CN111863800A - An optoelectronic integrated LED lamp bead packaging structure and method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及LED灯珠封装,具体是一种光电一体化LED灯珠封装结构和方法。The invention relates to LED lamp bead packaging, in particular to an optoelectronic integrated LED lamp bead packaging structure and method.
背景技术Background technique
LED灯珠封装是指发光芯片和控制芯片的封装,目前使用的封装方法中。现有技术的LED灯珠只有发光芯片的封装,封装没有集成控制芯片,只是在灯珠使用过程中,将封装好的灯珠和控制芯片组装在应用电路中,通过外置的控制芯片对LED灯珠进行控制。外置控制芯片的方案体积大,结构松散,组装流程长、成本高。LED lamp bead packaging refers to the packaging of light-emitting chips and control chips, which is currently used in packaging methods. The LED lamp bead in the prior art only has the package of the light-emitting chip, and the package does not integrate the control chip. It is only during the use of the lamp bead that the packaged lamp bead and the control chip are assembled in the application circuit, and the external control chip is used to control the LED. Lamp beads are controlled. The solution of the external control chip is bulky, loose in structure, long in assembly process and high in cost.
发明内容SUMMARY OF THE INVENTION
为解决上述现有技术的缺陷,本发明提供一种光电一体化LED灯珠封装结构和方法,本发明将控制芯片和发光芯片分别封装,利用多个导电材料将二者电连接,结构紧凑,体积小,成本低。In order to solve the above-mentioned defects of the prior art, the present invention provides an optoelectronic integrated LED lamp bead packaging structure and method. The present invention separately encapsulates the control chip and the light-emitting chip, and uses a plurality of conductive materials to electrically connect the two, with a compact structure. Small size and low cost.
为实现上述技术目的,本发明采用如下技术方案:一种光电一体化LED灯珠封装结构,包括In order to achieve the above technical purpose, the present invention adopts the following technical scheme: an optoelectronic integrated LED lamp bead packaging structure, comprising:
基板,所述基板的第一面和相对于所述第一面的第二面上均设有导电层,所述第一面上的所述导电层与所述第二面上的所述导电层电连接;A substrate, a first surface of the substrate and a second surface opposite to the first surface are provided with a conductive layer, the conductive layer on the first surface and the conductive layer on the second surface Layer electrical connection;
所述第一面上的所述导电层电连接控制芯片的电极;所述第二面上的所述导电层电连接LED发光芯片;The conductive layer on the first surface is electrically connected to the electrodes of the control chip; the conductive layer on the second surface is electrically connected to the LED light-emitting chip;
两个绝缘罩,两个所述绝缘罩分别罩设在所述第一面上和所述第二面上,罩设在所述第一面上的所述绝缘罩外侧面固定有金属层,所述金属层与所述第一面上的所述导电层电连接。Two insulating covers, the two insulating covers are respectively covered on the first surface and the second surface, and a metal layer is fixed on the outer side of the insulating covers covered on the first surface, The metal layer is electrically connected to the conductive layer on the first side.
进一步地,所述第一面的两端分别固定有一个下导电层,所述第二面的两端分别固定有一个上导电层。Further, two ends of the first surface are respectively fixed with a lower conductive layer, and two ends of the second surface are respectively fixed with an upper conductive layer.
进一步地,所述上导电层的截面长度大于所述下导电层的截面长度。Further, the cross-sectional length of the upper conductive layer is greater than the cross-sectional length of the lower conductive layer.
进一步地,所述基板的两端沿其厚度方向分别开设有第一通孔,所述第一通孔内设有第一连接柱,所述第一连接柱将同一端的所述下导电层和所述上导电层电连接。Further, two ends of the substrate are respectively provided with first through holes along the thickness direction thereof, and first connection posts are arranged in the first through holes, and the first connection posts connect the lower conductive layer and the lower conductive layer at the same end. The upper conductive layer is electrically connected.
进一步地,两个所述下导电层上均固定有第一导电片,所述控制芯片的所述电极固定于两个所述第一导电片上。Further, first conductive sheets are fixed on both of the lower conductive layers, and the electrodes of the control chip are fixed on the two first conductive sheets.
进一步地,所述第一面上固定有第一绝缘罩,所述第一绝缘罩将所述控制芯片罩设住,所述第一绝缘罩的两端均开设有第二通孔,所述第二通孔内设有第二连接柱,所述第二连接柱将同一端的所述金属层与所述下导电层电连接。Further, a first insulating cover is fixed on the first surface, the first insulating cover covers the control chip, and both ends of the first insulating cover are provided with second through holes, the A second connection post is arranged in the second through hole, and the second connection post electrically connects the metal layer and the lower conductive layer at the same end.
进一步地,两个所述上导电层上均固定有第二导电片,所述LED发光芯片固定在两个所述第二导电片上。Further, second conductive sheets are fixed on both of the upper conductive layers, and the LED light-emitting chip is fixed on the two second conductive sheets.
进一步地,所述第二面上固定有第二绝缘罩,所述第二绝缘罩将所述LED发光芯片罩设住。Further, a second insulating cover is fixed on the second surface, and the second insulating cover covers the LED light-emitting chip.
一种光电一体化LED灯珠封装方法,进一步地,所述方法包括以下步骤,An optoelectronic integrated LED lamp bead packaging method, further comprising the following steps:
提供一基板;providing a substrate;
在所述基板的正反面上分别制作导电层,将正反面上的所述导电层通过第一通孔填充导电物质连接,其中,所述第一通孔开设在所述基板上;Conductive layers are respectively formed on the front and back sides of the substrate, and the conductive layers on the front and back sides are connected by filling conductive substances through first through holes, wherein the first through holes are opened on the substrate;
在所述基板的背面导电层上通过导电材料固定连接控制芯片的电极;On the back conductive layer of the substrate, the electrodes of the control chip are fixedly connected through conductive materials;
利用绝缘物质将所述基板的背面包裹住,并在所述绝缘物质上设置金属层,其中,在所述绝缘物质上打孔并填充导电材料引出所述控制芯片的电极到所述金属层上;The backside of the substrate is wrapped with an insulating material, and a metal layer is arranged on the insulating material, wherein a hole is punched on the insulating material and filled with conductive material to lead out the electrodes of the control chip to the metal layer ;
在所述基板的正面导电层上通过导电粘结材料固定连接LED发光芯片;The LED light-emitting chip is fixedly connected on the front conductive layer of the substrate through a conductive adhesive material;
利用绝缘物质将所述基板的正面包裹住。The front side of the substrate is wrapped with an insulating substance.
综上所述,本发明取得了以下技术效果:To sum up, the present invention has achieved the following technical effects:
1、本发明在基板上穿设导电材料制成的第一连接柱,将正反面的两个导电层电连接,第一连接柱穿设在基板内,不占用额外的空间,提交较小;1. In the present invention, a first connection post made of conductive material is drilled on the substrate to electrically connect the two conductive layers on the front and back sides. The first connection post is penetrated in the substrate, does not occupy extra space, and is small in size;
2、本发明将控制芯片的电极通过导电材料固定在下导电层上,通过下导电层、第一连接柱、上导电层电连接LED发光芯片,同时通过下导电层的过渡将控制芯片的电极牵引至整个封装结构的外侧,使得整个电连接牢靠,稳定性强;2. In the present invention, the electrode of the control chip is fixed on the lower conductive layer through the conductive material, the LED light-emitting chip is electrically connected through the lower conductive layer, the first connection post and the upper conductive layer, and the electrode of the control chip is pulled through the transition of the lower conductive layer. to the outside of the entire package structure, making the entire electrical connection firm and stable;
3、本发明在基板的反面上固定绝缘罩,在绝缘罩上穿设第二连接柱,第二连接柱穿设在绝缘罩内部,节省体积,同时能够利用第二连接柱将控制芯片的电极引出到绝缘罩外部,与金属层固定电连接,实现控制芯片的外接;3. In the present invention, the insulating cover is fixed on the reverse side of the substrate, and the second connecting column is pierced on the insulating cover. It is led out to the outside of the insulating cover, and is fixed and electrically connected to the metal layer to realize the external connection of the control chip;
4、本发明将控制芯片和发光芯片封装在一起,形成一体式,使得安装使用时更加便捷,整体体积较小,结构紧凑,组装流程缩短,成本低。4. In the present invention, the control chip and the light-emitting chip are packaged together to form an integrated type, which makes the installation and use more convenient, the overall volume is small, the structure is compact, the assembly process is shortened, and the cost is low.
附图说明Description of drawings
图1是本发明实施例提供的封装结构截面示意图;1 is a schematic cross-sectional view of a package structure provided by an embodiment of the present invention;
图2是封装时正面透视图;Figure 2 is a front perspective view when encapsulated;
图3是封装步骤示意图。FIG. 3 is a schematic diagram of the packaging step.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it does not limit the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the rights of the present invention are used All claims are protected by patent law.
实施例:Example:
如图1所示,一种光电一体化LED灯珠封装结构,包括As shown in Figure 1, an optoelectronic integrated LED lamp bead packaging structure, including
基板1,基板1的第一面和相对于第一面的第二面上均设有导电层;具体的,第一面的两端分别固定有一个下导电层3,第二面的两端分别固定有一个上导电层2,其中,本实施例中,上导电层2的截面长度大于下导电层3的截面长度,即,两个下导电层3之间的距离较大,便于对应固定控制芯片4的电极,两个上导电层2之间的距离较小,便于对应固定LED发光芯片11。The
再进一步地,第一面上的导电层与第二面上的导电层电连接。即,基板1的两端沿其厚度方向分别开设有第一通孔,第一通孔内设有第一连接柱8,第一连接柱8为导电物质,第一连接柱8将同一端的下导电层3和上导电层2电连接,实现控制芯片4与LED发光芯片11之间的电连接。Still further, the conductive layer on the first side is electrically connected to the conductive layer on the second side. That is, the two ends of the
第一面上的导电层电连接控制芯片4的电极5;具体的,控制芯片4是指电参数控制芯片,两个下导电层3上均固定有第一导电片6,控制芯片4的电极5固定于两个第一导电片6上,以便控制芯片4通过第一导电片6、下导电层3、第一连接柱8与LED发光芯片11电连接。The conductive layer on the first surface is electrically connected to the
第二面上的导电层电连接LED发光芯片11;具体的,两个上导电层2上均固定有第二导电片12,LED发光芯片11固定在两个第二导电片12上,通过第二导电片12、上导电层2、第一连接柱8与控制芯片4电连接。The conductive layer on the second surface is electrically connected to the LED light-emitting chip 11; specifically, the second
两个绝缘罩,两个绝缘罩分别罩设在第一面上和第二面上,罩设在第一面上的绝缘罩外侧面固定有金属层10,金属层10与第一面上的导电层电连接。Two insulating covers, the two insulating covers are respectively covered on the first surface and the second surface, the outer side of the insulating cover covered on the first surface is fixed with a
具体的,第一面上固定有第一绝缘罩7,第一绝缘罩7将控制芯片4罩设住,第一绝缘罩7的两端均开设有第二通孔,第二通孔内设有第二连接柱9,第二连接柱9为导电材料,第二连接柱9将同一端的金属层10与下导电层3电连接,以便将控制芯片4的电极引出到绝缘罩外侧。第二面上固定有第二绝缘罩13,第二绝缘罩13将LED发光芯片11罩设住,第二绝缘罩13采用透光绝缘材料。Specifically, a
在另一个实施例中,提供一种光电一体化LED灯珠封装方法,如图2所示,IC固晶→塑封流平→研磨激光打孔→填充激光孔→底部焊盘正面RGB固晶→硅胶压膜。In another embodiment, an optoelectronic integrated LED lamp bead packaging method is provided. As shown in FIG. 2 , IC solidification→plastic sealing and leveling→grinding laser drilling→filling laser holes→bottom pad front RGB solidification→ Silicone lamination.
具体的,如图3所示,该方法包括以下步骤,Specifically, as shown in Figure 3, the method includes the following steps:
(1)提供一基板1,基板1为绝缘物质,如图3中(1)所示;(1) Provide a
(2)在基板1的正反面上分别制作导电层,将正反面上的导电层通过第一通孔填充导电物质连接,其中,第一通孔开设在基板1上;具体的,正面对应于第二面,反面对应于第一面,第一通孔内填充导电材料,以便将上导电层2和下导电层3之间电连接,如图3中(2)所示;(2) Making conductive layers on the front and back surfaces of the
(3)在基板1的背面导电层上通过导电材料固定连接控制芯片的电极;具体的,控制芯片4的电极5固定在第一导电片6上,第一导电片6固定在下导电层3上,如图3中(3)所示;(3) On the back conductive layer of the
(4)利用绝缘物质将基板1的背面包裹住;并在绝缘物质上设置金属层,其中,在绝缘物质上打孔并填充导电材料引出控制芯片的电极到金属层上,如图3中(4)(5)(6)所示;(4) The backside of the
(5)在基板1的正面导电层上通过导电粘结材料固定连接LED发光芯片,如图3中(7)所示;(5) On the front conductive layer of the
(6)利用绝缘物质将基板1的正面包裹住,如图3中(8)所示。(6) The front surface of the
以上所述仅是对本发明的较佳实施方式而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所做的任何简单修改,等同变化与修饰,均属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Any simple modifications made to the above embodiments according to the technical essence of the present invention, equivalent changes and modifications, belong to the present invention. within the scope of the technical solution of the invention.
Claims (9)
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CN202010865002.2A Pending CN111863800A (en) | 2020-09-17 | 2020-09-17 | An optoelectronic integrated LED lamp bead packaging structure and method |
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CN113903713A (en) * | 2021-11-04 | 2022-01-07 | 深圳市炬灿微电子科技有限公司 | Infrared receiving module and manufacturing method thereof |
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US20090152665A1 (en) * | 2007-12-14 | 2009-06-18 | Advanced Optoelectronic Technology Inc. | Fabricating methods of photoelectric devices and package structures thereof |
CN110858463A (en) * | 2018-08-23 | 2020-03-03 | 弘凯光电(深圳)有限公司 | Display device |
CN211295099U (en) * | 2020-03-31 | 2020-08-18 | 深圳市唯亮光电科技有限公司 | Vertical integrated packaging assembly |
CN213583783U (en) * | 2020-09-17 | 2021-06-29 | 深圳市方晶科技有限公司 | Photoelectric integrated LED lamp bead packaging structure |
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CN110858463A (en) * | 2018-08-23 | 2020-03-03 | 弘凯光电(深圳)有限公司 | Display device |
CN211295099U (en) * | 2020-03-31 | 2020-08-18 | 深圳市唯亮光电科技有限公司 | Vertical integrated packaging assembly |
CN213583783U (en) * | 2020-09-17 | 2021-06-29 | 深圳市方晶科技有限公司 | Photoelectric integrated LED lamp bead packaging structure |
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CN113903713A (en) * | 2021-11-04 | 2022-01-07 | 深圳市炬灿微电子科技有限公司 | Infrared receiving module and manufacturing method thereof |
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