CN111660149A - Grinding wheel clamping tool on automatic saw blade grinding machine - Google Patents
Grinding wheel clamping tool on automatic saw blade grinding machine Download PDFInfo
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- CN111660149A CN111660149A CN202010660284.2A CN202010660284A CN111660149A CN 111660149 A CN111660149 A CN 111660149A CN 202010660284 A CN202010660284 A CN 202010660284A CN 111660149 A CN111660149 A CN 111660149A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/58—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of tools having scalloped cutting edges
- B24B3/586—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of tools having scalloped cutting edges of serrated edges, e.g. triangular shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D63/00—Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
- B23D63/08—Sharpening the cutting edges of saw teeth
- B23D63/12—Sharpening the cutting edges of saw teeth by grinding
- B23D63/14—Sharpening circular saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B45/00—Means for securing grinding wheels on rotary arbors
- B24B45/003—Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明提供了一种自动磨锯片机上的砂轮夹装工具,属于机电技术领域。包括驱动电机和砂轮,夹装工具包括定位轴套、两个夹盘和两个与夹盘一一对应的压紧片,定位轴套与驱动电机的输出轴之间固定相连,定位轴套的中部固定设置有插设在两个夹盘之间的定位片,两个夹盘固定相连,夹盘的内侧面开设有定位凹口,定位凹口内滚动有抵靠在定位片上的滚珠,压紧片螺纹连接在对应的夹盘上,砂轮固定在两个压紧片之间,夹盘与定位轴套之间通过若干弹簧柱相连,弹簧柱周向均匀分布在定位轴套之外,定位轴套与夹盘之间具有活动间隙。本发明具有打磨精度高、缓冲效果好等优点。
The invention provides a grinding wheel clamping tool on an automatic saw blade grinding machine, which belongs to the field of electromechanical technology. Including the drive motor and grinding wheel, the clamping tool includes a positioning bushing, two chucks and two pressing pieces corresponding to the chucks one-to-one. The positioning bushing is fixedly connected with the output shaft of the driving motor. The middle part is fixedly provided with a positioning piece inserted between the two chucks, the two chucks are fixedly connected, the inner side of the chuck is provided with a positioning notch, and the positioning notch rolls a ball against the positioning piece. The plate is threadedly connected to the corresponding chuck, the grinding wheel is fixed between the two compression plates, the chuck and the positioning bush are connected by a number of spring columns, the spring columns are evenly distributed outside the positioning bush in the circumferential direction, and the positioning axis There is a movable gap between the sleeve and the chuck. The invention has the advantages of high grinding precision, good buffering effect and the like.
Description
技术领域technical field
本发明属于机电技术领域,涉及一种自动磨锯片机上的砂轮夹装工具。The invention belongs to the field of electromechanical technology, and relates to a grinding wheel clamping tool on an automatic saw blade grinding machine.
背景技术Background technique
木材、石材等加工用的盘式锯片,在使用一段时间后容易发生齿刃顿挫、形变、磨损不均等情况,需要通过打磨以修复锯片的性能。Disc saw blades for wood, stone and other processing are prone to tooth edge setback, deformation, uneven wear, etc. after a period of use, and need to be polished to repair the performance of the saw blade.
现有技术中,同一锯片中不同齿刃的打磨厚度是均一的,为了避免打磨砂轮对锯片的损坏,单次打磨的厚度也很小,需要通过对锯片进行多次打磨(旋转若干圈),逐步增大打磨厚度完成对锯片的打磨加工,这种方式不均对打磨效率有极大的削弱,而且每次增大打磨厚度时的调整过程需要停机,操作复杂、结构复杂,不利于锯片的修复作业。In the prior art, the grinding thickness of different tooth edges in the same saw blade is uniform. In order to avoid the damage of the grinding wheel to the saw blade, the thickness of a single grinding is also very small. circle), and gradually increase the grinding thickness to complete the grinding process of the saw blade. The unevenness of this method greatly weakens the grinding efficiency, and the adjustment process every time the grinding thickness is increased needs to be stopped. The operation is complicated and the structure is complex. It is not conducive to the repair work of the saw blade.
实际上,由于锯片各齿刃在使用过程中磨损不一,但只要刃部锋利,其性能影响并不大,并不需要通过逐一磨损使各锯齿的规格、尺寸、倾角等完全一致。In fact, since the teeth of the saw blade wear differently during use, as long as the blade is sharp, its performance impact is not large, and it is not necessary to wear one by one to make the specifications, dimensions, and inclination of the teeth completely consistent.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有的技术存在的上述问题,提供一种自动磨锯片机上的砂轮夹装工具,本发明所要解决的技术问题是如何使砂轮能够在砂轮在不影响打磨精度的前提下,可实现对待打磨物之间的缓冲。The purpose of the present invention is to aim at the above-mentioned problems existing in the prior art, and to provide a grinding wheel clamping tool on an automatic saw blade grinding machine. Below, the buffer between the objects to be sanded can be realized.
本发明的目的可通过下列技术方案来实现:一种自动磨锯片机上的砂轮夹装工具,包括驱动电机和砂轮,其特征在于,夹装工具包括定位轴套、两个夹盘和两个与夹盘一一对应的压紧片,所述定位轴套与驱动电机的输出轴之间固定相连,所述定位轴套的中部固定设置有插设在两个夹盘之间的定位片,两个夹盘固定相连,所述夹盘的内侧面开设有定位凹口,所述定位凹口内滚动有抵靠在定位片上的滚珠,所述压紧片螺纹连接在对应的夹盘上,所述砂轮固定在两个压紧片之间,所述夹盘与定位轴套之间通过若干弹簧柱相连,所述弹簧柱周向均匀分布在定位轴套之外,所述定位轴套与夹盘之间具有活动间隙。The object of the present invention can be achieved through the following technical solutions: a grinding wheel clamping tool on an automatic saw blade grinding machine, comprising a drive motor and a grinding wheel, characterized in that the clamping tool includes a positioning shaft sleeve, two chucks and two The pressing pieces corresponding to the chucks one-to-one, the positioning bushing is fixedly connected with the output shaft of the drive motor, and the middle of the positioning bushing is fixedly provided with a positioning piece inserted between the two chucks, The two chucks are fixedly connected, the inner side of the chuck is provided with a positioning notch, and the positioning notch rolls a ball against the positioning sheet, and the pressing sheet is threaded on the corresponding chuck, so The grinding wheel is fixed between two pressing plates, and the chuck and the positioning shaft sleeve are connected by a number of spring columns, the spring columns are evenly distributed outside the positioning shaft sleeve, and the positioning shaft sleeve and the clamp There are active gaps between the discs.
由于待加工锯片与砂轮刚性接触可能会造成待加工锯片的受损,也会造成砂轮的使用寿命缩短,需要使砂轮在与待加工锯片接触的过程中具有缓冲效果,但是待加工锯片的位置需要精准定位,只有通过对砂轮进行柔性连接才能够实现。Since the rigid contact between the saw blade to be processed and the grinding wheel may cause damage to the saw blade to be processed, and also shorten the service life of the grinding wheel, it is necessary to make the grinding wheel have a buffering effect in the process of contacting the saw blade to be processed. The position of the sheet requires precise positioning, which can only be achieved by a flexible connection to the grinding wheel.
砂轮的柔性连接也不能够使砂轮运行轨迹所在平面发生变化,否者会严重运行打磨精度。为了实现这一目的,砂轮通过两个夹盘进行固定,固定连接在定位轴套的定位片能够在两个夹盘之间滑动,使得定位片和定位轴套不能够相对砂轮轴线方向运动,仅能够使砂轮在定位轴套的径线方向移动,两者实现相对移动的过程中需要克服弹簧柱的形变阻力,由于弹簧柱可以发生压缩和弯曲,使砂轮可以在受到较大径向冲击力和旋转扭矩时进行缓冲,从而避免砂轮与待加工锯片之间发生相对高强度接触,对待加工锯片和砂轮进行保护,也能够提高加工质量,消除齿刃部位底部的打磨死角。The flexible connection of the grinding wheel cannot change the plane of the grinding wheel running track, otherwise the grinding accuracy will be seriously affected. In order to achieve this purpose, the grinding wheel is fixed by two chucks, and the positioning piece fixedly connected to the positioning bush can slide between the two chucks, so that the positioning piece and the positioning bush cannot move relative to the axis of the grinding wheel, only It can make the grinding wheel move in the radial direction of the positioning sleeve. In the process of relative movement between the two, the deformation resistance of the spring column needs to be overcome. Since the spring column can be compressed and bent, the grinding wheel can be subjected to large radial impact force and Buffer when rotating torque, so as to avoid relatively high-strength contact between the grinding wheel and the saw blade to be processed, and to protect the saw blade and grinding wheel to be processed, it can also improve the processing quality and eliminate the grinding dead angle at the bottom of the tooth blade.
进一步的,夹盘上螺纹连接有位于压紧片外侧的锁紧螺母。Further, a locking nut located on the outer side of the pressing plate is threadedly connected to the chuck.
锁紧螺母对夹持砂轮的压紧片进行锁止,提高砂轮的可靠性和牢固程度,基于砂轮可在其径向方向发生错位,对砂轮安装精度的要求也相对降低。The lock nut locks the pressure plate holding the grinding wheel, which improves the reliability and firmness of the grinding wheel. Since the grinding wheel can be dislocated in its radial direction, the requirements for the installation accuracy of the grinding wheel are relatively reduced.
进一步的,两个夹盘之间通过若干拆装螺栓固定相连,所述拆装螺栓位于定位片的外侧。Further, the two chucks are fixedly connected by a plurality of dismounting bolts, and the dismounting bolts are located on the outer side of the positioning piece.
拆装螺栓除了对两个夹盘进行固定外,还用于对定位片与夹盘发生相对运动的活动范围进行限定,以控制两者相对运动的最大幅度。In addition to fixing the two chucks, the dismounting bolts are also used to limit the relative movement range of the positioning piece and the chuck, so as to control the maximum relative movement of the two.
附图说明Description of drawings
图1是本自动磨锯片机的正视图。Figure 1 is a front view of the automatic saw blade sharpening machine.
图2是图1的仰视图。FIG. 2 is a bottom view of FIG. 1 .
图3是图1的俯视图。FIG. 3 is a plan view of FIG. 1 .
图4是纱轮和纱轮夹装工具的平面结构示意图。Figure 4 is a schematic plan view of the yarn wheel and the yarn wheel clamping tool.
图5是图4的左视图。FIG. 5 is a left side view of FIG. 4 .
图6是图5中A-A方向上的截面图。FIG. 6 is a cross-sectional view in the direction A-A in FIG. 5 .
图7是同步轴与固定套的截面图。Fig. 7 is a cross-sectional view of the synchronizing shaft and the fixed sleeve.
图8是蜗杆与凸轮的截面图。8 is a cross-sectional view of the worm and the cam.
图中,1、机架;2、待加工锯片;31、同步轴;32、驱动电机;33、砂轮;34、同步齿轮;35、蜗杆;36、固定套;37、纵向复位弹簧;38、凸轮;39、扭簧;41、传动齿轮;42、伺服电机;51、定位轴套;52、夹盘;53、压紧片;54、定位片;55、滚珠;56、弹簧柱;57、锁紧螺母;58、拆装螺栓。In the figure, 1, frame; 2, saw blade to be processed; 31, synchronous shaft; 32, drive motor; 33, grinding wheel; 34, synchronous gear; 35, worm; 36, fixed sleeve; 37, longitudinal return spring; 38 , cam; 39, torsion spring; 41, transmission gear; 42, servo motor; 51, positioning bushing; 52, chuck; 53, pressing piece; 54, positioning piece; 55, ball; 56, spring column; 57 , lock nut; 58, disassembly and assembly of bolts.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
如图1、图2、图3、图7和图8所示,包括机架1、待加工锯片2、转动连接在机架1上的同步轴31、固定在机架1上的驱动电机32、设置在驱动电机32的输出轴上的砂轮33和驱使待加工锯片旋转的换位机构,换位机构包括固定在同步轴上的同步齿轮,同步齿轮34上具有若干个与待加工锯片2上的锯齿一一对应的齿牙,机架1上转动连接有至少一根与同步齿轮34啮合的蜗杆35,同步轴31上滑动连接有一固定套36,待加工锯片2固定在固定套36上,固定套36花键连接在同步轴31上,固定套36与同步轴之间设置有纵向复位弹簧37,蜗杆35上固定设置有若干凸轮38,凸轮38转动连接在蜗杆35上,凸轮38与蜗杆35之间通过一扭簧39相连;凸轮38的凸出部位能够驱使待加工锯片2纵向下移。As shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 7 and FIG. 8 , it includes a
蜗杆35旋转一圈能够驱动同步齿轮34的旋转角度与待加工锯片2上相邻齿刃间的角度相同,使同步齿轮34每次旋转后正好能够使砂轮33与待加工锯片2的加工位置向邻近位置切换。One rotation of the
待加工锯片2和同步齿轮34同轴,但是待加工锯片2每次旋转均附带一定幅度的纵向运动,具体而言,待加工锯片2的一个转动周期内的动作分为三步,即依次呈缓慢下移并旋转、纵向小幅度上移并停转、纵向快速上移并旋转的循环运动状。The
待加工锯片2缓慢下移并旋转:凸轮38的凸点挤压待加工锯片2的上表面,受到扭簧39的作用,凸轮38的凸点旋转速度低于蜗杆35的旋转速度,扭簧39蓄力,待加工锯片2下移速度较慢,而旋转依然与同步齿轮34同步;该状态下,待加工锯片2的某一齿刃正受到砂轮33的打磨。The
待加工锯片2纵向小幅度上移并停转:待扭簧39受压至极限时,凸轮38的凸点快速越过待加工锯片2的上表面,该过程中,扭簧39释放扭矩使凸轮38快速旋转,而蜗杆35几乎不旋转,待加工齿轮下压力瞬间削弱而上移,受到待加工锯片2与砂轮33的接触摩擦力作用,待加工锯片2上移幅度并不大;该状态下,待加工锯片2的某一齿刃打磨结束,需要脱离与砂轮33的接触。The
待加工锯片2纵向快速上移并旋转:当待加工锯片2上移至与砂轮33的打磨位置脱离后,此时凸轮38与待加工锯片2之间存在间隙,待加工齿轮受到纵向复位弹簧37的作用而快速上移,此后蜗杆35驱动下待加工齿轮的旋转用于切换加工位置,即切换至下一个齿刃。The
当待加工锯片2下移的过程中齿刃逐渐与砂轮33接触,使齿刃与砂轮33在压紧的同时被打磨,当待加工锯片2在没有被凸轮38的凸点挤压之前,待加工锯片2位于砂轮33打磨位置的上方,两者在此时不接触,也就是说砂轮33所在平面与砂轮33轴线相交位置所在的水平面位于待加工锯片2所在水平面之下。When the
不难看出,这种方式下,结构非常简单,但是可以实现待加工锯片2加工的需要和切换加工部位的需要,而且在打磨过程中,砂轮33与齿刃部位是压紧接触的,避免不同部位的齿刃在使用过程中磨损不一造成的打磨难度,现有方式中,砂轮33打磨位置与齿刃的打磨厚度是均衡的,使得使用过程中磨损较少的齿刃被过度打磨,而使用过程中磨损较大的齿刃未能被打磨到或打磨不达标。It is not difficult to see that in this way, the structure is very simple, but it can meet the needs of processing the
本方案中,伺服电机42以一定的速度连续运行就可以实现相应的动作,相比而言,点动方式存在误差积累较大、精度较低、控制难度较大等问题,而连续运行的方式可以一次性完成对待加工锯片的加工,精度高、控制简单、操作方便。In this solution, the
蜗杆35有两根,两根蜗杆35对称分布在同步齿轮34的两侧,两根蜗杆35上均固定设置有一传动齿轮41,两个传动齿轮41相互啮合,其中一根蜗杆35与一伺服电机42相连。两根蜗杆35同步反向旋转,可使同步轴31旋转精度较高,平稳性较好,且能够避免安装间隙造成的同步轴31定位不准的问题,因为两根蜗杆35能够使同步齿轮34始终处于卡紧状态。There are two
砂轮33的轴线与待加工锯片2的轴线之间呈80~85°之间的倾角。该倾角一方面是贴合齿刃的倾角,另一方面可以使待加工锯片2与砂轮33脱离过程中不对刃部造成损伤。An inclination angle between the axis of the
如图4、图5和图6所示,砂轮33通过一个能够对砂轮33进行缓冲的夹装工具与驱动电机32的输出轴相连;夹装工具包括定位轴套51、两个夹盘52和两个与夹盘52一一对应的压紧片53,定位轴套51与驱动电机32的输出轴之间固定相连,定位轴套51的中部固定设置有插设在两个夹盘52之间的定位片54,两个夹盘52固定相连,夹盘52的内侧面开设有定位凹口,定位凹口内滚动有抵靠在定位片54上的滚珠55,压紧片53螺纹连接在对应的夹盘52上,砂轮33固定在两个压紧片53之间,夹盘52与定位轴套51之间通过若干弹簧柱56相连,弹簧柱56周向均匀分布在定位轴套51之外,定位轴套51与夹盘52之间具有活动间隙。As shown in Figure 4, Figure 5 and Figure 6, the grinding
由于待加工锯片2与砂轮33刚性接触可能会造成待加工锯片2的受损,也会造成砂轮33的使用寿命缩短,需要使砂轮33在与待加工锯片2接触的过程中具有缓冲效果,但是待加工锯片2的位置需要精准定位,只有通过对砂轮33进行柔性连接才能够实现。Since the rigid contact between the
砂轮33的柔性连接也不能够使砂轮33运行轨迹所在平面发生变化,否者会严重运行打磨精度。为了实现这一目的,砂轮33通过两个夹盘52进行固定,固定连接在定位轴套51的定位片54能够在两个夹盘52之间滑动,使得定位片54和定位轴套51不能够相对砂轮33轴线方向运动,仅能够使砂轮33在定位轴套51的径线方向移动,两者实现相对移动的过程中需要克服弹簧柱56的形变阻力,由于弹簧柱56可以发生压缩和弯曲,使砂轮33可以在受到较大径向冲击力和旋转扭矩时进行缓冲,从而避免砂轮33与待加工锯片2之间发生相对高强度接触,对待加工锯片2和砂轮33进行保护,也能够提高加工质量,消除齿刃部位底部的打磨死角。The flexible connection of the
夹盘52上螺纹连接有位于压紧片53外侧的锁紧螺母57。锁紧螺母57对夹持砂轮33的压紧片53进行锁止,提高砂轮33的可靠性和牢固程度,基于砂轮33可在其径向方向发生错位,对砂轮33安装精度的要求也相对降低。The clamping
两个夹盘52之间通过若干拆装螺栓58固定相连,拆装螺栓58位于定位片54的外侧。拆装螺栓58除了对两个夹盘52进行固定外,还用于对定位片54与夹盘52发生相对运动的活动范围进行限定,以控制两者相对运动的最大幅度。The two chucks 52 are fixedly connected by a number of dismounting
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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