CN118720793A - A machine tool parts processing fixture - Google Patents
A machine tool parts processing fixture Download PDFInfo
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- CN118720793A CN118720793A CN202411232394.3A CN202411232394A CN118720793A CN 118720793 A CN118720793 A CN 118720793A CN 202411232394 A CN202411232394 A CN 202411232394A CN 118720793 A CN118720793 A CN 118720793A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Jigs For Machine Tools (AREA)
Abstract
本发明公开了一种机床配件加工夹具,涉及机床配件加工技术领域,包括底座和快速拆装组件,底座的右侧外壁固定连接有倒L型板,滑槽的外壁对称滑动连接有快速拆装组件,滑槽的外壁对称滑动连接有两个端部限位组件,两个端部限位组件的相靠近的一侧外壁均设置有防滑紧固组件,防滑紧固组件的外壁连接有内支撑组件,内支撑组件的外壁固定有内支撑母杆。本发明通过四个夹持板从四个方向对待加工轴类配件进行包裹限位,两组快速拆装组件在加工前保证安装待加工轴类配件的水平度,通过柔性定位键与定位块的快速分离,与快速拆装组件在滑槽外壁滑动配合,实现快速拆装更换轴类配件和快速调整快速拆装组件的夹持区域的功能,提高加工效率。
The present invention discloses a machine tool accessory processing fixture, which relates to the technical field of machine tool accessory processing, and comprises a base and a quick disassembly assembly component, wherein the right outer wall of the base is fixedly connected with an inverted L-shaped plate, the outer wall of the slide is symmetrically slidably connected with the quick disassembly assembly component, the outer wall of the slide is symmetrically slidably connected with two end limit assemblies, the outer walls of the two end limit assemblies that are close to each other are both provided with anti-skid fastening assemblies, the outer wall of the anti-skid fastening assembly is connected with an inner support assembly, and the outer wall of the inner support assembly is fixed with an inner support mother rod. The present invention wraps and limits the shaft accessories to be processed from four directions through four clamping plates, and two groups of quick disassembly assemblies ensure the horizontality of the shaft accessories to be processed before processing, and the flexible positioning key is quickly separated from the positioning block, and the quick disassembly assembly is slidably matched with the quick disassembly assembly on the outer wall of the slide, so as to realize the functions of quickly disassembling and replacing the shaft accessories and quickly adjusting the clamping area of the quick disassembly assembly, thereby improving the processing efficiency.
Description
技术领域Technical Field
本发明涉及机床配件加工技术领域,尤其涉及一种机床配件加工夹具。The invention relates to the technical field of machine tool accessory processing, in particular to a machine tool accessory processing fixture.
背景技术Background Art
机床配件是机床正常运行和加工零件所必需的各种辅助部件,其中,实心轴和空心轴是两种常见的机床轴配件,实心轴是指没有内部空腔的轴,空心轴是指具有内部空腔的轴,实心轴和空心轴通常的加工步骤有:钻孔、磨削、研磨和表面处理等,加工过程中,通常需要采用夹具进行支撑、定位和夹紧。Machine tool accessories are various auxiliary components necessary for the normal operation of machine tools and the processing of parts. Among them, solid shafts and hollow shafts are two common machine tool shaft accessories. A solid shaft refers to a shaft without an internal cavity, and a hollow shaft refers to a shaft with an internal cavity. The usual processing steps for solid shafts and hollow shafts are: drilling, grinding, lapping and surface treatment, etc. During the processing, fixtures are usually required for support, positioning and clamping.
目前在机床实心轴配件加工的过程中,通常采用夹具进行外部对中夹持或者两端夹持,保证轴类配件加工时的水平度,防止在加工过程中产生位置偏移和晃动,但是夹具对加工件外壁的夹持区域不便于进行加工,存在加工死角,并且为保证夹持的稳定性,夹具通常不便于快速的拆装,导致加工件在需要改变夹持位置进行加工时,调整效率比较低;其次,在对机床空心轴配件进行加工的过程中,通常采用定位块、支撑钉等方式对空心轴内部进行支撑,避免加工过程中的变形,但是该方式具有一定局限性,不便于根据加工件的内壁进行调节,并且仅依靠单一的定位块、支撑钉等方式进行支撑,支撑和夹持效果不理想,进而会影响加工效果。At present, in the process of processing solid shaft accessories of machine tools, clamps are usually used for external centering clamping or clamping at both ends to ensure the horizontality of shaft accessories during processing and prevent position offset and shaking during processing. However, the clamping area of the outer wall of the workpiece by the clamp is not convenient for processing, and there is a processing dead angle. In order to ensure the stability of clamping, the clamp is usually not convenient for quick disassembly and assembly, resulting in low adjustment efficiency when the clamping position of the workpiece needs to be changed for processing; secondly, in the process of processing hollow shaft accessories of machine tools, positioning blocks, support pins and the like are usually used to support the inside of the hollow shaft to avoid deformation during processing. However, this method has certain limitations and is not convenient for adjustment according to the inner wall of the workpiece. It only relies on a single positioning block, support pins and the like for support, and the support and clamping effects are not ideal, which in turn affects the processing effect.
所以,为了保证夹持的稳定性,提高加工效率,本发明提供了一种机床配件加工夹具。Therefore, in order to ensure the stability of clamping and improve processing efficiency, the present invention provides a machine tool accessory processing fixture.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的问题,而提出的一种机床配件加工夹具。The purpose of the present invention is to solve the problems existing in the prior art and to propose a machine tool accessory processing fixture.
为了实现上述目的,本发明采用了如下技术方案:一种机床配件加工夹具,包括底座和快速拆装组件,所述底座的右侧外壁固定连接有倒L型板,且底座的上端横向等距开设有滑槽,中部的所述滑槽内左右对称滑动连接有快速拆装组件,其余所述滑槽内部共同滑动连接有左右对称的两个端部限位组件,所述快速拆装组件包括第一滑座,且中部的滑槽内滑动连接有第一滑座,所述第一滑座的顶部固定连接有下支撑座,且下支撑座的顶端前后对称开设有两个第一滑轨,两个所述第一滑轨的内部均滑动连接有滑板,两个所述滑板的顶部共同固定连接有上支撑座,且上支撑座的顶部固定连接有握把,所述滑板的底部左右对称固定连接有两个柔性定位键,两个所述柔性定位键之间通过第一复位弹簧相连接,且柔性定位键的外壁卡合连接有定位块,所述定位块固定连接于底座的顶部,且定位块由左向右等距排布有若干个;两个所述端部限位组件的相靠近的一侧外壁均设置有防滑紧固组件,且防滑紧固组件的外壁连接有内支撑组件,左侧所述内支撑组件的外壁固定有内支撑母杆,且内支撑母杆的右端外壁卡合连接有内支撑子杆,所述内支撑子杆安装在右侧内支撑组件的外壁上。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a machine tool accessory processing fixture, including a base and a quick-disassembly assembly component, the right outer wall of the base is fixedly connected with an inverted L-shaped plate, and the upper end of the base is laterally equidistantly provided with slide grooves, the middle slide groove is symmetrically and slidably connected with a quick-disassembly assembly component, and the remaining slide grooves are symmetrically and slidably connected with two end limit assemblies, the quick-disassembly assembly component includes a first slide seat, and the middle slide groove is slidably connected with a first slide seat, the top of the first slide seat is fixedly connected with a lower support seat, and the top of the lower support seat is symmetrically provided with two first slide rails, the interiors of the two first slide rails are slidably connected with slide plates, and the tops of the two slide plates are symmetrically connected with each other An upper support seat is fixedly connected thereto, and a handle is fixedly connected to the top of the upper support seat, and two flexible positioning keys are fixedly connected to the bottom of the slide plate symmetrically on the left and right, the two flexible positioning keys are connected by a first return spring, and the outer walls of the flexible positioning keys are snap-connected with positioning blocks, the positioning blocks are fixedly connected to the top of the base, and a number of positioning blocks are equidistantly arranged from left to right; the outer walls of the two end limit assemblies that are close to each other are both provided with anti-slip fastening assemblies, and the outer walls of the anti-slip fastening assemblies are connected with inner support assemblies, the outer wall of the inner support assembly on the left side is fixed with an inner support mother rod, and the outer wall of the right end of the inner support mother rod is snap-connected with an inner support sub-rod, and the inner support sub-rod is installed on the outer wall of the inner support assembly on the right side.
在上述的一种机床配件加工夹具中,下支撑座顶部与上支撑座底部均开设有V型槽,且V型槽内前后对称滑动连接有两个夹持板,所述夹持板由弧段状和柱段状组成,且下支撑座和上支撑座与对应的夹持板弧段状之间连接有套设在夹持板柱段状上的第二复位弹簧。In the above-mentioned machine tool parts processing fixture, V-shaped grooves are provided on the top of the lower support seat and the bottom of the upper support seat, and two clamping plates are symmetrically slidably connected in the front and rear directions in the V-shaped grooves, and the clamping plates are composed of arc segments and column segments, and a second return spring mounted on the column segment of the clamping plate is connected between the lower support seat and the upper support seat and the corresponding arc segments of the clamping plates.
在上述的一种机床配件加工夹具中,上支撑座的底部高度高于下支撑座的顶部高度,且下支撑座的底部高度高于定位块的顶部高度。In the above-mentioned machine tool accessory processing fixture, the bottom height of the upper support seat is higher than the top height of the lower support seat, and the bottom height of the lower support seat is higher than the top height of the positioning block.
在上述的一种机床配件加工夹具中,端部限位组件包括驱动电机,且倒L型板的侧壁固定连接有驱动电机,所述驱动电机的输出端连接有第一齿轮,且第一齿轮的外壁啮合连接有传动带,所述传动带的内壁另一侧啮合连接有第二齿轮,且第一齿轮和第二齿轮转动连接于底座的右侧壁,所述第一齿轮的左侧壁固定有第一丝杆,所述第二齿轮的左侧壁固定有第二丝杆,且第一丝杆和第二丝杆的左端均转动连接于底座的左侧壁,所述第一丝杆和第二丝杆均设置于底座的内部,且第一丝杆和第二丝杆的外壁共同螺纹连接有左右对称的两个倒U型架,所述第一丝杆和第二丝杆均为双向丝杆,所述倒U型架滑动连接于滑槽的外壁,两个所述倒U型架的顶部均固定有限位板。In the above-mentioned machine tool accessory processing fixture, the end limit assembly includes a driving motor, and the side wall of the inverted L-shaped plate is fixedly connected to the driving motor, the output end of the driving motor is connected to the first gear, and the outer wall of the first gear is meshed with a transmission belt, the other side of the inner wall of the transmission belt is meshed with a second gear, and the first gear and the second gear are rotatably connected to the right side wall of the base, the left side wall of the first gear is fixed with a first screw rod, the left side wall of the second gear is fixed with a second screw rod, and the left ends of the first screw rod and the second screw rod are both rotatably connected to the left side wall of the base, the first screw rod and the second screw rod are both arranged inside the base, and the outer walls of the first screw rod and the second screw rod are commonly threadedly connected with two left-right symmetrical inverted U-shaped frames, the first screw rod and the second screw rod are both bidirectional screw rods, the inverted U-shaped frame is slidably connected to the outer wall of the slide groove, and the tops of the two inverted U-shaped frames are fixed with limiting plates.
在上述的一种机床配件加工夹具中,防滑紧固组件包括环形架,且限位板的侧壁固定有环形架,所述环形架的内部转动连接有内齿轮,且内齿轮的外壁固定有操控杆,所述操控杆滑动贯穿于环形架的外壁,且操控杆的外壁套设有牵引块,所述牵引块的外壁转动连接有电推杆,且电推杆固定于限位板的侧壁。In the above-mentioned machine tool accessory processing fixture, the anti-slip fastening assembly includes an annular frame, and the side wall of the limit plate is fixed with an annular frame, the inside of the annular frame is rotatably connected with an internal gear, and the outer wall of the internal gear is fixed with a control rod, the control rod slides through the outer wall of the annular frame, and the outer wall of the control rod is sleeved with a traction block, the outer wall of the traction block is rotatably connected with an electric push rod, and the electric push rod is fixed to the side wall of the limit plate.
在上述的一种机床配件加工夹具中,内齿轮的侧壁沿圆周方向均匀固定有第一楔块,所述环形架的侧壁沿圆周方向均匀开设有通孔,且通孔内滑动连接有第二楔块,所述第二楔块由楔块段和柱状段组成,且第一楔块的外壁与第二楔块的楔块段外壁相紧贴,所述第二楔块的柱状段外壁固定有紧固片。In the above-mentioned machine tool accessory processing fixture, the side wall of the internal gear is evenly fixed with a first wedge block along the circumferential direction, the side wall of the annular frame is evenly opened with through holes along the circumferential direction, and the second wedge block is slidably connected in the through hole, the second wedge block is composed of a wedge block segment and a columnar segment, and the outer wall of the first wedge block is tightly attached to the outer wall of the wedge block segment of the second wedge block, and the outer wall of the columnar segment of the second wedge block is fixed with a fastening plate.
在上述的一种机床配件加工夹具中,内支撑组件包括第三齿轮,且内齿轮的内壁啮合连接有第三齿轮,所述第三齿轮的内壁固定有滚轮,且滚轮的外壁对称连接有第三复位弹簧,所述第三复位弹簧的端部均固定连接在同一转动块上,且滚轮与转动块外壁滚动接触,所述第三齿轮和转动块的中心相一致,且转动块远离紧固片的一侧转动连接有推动端,所述转动块靠近紧固片的一侧固定有连接块。In the above-mentioned machine tool accessory processing fixture, the internal support assembly includes a third gear, and the inner wall of the internal gear is meshedly connected with the third gear, the inner wall of the third gear is fixed with a roller, and the outer wall of the roller is symmetrically connected with a third return spring, the ends of the third return spring are fixedly connected to the same rotating block, and the roller is in rolling contact with the outer wall of the rotating block, the centers of the third gear and the rotating block are consistent, and the side of the rotating block away from the fastening plate is rotatably connected with a pushing end, and the side of the rotating block close to the fastening plate is fixed with a connecting block.
在上述的一种机床配件加工夹具中,连接块远离转动块的一侧固定有限位环,且限位环的内部沿圆周方向均匀开设有第二滑轨,所述第二滑轨的内部滑动连接有滑柱,且滑柱远离连接块的一端固定有内支撑件,所述第二滑轨、滑柱和内支撑件均设置有六个,且第二滑轨为弧形结构,所述内支撑件由小矩形段、套接在小矩形段外部并且通过弹簧连接的大矩形段和与大矩形段连接的弧状段组成,且弧状段表面设置有橡胶层,所述限位环远离连接块的一侧转动连接有内支撑座,且内支撑件的小矩形段和大矩形段均滑动连接于内支撑座内部。In the above-mentioned machine tool accessory processing fixture, a limiting ring is fixed on the side of the connecting block away from the rotating block, and a second slide rail is evenly opened inside the limiting ring along the circumferential direction, the inside of the second slide rail is slidably connected with a slide column, and an inner support member is fixed at one end of the slide column away from the connecting block, and the second slide rail, the slide column and the inner support member are each provided with six, and the second slide rail is an arc-shaped structure, the inner support member is composed of a small rectangular section, a large rectangular section that is sleeved on the outside of the small rectangular section and connected by a spring, and an arc-shaped section connected to the large rectangular section, and a rubber layer is provided on the surface of the arc-shaped section, the limiting ring is rotatably connected with an inner support seat on the side away from the connecting block, and the small rectangular section and the large rectangular section of the inner support member are both slidably connected to the inside of the inner support seat.
在上述的一种机床配件加工夹具中,内支撑母杆和内支撑子杆的端部凹凸配合,所述内支撑母杆和内支撑子杆设置于底座的上方。In the above-mentioned machine tool accessory processing fixture, the ends of the inner support mother rod and the inner support sub-rod are matched with each other in a concave-convex manner, and the inner support mother rod and the inner support sub-rod are arranged above the base.
与现有的技术相比,本发明优点在于:1、通过快速拆装组件的四个夹持板从四个方向对待加工轴类配件进行包裹限位,两组快速拆装组件在加工前保证安装待加工轴类配件的水平度,减少影响加工精度的因素,并对待加工轴类配件进行初步限位,防止待加工轴类配件在加工过程中产生位置偏移和晃动;同时在需要转动变换轴类配件角度进行加工,或者对夹持板夹持覆盖的区域进行加工时,通过柔性定位键与定位块的快速分离,与快速拆装组件在滑槽外壁的滑动配合,实现快速拆装更换轴类配件和快速调整快速拆装组件的夹持区域的功能,提高加工效率。Compared with the existing technology, the advantages of the present invention are: 1. The four clamping plates of the quick disassembly and assembly components are used to wrap and limit the shaft accessories to be processed from four directions. The two groups of quick disassembly and assembly components ensure the horizontality of the shaft accessories to be processed before processing, reduce the factors affecting the processing accuracy, and perform preliminary positioning of the shaft accessories to be processed to prevent the shaft accessories to be processed from positional displacement and shaking during the processing; at the same time, when it is necessary to rotate and change the angle of the shaft accessories for processing, or to process the area covered by the clamping plate, the flexible positioning key and the positioning block are quickly separated, and the sliding cooperation with the quick disassembly and assembly components on the outer wall of the slide groove is realized, so that the functions of quickly disassembling and replacing shaft accessories and quickly adjusting the clamping area of the quick disassembly and assembly components are realized, thereby improving the processing efficiency.
2、通过端部限位组件和防滑紧固组件相配合,驱动电机驱动两个倒U型架带动限位板靠近轴类配件的端部,使紧固片紧贴轴类配件的端部,再通过操作操控杆驱动紧固片向轴类配件的端部方向继续移动,紧固片外壁通过设置的防滑片增加和轴类配件的端部的摩擦力,以此实现从左右两个方向对轴类配件的两端部进一步进行限位和紧固的功能,提高夹持效果。2. Through the coordination of the end limit assembly and the anti-slip fastening assembly, the driving motor drives the two inverted U-shaped frames to drive the limit plate close to the end of the shaft accessory, so that the fastening plate is close to the end of the shaft accessory, and then the fastening plate is driven by the operating lever to continue to move toward the end direction of the shaft accessory. The outer wall of the fastening plate increases the friction with the end of the shaft accessory through the anti-slip plate, thereby realizing the function of further limiting and fastening the two ends of the shaft accessory from the left and right directions, thereby improving the clamping effect.
3、当加工对象为空心轴配件时,通过防滑紧固组件和内支撑组件相配合,推动内支撑组件进入环形架中,操作操控杆驱动,六个内支撑件由中心向外周散开状移动至紧贴空心轴配件的内壁,以对空心轴配件的两端部从内至外进行内部支撑,内支撑夹持可以确保空心轴配件在操作时不会变形或移动,从而提高加工精度和效率,也避免了对端部加工区域产生遮挡;同时内支撑组件带动内支撑母杆和内支撑子杆的端部卡合连接,对空心轴配件的内部起到进一步的支撑作用,防止加工过程中产生弯曲。3. When the processing object is a hollow shaft accessory, the anti-slip fastening component and the inner support component are matched to push the inner support component into the annular frame, and the operation lever is driven. The six inner support members are moved from the center to the periphery in a fanning manner until they are close to the inner wall of the hollow shaft accessory, so as to provide internal support for the two ends of the hollow shaft accessory from the inside to the outside. The inner support clamping can ensure that the hollow shaft accessory will not be deformed or moved during operation, thereby improving the processing accuracy and efficiency, and avoiding obstruction of the end processing area; at the same time, the inner support component drives the ends of the inner support mother rod and the inner support sub-rod to engage and connect, which further supports the interior of the hollow shaft accessory and prevents bending during processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明的具体实施方式作进一步详细的说明,其中:图1为本发明提出的一种机床配件加工夹具整体的结构示意图。The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: FIG1 is a schematic diagram of the overall structure of a machine tool accessory processing fixture proposed by the present invention.
图2为本发明提出的一种机床配件加工夹具底座的剖面结构示意图。FIG. 2 is a schematic cross-sectional view of a base of a fixture for machining machine tool parts according to the present invention.
图3为本发明提出的一种机床配件加工夹具的快速拆装组件的结构示意图。FIG. 3 is a schematic structural diagram of a quick disassembly and assembly assembly of a machine tool accessory processing fixture proposed by the present invention.
图4为本发明提出的一种机床配件加工夹具的快速拆装组件的分解结构示意图。FIG. 4 is a schematic diagram of the exploded structure of a quick disassembly and assembly assembly of a machine tool accessory processing fixture proposed by the present invention.
图5为本发明提出的一种机床配件加工夹具的内支撑母杆和内支撑子杆的结构示意图。FIG. 5 is a schematic structural diagram of an inner support mother rod and an inner support sub-rod of a machine tool accessory processing fixture proposed by the present invention.
图6为本发明提出的一种机床配件加工夹具的端部限位组件的结构示意图。FIG. 6 is a schematic structural diagram of an end stop assembly of a machine tool accessory processing fixture proposed by the present invention.
图7为本发明提出的一种机床配件加工夹具的防滑紧固组件的结构示意图。FIG. 7 is a schematic structural diagram of an anti-slip fastening assembly of a machine tool accessory processing fixture proposed by the present invention.
图8为本发明提出的一种机床配件加工夹具的内支撑件的结构示意图。FIG. 8 is a schematic structural diagram of an inner support member of a machine tool accessory processing fixture proposed by the present invention.
图9为本发明提出的一种机床配件加工夹具的内支撑组件的分解结构示意图。FIG. 9 is a schematic diagram of the exploded structure of an inner support assembly of a machine tool accessory processing fixture proposed by the present invention.
图10为本发明提出的一种机床配件加工夹具的内支撑座的左视平面结构示意图。FIG. 10 is a schematic diagram of the left-side planar structure of an inner support seat of a machine tool accessory processing fixture proposed by the present invention.
图中:1、底座;2、倒L型板;3、滑槽;4、快速拆装组件;41、第一滑座;42、下支撑座;43、第一滑轨;44、滑板;45、上支撑座;46、握把;47、柔性定位键;48、第一复位弹簧;49、定位块;410、夹持板;411、第二复位弹簧;5、端部限位组件;51、驱动电机;52、第一齿轮;53、传动带;54、第二齿轮;55、第一丝杆;56、第二丝杆;57、倒U型架;58、限位板;6、防滑紧固组件;61、环形架;62、内齿轮;63、操控杆;64、牵引块;65、电推杆;66、第一楔块;67、通孔;68、第二楔块;69、紧固片;7、内支撑组件;71、第三齿轮;72、滚轮;73、第三复位弹簧;74、转动块;75、推动端;76、连接块;77、限位环;78、第二滑轨;79、滑柱;710、内支撑件;711、内支撑座;8、内支撑母杆;9、内支撑子杆。In the figure: 1, base; 2, inverted L-shaped plate; 3, slide; 4, quick disassembly assembly; 41, first slide seat; 42, lower support seat; 43, first slide rail; 44, slide plate; 45, upper support seat; 46, handle; 47, flexible positioning key; 48, first return spring; 49, positioning block; 410, clamping plate; 411, second return spring; 5, end limit assembly; 51, drive motor; 52, first gear; 53, transmission belt; 54, second gear; 55, first screw rod; 56, second screw rod; 57, inverted U-shaped frame; 58, Limit plate; 6, anti-skid fastening assembly; 61, annular frame; 62, internal gear; 63, control lever; 64, traction block; 65, electric push rod; 66, first wedge block; 67, through hole; 68, second wedge block; 69, fastening sheet; 7, inner support assembly; 71, third gear; 72, roller; 73, third return spring; 74, rotating block; 75, pushing end; 76, connecting block; 77, limit ring; 78, second slide rail; 79, slide column; 710, inner support member; 711, inner support seat; 8, inner support mother rod; 9, inner support sub-rod.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照图1和图5,一种机床配件加工夹具,包括底座1和快速拆装组件4,底座1的右侧外壁固定连接有倒L型板2,底座1的上端横向等距开设有滑槽3,中部的滑槽3内左右对称滑动连接有快速拆装组件4,其余滑槽3内部共同滑动连接有左右对称的两个端部限位组件5,两个端部限位组件5的相靠近的一侧外壁均设置有防滑紧固组件6,防滑紧固组件6的外壁连接有内支撑组件7,左侧内支撑组件7的外壁固定有内支撑母杆8,内支撑母杆8的右端外壁卡合连接有内支撑子杆9,内支撑子杆9安装在右侧内支撑组件7的外壁上。Referring to Figures 1 and 5, a machine tool accessory processing fixture includes a base 1 and a quick disassembly and assembly component 4, the right outer wall of the base 1 is fixedly connected with an inverted L-shaped plate 2, the upper end of the base 1 is laterally equidistantly provided with slide grooves 3, the middle slide groove 3 is symmetrically and slidably connected with the quick disassembly and assembly component 4, the remaining slide grooves 3 are commonly slidably connected with two left-right symmetrical end limit components 5, the outer walls of the two end limit components 5 on the adjacent sides are both provided with anti-slip fastening components 6, the outer walls of the anti-slip fastening components 6 are connected with inner support components 7, the outer wall of the left inner support component 7 is fixed with an inner support mother rod 8, the right end outer wall of the inner support mother rod 8 is snap-connected with an inner support sub-rod 9, and the inner support sub-rod 9 is installed on the outer wall of the right inner support component 7.
首先,底座1和倒L型板2共同为快速拆装组件4和端部限位组件5提供支撑,端部限位组件5为防滑紧固组件6和内支撑组件7提供支撑,内支撑组件7为内支撑母杆8和内支撑子杆9提供支撑,使用时,将待加工轴类配件放置于两组快速拆装组件4处,两组快速拆装组件4使待加工轴类配件平稳放置在加工位置,并对待加工轴类配件进行限位,防止待加工轴类配件在加工过程中产生位置偏移和晃动,端部限位组件5移动驱动防滑紧固组件6移动至紧贴轴类配件的端部,防滑紧固组件6能够分别从左右两个方向对轴类配件的两端部进一步进行限位和紧固,当加工对象为空心轴配件时,从空心轴配件的两端部向中心位置推动内支撑组件7移动,内支撑组件7对空心轴配件的两端部从内至外进行内部支撑,内支撑夹持可以确保空心轴配件在操作时不会变形或移动,同时内支撑组件7带动内支撑母杆8和内支撑子杆9移动,对接后的内支撑母杆8和内支撑子杆9在空心轴配件的内部起到支撑作用,避免在加工过程中产生变形和弯曲。First, the base 1 and the inverted L-shaped plate 2 jointly provide support for the quick disassembly assembly 4 and the end limit assembly 5, the end limit assembly 5 provides support for the anti-slip fastening assembly 6 and the inner support assembly 7, and the inner support assembly 7 provides support for the inner support mother rod 8 and the inner support sub-rod 9. When in use, the shaft accessories to be processed are placed on the two groups of quick disassembly assembly assemblies 4. The two groups of quick disassembly assembly assemblies 4 place the shaft accessories to be processed stably in the processing position, and limit the shaft accessories to be processed to prevent the shaft accessories to be processed from position displacement and shaking during the processing. The end limit assembly 5 moves to drive the anti-slip fastening assembly 6 to move close to the shaft accessories. At the end, the anti-slip fastening component 6 can further limit and fasten the two ends of the shaft accessories from the left and right directions respectively. When the processing object is a hollow shaft accessory, the inner support component 7 is pushed from the two ends of the hollow shaft accessory to the center position. The inner support component 7 performs internal support on the two ends of the hollow shaft accessory from the inside to the outside. The internal support clamping can ensure that the hollow shaft accessory will not be deformed or moved during operation. At the same time, the inner support component 7 drives the inner support mother rod 8 and the inner support sub-rod 9 to move. The docked inner support mother rod 8 and the inner support sub-rod 9 play a supporting role inside the hollow shaft accessory to avoid deformation and bending during the processing.
参照图1至图4,快速拆装组件4包括第一滑座41,中部的滑槽3内滑动连接有第一滑座41,第一滑座41的顶部固定连接有下支撑座42,下支撑座42的顶端前后对称开设有两个第一滑轨43,两个第一滑轨43的内部均滑动连接有滑板44,两个滑板44的顶部共同固定连接有上支撑座45,上支撑座45的顶部固定连接有握把46,滑板44的底部左右对称固定连接有两个柔性定位键47,两个柔性定位键47之间通过第一复位弹簧48相连接,柔性定位键47的外壁卡合连接有定位块49,定位块49固定连接于底座1的顶部,定位块49由左向右等距排布有若干个;下支撑座42顶部与上支撑座45底部均开设有V型槽,V型槽内前后对称滑动连接有两个夹持板410,夹持板410由弧段状和柱段状组成,下支撑座42和上支撑座45与对应的夹持板410弧段状之间连接有套设在夹持板410柱段状上的第二复位弹簧411,上支撑座45的底部高度高于下支撑座42的顶部高度,下支撑座42的底部高度高于定位块49的顶部高度。1 to 4, the quick disassembly assembly 4 includes a first slide seat 41, the first slide seat 41 is slidably connected in the middle slide groove 3, the top of the first slide seat 41 is fixedly connected to a lower support seat 42, the top of the lower support seat 42 is symmetrically provided with two first slide rails 43, the insides of the two first slide rails 43 are slidably connected to a slide plate 44, the tops of the two slide plates 44 are commonly fixedly connected to an upper support seat 45, the tops of the upper support seat 45 are fixedly connected to a handle 46, the bottom of the slide plate 44 is symmetrically fixedly connected to two flexible positioning keys 47, the two flexible positioning keys 47 are connected by a first return spring 48, and the outer wall of the flexible positioning key 47 is A positioning block 49 is snap-fitted and connected, and the positioning block 49 is fixedly connected to the top of the base 1. There are several positioning blocks 49 arranged equidistantly from left to right; a V-shaped groove is provided on the top of the lower support seat 42 and the bottom of the upper support seat 45, and two clamping plates 410 are symmetrically slidably connected in the V-shaped groove. The clamping plate 410 is composed of an arc segment and a column segment. A second return spring 411 is connected between the lower support seat 42 and the upper support seat 45 and the corresponding arc segment of the clamping plate 410. The bottom height of the upper support seat 45 is higher than the top height of the lower support seat 42, and the bottom height of the lower support seat 42 is higher than the top height of the positioning block 49.
将待加工轴类配件放置于下支撑座42顶部的夹持板410上,握住握把46,向下按压,使得上支撑座45下移靠近下支撑座42,滑板44在第一滑轨43内部向下滑动,直至上支撑座45底部的夹持板410紧贴待加工轴类配件外壁,柔性定位键47进入定位块49内部,第一复位弹簧48压缩后回弹,柔性定位键47与定位块49卡合,以对下支撑座42与上支撑座45的相对位置进行固定,四个夹持板410与待加工轴类配件紧贴时,第二复位弹簧411受力压缩,夹持板410在下支撑座42和上支撑座45内部滑动进行微调,四个夹持板410从四个方向对待加工轴类配件进行包裹限位,两组快速拆装组件4对称设置,能够在加工前保证安装待加工轴类配件的水平度,减少影响加工精度的因素,确保加工后的产品一致性,并对待加工轴类配件进行初步限位。The shaft accessory to be processed is placed on the clamping plate 410 on the top of the lower support seat 42, and the handle 46 is held and pressed downward to move the upper support seat 45 downward to approach the lower support seat 42. The slide plate 44 slides downward inside the first slide rail 43 until the clamping plate 410 at the bottom of the upper support seat 45 is close to the outer wall of the shaft accessory to be processed, and the flexible positioning key 47 enters the positioning block 49. The first return spring 48 is compressed and then rebounds, and the flexible positioning key 47 is engaged with the positioning block 49 to adjust the relative position of the lower support seat 42 and the upper support seat 45. The four clamping plates 410 are fixed in place, and when the four clamping plates 410 are in close contact with the shaft accessories to be processed, the second return spring 411 is compressed by force, and the clamping plates 410 slide inside the lower support seat 42 and the upper support seat 45 for fine adjustment. The four clamping plates 410 wrap and limit the shaft accessories to be processed from four directions. The two groups of quick disassembly and assembly components 4 are symmetrically arranged, which can ensure the horizontality of the shaft accessories to be processed before processing, reduce factors affecting processing accuracy, ensure the consistency of the processed products, and perform preliminary limiting on the shaft accessories to be processed.
在需要转动变换轴类配件角度,或者对夹持板410夹持覆盖的区域进行加工时,在定位块49外侧按压柔性定位键47,使得第一复位弹簧48压缩,同时上抬握把46,带动滑板44、上支撑座45和柔性定位键47上移,使得上支撑座45底部的夹持板410不再接触轴类配件,解除对轴类配件的夹持,沿滑槽3滑动第一滑座41,改变快速拆装组件4的位置,以此快速拆装更换轴类配件和快速调整快速拆装组件4的夹持区域,提高加工效率。When it is necessary to rotate and change the angle of the shaft accessories, or to process the area covered by the clamping plate 410, press the flexible positioning key 47 on the outside of the positioning block 49 to compress the first return spring 48, and at the same time lift the handle 46 to drive the slide plate 44, the upper support seat 45 and the flexible positioning key 47 to move upward, so that the clamping plate 410 at the bottom of the upper support seat 45 no longer contacts the shaft accessories, thereby releasing the clamping of the shaft accessories, and slide the first slide seat 41 along the slide groove 3 to change the position of the quick disassembly and assembly component 4, so as to quickly disassemble and replace the shaft accessories and quickly adjust the clamping area of the quick disassembly and assembly component 4, thereby improving the processing efficiency.
参照图1、图5至图6,端部限位组件5包括驱动电机51,倒L型板2的侧壁固定连接有驱动电机51,驱动电机51的输出端连接有第一齿轮52,第一齿轮52的外壁啮合连接有传动带53,传动带53的内壁另一侧啮合连接有第二齿轮54,第一齿轮52和第二齿轮54转动连接于底座1的右侧壁,第一齿轮52的左侧壁固定有第一丝杆55,第二齿轮54的左侧壁固定有第二丝杆56,第一丝杆55和第二丝杆56的左端均转动连接于底座1的左侧壁,第一丝杆55和第二丝杆56均设置于底座1的内部,第一丝杆55和第二丝杆56的外壁共同螺纹连接有左右对称的两个倒U型架57,第一丝杆55和第二丝杆56均为双向丝杆,倒U型架57滑动连接于滑槽3的外壁,两个倒U型架57的顶部均固定有限位板58。1 and 5 to 6, the end limit assembly 5 comprises a driving motor 51, the side wall of the inverted L-shaped plate 2 is fixedly connected with the driving motor 51, the output end of the driving motor 51 is connected with a first gear 52, the outer wall of the first gear 52 is meshedly connected with a transmission belt 53, the other side of the inner wall of the transmission belt 53 is meshedly connected with a second gear 54, the first gear 52 and the second gear 54 are rotatably connected to the right side wall of the base 1, the left side wall of the first gear 52 is fixed with a first screw rod 55, the left side wall of the second gear 54 is fixed with a second screw rod 56, the left ends of the first screw rod 55 and the second screw rod 56 are both rotatably connected to the left side wall of the base 1, the first screw rod 55 and the second screw rod 56 are both arranged inside the base 1, the outer walls of the first screw rod 55 and the second screw rod 56 are commonly threadedly connected with two left-right symmetrical inverted U-shaped frames 57, the first screw rod 55 and the second screw rod 56 are both bidirectional screw rods, the inverted U-shaped frame 57 is slidably connected to the outer wall of the slide groove 3, and the tops of the two inverted U-shaped frames 57 are fixed with a limit plate 58.
参照图7,防滑紧固组件6包括环形架61,限位板58的侧壁固定有环形架61,环形架61的内部转动连接有内齿轮62,内齿轮62的外壁固定有操控杆63,操控杆63滑动贯穿于环形架61的外壁,操控杆63的外壁套设有牵引块64,牵引块64的外壁转动连接有电推杆65,电推杆65固定于限位板58的侧壁,内齿轮62的侧壁沿圆周方向均匀固定有第一楔块66,环形架61的侧壁沿圆周方向均匀开设有通孔67,通孔67内滑动连接有第二楔块68,第二楔块68由楔块段和柱状段组成,第一楔块66的外壁与第二楔块68的楔块段外壁相紧贴,第二楔块68的柱状段外壁固定有紧固片69。Referring to Figure 7, the anti-slip fastening assembly 6 includes an annular frame 61, and the side wall of the limiting plate 58 is fixed with the annular frame 61, the inside of the annular frame 61 is rotatably connected with an internal gear 62, the outer wall of the internal gear 62 is fixed with a control rod 63, the control rod 63 slides through the outer wall of the annular frame 61, the outer wall of the control rod 63 is sleeved with a traction block 64, the outer wall of the traction block 64 is rotatably connected with an electric push rod 65, the electric push rod 65 is fixed to the side wall of the limiting plate 58, the side wall of the internal gear 62 is evenly fixed with a first wedge block 66 along the circumferential direction, the side wall of the annular frame 61 is evenly opened with through holes 67 along the circumferential direction, the through hole 67 is slidably connected with a second wedge block 68, the second wedge block 68 is composed of a wedge block segment and a columnar segment, the outer wall of the first wedge block 66 is tightly attached to the outer wall of the wedge block segment of the second wedge block 68, and the outer wall of the columnar segment of the second wedge block 68 is fixed with a fastening sheet 69.
驱动电机51的输出端转动带动第一齿轮52和第一丝杆55转动,传动带53传动使第二齿轮54和第二丝杆56转动,第一丝杆55和第二丝杆56驱动两个倒U型架57相靠近,两个倒U型架57带动限位板58靠近轴类配件的端部。The output end of the driving motor 51 rotates to drive the first gear 52 and the first screw rod 55 to rotate, and the transmission belt 53 drives the second gear 54 and the second screw rod 56 to rotate. The first screw rod 55 and the second screw rod 56 drive the two inverted U-shaped frames 57 to approach each other, and the two inverted U-shaped frames 57 drive the limit plate 58 to approach the end of the shaft accessory.
端部限位组件5驱动防滑紧固组件6向轴类配件的端部靠近,倒U型架57和限位板58移动至使紧固片69紧贴轴类配件的端部时,电推杆65的端部伸出,推动牵引块64和操控杆63进行位移,牵引块64在电推杆65的端部转动,同时在操控杆63的外壁滑动以适应操控杆63的位置移动,操控杆63在环形架61上滑动并带动内齿轮62转动,第一楔块66的外壁和第二楔块68的楔块段外壁相适配,第一楔块66推动第二楔块68移动,第二楔块68的柱状段在通孔67内部滑动并对紧固片69进行推挤,紧固片69随之向轴类配件的端部方向继续移动,紧固片69外壁设置有若干防滑片,能够增加紧固片69和轴类配件的端部的摩擦力,以此实现从左右两个方向对轴类配件的两端部进行限位和紧固,提高夹持效果。The end limit assembly 5 drives the anti-slip fastening assembly 6 to approach the end of the shaft accessory. When the inverted U-shaped frame 57 and the limit plate 58 move to make the fastening piece 69 close to the end of the shaft accessory, the end of the electric push rod 65 extends to push the traction block 64 and the control rod 63 to move. The traction block 64 rotates at the end of the electric push rod 65 and slides on the outer wall of the control rod 63 to adapt to the position movement of the control rod 63. The control rod 63 slides on the annular frame 61 and drives the internal gear 62 to rotate. The first wedge block 66 The outer wall of the first wedge block 66 is matched with the outer wall of the wedge block section of the second wedge block 68, the first wedge block 66 pushes the second wedge block 68 to move, the columnar section of the second wedge block 68 slides inside the through hole 67 and pushes the fastening sheet 69, and the fastening sheet 69 continues to move toward the end direction of the shaft accessory. The outer wall of the fastening sheet 69 is provided with a plurality of anti-slip sheets, which can increase the friction between the fastening sheet 69 and the end of the shaft accessory, thereby realizing the limiting and fastening of the two ends of the shaft accessory from the left and right directions, and improving the clamping effect.
参照图1、图8至图10,内支撑组件7包括第三齿轮71,内齿轮62的内壁啮合连接有第三齿轮71,第三齿轮71的内壁固定有滚轮72,滚轮72的外壁对称连接有第三复位弹簧73,第三复位弹簧73的端部均固定连接在同一转动块74上,滚轮72与转动块74外壁滚动接触,第三齿轮71和转动块74的中心相一致,转动块74远离紧固片69的一侧转动连接有推动端75,转动块74靠近紧固片69的一侧固定有连接块76,连接块76远离转动块74的一侧固定有限位环77,限位环77的内部沿圆周方向均匀开设有第二滑轨78,第二滑轨78的内部滑动连接有滑柱79,滑柱79远离连接块76的一端固定有内支撑件710,第二滑轨78、滑柱79和内支撑件710均设置有六个,第二滑轨78为弧形结构,内支撑件710由小矩形段、套接在小矩形段外部并且通过弹簧连接的大矩形段和与大矩形段连接的弧状段组成,内支撑件710弧状段表面设置有橡胶层,限位环77远离连接块76的一侧转动连接有内支撑座711,内支撑件710的小矩形段和大矩形段均滑动连接于内支撑座711内部。1 and 8 to 10, the inner support assembly 7 includes a third gear 71, the inner wall of the inner gear 62 is meshedly connected with the third gear 71, the inner wall of the third gear 71 is fixed with a roller 72, the outer wall of the roller 72 is symmetrically connected with a third return spring 73, the ends of the third return spring 73 are fixedly connected to the same rotating block 74, the roller 72 is in rolling contact with the outer wall of the rotating block 74, the centers of the third gear 71 and the rotating block 74 are consistent, the side of the rotating block 74 away from the fastening plate 69 is rotatably connected with a pushing end 75, the side of the rotating block 74 close to the fastening plate 69 is fixed with a connecting block 76, the side of the connecting block 76 away from the rotating block 74 is fixed with a limiting ring 77, and the inner part of the limiting ring 77 A second slide rail 78 is evenly arranged along the circumferential direction, and a slide column 79 is slidably connected inside the second slide rail 78. An inner support member 710 is fixed to the end of the slide column 79 away from the connecting block 76. There are six second slide rails 78, six slide columns 79 and six inner support members 710. The second slide rail 78 is an arc-shaped structure. The inner support member 710 consists of a small rectangular section, a large rectangular section that is sleeved on the outside of the small rectangular section and connected by a spring, and an arc-shaped section connected to the large rectangular section. A rubber layer is provided on the surface of the arc-shaped section of the inner support member 710. The side of the limiting ring 77 away from the connecting block 76 is rotatably connected to the inner support seat 711. The small rectangular section and the large rectangular section of the inner support member 710 are both slidably connected to the inside of the inner support seat 711.
当加工对象为空心轴配件时,在紧固片69紧固前,推动内支撑组件7进入环形架61中,通过推动推动端75带动转动块74和第三齿轮71移动至内齿轮62内部时,若第三齿轮71上的齿牙与内齿轮62上的齿牙未完全交错分布,则内齿轮62上的齿牙会对第三齿轮71上的齿牙产生推挤作用,使得第三齿轮71和滚轮72小幅度转动,第三复位弹簧73进行拉伸或者压缩,以配合第三齿轮71和内齿轮62完全啮合,转动的内齿轮62带动转动块74和第三齿轮71转动,连接块76带动限位环77转动,滑柱79在第二滑轨78的外壁滑动,同时滑柱79带动内支撑件710的小矩形段和大矩形段在内支撑座711内部滑动,内支撑件710的弧状段小幅度远离内支撑座711,六个内支撑件710由中心向外周散开状移动。When the processing object is a hollow shaft accessory, before the fastening sheet 69 is fastened, the inner support assembly 7 is pushed into the annular frame 61, and the rotating block 74 and the third gear 71 are driven to move to the inside of the inner gear 62 by pushing the pushing end 75. If the teeth on the third gear 71 and the teeth on the inner gear 62 are not completely staggered, the teeth on the inner gear 62 will push the teeth on the third gear 71, causing the third gear 71 and the roller 72 to rotate slightly, and the third return spring 73 is stretched. Or compressed to match the complete engagement of the third gear 71 and the inner gear 62, the rotating inner gear 62 drives the rotating block 74 and the third gear 71 to rotate, the connecting block 76 drives the limit ring 77 to rotate, and the sliding column 79 slides on the outer wall of the second slide rail 78. At the same time, the sliding column 79 drives the small rectangular section and the large rectangular section of the inner support member 710 to slide inside the inner support seat 711, and the arc section of the inner support member 710 moves away from the inner support seat 711 slightly, and the six inner support members 710 move in a fanned-out manner from the center to the periphery.
在限位环77伸入空心轴后,内支撑件710的大矩形段便通过弹簧将弧状段抵压在空心轴内壁上,当限位环77转动时,由于内支撑件710的弧状段与空心轴内壁之间具有摩擦力,因此内支撑件710以及内支撑座711不会随限位环77转动,限位环77通过第二滑轨78带动滑柱79移动,滑柱79带动内支撑件710的小矩形段进一步压缩大矩形段,使得内支撑件710弧状段表面橡胶层紧贴空心轴内壁,将内支撑件710的弹性抵压支撑变换为刚性支撑,实现对空心轴配件的两端部进行从内至外支撑的功能,内支撑夹持可以确保空心轴配件在操作时不会变形或移动,从而提高加工精度和效率,同时也能够避免对端部加工区域产生遮挡。After the limit ring 77 extends into the hollow shaft, the large rectangular section of the inner support member 710 presses the arc section against the inner wall of the hollow shaft through the spring. When the limit ring 77 rotates, due to the friction between the arc section of the inner support member 710 and the inner wall of the hollow shaft, the inner support member 710 and the inner support seat 711 will not rotate with the limit ring 77. The limit ring 77 drives the slide column 79 to move through the second slide rail 78, and the slide column 79 drives the small rectangular section of the inner support member 710 to further compress the large rectangular section, so that the rubber layer on the surface of the arc section of the inner support member 710 is close to the inner wall of the hollow shaft, and the elastic pressing support of the inner support member 710 is transformed into a rigid support, thereby realizing the function of supporting the two ends of the hollow shaft accessories from the inside to the outside. The internal support clamping can ensure that the hollow shaft accessories will not be deformed or moved during operation, thereby improving the processing accuracy and efficiency, and at the same time, it can also avoid blocking the end processing area.
参照图5和图9,内支撑母杆8和内支撑子杆9的端部均固定连接于对应的内支撑座711的外壁,内支撑母杆8和内支撑子杆9的端部凹凸配合,内支撑母杆8和内支撑子杆9设置于底座1的上方。Referring to Figures 5 and 9, the ends of the inner support mother rod 8 and the inner support sub-rod 9 are fixedly connected to the outer wall of the corresponding inner support seat 711, the ends of the inner support mother rod 8 and the inner support sub-rod 9 are concave-convex matched, and the inner support mother rod 8 and the inner support sub-rod 9 are arranged above the base 1.
内支撑母杆8和内支撑子杆9被内支撑座711推动,内支撑母杆8和内支撑子杆9在空心轴配件内部移动靠近直至端部卡合连接,连接后的内支撑母杆8和内支撑子杆9对空心轴配件的内部起到支撑作用,避免在加工过程中产生变形,防止加工过程中产生弯曲,同时还能避免出现悬臂梁结构,保证了内支撑母杆8和内支撑子杆9以及对应的内支撑组件7的结构稳定性。The inner support mother rod 8 and the inner support sub-rod 9 are pushed by the inner support seat 711, and the inner support mother rod 8 and the inner support sub-rod 9 move close to each other inside the hollow shaft accessory until the ends are snap-connected. The connected inner support mother rod 8 and the inner support sub-rod 9 support the interior of the hollow shaft accessory, avoiding deformation and bending during the processing, and at the same time avoiding the formation of a cantilever beam structure, thereby ensuring the structural stability of the inner support mother rod 8, the inner support sub-rod 9 and the corresponding inner support assembly 7.
本机床配件加工夹具的具体运作步骤如下:使用时,将待加工轴类配件放置于下支撑座42顶部的夹持板410上,上支撑座45底部的夹持板410移动至紧贴待加工轴类配件外壁,四个夹持板410从四个方向对待加工轴类配件进行包裹限位,能够在加工前保证安装待加工轴类配件的水平度,并对待加工轴类配件进行限位;在需要转动变换轴类配件角度进行加工,或者对夹持板410夹持覆盖的区域进行加工时,在定位块49的侧壁按压柔性定位键47,使上支撑座45和下支撑座42分离,以实现快速拆装更换轴类配件和快速调整快速拆装组件4的夹持区域的功能,提高加工效率。The specific operating steps of the machine tool accessory processing fixture are as follows: when in use, the shaft accessories to be processed are placed on the clamping plate 410 on the top of the lower support seat 42, and the clamping plate 410 at the bottom of the upper support seat 45 is moved to be close to the outer wall of the shaft accessories to be processed. The four clamping plates 410 wrap and limit the shaft accessories to be processed from four directions, which can ensure the horizontality of the installed shaft accessories to be processed before processing and limit the shaft accessories to be processed; when it is necessary to rotate and change the angle of the shaft accessories for processing, or to process the area covered by the clamping plate 410, press the flexible positioning key 47 on the side wall of the positioning block 49 to separate the upper support seat 45 and the lower support seat 42, so as to realize the function of quickly disassembling and replacing shaft accessories and quickly adjusting the clamping area of the quick disassembly assembly 4, thereby improving processing efficiency.
驱动电机51驱动两个倒U型架57带动限位板58靠近轴类配件的端部,同时防滑紧固组件6水平向轴类配件的端部靠近,操作操控杆63,紧固片69随之向轴类配件的端部方向继续移动,同时紧固片69通过防滑片增加和轴类配件的端部的摩擦力,以此实现从左右两个方向对轴类配件的两端部进一步进行限位和紧固的效果。The driving motor 51 drives the two inverted U-shaped frames 57 to drive the limit plate 58 to approach the end of the shaft accessory. At the same time, the anti-slip fastening component 6 approaches the end of the shaft accessory horizontally, and the operating lever 63 is operated. The fastening plate 69 continues to move toward the end of the shaft accessory. At the same time, the fastening plate 69 increases the friction between the end of the shaft accessory and the end of the shaft accessory through the anti-slip plate, thereby achieving the effect of further limiting and fastening the two ends of the shaft accessory from the left and right directions.
当加工对象为空心轴配件时,在紧固片69紧固前,推动内支撑组件7进入环形架61中,操作操控杆63,转动的内齿轮62带动六个内支撑件710由中心向外周散开状移动,直至内支撑件710的弧状段紧贴空心轴配件的内壁,以对空心轴配件的两端部从内至外进行内部支撑,同时推动内支撑组件7带动内支撑母杆8和内支撑子杆9的端部卡合连接,连接后的内支撑母杆8和内支撑子杆9对空心轴配件的内部起到进一步的支撑作用,提高加工过程的稳定性。When the processing object is a hollow shaft accessory, before the fastening plate 69 is tightened, the inner support assembly 7 is pushed into the annular frame 61, and the control lever 63 is operated. The rotating internal gear 62 drives the six inner support members 710 to move in a fanned-out manner from the center to the periphery until the arc-shaped segment of the inner support member 710 is close to the inner wall of the hollow shaft accessory, so as to provide internal support for the two ends of the hollow shaft accessory from the inside to the outside. At the same time, the inner support assembly 7 is pushed to drive the ends of the inner support mother rod 8 and the inner support sub-rod 9 to engage and connect. The connected inner support mother rod 8 and the inner support sub-rod 9 further support the interior of the hollow shaft accessory, thereby improving the stability of the processing process.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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