CN111730612A - A multifunctional tree-climbing robot platform - Google Patents
A multifunctional tree-climbing robot platform Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及机器人采摘技术领域,更具体地说,涉及一种多功能爬树机器人平台。The invention relates to the technical field of robot picking, and more particularly, to a multifunctional tree-climbing robot platform.
背景技术Background technique
椰子和槟榔等是海南岛热带农作物,其产业不断发展,但最前端的采摘还是以原始的人工采摘为主,椰子的采摘、园林植保基本都是椰子树的顶端上完成的,属于高空作业,不仅效率难度高低还十分危险。如今在智能工业化的高速发展与我国政府对农业的扶持政策的深化下,制造业发生颠覆性变革,简单的人力劳动作业逐渐被机器人替代,将爬树机器人应用于椰子采摘以及园林绿化、植保中,在很大程度下能降低劳动强度与成本,实现对采摘和作业机械自动化和智能化。Coconuts and betel nut are tropical crops in Hainan Island, and their industries are developing continuously, but the most front-end picking is still mainly primitive manual picking. Coconut picking and garden plant protection are basically completed on the top of coconut trees, which belong to high-altitude operations. Not only is it difficult to be efficient, it is also very dangerous. Today, with the rapid development of intelligent industrialization and the deepening of the Chinese government's supportive policies for agriculture, the manufacturing industry has undergone subversive changes. Simple manual labor operations have gradually been replaced by robots, and tree-climbing robots have been used in coconut picking, landscaping, and plant protection. , to a large extent, it can reduce labor intensity and cost, and realize the automation and intelligence of picking and working machinery.
但是目前在机器人采摘中,大部分都无法适应在复杂的环境下工作。中国专利《一种载人自动攀爬椰树摘果装置》(公告号:CN207932987U),公开了一种载人自动攀爬椰树摘果装置,该装置没有从根本上解决人工采摘椰子的难度和危险,无法适应过大或者过小的树杆。机器使用电机制动,没有而外的制动装置,稳定性和安全性较差,机器无法转动位置,无法在树干的另一端作业。But at present, most of the robot picking cannot be adapted to work in a complex environment. The Chinese patent "A Manned Automatic Climbing Coconut Fruit Picking Device" (Announcement No.: CN207932987U) discloses a manned automatic climbing coconut fruit picking device, which does not fundamentally solve the difficulty and danger of manually picking coconuts , unable to adapt to too large or too small tree poles. The machine is braked by a motor, and there is no external braking device. The stability and safety are poor. The machine cannot turn the position and cannot work on the other end of the tree trunk.
导致这些缺点的原因是:机器将人送到树顶作业,需要有极高的安全性和可靠性;由于机器的框架设计,在安装在树上时需要拆卸连杆,操作复杂且麻烦,若重复安装不到位、螺塞松动,可能会造成机器和人员从高处下落的风险。机器使用固定长度的连杆,若遇到过大的树干时机器无法安装在树干上,也会使乘坐的人员过于贴近树干,上升的过程种会造成人员擦伤的危险和重力偏置不到位;过小时机器会过度的倾斜,人员乘坐的角度过于危险。机器使用电机制动,没有额外的制动装置,稳定性和安全性较差。机器没有安装左右转动的装置,当在树上需要转动方向时就无法完成,需要将机器降落,重新转动到需要的角度,再将机器爬升来完成转动角度,操作费时麻烦。The reasons for these shortcomings are: the machine sends people to the top of the tree, which requires extremely high safety and reliability; due to the frame design of the machine, the connecting rod needs to be removed when it is installed on the tree, which is complicated and troublesome to operate. Repeated installations that are not in place and the screw plugs are loose may create the risk of the machine and personnel falling from heights. The machine uses a fixed-length connecting rod. If the machine cannot be installed on the trunk when it encounters an oversized trunk, it will also make the passengers too close to the trunk. The process of ascending will cause the danger of bruising and the gravity offset will not be in place. ; If the time is too small, the machine will be tilted excessively, and the angle of personnel riding is too dangerous. The machine uses motor braking without additional braking device, which is less stable and safe. The machine is not equipped with a device for left and right rotation. When the direction of rotation is required on the tree, it cannot be completed. The machine needs to be lowered, re-rotated to the required angle, and then climbed to complete the rotation angle. The operation is time-consuming and troublesome.
发明内容SUMMARY OF THE INVENTION
为克服现有技术中的缺点与不足,本发明的目的在于提供一种可实现爬升和水平转动、爬升稳定、安全可靠、操作简单便捷的多功能爬树机器人平台。In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a multifunctional tree-climbing robot platform that can achieve climbing and horizontal rotation, stable climbing, safety and reliability, and simple and convenient operation.
为了达到上述目的,本发明通过下述技术方案予以实现:一种多功能爬树机器人平台,其特征在于:包括机架、伸缩架、传动爬升轮、支撑架、辅助支架、定位轮、定位滑杆架体和用于与工作臂连接的连接装置;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a multifunctional tree-climbing robot platform, characterized in that it includes a frame, a telescopic frame, a transmission climbing wheel, a support frame, an auxiliary support, a positioning wheel, a positioning slide The rod frame body and the connecting device for connecting with the working arm;
所述机架设置有齿轮减速电机;传动爬升轮的一端为主动端,并与齿轮减速电机连接,以实现传动爬升轮绕水平轴转动,传动爬升轮的主动端还设置有动力轮输出齿轮;传动爬升轮的另一端为从动端,与机架可转动连接,并连接有制动装置;The frame is provided with a gear reduction motor; one end of the transmission climbing wheel is the active end, and is connected with the gear reduction motor to realize the rotation of the transmission climbing wheel around the horizontal axis, and the driving end of the transmission climbing wheel is also provided with a power wheel output gear; The other end of the drive climbing wheel is the driven end, which is rotatably connected with the frame and is connected with a braking device;
所述伸缩架可伸缩地连接在机架的一侧,与机架共同形成半包围框;支撑架与伸缩架连接,且支撑架位于与传动爬升轮位置相对的一侧;所述辅助支架与机架连接,辅助支架位于传动爬升轮的上方;The telescopic frame is telescopically connected to one side of the frame, forming a semi-enclosed frame together with the frame; the support frame is connected to the telescopic frame, and the support frame is located on the side opposite to the position of the drive climbing wheel; the auxiliary frame is connected to the The frame is connected, and the auxiliary bracket is located above the drive climbing wheel;
所述定位轮位于传动爬升轮的上方,且位于辅助支架的下方;定位轮可绕竖直轴转动地与定位滑杆架体连接;所述动力轮输出齿轮啮合有齿轮联动机构一;所述定位滑杆架体设有齿轮联动机构二;齿轮联动机构一与齿轮联动机构二之间可分合地啮合;所述定位轮与齿轮联动机构二连接;定位滑杆架体可滑动地与机架连接,且定位滑杆架体与机架之间连接有滑杆架体推动模块,以实现定位滑杆架体滑动,从而定位轮朝向树干伸出并使齿轮联动机构二与齿轮联动机构一啮合,或者是定位轮背向树干缩回并使齿轮联动机构二与齿轮联动机构一分离;The positioning wheel is located above the transmission climbing wheel and below the auxiliary bracket; the positioning wheel is rotatably connected with the positioning slide bar frame body; the output gear of the power wheel is engaged with a gear linkage mechanism 1; the The positioning slide rod frame body is provided with a second gear linkage mechanism; the first gear linkage mechanism and the second gear linkage mechanism are meshed in a separable manner; the positioning wheel is connected with the second gear linkage mechanism; the positioning slide rod frame body is slidably connected to the machine The positioning slide bar frame is connected with the frame, and a slide bar frame push module is connected between the positioning slide bar frame body and the frame, so as to realize the sliding of the positioning slide bar frame body, so that the positioning wheel protrudes toward the trunk and causes the gear linkage mechanism II and the gear linkage mechanism I Meshing, or the positioning wheel retracts away from the trunk and separates the second gear linkage mechanism from the first gear linkage mechanism;
爬升工作时,定位轮位于传动爬升轮与辅助支架形成的平面外侧,传动爬升轮、支撑架和辅助支架三者共同压设于树干上,并由传动爬升轮转动实现机器人平台爬升;水平转动时,定位轮朝向树干伸出至凸出于传动爬升轮与辅助支架形成的平面,以使传动爬升轮与树干分开,定位轮、支撑架和辅助支架三者共同压设于树干上,齿轮减速电机通过动力轮输出齿轮、齿轮联动机构一和齿轮联动机构二带动定位轮转动,从而实现机器人平台围绕树干顺时针或逆时针转动。When climbing, the positioning wheel is located on the outside of the plane formed by the driving climbing wheel and the auxiliary bracket. The driving climbing wheel, the supporting frame and the auxiliary bracket are pressed together on the tree trunk, and the driving climbing wheel rotates to realize the robot platform climbing; when rotating horizontally. , the positioning wheel protrudes toward the tree trunk to protrude out of the plane formed by the transmission climbing wheel and the auxiliary bracket, so as to separate the transmission climbing wheel from the tree trunk, the positioning wheel, the support bracket and the auxiliary bracket are pressed together on the tree trunk. The positioning wheel is driven to rotate by the output gear of the power wheel, the first gear linkage mechanism and the second gear linkage mechanism, so that the robot platform can rotate clockwise or counterclockwise around the tree trunk.
本发明机器人平台可实现爬升和水平转动。将机器人平台搬运到树干上安装,利用重力偏置原理,传动爬升轮承载大部分重量,而支撑架和辅助支架接触光滑的树干表面,起到稳定爬升的作用。机器人平台在爬升时通过传动爬升轮、支撑架和辅助支架三个装置固定于树杆上,在爬升时通过遥控启动齿轮减速电机,带动传动爬升轮运动,能够提供稳定的爬升动力。当工作臂需要转动到不同工作位置时,机器人平台停留不动,滑杆架体推动模块使定位轮朝向树干伸出至凸出于传动爬升轮与辅助支架形成的平面,使定位轮与树干接触,而传动爬升轮不与树干接触;定位轮、支撑架和辅助支架三者共同压设于树干上;同时齿轮联动机构一与齿轮联动机构二啮合,齿轮减速电机的动能传动至定位轮上,定位轮绕竖直轴转动,使机器人平台产生水平移动。The robot platform of the invention can realize climbing and horizontal rotation. The robot platform is transported to the tree trunk for installation. Using the principle of gravity bias, the driving climbing wheel carries most of the weight, while the support frame and the auxiliary support contact the smooth surface of the tree trunk, which plays a role in stable climbing. When climbing, the robot platform is fixed on the tree pole through three devices: driving climbing wheel, support frame and auxiliary support. When climbing, the gear reduction motor is started by remote control to drive the driving climbing wheel to move, which can provide stable climbing power. When the working arm needs to rotate to a different working position, the robot platform stays still, and the sliding rod frame pushes the module so that the positioning wheel protrudes toward the tree trunk to protrude out of the plane formed by the transmission climbing wheel and the auxiliary bracket, so that the positioning wheel contacts the tree trunk , and the transmission climbing wheel does not contact the tree trunk; the positioning wheel, the support frame and the auxiliary bracket are jointly pressed on the tree trunk; at the same time, the gear linkage mechanism 1 meshes with the
本发明机器人平台采用半包围框和三角形重力偏置的原理,将大部分重量集中在传动爬升轮和辅助支架所在的一侧,能够将机器人平台牢牢贴紧树干,稳定可靠。支撑架通过伸缩架与机架连接,可调节半包围框的尺寸,可解决树干大小不一的问题,提高水平转动时的稳定程度。齿轮减速电机不仅为爬升下降提供动力,还为在水平转动提供动力,设计巧妙。连接装置能够安装椰子采摘臂、园林绿化作业臂和植保作业臂,连接装置可设计成能实现角度调节的连接装置,能够调节工作臂的倾斜角度又能将其牢牢固定在机器人平台上,替代人工进行树上作业,避免人员高空作业存在危险。The robot platform of the invention adopts the principle of semi-encircling frame and triangular gravity offset, and concentrates most of the weight on the side where the transmission climbing wheel and the auxiliary bracket are located, so that the robot platform can be firmly attached to the tree trunk and is stable and reliable. The support frame is connected with the frame through a telescopic frame, and the size of the semi-enclosed frame can be adjusted, which can solve the problem of different sizes of tree trunks and improve the stability during horizontal rotation. The gear reduction motor not only provides power for climbing and descending, but also provides power for horizontal rotation, which is cleverly designed. The connecting device can install coconut picking arm, landscaping working arm and plant protection working arm. The connecting device can be designed as a connecting device that can realize angle adjustment, which can adjust the inclination angle of the working arm and fix it firmly on the robot platform. Work on trees manually to avoid the danger of people working at heights.
优选地,还包括防脱落结构;防脱落结构包括防脱落杆和杆体角度调节组件;防脱落杆的一端通过杆体角度调节组件与机架远离伸缩架的一侧连接,以实现防脱落杆角度调节。Preferably, it also includes an anti-falling structure; the anti-falling structure includes an anti-falling rod and a rod body angle adjustment assembly; one end of the anti-falling rod is connected to the side of the frame away from the telescopic frame through the rod body angle adjustment assembly, so as to realize the angle adjustment of the anti-falling rod .
机器人平台在运动过程中会遇到树干的一些坑洼或者凸起,此时会出现不稳定的情况,可能会造成机器人平台从树上脱落;本发明设有放脱落杆安装在半包围框的开放侧;该脱落结构可根据树干大小来调节防脱落杆角度,使防脱落杆和树干有一定的安全距离;当机器人平台运动到凸起位置或其它情况造成偏移脱离时,防脱落杆可阻挡机器人平台完全脱离树干,在后续下落过程中可由重力偏置作用使机器人平台重新恢复到稳定状态,进一步提高机器人平台运行的安全性。The robot platform will encounter some potholes or bulges in the tree trunk during the movement process, at this time there will be unstable situation, which may cause the robot platform to fall off the tree; Open side; the shedding structure can adjust the angle of the anti-falling rod according to the size of the trunk, so that the anti-falling rod and the trunk have a certain safety distance; when the robot platform moves to the convex position or other conditions cause deviation and detachment, the anti-falling rod can be adjusted. The robot platform is blocked from being completely separated from the tree trunk, and the robot platform can be restored to a stable state by the action of gravity bias in the subsequent falling process, which further improves the safety of the robot platform operation.
优选地,所述杆体角度调节组件包括设置在机架上的定位棘轮、棘轮开关、棘钉杆和弹性元件;防脱落杆与定位棘轮连接;棘轮开关和棘钉杆滑动设置在防脱落杆上;弹性元件连接在棘钉杆与防脱落杆之间。Preferably, the rod body angle adjustment assembly includes a positioning ratchet, a ratchet switch, a ratchet rod and an elastic element arranged on the frame; the anti-dropping rod is connected with the positioning ratchet; the ratchet switch and the ratchet rod are slidably arranged on the anti-dropping rod ; The elastic element is connected between the ratchet rod and the anti-falling rod.
优选地,所述制动装置包括制动碟片、用于刹停制动碟片的液压制动组件、设置在制动碟片上的制动输入齿轮,以及与制动输入齿轮啮合的制动输出齿轮;所述传动爬升轮的从动端设有单向轴承;单向轴承与制动碟片连接;液压制动夹器与液压制动器连接,以实现液压制动夹器的夹合或打开。Preferably, the braking device includes a brake disc, a hydraulic brake assembly for braking the brake disc, a brake input gear arranged on the brake disc, and a brake meshing with the brake input gear. The driven end of the transmission climbing wheel is provided with a one-way bearing; the one-way bearing is connected with the brake disc; the hydraulic brake caliper is connected with the hydraulic brake to realize the clamping or closing of the hydraulic brake caliper. Open.
制动装置的工作原理是:液压制动组件包括齿轮变速箱、齿轮泵、制动输入油管、制动回路油管、液压输入制动支架和液压制动夹器;通过齿轮变速箱变速后输入齿轮泵,齿轮泵同过制动输入油管将液压输入制动支架固定的液压制动夹器,最终液压制动夹器夹紧制动碟片,通过制动输入齿轮、制动输出齿轮和单向轴承限制传动爬升轮转动以实现制动。The working principle of the brake device is: the hydraulic brake assembly includes a gear box, a gear pump, a brake input oil pipe, a brake circuit oil pipe, a hydraulic input brake bracket and a hydraulic brake caliper; Pump, gear pump and hydraulic input via the brake input oil pipe to the hydraulic brake caliper that is fixed to the brake bracket, and finally the hydraulic brake caliper clamps the brake disc, through the brake input gear, brake output gear and one-way Bearings limit the rotation of the drive climbing wheels for braking.
优选地,所述机架设有两侧定位滑轨,定位滑杆架体的两侧分别可滑动地设置在两侧定位滑轨中;Preferably, the frame is provided with two side positioning slide rails, and two sides of the positioning slide bar frame body are respectively slidably arranged in the two side positioning slide rails;
所述齿轮联动机构一包括至少一个定位直齿轮,以及锥齿轮组一的锥齿轮一;所述齿轮联动机构二包括锥齿轮组一的锥齿轮二,以及锥齿轮轴和锥齿轮组二;锥齿轮轴的两端分别与锥齿轮组一的锥齿轮二和锥齿轮组二的锥齿轮一连接;锥齿轮组二的锥齿轮二与定位轮连接;锥齿轮组一的锥齿轮一与锥齿轮组一的锥齿轮二位置相对应,且锥齿轮组一的锥齿轮二位于锥齿轮组一的锥齿轮一远离锥齿轮组二的一侧,以实现定位滑杆架体朝向树干移动后锥齿轮组一的锥齿轮一与锥齿轮二啮合。The first gear linkage mechanism includes at least one positioning spur gear, and the first bevel gear of the first bevel gear group; the second gear linkage mechanism includes the second bevel gear of the first bevel gear group, as well as the bevel gear shaft and the second bevel gear group; The two ends of the gear shaft are respectively connected with the
该齿轮联动机构一和齿轮联动机构二可将动力轮输出齿轮绕水平轴转动转换成定位轮需要的绕竖直轴转动,并可实现分合啮合,使定位轮在机器人平台水平转动时才连接动力,在爬升时断开动力,既可节省能耗,也提高安全性能。The gear linkage mechanism 1 and
优选地,所述定位滑杆架体还设有可绕竖直轴转动的从动定位轮;定位轮与从动定位轮对称设置。Preferably, the positioning slide bar frame body is further provided with a driven positioning wheel that can rotate around a vertical axis; the positioning wheel and the driven positioning wheel are symmetrically arranged.
优选地,所述支撑架包括支撑架本体、对称地与支撑架本体连接的伸缩部和支撑滑片;所述伸缩部与支撑架本体之间可伸缩调节并通过卡扣方式定位;伸缩部通过支撑角度调节机构与支撑滑片连接;Preferably, the support frame includes a support frame body, a telescopic portion symmetrically connected to the support frame body, and a support slide; the telescopic portion and the support frame body can be telescopically adjusted and positioned by means of snapping; The support angle adjustment mechanism is connected with the support slide;
所述伸缩架与机架之间可伸缩调节并通过卡扣方式定位。The telescopic frame and the frame can be telescopically adjusted and positioned by means of snapping.
优选地,所述辅助支架包括与机架铰接的辅助支架本体和对称连接在辅助支架本体上的辅助滑片;辅助支架本体与机架之间连接有辅助支架推动模块;辅助滑片通过辅助角度调节机构与辅助支架本体连接。Preferably, the auxiliary support includes an auxiliary support body hinged with the frame and an auxiliary sliding sheet symmetrically connected to the auxiliary support body; an auxiliary support pushing module is connected between the auxiliary support body and the frame; the auxiliary sliding piece passes the auxiliary angle The adjusting mechanism is connected with the auxiliary bracket body.
采用支撑滑片和辅助滑片与树干接触,且支撑滑片和辅助滑片分别采用对称结构并可调节角度,可提高与树干接触稳定性和可靠性。伸缩架与机架之间和支撑架的伸缩部与支撑架本体之间可伸缩调节,以及辅助支架推动模块对辅助支架本体的推动行程,均可以根据树干尺寸调节。辅助支架推动模块可采用气动推杆,滑杆架体推动模块可采用电动推杆。支撑角度调节机构和辅助角度调节机构均包括连接球盖和连接球。The support sliding piece and the auxiliary sliding piece are used to contact the tree trunk, and the supporting sliding piece and the auxiliary sliding piece respectively adopt a symmetrical structure and can adjust the angle, which can improve the stability and reliability of the contact with the tree trunk. The telescopic adjustment between the telescopic frame and the frame and between the telescopic part of the support frame and the support frame body, as well as the pushing stroke of the auxiliary support push module to the auxiliary support body, can be adjusted according to the size of the trunk. The auxiliary bracket push module can use a pneumatic push rod, and the sliding rod frame push module can use an electric push rod. Both the support angle adjustment mechanism and the auxiliary angle adjustment mechanism include a connecting ball cover and a connecting ball.
优选地,所述机架包括基架、设置在基架一侧的侧架体和连接在基架与侧架体之间的连接架;所述传动爬升轮、辅助支架和定位轮均位于基架所在一侧;所述基架的外侧还设有控制装置和电源模块;齿轮减速电机通过电机机架设置在基架的内侧。该设计的好处是,可使重力更偏向于传动爬升轮和辅助支架所在的一侧,能够将机器人平台更紧靠树干,进一步提升机器人平台爬升和水平转动的可靠性。Preferably, the frame includes a base frame, a side frame body disposed on one side of the base frame, and a connecting frame connected between the base frame and the side frame body; the transmission climbing wheel, the auxiliary support and the positioning wheel are all located on the base frame. The outer side of the base frame is also provided with a control device and a power supply module; the gear reduction motor is arranged on the inner side of the base frame through the motor frame. The advantage of this design is that the gravity is more inclined to the side where the driving climbing wheel and the auxiliary bracket are located, and the robot platform can be closer to the tree trunk, which further improves the reliability of the robot platform's climbing and horizontal rotation.
优选地,所述传动爬升轮带有凹形弧面;凹形弧面上布设有刺体。爬升轮表面的铁刺与树干接触且不会打滑,可进一步提升爬升的稳定性。Preferably, the drive climbing wheel has a concave arc surface; the concave arc surface is provided with a thorn body. The iron thorns on the surface of the climbing wheel are in contact with the tree trunk and will not slip, which can further improve the stability of climbing.
与现有技术相比,本发明具有如下优点与有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明机器人平台可实现爬升和水平转动,爬升稳定,安全可靠;机器人平台可在树干顶或树干中部水平转动,不需要耗费时间降至地面后由人工转动角度;采用半包围框方式围设在树干外,且半包围框可便捷地调节尺寸以适应不同尺寸树干;操作简单、便捷,安全性能高;1. The robot platform of the present invention can achieve climbing and horizontal rotation, and the climbing is stable, safe and reliable; the robot platform can rotate horizontally on the top of the trunk or the middle of the trunk, and it does not need to spend time to descend to the ground and then manually rotate the angle; the semi-encircling frame is adopted to enclose it. It is located outside the trunk, and the semi-encircling frame can be easily adjusted in size to adapt to trunks of different sizes; the operation is simple and convenient, and the safety performance is high;
2、本发明机器人平台,防脱落杆可阻挡机器人平台完全脱离树干,提高机器人平台运行的安全性;2. In the robot platform of the present invention, the anti-dropping rod can prevent the robot platform from completely detaching from the trunk, and improve the safety of the robot platform operation;
3、本发明机器人平台,制动装置可在下降和出现故障时提供额外保障;3. The robot platform of the present invention, the braking device can provide additional protection in the event of falling and failure;
4、本发明机器人平台的连接装置与工作臂连接,不需要操作人员上树,保障人员安全。4. The connecting device of the robot platform of the present invention is connected with the working arm, and the operator does not need to climb the tree, thus ensuring the safety of the personnel.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的前侧面立体结构示意图;Fig. 2 is the front side perspective structure schematic diagram of the present invention;
图3为图2中A部的放大图;Fig. 3 is the enlarged view of A part in Fig. 2;
图4为图2中B部的放大图;Fig. 4 is an enlarged view of part B in Fig. 2;
图5为本发明的后侧面立体结构示意图;5 is a schematic diagram of a rear side perspective structure of the present invention;
图6为图5中C部的放大图;Fig. 6 is the enlarged view of C part in Fig. 5;
图7为图5中D部的放大图;Fig. 7 is the enlarged view of D part in Fig. 5;
图8为本发明的传动爬升轮主动端结构示意图;8 is a schematic structural diagram of the driving end of the drive climbing wheel of the present invention;
图9为本发明的传动爬升轮从动端结构示意图;9 is a schematic structural diagram of the driven end of the drive climbing wheel of the present invention;
图10为本发明爬升作用时的使用状态示意图;10 is a schematic diagram of the use state of the present invention during the climbing action;
其中,1—机架,2—伸缩架,3—齿轮减速电机,4—传动爬升轮,5—滑杆架体推动模块,6—双作用卡扣,7—支撑架,8—连接装置,9—辅助支架,10—电源模块,11—控制装置,12—电源模块架,14—防脱落杆,31—电机机架,41—传动轮轴,42—轴承,43—动力轮输入齿轮,44—动力轮输出齿轮,45—皮带轮,46—刺体,47—制动碟片,48—制动输出齿轮,49—单向轴承,50—定位轮轴,51—定位直齿轮,52—定位齿轮轴,53—锥齿轮组一,54—定位滑轨,55—定位滑杆架体,56—推杆架,57—锥齿轮轴,58—锥齿轮组二,59—定位轮,71—伸缩部,72—连接球,73—连接球盖,74—支撑滑片,75—卡扣,76—卡扣架,91—辅助滑片,92—辅助支架推动模块,130—齿轮泵,131—齿轮变速箱,132—制动输入齿轮,133—制动支架,134液压制动夹器,135—制动输入油管,136—制动回路油管,140—定位棘轮,141—棘轮开关,142—棘钉杆,143—弹性元件。Among them, 1-frame, 2-extension frame, 3-gear reduction motor, 4-transmission climbing wheel, 5-slider frame push module, 6-double-acting buckle, 7-support frame, 8-connection device, 9—Auxiliary bracket, 10—Power module, 11—Control device, 12—Power module holder, 14—Anti-fallout rod, 31—Motor frame, 41—Transmission axle, 42—Bearing, 43—Power wheel input gear, 44 - Power wheel output gear, 45 - pulley, 46 - thorn body, 47 - brake disc, 48 - brake output gear, 49 - one-way bearing, 50 - positioning wheel shaft, 51 - positioning spur gear, 52 - positioning gear Shaft, 53—bevel gear group one, 54—positioning slide rail, 55—positioning slide rod frame, 56—push rod frame, 57—bevel gear shaft, 58—bevel gear group two, 59—positioning wheel, 71—telescopic Part, 72—connecting ball, 73—connecting ball cover, 74—supporting slide, 75—buckle, 76—buckle frame, 91—auxiliary slide, 92—auxiliary support push module, 130—gear pump, 131— Gearbox, 132—brake input gear, 133—brake bracket, 134 hydraulic brake caliper, 135—brake input oil pipe, 136—brake circuit oil pipe, 140—positioning ratchet, 141—ratchet switch, 142— Ratchet rod, 143 - elastic element.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细的描述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例Example
如图1至图10所示,一种多功能爬树机器人平台,包括机架1、伸缩架2、传动爬升轮4、支撑架7、辅助支架9、定位轮59、定位滑杆架体55和用于与工作臂连接的连接装置8。As shown in Figures 1 to 10, a multifunctional tree climbing robot platform includes a frame 1, a
机架1设置有齿轮减速电机3;传动爬升轮4的一端为主动端,并与齿轮减速电机3连接,以实现传动爬升轮4绕水平轴转动,传动爬升轮4的主动端还设置有动力轮输出齿轮44;传动爬升轮4的另一端为从动端,与机架1可转动连接,并连接有制动装置;The rack 1 is provided with a
伸缩架2可伸缩地连接在机架1的一侧,与机架1共同形成半包围框;支撑架7与伸缩架2连接,且支撑架7位于与传动爬升轮4位置相对的一侧;辅助支架9与机架1连接,辅助支架9位于传动爬升轮4的上方;The
定位轮59位于传动爬升轮4的上方,且位于辅助支架9的下方;定位轮59可绕竖直轴转动地与定位滑杆架体55连接;动力轮输出齿轮44啮合有齿轮联动机构一;定位滑杆架体55设有齿轮联动机构二;齿轮联动机构一与齿轮联动机构二之间可分合地啮合;定位轮59与齿轮联动机构二连接;定位滑杆架体55可滑动地与机架1连接,且定位滑杆架体55与机架1之间连接有滑杆架体推动模块5,以实现定位滑杆架体55滑动,从而定位轮59朝向树干伸出并使齿轮联动机构二与齿轮联动机构一啮合,或者是定位轮59背向树干缩回并使齿轮联动机构二与齿轮联动机构一分离。The
爬升工作时,定位轮59位于传动爬升轮4与辅助滑片91形成的平面外侧,传动爬升轮4、支撑架7和辅助支架9三者共同压设于树干上,并由传动爬升轮4转动实现机器人平台爬升;水平转动时,定位轮59朝向树干伸出至凸出于传动爬升轮4与辅助滑片91形成的平面,以使传动爬升轮4与树干分开,定位轮59、支撑架7和辅助支架9三者共同压设于树干上,齿轮减速电机3通过动力轮输出齿轮44、齿轮联动机构一和齿轮联动机构二带动定位轮59转动,从而实现机器人平台围绕树干顺时针或逆时针转动。During the climbing work, the
具体地说,机架1设有两侧定位滑轨54,定位滑杆架体55的两侧分别可滑动地设置在两侧定位滑轨54中;Specifically, the rack 1 is provided with positioning slide rails 54 on both sides, and the two sides of the positioning slide
齿轮联动机构一包括至少一个定位直齿轮51,以及锥齿轮组一53的锥齿轮一;齿轮联动机构二包括锥齿轮组一53的锥齿轮二,以及锥齿轮轴57和锥齿轮组二58;锥齿轮轴57的两端分别与锥齿轮组一53的锥齿轮二和锥齿轮组二58的锥齿轮一连接;锥齿轮组二58的锥齿轮二与定位轮59连接;锥齿轮组一53的锥齿轮一与锥齿轮组一53的锥齿轮二位置相对应,且锥齿轮组一53的锥齿轮二位于锥齿轮组一53的锥齿轮一远离锥齿轮组二58的一侧,以实现定位滑杆架体55朝向树干移动后锥齿轮组一53的锥齿轮一与锥齿轮二啮合。The first gear linkage mechanism includes at least one
该齿轮联动机构一和齿轮联动机构二可将动力轮输出齿轮44绕水平轴转动转换成定位轮59需要的绕竖直轴转动,并可实现分合啮合,使定位轮59在机器人平台水平转动时才连接动力,在爬升时断开动力,既可节省能耗,也提高安全性能。定位滑杆架体55还设有可绕竖直轴转动的从动定位轮;定位轮59与从动定位轮对称设置。The gear linkage mechanism 1 and
支撑架7包括支撑架本体、对称地与支撑架本体连接的伸缩部71和支撑滑片74;伸缩部71与支撑架本体之间可伸缩调节并通过卡扣方式定位;伸缩部71通过支撑角度调节机构与支撑滑片74连接;伸缩架2与机架1之间可伸缩调节并通过卡扣方式定位。The
辅助支架9包括与机架1铰接的辅助支架本体和对称连接在辅助支架本体上的辅助滑片91;辅助支架本体与机架1之间连接有辅助支架推动模块92;辅助滑片91通过辅助角度调节机构与辅助支架本体连接。The auxiliary support 9 includes an auxiliary support body hinged with the frame 1 and an auxiliary sliding piece 91 symmetrically connected to the auxiliary support body; an auxiliary support pushing module 92 is connected between the auxiliary support body and the frame 1; the auxiliary sliding piece 91 passes through the auxiliary support The angle adjustment mechanism is connected with the auxiliary bracket body.
采用支撑滑片74和辅助滑片91与树干接触,且支撑滑片74和辅助滑片91分别采用对称结构并可调节角度,可提高与树干接触稳定性和可靠性。伸缩架2与机架1之间和支撑架7的伸缩部71与支撑架本体之间可伸缩调节,以及辅助支架推动模块92对辅助支架本体的推动行程,均可以根据树干尺寸调节。辅助支架推动模块92可采用气动推杆,滑杆架体推动模块5可采用电动推杆。支撑角度调节机构和辅助角度调节机构均包括连接球盖和连接球。The supporting sliding piece 74 and the auxiliary sliding piece 91 are used to contact the tree trunk, and the supporting sliding piece 74 and the auxiliary sliding piece 91 respectively adopt a symmetrical structure and can adjust the angle, which can improve the stability and reliability of the contact with the tree trunk. The telescopic adjustment between the
优选的方案是:机架1包括基架、设置在基架一侧的侧架体和连接在基架与侧架体之间的连接架;传动爬升轮4、辅助支架9和定位轮59均位于基架所在一侧;基架的外侧还设有控制装置11和电源模块10;齿轮减速电机3通过电机机架31设置在基架的内侧。该设计的好处是,可使重力更偏向于传动爬升轮4和辅助支架所在的一侧,能够将机器人平台更紧靠树干,进一步提升机器人平台爬升和水平转动的可靠性。The preferred solution is: the frame 1 includes a base frame, a side frame body disposed on one side of the base frame, and a connecting frame connected between the base frame and the side frame body; the transmission climbing wheel 4, the auxiliary support 9 and the
传动爬升轮4带有凹形弧面;凹形弧面上布设有刺体46。爬升轮表面的铁刺与树干接触且不会打滑,可进一步提升爬升的稳定性。The transmission climbing wheel 4 has a concave arc surface; the concave arc surface is provided with a
本发明机器人平台可实现爬升和水平转动。将机器人平台搬运到树干上安装,利用重力偏置原理,传动爬升轮4承载大部分重量,而支撑架7和辅助支架9接触光滑的树干表面,起到稳定爬升的作用。机器人平台在爬升时通过传动爬升轮4、支撑架7和辅助支架9三个装置固定于树杆上,在爬升时通过遥控启动齿轮减速电机3,带动传动爬升轮4运动,能够提供稳定的爬升动力。当工作臂需要转动到不同工作位置时,机器人平台停留不动,滑杆架体推动模块5使定位轮59朝向树干伸出至凸出于传动爬升轮4与辅助支架9形成的平面,使定位轮59与树干接触,而传动爬升轮4不与树干接触;定位轮59、支撑架7和辅助支架9三者共同压设于树干上;同时齿轮联动机构一与齿轮联动机构二啮合,齿轮减速电机3的动能传动至定位轮59上,定位轮59绕竖直轴转动,使机器人平台产生水平移动。The robot platform of the invention can realize climbing and horizontal rotation. The robot platform is transported to the tree trunk for installation. Using the principle of gravity bias, the driving climbing wheel 4 carries most of the weight, while the
本发明机器人平台采用半包围框和三角形重力偏置的原理,将大部分重量集中在传动爬升轮4和辅助支架所在的一侧,能够将机器人平台牢牢贴紧树干,稳定可靠。支撑架7通过伸缩架2与机架1连接,可调节半包围框的尺寸,可解决树干大小不一的问题,提高水平转动时的稳定程度。齿轮减速电机3不仅为爬升下降提供动力,还为在水平转动提供动力,设计巧妙。连接装置8能够安装椰子采摘臂、园林绿化作业臂和植保作业臂,连接装置8可设计成能实现角度调节的连接装置8,能够调节工作臂的倾斜角度又能将其牢牢固定在机器人平台上,替代人工进行树上作业,避免人员高空作业存在危险。The robot platform of the present invention adopts the principle of semi-encircling frame and triangular gravity offset, and concentrates most of the weight on the side where the drive climbing wheel 4 and the auxiliary bracket are located, so that the robot platform can be firmly attached to the tree trunk, which is stable and reliable. The
制动装置包括制动碟片47、用于刹停制动碟片47的液压制动组件、设置在制动碟片47上的制动输入齿轮,以及与制动输入齿轮啮合的制动输出齿轮48;传动爬升轮4的从动端设有单向轴承49;单向轴承49与制动碟片47连接;液压制动夹器与液压制动器连接,以实现液压制动夹器的夹合或打开。The braking device includes a
制动装置的工作原理是:液压制动组件包括齿轮变速箱、齿轮泵、制动输入油管、制动回路油管、液压输入制动支架和液压制动夹器;通过齿轮变速箱变速后输入齿轮泵,齿轮泵同过制动输入油管将液压输入制动支架固定的液压制动夹器,最终液压制动夹器夹紧制动碟片47,通过制动输入齿轮、制动输出齿轮48和单向轴承49限制传动爬升轮4转动以实现制动。使用该制动装置,可在下降和出现故障时提供额外保障。The working principle of the brake device is: the hydraulic brake assembly includes a gear box, a gear pump, a brake input oil pipe, a brake circuit oil pipe, a hydraulic input brake bracket and a hydraulic brake caliper; The pump, gear pump and the hydraulic brake caliper fixed by the brake input oil pipe will input the hydraulic pressure to the brake bracket, and finally the hydraulic brake caliper clamps the
机器人平台优选还包括防脱落结构;防脱落结构包括防脱落杆14和杆体角度调节组件;防脱落杆14的一端通过杆体角度调节组件与机架1远离伸缩架2的一侧连接,以实现防脱落杆14角度调节。The robot platform preferably also includes an anti-falling structure; the anti-falling structure includes an
机器人平台在运动过程中会遇到树干的一些坑洼或者凸起,此时会出现不稳定的情况,可能会造成机器人平台从树上脱落;本发明设有放脱落杆安装在半包围框的开放侧;该脱落结构可根据树干大小来调节防脱落杆14角度,使防脱落杆14和树干有一定的安全距离;当机器人平台运动到凸起位置或其它情况造成偏移脱离时,防脱落杆14可阻挡机器人平台完全脱离树干,在后续下落过程中可由重力偏置作用使机器人平台重新恢复到稳定状态,进一步提高机器人平台运行的安全性。The robot platform will encounter some potholes or bulges in the tree trunk during the movement process, at this time there will be unstable situation, which may cause the robot platform to fall off the tree; Open side; the shedding structure can adjust the angle of the
杆体角度调节组件包括设置在机架1上的定位棘轮、棘轮开关、棘钉杆和弹性元件;防脱落杆14与定位棘轮连接;棘轮开关和棘钉杆滑动设置在防脱落杆14上;弹性元件连接在棘钉杆与防脱落杆14之间。The rod body angle adjustment assembly includes a positioning ratchet, a ratchet switch, a ratchet rod and an elastic element arranged on the frame 1; the
本发明简洁高效,自动化程度高,能够完成转向,可调节的机架,有较好适应性,简单的滑板设计,能够有效解决上下运动和左右运动的需要。半包围框式的机架结构结合防脱落杆能够实现快速安装拆卸。The invention is simple and efficient, has a high degree of automation, can complete steering, has an adjustable frame, has good adaptability, and has a simple design of a sliding plate, which can effectively meet the needs of up and down movement and left and right movement. The semi-enclosed frame frame structure combined with the anti-falling rod can realize quick installation and disassembly.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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RU2170602C2 (en) * | 1998-11-11 | 2001-07-20 | Институт лесного и лесопаркового хозяйства Приморской государственной сельскохозяйственной академии | Lifting apparatus |
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