CN111676091B - Chilli seed processing equipment and processing method thereof - Google Patents
Chilli seed processing equipment and processing method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/10—Production of fats or fatty oils from raw materials by extracting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/06—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching, combined with subsequent drying
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
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Abstract
本方案公开了食品加工技术领域的一种辣椒籽加工设备,包括除尘机构、烘干机构和固定板,所述除尘机构包括主动滚轮、从动滚轮、多个喷雾枪和镂空的履带,主动滚轮和从动滚轮通过履带传动,多个所述喷雾枪固定在固定板上,所述烘干机构包括倾斜的斜板和多个烘干机;一种辣椒籽加工方法,具体步骤如下:(1)使用上述辣椒籽加工设备获得的辣椒籽(2)对其进行筛选和粉碎;(3)对辣椒粉进行萃取,萃取压力为21~28Mpa,萃取温度为26~38℃,分离压力为11~17Mpa,萃取时间为2h。本方案可弥补现有技术对辣椒籽加工不足造成辣椒碱浪费的情况,在制作辣椒油前先提取辣椒碱之后再制作出辣椒油。
This proposal discloses a chili seed processing equipment in the technical field of food processing, including a dust removal mechanism, a drying mechanism and a fixed plate. Driven by crawler belts and driven rollers, a plurality of spray guns are fixed on the fixed plate, and the drying mechanism includes inclined sloping plates and a plurality of dryers; a kind of pepper seed processing method, the specific steps are as follows: (1 ) using the chili seeds obtained by the above chili seed processing equipment (2) screening and pulverizing it; (3) extracting chili powder, the extraction pressure is 21-28Mpa, the extraction temperature is 26-38°C, and the separation pressure is 11-28Mpa 17Mpa, the extraction time is 2h. This scheme can make up for the waste of capsaicin caused by insufficient processing of capsicum seeds in the prior art. Before making capsicum oil, capsaicin is first extracted and then capsicum oil is produced.
Description
技术领域technical field
本发明涉及食品加工技术领域,特别涉及一种辣椒籽加工设备及其加工方法。The invention relates to the technical field of food processing, in particular to a chili seed processing equipment and a processing method thereof.
背景技术Background technique
辣椒是人们在生活中经常食用的辅助食材,尤其是在中国的中南和西南部尤其多,人们的每顿饭基本都离不开辣椒,辣椒能开胃,并且使得食物变得更加美味。后来,人们将辣椒用油炸制成辣子油,辣子油可以用来拌凉菜和给作为其他一些菜肴的辅料,用植物油炸制辣椒而得的辣子油,其他的植物油味道会混进辣椒中,辣子油的味道不是很好。另外,在辣椒收获后,在晾晒辣椒时,会剩下许多多余的辣椒籽,这些辣椒籽也没有别的用途,一般都是混进辣椒中低价处理了,没有太多的经济效益。Chili is an auxiliary ingredient that people often eat in life, especially in the south-central and southwestern parts of China. People basically cannot do without chili for every meal. Chili can appetize and make food more delicious. Later, people fried chili peppers to make chili oil. Chili oil can be used to mix cold dishes and as an auxiliary material for some other dishes. The chili oil obtained by frying chili peppers with vegetable oil will mix the flavor of other vegetable oils into chili peppers. , the taste of chili oil is not very good. In addition, after the peppers are harvested, when the peppers are dried, there will be many redundant chili seeds left. These pepper seeds have no other use, and are generally mixed into the peppers for low-cost processing without much economic benefit.
现有技术中的辣椒籽深加工方面还存在不足,工业化加工主要集中在辣椒籽油的提取上,对辣椒籽中的辣椒碱一般不会进行提取,就将辣椒籽制作成辣椒油,导致辣椒碱的浪费。There are still deficiencies in the deep processing of capsicum seeds in the prior art. Industrial processing mainly focuses on the extraction of capsicum seed oil. Capsaicin in capsicum seeds is generally not extracted, and capsicum seeds are made into capsicum oil, resulting in capsaicin. waste.
发明内容Contents of the invention
本发明意在提供一种辣椒籽加工设备及其加工方法,以解决现有技术对辣椒籽加工不足造成辣椒碱浪费的问题。The invention intends to provide a chili seed processing equipment and a processing method thereof, so as to solve the problem of waste of capsaicin caused by insufficient processing of chili seed in the prior art.
本方案中的一种辣椒籽加工设备,包括除尘机构、烘干机构和固定板,所述除尘机构包括主动滚轮、从动滚轮、多个喷雾枪和镂空的履带,主动滚轮和从动滚轮均固定在固定板上,主动滚轮连接驱动其转动的电机,主动滚轮和从动滚轮通过履带传动,多个所述喷雾枪固定在固定板上,喷雾枪的喷雾口朝向履带,所述烘干机构包括倾斜的斜板和多个烘干机,所述烘干机的出风口朝向斜板,所述斜板位于履带端部的下方,所述斜板与固定板固定连接。A chili seed processing equipment in this scheme includes a dust removal mechanism, a drying mechanism and a fixed plate. Fixed on the fixed plate, the driving roller is connected to the motor that drives it to rotate, the driving roller and the driven roller are driven by the track, a plurality of the spray guns are fixed on the fixed plate, the spray port of the spray gun faces the track, and the drying mechanism It includes an inclined inclined plate and a plurality of dryers, the air outlets of the dryers face the inclined plate, the inclined plate is located below the end of the track, and the inclined plate is fixedly connected with the fixed plate.
一种辣椒籽加工方法,具体步骤如下:A kind of capsicum seed processing method, concrete steps are as follows:
步骤一:将收集好的辣椒籽放入履带上,开启喷雾枪和电机,喷雾枪对准履带上的辣椒籽进行喷雾,喷雾汇聚成水后镂空履带上掉落,而辣椒随着履带的传送掉入斜板上,开启烘干机,烘干机对准斜板上的辣椒籽进行烘干,之后将烘干好的辣椒籽收集起来即可;Step 1: Put the collected chili seeds on the crawler, turn on the spray gun and the motor, and spray the spray gun on the chili seeds on the crawler. After the spray gathers into water, it falls on the hollow crawler, and the pepper is transported along the crawler. Fall into the slant plate, turn on the dryer, and the dryer is aimed at the chili seeds on the slant plate to dry, and then collect the dried chili seeds;
步骤二:对烘干好的辣椒籽进行筛选和粉碎、过20目筛,得到辣椒粉;Step 2: Screening and pulverizing the dried chili seeds, and passing through a 20-mesh sieve to obtain chili powder;
步骤三:使用萃取剂对辣椒粉进行萃取,萃取压力为21~28Mpa,萃取温度为26~38℃,分离压力为11~17Mpa,萃取时间为2h。Step 3: using the extractant to extract the chili powder, the extraction pressure is 21-28Mpa, the extraction temperature is 26-38°C, the separation pressure is 11-17Mpa, and the extraction time is 2h.
本方案的工作原理及其有益效果:使用喷雾枪进行喷洗辣椒籽,可将辣椒籽表层的灰尘除去,而不会丧失辣椒本身的辣味、颜色及营养,清洗完后直接进行烘干,之后便于进行萃取,萃取时调整萃取压力、萃取温度以及分离压力和时间,得到的辣椒籽辣椒碱含量为14.75%,辣椒碱得率为3.19%,相比传统的溶剂法所得辣椒高出很多;整个工艺流程中仅使用一种食品级有机溶剂,且工艺过程简单、成本低,产品萃取率高、纯度高、绿色安全,辣椒碱类化合物产品可直接应用于食品行业,之后再将剩下的辣椒籽制作为辣椒籽油,辣椒籽油内含亚油酸、油酸、棕榈酸、硬脂酸、维生素E、维生素A以及人体必需微量元素钙、铁、锌等。具有活血开胃,养颜减肥,营养保键等多重功效。尤其对心脑血管有良好的保健作用,经常食用有益身体健康。这样既得到了辣椒碱,又制作出了辣椒油,避免了辣椒碱的浪费,还可增加辣椒加工厂家收益,具有应用前景。The working principle and beneficial effects of this scheme: use a spray gun to spray and wash the pepper seeds, which can remove the dust on the surface of the pepper seeds without losing the spicy taste, color and nutrition of the pepper itself, and dry it directly after cleaning. It is convenient to carry out extraction afterwards, adjust extraction pressure, extraction temperature and separation pressure and time during extraction, the capsicine content of obtained capsicum seed is 14.75%, capsicine yield is 3.19%, is much higher than the capsicum obtained by traditional solvent method; Only one food-grade organic solvent is used in the entire process, and the process is simple, low in cost, high in extraction rate, high in purity, green and safe, and capsaicin-like compound products can be directly used in the food industry, and then the remaining Pepper seeds are made into chili seed oil, which contains linoleic acid, oleic acid, palmitic acid, stearic acid, vitamin E, vitamin A, and essential trace elements such as calcium, iron, and zinc. It has multiple functions such as invigorating blood circulation and appetizing, beautifying and losing weight, and maintaining nutrition. In particular, it has a good health care effect on cardiovascular and cerebrovascular, and regular consumption is beneficial to health. In this way, not only capsaicin is obtained, but also capsicum oil is produced, the waste of capsaicin is avoided, and the income of pepper processing manufacturers can also be increased, which has application prospects.
进一步,所述斜板远离履带的一端下方设有回收箱,回收箱固定连接在固定板上。设置回收箱便于回收烘干好的辣椒籽。Further, a recovery box is provided under the end of the inclined plate away from the track, and the recovery box is fixedly connected to the fixed plate. A recovery box is provided to facilitate recovery of dried chili seeds.
进一步,所述回收箱远离斜板的一端设有挡板。设置挡板避免辣椒籽在落入回收箱时弹出回收箱。Further, a baffle is provided at the end of the recovery box away from the sloping plate. A baffle is set to prevent the chili seeds from popping out of the recycle bin when they fall into the recycle bin.
进一步,所述斜板的上表面设有光滑的滑槽。设置滑槽便于辣椒籽从滑槽中滑落,而不会从斜板的侧边掉落出去。Further, a smooth chute is provided on the upper surface of the inclined plate. The chute is arranged to facilitate the chili seeds to slide down from the chute without falling out from the side of the inclined plate.
进一步,步骤二中的萃取剂为6号溶剂油。6号溶剂油对植物油溶解能力强,不破坏被萃取物的化学组成,溴指数小,安定性好。Further, the extractant in step two is No. 6 solvent naphtha. No. 6 solvent oil has a strong dissolving ability to vegetable oil, does not destroy the chemical composition of the extracted substance, has a small bromine index, and has good stability.
进一步,步骤二中的萃取剂为丙酮。用丙酮进行萃取,萃取率效果更好。Further, the extractant in
附图说明Description of drawings
图1为本发明一种辣椒籽加工设备及的结构示意图;Fig. 1 is a kind of capsicum seed processing equipment of the present invention and the structural representation;
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
具体实施方式Detailed ways
下面通过具体实施方式进一步详细的说明:Further detailed explanation through specific implementation mode below:
说明书附图中的附图标记包括:固定板1、喷雾枪2、履带3、主动滚轮4、从动滚轮5、烘干机6、挡板7、回收箱8、斜板9、滑槽10。The reference signs in the drawings of the description include:
实施例1基本如附图1和图2所示:一种辣椒籽加工设备,包括除尘机构、烘干机6构和固定板1,除尘机构包括主动滚轮4、从动滚轮5、多个喷雾枪2和镂空的履带3,主动滚轮4和从动滚轮5均固定在固定板1上,主动滚轮4连接驱动其转动的电机,主动滚轮4和从动滚轮5通过履带3传动,多个喷雾枪2固定在固定板1上,喷雾枪2的喷雾口朝向履带3,烘干机6构包括倾斜的斜板9和多个烘干机6,烘干机6的出风口朝向斜板9,斜板9位于履带3端部的下方,斜板9与固定板1固定连接,斜板9远离履带3的一端下方设有回收箱8,回收箱8远离斜板9的一端设有挡板7,斜板9的上表面设有光滑的滑槽10。
一种辣椒籽加工方法,具体步骤如下:A kind of capsicum seed processing method, concrete steps are as follows:
步骤一:将收集好的辣椒籽放入履带3上,开启喷雾枪2和电机,喷雾枪2对准履带3上的辣椒籽进行喷雾,喷雾汇聚成水后镂空履带3上掉落,而辣椒随着履带3的传送掉入斜板9上,开启烘干机6,烘干机6对准斜板9上的辣椒籽进行烘干,之后将烘干好的辣椒籽用回收箱8收集起来即可进行萃取;Step 1: Put the collected chili seeds on the
步骤二:使用上述辣椒籽加工设备获得的辣椒籽,对其进行筛选和粉碎、过20目筛,得到辣椒粉;Step 2: using the chili seeds obtained by the above chili seed processing equipment, screening and pulverizing them, and passing through a 20-mesh sieve to obtain chili powder;
步骤三:使用6号溶剂油对辣椒粉进行萃取,萃取压力为25Mpa,萃取温度为31℃,分离压力为14Mpa,萃取时间为2h。Step 3: Use No. 6 solvent oil to extract the chili powder, the extraction pressure is 25Mpa, the extraction temperature is 31°C, the separation pressure is 14Mpa, and the extraction time is 2h.
萃取时调整萃取压力25Mpa、萃取温度31℃、分离压力14Mpa和时间2h,得到的辣椒籽辣椒碱含量为14.75%,辣椒碱得率为3.19%,相比传统的溶剂法所得辣椒高出很多;整个工艺流程中仅使用一种食品级有机溶剂,且工艺过程简单、成本低,产品萃取率高、纯度高、绿色安全,辣椒碱类化合物产品可直接应用于食品行业,之后再将剩下的辣椒籽制作为辣椒油。During the extraction, the extraction pressure was adjusted to 25Mpa, the extraction temperature was 31°C, the separation pressure was 14Mpa, and the time was 2h. The capsaicin content of the obtained capsicum seeds was 14.75%, and the yield of capsaicin was 3.19%, which was much higher than that obtained by the traditional solvent method; Only one food-grade organic solvent is used in the entire process, and the process is simple, low in cost, high in extraction rate, high in purity, green and safe, and capsaicin-like compound products can be directly used in the food industry, and then the remaining Chili seeds are made into chili oil.
实施例2与实施例1的区别在于:使用丙酮对辣椒粉进行萃取,萃取压力为22Mpa,萃取温度为29℃、分离压力为15Mpa。The difference between Example 2 and Example 1 is that: the chili powder is extracted with acetone, the extraction pressure is 22Mpa, the extraction temperature is 29°C, and the separation pressure is 15Mpa.
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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