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CN111663696A - Formwork-free self-bearing prefabricated rib beam concrete hollow laminated slab - Google Patents

Formwork-free self-bearing prefabricated rib beam concrete hollow laminated slab Download PDF

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Publication number
CN111663696A
CN111663696A CN202010545317.9A CN202010545317A CN111663696A CN 111663696 A CN111663696 A CN 111663696A CN 202010545317 A CN202010545317 A CN 202010545317A CN 111663696 A CN111663696 A CN 111663696A
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prefabricated
formwork
rib beam
fiber board
concrete
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安海玉
刘莉娜
高美娇
单玉坤
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Tianjin University Research Institute of Architectrual Design and Urban Planning
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Tianjin University Research Institute of Architectrual Design and Urban Planning
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • E04B5/23Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated
    • E04B5/29Floor structures partly formed in situ with stiffening ribs or other beam-like formations wholly or partly prefabricated the prefabricated parts of the beams consisting wholly of metal

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Rod-Shaped Construction Members (AREA)

Abstract

本发明公开了一种免支模自承重预制肋梁混凝土空心叠合板,包括预制水泥纤维板和多根沿楼板横向间隔设置、沿楼板纵向延伸的预制肋梁,在相邻的两根所述预制肋梁之间设有空心体,所述空心体采用锚钉固定在所述预制水泥纤维板上,所述预制肋梁通过固定在其底部的连接板与所述预制水泥纤维板固接,在所述预制水泥纤维板上浇筑有混凝土实体,所述空心体和所述预制肋梁埋设在所述混凝土实体内。采用本发明的楼板刚度大,重量轻,可减少次梁,增加建筑物的净空,外观美。试验研究及工程实践证明,采用本发明的叠合板的工作性能与整体现浇的混凝土板完全相同,可以按双向板使用。

Figure 202010545317

The invention discloses a formwork-free self-supporting prefabricated rib beam concrete hollow composite board, which comprises a prefabricated cement fiber board and a plurality of prefabricated rib beams arranged at intervals along the width of the floor slab and extending longitudinally along the floor slab. A hollow body is arranged between the rib beams, the hollow body is fixed on the prefabricated cement fiber board with anchors, and the prefabricated rib beam is fixed with the prefabricated cement fiber board through a connecting plate fixed at the bottom thereof. A concrete body is cast on the prefabricated cement fiber board, and the hollow body and the prefabricated rib beam are embedded in the concrete body. The floor slab of the invention has high rigidity and light weight, can reduce secondary beams, increase the clearance of the building, and has a beautiful appearance. Test research and engineering practice have proved that the working performance of the laminated slab of the present invention is exactly the same as that of the integral cast-in-place concrete slab, and can be used as a two-way slab.

Figure 202010545317

Description

一种免支模自承重预制肋梁混凝土空心叠合板A formwork-free self-supporting prefabricated rib beam concrete hollow composite slab

技术领域technical field

本发明涉及一种建筑结构,特别是一种免支模自承重预制肋梁混凝土空心叠合板。The invention relates to a building structure, in particular to a formwork-free self-supporting prefabricated rib beam concrete hollow composite board.

背景技术Background technique

随着装配式建筑的发展,钢结构、预制混凝土等装配式建筑得以迅速发展。楼板是建筑结构的重要组成部分,在建筑物中占有很大的比重。楼板中部一般悬空,因此刚度较小,特别对于大跨度结构,楼板中部易出现较大的挠度和裂缝。现浇式楼板需要在施工现场根据设计位置支模,绑扎钢筋,然后浇筑混凝土,具有结构整体性与刚度好的特点,适用于形状不规则或房间尺寸不符合模数要求的建筑,但是现场施工工序繁琐,需要大量支模,楼板厚度偏大,自重大;现浇混凝土需要养护,施工周期长,噪声、扬尘污染严重,且浪费水电等能源,不利于可持续发展和生态文明建设。而装配式楼板可以实现流水线作业,便于工业化和机械化施工,能够缩短施工周期,有效节约劳动力,实现节能减排,减少建造过程中的能源消耗,有利于可持续发展,因此装配式楼板在装配式发展中占有重要位置。With the development of prefabricated buildings, prefabricated buildings such as steel structures and precast concrete have developed rapidly. Floor slab is an important part of building structure and occupies a large proportion in buildings. The middle of the floor slab is generally suspended, so the stiffness is small, especially for large-span structures, the middle of the floor slab is prone to large deflections and cracks. The cast-in-place floor slab needs to support the formwork according to the design position at the construction site, bind the steel bars, and then pour the concrete. It has the characteristics of good structural integrity and rigidity, and is suitable for buildings with irregular shapes or room sizes that do not meet the modulus requirements. The process is cumbersome, requires a lot of formwork, the thickness of the floor is too large, and it is self-important; the cast-in-place concrete needs to be maintained, the construction period is long, the noise and dust pollution are serious, and the energy such as water and electricity is wasted, which is not conducive to sustainable development and ecological civilization construction. The prefabricated floor slab can realize assembly line operations, facilitate industrialization and mechanized construction, shorten the construction period, effectively save labor, achieve energy conservation and emission reduction, reduce energy consumption during construction, and be conducive to sustainable development. important position in development.

发明内容SUMMARY OF THE INVENTION

本发明为解决公知技术中存在的技术问题而提供一种自重较轻、施工方便、便于装饰装修的免支模自承重预制肋梁混凝土空心叠合板。In order to solve the technical problems existing in the known technology, the present invention provides a formwork-free self-supporting prefabricated rib beam concrete hollow composite board with light weight, convenient construction and convenient decoration and decoration.

本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种免支模自承重预制肋梁混凝土空心叠合板,包括预制水泥纤维板和多根沿楼板横向间隔设置、沿楼板纵向延伸的预制肋梁,在相邻的两根所述预制肋梁之间设有空心体,所述空心体采用锚钉固定在所述预制水泥纤维板上,所述预制肋梁通过固定在其底部的连接板与所述预制水泥纤维板固接,在所述预制水泥纤维板上浇筑有混凝土实体,所述空心体和所述预制肋梁埋设在所述混凝土实体内。The technical scheme adopted by the present invention to solve the technical problems existing in the known technology is as follows: a formwork-free self-supporting prefabricated rib beam concrete hollow composite board, comprising a prefabricated cement fiber board and a plurality of slabs arranged at intervals along the lateral direction of the floor slab and extending longitudinally along the floor slab The prefabricated rib beam, a hollow body is arranged between the two adjacent prefabricated rib beams, the hollow body is fixed on the prefabricated cement fiber board with anchors, and the prefabricated rib beam is fixed on the bottom of the prefabricated rib beam through the The connecting plate is fixedly connected with the prefabricated cement fiber board, a concrete body is poured on the prefabricated cement fiber board, and the hollow body and the prefabricated rib beam are embedded in the concrete body.

所述空心体是采用轻型材质制成的。The hollow body is made of lightweight material.

所述预制肋梁是由钢筋桁架或轻型型钢制成的,所述轻型型钢是槽钢、H型钢、U型钢和方通中的任意一种。The prefabricated rib beam is made of reinforced truss or light section steel, and the light section steel is any one of channel steel, H section steel, U section steel and square pass.

在所述轻型型钢上设有多个侧向贯通的混凝土过流孔。A plurality of laterally penetrating concrete flow holes are arranged on the light-weight section steel.

在所述预制水泥纤维板上设有双层双向配筋。The prefabricated cement fiber board is provided with double-layer bidirectional reinforcement.

所述连接板与所述预制水泥纤维板采用自攻螺丝连接。The connecting plate and the prefabricated cement fiber board are connected by self-tapping screws.

本发明具有的优点和积极效果是:在施工阶段,预制肋梁承受施工荷载,预制水泥纤维板作为浇筑混凝土的模板,可以做到零模板使用,能够节约大量模板租赁费、拆卸模板和倒运模板的费用,节约安装满堂脚手架的费用和时间,极大缩短工期,降低工程造价;混凝土浇筑完成后,预制肋梁和空心体以及预制水泥纤维板和混凝土实体叠合为整体,共同受力,预制肋梁起到传统钢筋混凝土构件中钢筋的作用,叠合板中可不配或少配钢筋,可大幅度减少现场钢筋绑扎连接工作;空心体能够大大减轻叠合板的重量;预制水泥纤维板的观感以及与装饰和装修材料的结合性均优于镀锌钢板,便于装饰和装修,不必拆除。综上所述,采用本发明的楼板刚度大,重量轻,可减少次梁,增加建筑物的净空,外观美。试验研究及工程实践证明,采用本发明的叠合板的工作性能与整体现浇的混凝土板完全相同,可以按双向板使用。同时本发明结构简单,施工方便,能够降低施工现场能耗和环境污染;能够提高施工效率,极大地缩短施工工期。The advantages and positive effects of the invention are: in the construction stage, the prefabricated rib beams bear the construction load, and the prefabricated cement fiber board can be used as a formwork for pouring concrete, which can achieve zero formwork use, and can save a lot of formwork rental fees, dismantling the formwork and transporting the formwork backwards. Cost, save the cost and time of installing full-scale scaffolding, greatly shorten the construction period, and reduce the project cost; after the concrete pouring is completed, the prefabricated rib beam and hollow body, as well as the prefabricated cement fiber board and the concrete entity are superimposed as a whole, and the prefabricated rib beam is subjected to common force. It plays the role of steel bars in traditional reinforced concrete components, and the composite board can be equipped with no or less steel bars, which can greatly reduce the work of on-site steel bar binding and connection; the hollow body can greatly reduce the weight of the composite board; The combination of decoration materials is better than that of galvanized steel plate, which is convenient for decoration and decoration without dismantling. To sum up, the floor slab of the present invention has high rigidity and light weight, can reduce secondary beams, increase the clearance of the building, and has a beautiful appearance. Test research and engineering practice have proved that the working performance of the laminated slab of the present invention is exactly the same as that of the integral cast-in-place concrete slab, and can be used as a two-way slab. At the same time, the invention has simple structure and convenient construction, can reduce the energy consumption and environmental pollution of the construction site, can improve the construction efficiency, and greatly shorten the construction period.

附图说明Description of drawings

图1为本发明实施例1的结构立体示意图;1 is a schematic perspective view of the structure of Embodiment 1 of the present invention;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图1纵剖局部视图;Fig. 3 is a longitudinal section partial view of Fig. 1;

图4为图1横剖局部视图;Fig. 4 is a cross-sectional partial view of Fig. 1;

图5为本发明实施例2的结构示意图;5 is a schematic structural diagram of Embodiment 2 of the present invention;

图6为图5的俯视图;Fig. 6 is the top view of Fig. 5;

图7为图5纵剖局部视图;Fig. 7 is a partial view in longitudinal section of Fig. 5;

图8为图5横剖局部视图。FIG. 8 is a partial cross-sectional view of FIG. 5 .

图中:1、钢筋桁架;2、预制水泥纤维板;3、连接板;4、空心体;5、自攻螺丝;6、混凝土实体;7、锚钉;8、轻型槽钢;9、混凝土过流孔。In the picture: 1. Steel truss; 2. Prefabricated cement fiber board; 3. Connecting plate; 4. Hollow body; 5. Self-tapping screw; 6. Concrete solid; 7. Anchor; 8. Light channel steel; 9. Concrete passing orifice.

具体实施方式Detailed ways

为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the content of the invention, features and effects of the present invention, the following embodiments are exemplified and described in detail with the accompanying drawings as follows:

请参阅图1~图8,一种免支模自承重预制肋梁混凝土空心叠合板,包括预制水泥纤维板2和多根沿楼板横向间隔设置、沿楼板纵向延伸的预制肋梁,在相邻的两根所述预制肋梁之间设有空心体4,所述空心体4采用锚钉7固定在所述预制水泥纤维板2上,所述预制肋梁通过固定在其底部的连接板3与所述预制水泥纤维板2固接,在所述预制水泥纤维板2上浇筑有混凝土实体6,所述空心体4和所述预制肋梁埋设在所述混凝土实体6内。Please refer to Figures 1 to 8, a formwork-free self-supporting prefabricated rib beam concrete hollow composite panel, comprising a prefabricated cement fiber board 2 and a plurality of prefabricated rib beams arranged at intervals along the lateral direction of the floor slab and extending longitudinally along the floor slab. A hollow body 4 is arranged between the two prefabricated rib beams. The hollow body 4 is fixed on the prefabricated cement fiber board 2 by using anchors 7. The prefabricated cement fiber board 2 is fixedly connected, a concrete body 6 is poured on the prefabricated cement fiber board 2 , and the hollow body 4 and the prefabricated rib beam are embedded in the concrete body 6 .

在实施例1中,所述预制肋梁是由钢筋桁架1制成的。在实施例2中,所述预制肋梁是由轻型槽钢8制成的,但本发明并不限制所述预制肋梁采用轻型槽钢8制作,还可以采用H型钢、U型钢和方通中的任意一种轻型型钢。In Embodiment 1, the prefabricated rib beam is made of steel truss 1 . In Embodiment 2, the prefabricated rib beam is made of light channel steel 8, but the present invention does not limit the prefabricated rib beam to be made of light channel steel 8, and H-beam, U-beam and square beam can also be used. Any kind of light-duty steel.

在实施例1和实施例2中,所述空心体4是采用轻型材质制成的,能够进一步减轻叠合板的重量。In Embodiment 1 and Embodiment 2, the hollow body 4 is made of light-weight material, which can further reduce the weight of the laminated board.

在实施例2中,在所述轻型型钢上设有多个侧向贯通的混凝土过流孔9,便于混凝土实体6的整体浇筑。在所述预制水泥纤维板2上设有双层双向配筋,可用于承重较大或跨度较大的情况。所述连接板3与所述预制水泥纤维板2采用自攻螺丝5连接,施工方便,连接可靠。In Embodiment 2, a plurality of laterally penetrating concrete flow holes 9 are provided on the light-weight section steel, so as to facilitate the overall pouring of the concrete body 6 . The prefabricated cement fiber board 2 is provided with double-layer bidirectional reinforcement, which can be used in the case of large load bearing or large span. The connecting plate 3 and the prefabricated cement fiber board 2 are connected by self-tapping screws 5, which is convenient for construction and reliable in connection.

尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围的情况下,还可以做出很多形式,这些均属于本发明的保护范围之内。Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. Under the inspiration of the present invention, personnel can also make many forms without departing from the scope of the present invention and the protection scope of the claims, which all belong to the protection scope of the present invention.

Claims (7)

1. The hollow composite slab is characterized by comprising a prefabricated cement fiber board and a plurality of prefabricated rib beams which are arranged at intervals along the transverse direction of a floor slab and extend along the longitudinal direction of the floor slab, wherein a hollow body is arranged between every two adjacent prefabricated rib beams and fixed on the prefabricated cement fiber board by adopting an anchor, the prefabricated rib beams are fixedly connected with the prefabricated cement fiber board through a connecting plate fixed at the bottom of the prefabricated rib beams, a concrete entity is poured on the prefabricated cement fiber board, and the hollow body and the prefabricated rib beams are buried in the concrete entity.
2. The formwork-free self-bearing prefabricated rib beam concrete hollow composite slab as claimed in claim 1, wherein the prefabricated rib beam is made of steel bar trusses.
3. The formwork-free self-bearing precast rib beam concrete hollow composite slab of claim 1, wherein the hollow body is made of lightweight material.
4. The formwork-free self-bearing precast rib beam concrete hollow composite slab of claim 1, wherein the precast rib beam is made of light section steel, and the light section steel is any one of channel steel, H section steel, U section steel and square tube.
5. The formwork-free self-bearing precast rib beam concrete hollow composite slab as claimed in claim 4, wherein a plurality of concrete overflowing holes are formed in the light section steel in a lateral direction.
6. The formwork-free self-bearing precast rib beam concrete hollow composite slab as claimed in claim 1, wherein a double-layer bidirectional reinforcement is provided on the precast cement fiberboard.
7. The formwork-free self-bearing precast rib beam concrete hollow composite slab as claimed in claim 1, wherein the connecting plate and the precast cement fiberboard are connected by self-tapping screws.
CN202010545317.9A 2020-06-16 2020-06-16 Formwork-free self-bearing prefabricated rib beam concrete hollow laminated slab Pending CN111663696A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113914526A (en) * 2021-11-24 2022-01-11 中建安装集团有限公司 Prefabricated formwork-free floor and construction method

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Publication number Priority date Publication date Assignee Title
EP1405961A1 (en) * 2002-10-05 2004-04-07 Dywidag-Systems International GmbH Steel-concrete structure for floor slabs
CN204225328U (en) * 2014-09-01 2015-03-25 远建工业化住宅集成科技有限公司 A kind of prefabricated large span laminated floor slab
CN106609570A (en) * 2016-09-30 2017-05-03 长沙远大住宅工业集团股份有限公司 Laminated assembly type concrete ribbed floor
CN106639092A (en) * 2016-05-26 2017-05-10 湖北大成空间科技股份有限公司 Fabricated superposed floor slab with cavity
CN108999326A (en) * 2018-08-30 2018-12-14 天津大学建筑设计研究院 Light steel grating concrete folding plate
CN212534742U (en) * 2020-06-16 2021-02-12 天津大学建筑设计规划研究总院有限公司 Formwork-free self-bearing prefabricated rib beam concrete hollow laminated slab

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1405961A1 (en) * 2002-10-05 2004-04-07 Dywidag-Systems International GmbH Steel-concrete structure for floor slabs
CN204225328U (en) * 2014-09-01 2015-03-25 远建工业化住宅集成科技有限公司 A kind of prefabricated large span laminated floor slab
CN106639092A (en) * 2016-05-26 2017-05-10 湖北大成空间科技股份有限公司 Fabricated superposed floor slab with cavity
CN106609570A (en) * 2016-09-30 2017-05-03 长沙远大住宅工业集团股份有限公司 Laminated assembly type concrete ribbed floor
CN108999326A (en) * 2018-08-30 2018-12-14 天津大学建筑设计研究院 Light steel grating concrete folding plate
CN212534742U (en) * 2020-06-16 2021-02-12 天津大学建筑设计规划研究总院有限公司 Formwork-free self-bearing prefabricated rib beam concrete hollow laminated slab

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113914526A (en) * 2021-11-24 2022-01-11 中建安装集团有限公司 Prefabricated formwork-free floor and construction method

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