a circular truncated or hexagonal pyramid structure hole array on the template layer, wherein the area of the upper bottom surface of the circular truncated or hexagonal pyramid structure is larger than that of the lower bottom surface;
步骤五、在模板层的圆台或六棱台结构孔阵列中生长GaN晶体,GaN晶体将孔填满后继续生长并在模板层表面形成GaN六棱锥结构,组成GaN六棱锥阵列;
步骤六、在模板层表面以GaN六棱锥结构的轴线为轴线生长InGaN晶体得到InGaN六棱锥结构,组成InGaN六棱锥阵列,其中所述InGaN六棱锥底面的六条边平行于所述GaN六棱锥底面的六条边,所述InGaN六棱锥结构底面外接圆直径比GaN六棱锥结构底面外接圆直径大,所述InGaN六棱锥结构比所述GaN六棱锥结构高,所述InGaN六棱锥将所述GaN六棱锥完全覆盖;Step 6: Grow InGaN crystals on the surface of the template layer with the axis of the GaN hexagonal pyramid structure as the axis to obtain an InGaN hexagonal pyramid structure to form an InGaN hexagonal pyramid array, wherein the six sides of the bottom surface of the InGaN hexagonal pyramid are parallel to the bottom surface of the GaN hexagonal pyramid. Six sides, the diameter of the circumcircle of the bottom surface of the InGaN hexagonal pyramid structure is larger than the diameter of the circumcircle of the bottom surface of the GaN hexagonal pyramid structure, the InGaN hexagonal pyramid structure is higher than the GaN hexagonal pyramid structure, and the InGaN hexagonal pyramid completely covered;
步骤七、刻蚀掉所述InGaN六棱锥结构的顶端,暴露出InGaN六棱锥的c面,得到InGaN六棱台结构,然后打磨所述InGaN六棱台的上底面,使InGaN六棱锥的c面光滑,形成光滑平台,即得InGaN图形衬底模板。Step 7: Etch the top of the InGaN hexagonal pyramid structure to expose the c-plane of the InGaN hexagonal pyramid to obtain an InGaN hexagonal pyramid structure, and then polish the upper and bottom surfaces of the InGaN hexagonal pyramid to make the c-plane of the InGaN hexagonal pyramid smooth to form a smooth platform, that is, an InGaN pattern substrate template is obtained.
按上述方案,当模板层中的孔阵列为六棱台结构时,所述六棱台结构侧壁六个面为{10-11}晶面。According to the above solution, when the hole array in the template layer is a hexagonal pyramid structure, the six sides of the sidewall of the hexagonal pyramid structure are {10-11} crystal planes.
按上述方案,所述圆台或六棱台结构孔阵列中,圆台结构的下底面直径或六棱台结构的下底面外接圆直径为200~300nm,圆台结构的上底面直径或六棱台结构的上底面外接圆直径为400~600nm,相邻所述圆台或六棱台结构的间距为3000~10000nm。According to the above scheme, in the circular truncated or hexagonal truncated structure hole array, the diameter of the lower bottom surface of the truncated truncated structure or the diameter of the circumscribed circle of the lower bottom surface of the hexagonal truncated structure is 200-300 nm, and the diameter of the upper bottom surface of the circular truncated structure or the diameter of the hexagonal pyramid structure is 200-300 nm. The diameter of the circumcircle of the upper bottom surface is 400-600 nm, and the distance between the adjacent circular truncated or hexagonal truncated structures is 3000-10000 nm.
按上述方案,所述圆台或六棱台结构孔阵列中,孔阵列的阵列角为30°~60°。According to the above solution, in the circular truncated or hexagonal pyramid structure hole array, the array angle of the hole array is 30°˜60°.
按上述方案,所述GaN六棱锥阵列中,GaN六棱锥底面的边长为200~300nm,高度为150~300nm;所述InGaN六棱台阵列中,所述InGaN六棱台下底面边长为800~5000nm,高度为800~5000nm。According to the above solution, in the GaN hexagonal pyramid array, the side length of the bottom surface of the GaN hexagonal pyramid is 200-300 nm, and the height is 150-300 nm; in the InGaN hexagonal pyramid array, the side length of the bottom surface of the InGaN hexagonal pyramid is 800~5000nm, height is 800~5000nm.
按上述方案,采用高温退火的方法刻蚀掉InGaN六棱锥顶部形成InGaN六棱台,退火温度1050℃至1090℃,退火在氮气或氨气氛围中进行,退火后采用化学机械抛光的方法打磨所述InGaN六棱台的上底面,得到光滑平台。According to the above scheme, the top of the InGaN hexagonal pyramid is etched away by high-temperature annealing to form an InGaN hexagonal table. The upper bottom surface of the InGaN hexagonal pyramid was obtained to obtain a smooth platform.
按上述方案,所述InGaN六棱台形成的光滑平台边长为100~4500nm。According to the above scheme, the side length of the smooth platform formed by the InGaN hexagonal pyramid is 100-4500 nm.
提供一种上述InGaN图形衬底在铟镓氮基红光Micro-LED芯片中的应用。An application of the above-mentioned InGaN pattern substrate in an indium gallium nitride-based red light Micro-LED chip is provided.
按上述方案,在所述模板的InGaN椎体顶部的光滑平台上生长LED外延层,然后腐蚀掉模板层,在衬底与LED底面形成空气间隙结构,制备LED芯片的电极,裂片后封装,即得铟镓氮基红光Micro-LED芯片,其中所述LED外延层中包括InGaN量子阱层,所述InGaN量子阱层中的In含量为25~35%。According to the above scheme, the LED epitaxial layer is grown on the smooth platform at the top of the InGaN pyramid of the template, and then the template layer is etched away to form an air gap structure between the substrate and the bottom surface of the LED to prepare the electrodes of the LED chip, and package after splitting, namely An indium gallium nitride-based red light Micro-LED chip is obtained, wherein the LED epitaxial layer includes an InGaN quantum well layer, and the In content in the InGaN quantum well layer is 25-35%.
按上述方案,通过氢氟酸溶液腐蚀掉模板层。According to the above scheme, the template layer is etched away by a hydrofluoric acid solution.
按上述方案,所述LED外延层分别为n型InGaN层,InGaN量子阱层、p型InGaN层。According to the above scheme, the LED epitaxial layers are respectively an n-type InGaN layer, an InGaN quantum well layer, and a p-type InGaN layer.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明提供的InGaN图形衬底模板中,存在GaN六棱锥阵列和InGaN六棱台阵列,其中,InGaN晶体沿着GaN晶体的{10-11}晶面生长,由于{10-11}晶面是半极性面,在半极性面上生长InGaN材料可以有效缓解晶格失配产生的压应变,得到InGaN六棱台阵列中In组分含量高,约为20%;模板中InGaN六棱台和InGaN量子阱两者的In含量的差值较小,减少了应力产生,减小衬底与InGaN量子阱之间的晶格失配,故在此模板基础上可得In含量为25~35%的InGaN量子阱,得到红光Micro-LED芯片,可适用于水平结构、倒装结构和垂直结构多种不同结构的LED芯片。1. In the InGaN pattern substrate template provided by the present invention, there are GaN hexagonal pyramid arrays and InGaN hexagonal pyramid arrays, wherein InGaN crystals grow along the {10-11} crystal planes of GaN crystals. The surface is a semi-polar surface, and the growth of InGaN material on the semi-polar surface can effectively alleviate the compressive strain caused by lattice mismatch, and the InGaN hexagonal pyramid array has a high In composition content of about 20%; The difference between the In content of the prism and the InGaN quantum well is small, which reduces the stress generation and the lattice mismatch between the substrate and the InGaN quantum well. Therefore, on the basis of this template, the In content can be obtained as 25 ~35% of InGaN quantum wells, to obtain red light Micro-LED chips, which can be applied to LED chips of various structures of horizontal structure, flip-chip structure and vertical structure.
2.InGaN图形衬底模板中形成的空气间隙结构,实现了InGaN与空气界面的高折射率差从而可以反射更多光至LED芯片顶面,提高了芯片顶面的光提取效率;此外,从GaN六棱锥倾斜的侧壁进入空气间隙中的光没有全反射角,也提高了LED芯片底面的光提取效率。2. The air gap structure formed in the InGaN pattern substrate template realizes the high refractive index difference between the InGaN and the air interface, so that more light can be reflected to the top surface of the LED chip, and the light extraction efficiency of the top surface of the chip is improved; The light entering the air gap from the inclined sidewall of the GaN hexagonal pyramid has no total reflection angle, which also improves the light extraction efficiency of the bottom surface of the LED chip.
3.InGaN图形衬底模板中形成空气间隙结构可以显著减小LED芯片与衬底接触面,增强衬底的散热和空气对流性能,从而显著减小了垂直结构Micro-LED芯片在激光剥离衬底过程中引入的热损伤。3. The formation of an air gap structure in the InGaN pattern substrate template can significantly reduce the contact surface between the LED chip and the substrate, enhance the heat dissipation and air convection performance of the substrate, thereby significantly reducing the vertical structure Micro-LED chip in the laser lift-off substrate. Thermal damage introduced in the process.
4.本发明通过设计GaN六棱锥阵列,然后让InGaN晶体沿着GaN晶体的{10-11}晶面生长,降低有效缓解晶格失配产生的压应变,得到In组分含量高InGaN六棱台阵列;通过精确控制InGaN六棱台上底面光滑平台的尺寸,可控制红光LED的尺寸,实现红光Micro-LED尺寸的精确调控,以满足不同市场需求。4. In the present invention, by designing a GaN hexagonal pyramid array, and then growing the InGaN crystal along the {10-11} crystal plane of the GaN crystal, the compressive strain caused by effectively alleviating the lattice mismatch is reduced, and the InGaN hexagonal with high In composition content is obtained. By precisely controlling the size of the smooth platform on the bottom surface of the InGaN hexagonal platform, the size of the red LED can be controlled, and the size of the red Micro-LED can be precisely adjusted to meet different market demands.
附图说明Description of drawings
图1是六方晶系的c(0001)面和{10-11}晶面示意图。FIG. 1 is a schematic diagram of the c(0001) plane and the {10-11} plane of the hexagonal crystal system.
图2为本发明实施例模板层上制作的孔阵列示意图。FIG. 2 is a schematic diagram of a hole array fabricated on a template layer according to an embodiment of the present invention.
图3为本发明实施例1模板层中孔阵列的孔结构为圆台结构的示意图。FIG. 3 is a schematic diagram of the hole structure of the hole array in the template layer according to
图4为本发明实施例2模板层中孔阵列的孔结构为六棱台结构的示意图。FIG. 4 is a schematic diagram of the hole structure of the hole array in the template layer according to
图5为本发明实施例模板层上生长了GaN六棱锥阵列和InGaN六棱锥阵列的结构示意图。FIG. 5 is a schematic structural diagram of a GaN hexagonal pyramid array and an InGaN hexagonal pyramid array grown on a template layer according to an embodiment of the present invention.
图6为本发明实施例1中生长出的InGaN六棱锥。FIG. 6 is an InGaN hexagonal pyramid grown in Example 1 of the present invention.
图7为本发明实施例中生长的InGaN六棱锥去顶后得到的InGaN图形衬底模板结构示意图。FIG. 7 is a schematic structural diagram of an InGaN pattern substrate template obtained after removing the top of the InGaN hexagonal pyramid grown in the embodiment of the present invention.
图8为本发明实施例中在InGaN图形衬底模板上生长LED外延层的结构示意图。FIG. 8 is a schematic structural diagram of growing an LED epitaxial layer on an InGaN pattern substrate template according to an embodiment of the present invention.
图9为本发明实施例中去除InGaN图形衬底模板上的模板层,形成空气间隙结构后的结构示意图。FIG. 9 is a schematic view of the structure after the template layer on the InGaN pattern substrate template is removed to form an air gap structure according to an embodiment of the present invention.
图10为本发明实施例2制备得到的垂直结构红光发光二极管芯片的结构示意图。10 is a schematic structural diagram of a vertical structure red light emitting diode chip prepared in Example 2 of the present invention.
图中:衬底1,GaN层2,模板层3,模板层中的孔阵列4,模板层的孔阵列中生长的GaN圆台或六棱台5,GaN六棱锥6,InGaN六棱锥7,InGaN六棱台8,红光Micro-LED外延层9。In the figure:
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through specific embodiments and in conjunction with the accompanying drawings.
实施例1Example 1
提供一种InGaN图形衬底的制备方法,具体步骤如下:A preparation method of an InGaN pattern substrate is provided, and the specific steps are as follows:
步骤一、准备蓝宝石衬底,厚度为300微米;
步骤二、在蓝宝石衬底上生长一层1000nm厚的GaN层;
步骤三、在GaN层上沉积生长100nm厚的SiO2模板层;
步骤四、在模板层上制备贯穿模板层的圆台结构孔阵列,参见图2和图3,圆台结构的上底面直径为500nm,下底面直径为250nm,相邻孔间距为10000nm,所述圆台结构孔阵列阵列角为30°;Step 4: Prepare an array of circular frustum structure holes on the template layer that penetrates the template layer, see Figures 2 and 3 , the diameter of the upper bottom surface of the circular frustum structure is 500 nm, the diameter of the lower bottom surface is 250 nm, and the distance between adjacent holes is 10000 nm. The hole array array angle is 30°;
步骤五、在步骤四所得圆台结构孔阵列中生长GaN晶体,GaN晶体将孔填满后继续生长并在模板层表面形成GaN六棱锥结构,组成GaN六棱锥阵列,其中GaN六棱锥结构高度为300nm,侧壁六个面为{10-11}晶面;
步骤六、在模板层表面以GaN六棱锥结构的轴线为轴线生长InGaN晶体得到InGaN六棱锥结构,组成InGaN六棱锥阵列,InGaN六棱锥底面的六条边平行于GaN六棱锥底面的六条边,InGaN六棱锥将GaN六棱锥完全覆盖,参见图5和图6,其中InGaN中的In组分含量为18%的,InGaN六棱锥底面边长为5000nm,高度为5000nm,侧壁六个面为{10-11}晶面;Step 6: Grow InGaN crystals on the surface of the template layer with the axis of the GaN hexagonal pyramid structure as the axis to obtain an InGaN hexagonal pyramid structure to form an InGaN hexagonal pyramid array. The pyramid completely covers the GaN hexagonal pyramid, see Figure 5 and Figure 6, where the In content of InGaN is 18%, the bottom surface of the InGaN hexagonal pyramid is 5000nm long, the height is 5000nm, and the six sides of the sidewall are {10- 11} crystal face;
步骤七、采用原位退火工艺刻蚀掉步骤六所得的InGaN六棱锥的顶端得到InGaN六棱台,退火温度1060℃,退火在氮气氛围中进行;然后采用化学机械抛光工艺打磨所得InGaN六棱台的上底面形成边长为4000nm的光滑平台,参见图7,所述InGaN六棱台的上底面边长为4000nm,即得InGaN图形衬底模板。
利用所得InGaN图形衬底模板制备倒装结构的铟镓氮基红光Micro-LED,具体步骤如下:Using the obtained InGaN pattern substrate template to prepare a flip-chip indium gallium nitride-based red light Micro-LED, the specific steps are as follows:
步骤一、在InGaN图形衬底模板中InGaN六棱台上底面的光滑平台上生长LED外延层6,参见图8,其中LED外延层分别为n型InGaN层,In含量30%的InGaN量子阱层、p型InGaN层;
步骤二、采用氢氟酸溶液腐蚀掉InGaN图形衬底模板中的SiO2模板层,在衬底模板与LED底面形成空气间隙结构,参见图9;
步骤三、制备LED芯片的电极,裂片后封装制备出倒装结构的铟镓氮基红光Micro-LED。Step 3: Prepare the electrodes of the LED chip, and then package and prepare the flip-chip indium gallium nitride-based red-light Micro-LED after splitting.
实施例2Example 2
提供一种InGaN图形衬底的制备方法,具体步骤如下:A preparation method of an InGaN pattern substrate is provided, and the specific steps are as follows:
步骤一、准备蓝宝石衬底1,厚度为300微米;
步骤二、在蓝宝石衬底上生长1000nm厚的GaN层;
步骤三、在GaN层2上沉积100nm厚的Si3N4模板层;
步骤四、在模板层上制备贯穿模板层的六棱台结构孔阵列,参见图2和图4,其中,六棱台结构的上底面边长250nm,下底面边长125nm,六棱台结构的六个侧面平行于{10-11}晶面,相邻六棱台间距为10000nm,所述六棱台结构孔阵列的阵列角为30°;Step 4. Prepare a hexagonal pyramid structure hole array on the template layer, see Figures 2 and 4, wherein the hexagonal pyramid structure has a side length of 250 nm on the upper bottom surface and a side length of 125 nm on the lower bottom surface. The six sides are parallel to the {10-11} crystal plane, the spacing between adjacent hexagonal truncated truncated truncated pyramids is 10000 nm, and the array angle of the hexagonal truncated pyramid structure hole array is 30°;
步骤五、步骤四所得六棱台结构孔阵列中生长GaN晶体,GaN晶体将孔填满后继续生长并在模板层表面形成GaN六棱锥结构,组成GaN六棱锥阵列,其中GaN六棱锥结构高度为300nm,侧壁六个晶面为{10-11}晶面;
步骤六、在模板层表面以GaN六棱锥结构的轴线为轴线生长InGaN晶体得到InGaN六棱锥结构,,InGaN六棱锥底面的六条边平行于GaN六棱锥底面的六条边,InGaN六棱锥将GaN六棱锥完全覆盖,组成InGaN六棱锥阵列,参见图5,其中InGaN中的In组分含量为18%的,InGaN六棱锥底面边长为5000nm,高度为5000nm,侧壁六个面为{10-11}晶面;Step 6: Grow an InGaN crystal on the surface of the template layer with the axis of the GaN hexagonal pyramid structure as the axis to obtain an InGaN hexagonal pyramid structure. The six sides of the bottom surface of the InGaN hexagonal pyramid are parallel to the six sides of the bottom surface of the GaN hexagonal pyramid. Complete coverage, forming an InGaN hexagonal pyramid array, see Figure 5, where the content of In in InGaN is 18%, the side length of the bottom surface of the InGaN hexagonal pyramid is 5000nm, the height is 5000nm, and the six sides of the sidewall are {10-11} Planes;
步骤七、采用原位高温退火工艺刻蚀掉步骤六所得的InGaN六棱锥的顶端得到InGaN六棱台,退火温度1050℃至1090℃,退火在氮气氛围中进行;然后采用化学机械抛光方法抛光所得InGaN六棱台的上底面形成光滑平台,参见图7,所述InGaN六棱台的上底面边长为4000nm,即得InGaN图形衬底模板。
利用所得InGaN图形衬底模板制备垂直结构的铟镓氮基红光Micro-LED,具体步骤如下:Using the obtained InGaN pattern substrate template to prepare a vertical structure indium gallium nitride-based red Micro-LED, the specific steps are as follows:
步骤一、在InGaN图形衬底模板中InGaN六棱台上底面的光滑平台上生长LED外延层6,参见图8,其中LED外延层分别为n型InGaN层,In含量30%的InGaN量子阱层,p型InGaN层;
步骤二、采用氢氟酸溶液腐蚀掉InGaN图形衬底模板中的模板层,在衬底模板与LED底面形成空气间隙结构,参见图9;
步骤三、将外延片(将外延层和衬底统称为外延片)键合到硅衬底或铜衬底上;
步骤四、采用激光辐照蓝宝石衬底,剥离蓝宝衬底,暴露出芯片的N极性面;Step 4: irradiating the sapphire substrate with laser, peeling off the sapphire substrate, exposing the N polar surface of the chip;
步骤五、采用碱性溶液腐蚀掉GaN层后,制备LED芯片的电极,封装,制备出垂直结构的铟镓氮基红光Micro-LED,参见图10。Step 5: After etching off the GaN layer with an alkaline solution, the electrodes of the LED chip are prepared and packaged to prepare an indium gallium nitride-based red light Micro-LED with a vertical structure, as shown in FIG. 10 .
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