CN111653143A - A kind of LNG transport semi-trailer fire fighting teaching equipment - Google Patents
A kind of LNG transport semi-trailer fire fighting teaching equipment Download PDFInfo
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- CN111653143A CN111653143A CN202010574441.8A CN202010574441A CN111653143A CN 111653143 A CN111653143 A CN 111653143A CN 202010574441 A CN202010574441 A CN 202010574441A CN 111653143 A CN111653143 A CN 111653143A
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- G—PHYSICS
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- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
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Abstract
Description
技术领域technical field
本发明涉及一种LNG运输半挂车消防教学设备,具体属于消防教学设备技术领域。The invention relates to a fire-fighting teaching equipment for an LNG transport semi-trailer, and specifically belongs to the technical field of fire-fighting teaching equipment.
背景技术Background technique
液化天然气(LNG)是一种无色无味、高热值的液体。其主要危险性在于易燃易爆的特性,此外,LNG还具有沸腾与翻滚、低温冻伤、低温麻醉、窒息、冷爆炸等危险。液化天然气罐车是用于运输液化天然气的特种车辆。在LNG罐车发生车祸时,对其需要专业小心的处理,将损害降低到最低。然而现在的消防人员由于对LNG罐车罐体的内部结构和操作方法不太熟悉,遇到相关事故,往往不知该如何快速有效的进行处理,造成最佳抢救时间的延误,以至于造成一系列不良甚至严重后果。Liquefied Natural Gas (LNG) is a colorless, odorless, high calorific value liquid. Its main danger lies in its flammable and explosive characteristics. In addition, LNG also has dangers such as boiling and tumbling, low-temperature frostbite, low-temperature anesthesia, asphyxiation, and cold explosion. LNG tanker is a special vehicle for transporting LNG. In the event of a car accident on an LNG tanker, professional and careful handling is required to minimize the damage. However, due to the fact that the current firefighters are not familiar with the internal structure and operation methods of the LNG tanker, they often do not know how to deal with the relevant accidents quickly and effectively, resulting in a delay in the best rescue time and a series of problems. even serious consequences.
针对上述问题,本发明提供了一种LNG运输半挂车消防教学设备,根据原厂真实运输罐体进行设计,内外结构与真实运输罐体相同,并设计有可视窗和外置照明系统,可以看到罐体内外具体结构,采用全套全真阀门、切断装置、安全装置,进行实战学习,实现了视觉和触觉上100%真实体验,通过配置增压气瓶和消防水带特制接头,可真实演练快速导液、排液等;通过遥控控制,真实模拟罐体0~360°以及前倾、后倾等三维空间姿态下罐体各种姿势下的气相、液相状态,进行侧翻、仰翻等异常状况全真应急演练;可以实现意外泄漏模拟,包括气相、液相泄漏模拟等;设置0.1MPa增压装置,能够模拟喷液、喷气、安全阀起跳等异常状态;设置有操作箱,可以模拟操作阀门开闭、排空等真实场景。In view of the above problems, the present invention provides an LNG transport semi-trailer firefighting teaching equipment, which is designed according to the original real transport tank, the internal and external structure is the same as the real transport tank, and is designed with a visual window and an external lighting system, which can be seen. To the specific structure inside and outside the tank, a full set of all-true valves, cut-off devices, and safety devices are used to conduct practical learning, achieving a 100% real experience in terms of vision and touch. By configuring pressurized gas cylinders and special joints for fire hoses, real drills can be performed. Quickly guide liquid, drain, etc.; through remote control, the gas phase and liquid phase states of the tank under various postures such as 0~360° and forward tilting, backward tilting and other three-dimensional space postures of the tank can be simulated realistically, and the rollover and tilting can be performed. Emergency drills for all abnormal conditions; can realize accidental leakage simulation, including gas phase, liquid phase leakage simulation, etc; Simulate real-life scenarios such as valve opening and closing, and emptying.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种可以实现各种意外、异常真实场景模拟,进行全真应急演练的LNG运输半挂车消防教学设备。The technical problem to be solved by the present invention is to provide a fire-fighting teaching device for LNG transport semi-trailer that can simulate various unexpected and abnormal real scenarios and conduct full-real emergency drills.
为解决上述问题,本发明所采取的技术方案是:In order to solve the above problems, the technical scheme adopted by the present invention is:
一种LNG运输半挂车消防教学设备,其包括:An LNG transport semi-trailer fire fighting teaching equipment, comprising:
罐体,其内部固设有两个与罐体轴线相垂直的隔仓封堵板,两个所述隔仓封堵板之间形成隔仓;The tank body is fixed with two compartment blocking plates perpendicular to the axis of the tank body, and a compartment is formed between the two compartment blocking plates;
操作箱,固设于所述罐体右端,其通过管路与所述隔仓相连通;an operation box, fixed on the right end of the tank body, and communicated with the compartment through a pipeline;
安装架,用于支撑所述罐体,所述安装架与罐体之间设有驱动所述罐体周向旋转的旋转驱动机构;a mounting frame, used for supporting the tank body, a rotary drive mechanism for driving the tank body to rotate in the circumferential direction is arranged between the mounting rack and the tank body;
固定架,其设于所述安装架下方,所述固定架与安装架之间设有角度调节装置,用来调节所述安装架和罐体的前后倾斜角度。The fixing frame is arranged below the installation frame, and an angle adjusting device is arranged between the fixing frame and the installation frame to adjust the front and rear inclination angles of the installation frame and the tank body.
作为本发明的进一步改进,所述旋转驱动机构包括设置在所述罐体外部的圆弧形或圆环形的轨道,以及设置在所述安装架上的滚轮和驱动所述滚轮旋转的驱动机构,所述滚轮与轨道相适配。As a further improvement of the present invention, the rotation driving mechanism includes an arc-shaped or annular track arranged outside the tank body, a roller arranged on the mounting frame, and a driving mechanism for driving the roller to rotate , the roller is adapted to the track.
作为本发明的进一步改进,所述角度调节装置包括设置在所述安装架左右两端的转杆,所述转杆通过轴承座设置在所述安装架上,所述固定架上设置有支撑所述转杆的支撑柱,所述支撑柱顶部设置有与所述转杆相适配的弧形槽,所述安装架和罐体整体可分别绕两个所述转杆为轴前后摆动;所述角度调节装置还包括设置在所述固定架和安装架之间的两升降机构,两所述升降机构分别位于所述固定架左右两侧。As a further improvement of the present invention, the angle adjustment device includes rotating rods arranged at the left and right ends of the mounting frame, the rotating rods are set on the mounting frame through bearing seats, and the fixing frame is provided with a support for the mounting frame. The support column of the rotating rod, the top of the supporting column is provided with an arc-shaped groove matching the rotating rod, and the mounting frame and the tank can swing back and forth respectively around the two rotating rods as axes; the The angle adjustment device further includes two lifting mechanisms arranged between the fixing frame and the mounting frame, and the two lifting mechanisms are respectively located on the left and right sides of the fixing frame.
作为本发明的进一步改进,所述升降机构包括蜗轮丝杆升降机和驱动所述蜗轮丝杆升降机的伺服电机一,所述蜗轮丝杆升降机上设有水平的输入轴和竖直的丝杆,所述蜗轮丝杆升降机底部与固设于所述固定架上的蜗轮丝杆升降机铰连座铰连,所述丝杆上端与所述转杆铰连;所述伺服电机一通过伺服电机一铰连座铰连设置于所述固定架上,所述伺服电机一的输出轴与所述蜗轮丝杆升降机上的输入轴相连。As a further improvement of the present invention, the lifting mechanism includes a worm wheel screw lift and a servo motor driving the worm wheel screw lift. The worm wheel screw lift is provided with a horizontal input shaft and a vertical screw, so The bottom of the worm wheel screw lift is hinged with the worm wheel screw lift hinge seat fixed on the fixing frame, and the upper end of the screw rod is hinged with the rotating rod; the servo motor is hinged through the servo motor The seat is hingedly arranged on the fixing frame, and the output shaft of the first servo motor is connected with the input shaft of the worm gear screw lifter.
作为本发明的进一步改进,所述角度调节装置包括设置在所述安装架中部左右两侧的悬挂架,所述固定架上设置有用于支撑所述悬挂架的支架,所述悬挂架和支架通过铰连轴铰连在一起,所述安装架和罐体整体可绕所述铰连轴前后摆动;所述角度调节装置还包括设置在所述固定架和安装架之间的升降机构。As a further improvement of the present invention, the angle adjustment device includes suspension brackets arranged on the left and right sides of the middle part of the mounting bracket, and brackets for supporting the suspension brackets are arranged on the fixed bracket, and the suspension brackets and the brackets pass through the brackets. The hinge shafts are hinged together, and the mounting frame and the tank can swing forward and backward around the hinge shaft as a whole; the angle adjustment device further includes a lifting mechanism arranged between the fixing frame and the mounting frame.
作为本发明的进一步改进,所述升降机构包括铰连设置在所述固定架上的伸缩油缸,所述伸缩油缸的油缸杆、连接臂和支撑臂相互铰连在一起,所述连接臂另一端与所述安装架的横梁相铰连,所述支撑臂另一端与所述固定架相铰连。As a further improvement of the present invention, the lifting mechanism includes a telescopic oil cylinder hingedly arranged on the fixing frame, the oil cylinder rod, the connecting arm and the supporting arm of the telescopic oil cylinder are hinged to each other, and the other end of the connecting arm is hinged to each other. The other end of the support arm is hinged with the fixing frame.
作为本发明的进一步改进,所述操作箱通过液相进出管路和增压管路与所述隔仓底部相连通,通过液位计气相管路、气相进出管路、测满管路和上进液管与所述隔仓顶部相连通,所述操作箱的进出液口处配置有消防水带特制接头。As a further improvement of the present invention, the operation box is communicated with the bottom of the compartment through the liquid phase inlet and outlet pipelines and the booster pipeline, and is connected to the bottom of the compartment through the liquid level gauge gas phase pipeline, the gas phase inlet and outlet pipelines, the full measurement pipeline and the upper inlet and outlet pipelines. The liquid pipe is communicated with the top of the compartment, and the liquid inlet and outlet of the operation box are equipped with special joints for fire hoses.
作为本发明的进一步改进,所述操作箱包括:As a further improvement of the present invention, the operation box includes:
气动紧急切断装置,其包括紧急切断截止阀和气动控制系统,所述紧急切断截止阀包括液相紧急切断截止阀、增压紧急切断截止阀和气相紧急切断截止阀,所述气动控制系统包括液相紧急切断控制阀、增压紧急切断控制阀和气相紧急切断控制阀,所述液相紧急切断截止阀、增压紧急切断截止阀和气相紧急切断截止阀上设有手轮;A pneumatic emergency shut-off device, which includes an emergency shut-off valve and a pneumatic control system, the emergency shut-off valve includes a liquid-phase emergency shut-off valve, a pressurized emergency shut-off valve and a gas-phase emergency shut-off valve, and the pneumatic control system includes a liquid Phase emergency shut-off control valve, pressurized emergency shut-off control valve and gas-phase emergency shut-off control valve, and handwheels are provided on the liquid-phase emergency shut-off valve, pressurized emergency shut-off valve and gas-phase emergency shut-off valve;
上进液截止阀和上进液单向阀,其与所述上进液管相连;an upper liquid inlet stop valve and an upper liquid inlet one-way valve, which are connected with the upper liquid inlet pipe;
下部进出液阀,其与液相进出管路相连;The lower inlet and outlet valve, which is connected with the liquid phase inlet and outlet pipeline;
增压器出口阀,其与所述增压管路相连;a supercharger outlet valve, which is connected to the supercharger pipeline;
气相阀,其与气相进出管路相连;A gas phase valve, which is connected to the gas phase inlet and outlet pipelines;
内罐放空阀,其设置在所述气相进出管路与排放管路之间;an inner tank vent valve, which is arranged between the gas phase inlet and outlet pipelines and the discharge pipeline;
测满阀,其与测满管路相连;fullness valve, which is connected to the fullness pipeline;
液相管路放空阀、增压管路放空阀和气相管路放空阀,三者均与所述排放管路相连;The liquid phase pipeline vent valve, the booster pipeline vent valve and the gas phase pipeline vent valve are all connected to the discharge pipeline;
液位计以及液位计上管截止阀、液位计下管截止阀、液位计平衡阀和压力表,其中所述液位计与液位计气相管路相连;A liquid level gauge, an upper tube stop valve of the liquid level gauge, a lower tube stop valve of the liquid level gauge, a balance valve of the liquid level gauge and a pressure gauge, wherein the liquid level gauge is connected to the gas phase pipeline of the liquid level gauge;
组合式安全阀,其设于所述气相进出管路和排放管路之间,包括两个并联的安全阀,两个所述安全阀与三通球阀相连;a combined safety valve, which is arranged between the gas inlet and outlet pipelines and the discharge pipeline, and includes two parallel safety valves, and the two safety valves are connected to the three-way ball valve;
抽真空阀,其与所述罐体的外罐和内罐之间的夹层相连通;a vacuum valve, which is communicated with the interlayer between the outer tank and the inner tank of the tank body;
阻火器,其设于所述排放管路上。A flame arrester is provided on the discharge pipeline.
作为本发明的进一步改进,所述罐体上设有可视窗和用于照明所述罐体内部的外置照明系统,所述罐体上还设有爆字标识和反光标识。As a further improvement of the present invention, the tank body is provided with a visual window and an external lighting system for illuminating the inside of the tank body, and the tank body is also provided with an explosive character mark and a reflective mark.
作为本发明的进一步改进,所述消防教学设备外部设有防护栏,所述防护栏内设有红外线检测装置,用于检测内部人员数量,防止设备发生故障造成人员受伤。As a further improvement of the present invention, the fire protection teaching equipment is provided with a protective fence outside, and an infrared detection device is arranged in the protective fence to detect the number of internal personnel and prevent personnel from being injured due to equipment failure.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
本发明提供了一种LNG运输半挂车消防教学设备,根据原厂真实运输罐体进行设计,内外结构与真实运输罐体相同,并设计有可视窗和外置照明系统,可以看到罐体内外具体结构,采用全套全真阀门、切断装置、安全装置,进行实战学习,实现了视觉和触觉上100%真实体验,通过配置增压气瓶和消防水带特制接头,导液、排液时通过增压气瓶增压,可真实演练快速导液、排液等;通过遥控控制,真实模拟罐体0~360°以及前倾、后倾等三维空间姿态下罐体各种姿势下的气相、液相状态,进行侧翻、仰翻等异常状况全真应急演练;可以实现意外泄漏模拟,包括气相、液相泄漏模拟等;设置0.1MPa增压装置,能够模拟喷液、喷气、安全阀起跳等异常状态;设置有操作箱,可以模拟操作阀门开闭、排空等真实场景。The invention provides a fire-fighting teaching equipment for LNG transport semi-trailer, which is designed according to the real transport tank body of the original factory. The specific structure adopts a full set of full-true valves, cut-off devices, and safety devices to conduct practical learning to achieve a 100% real experience in visual and tactile sense. The pressurized gas cylinder is pressurized, which can be used to practice rapid liquid introduction, drainage, etc.; through remote control, it can realistically simulate the gas phase, In the liquid phase state, carry out full emergency drills for abnormal situations such as rollover and tilt; it can realize accidental leakage simulation, including gas phase and liquid phase leakage simulation, etc.; set up a 0.1MPa booster device, which can simulate liquid injection, air injection, and safety valve take-off and other abnormal states; an operation box is set up, which can simulate real scenes such as valve opening and closing, and emptying.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1是本发明的主视结构示意图。FIG. 1 is a schematic view of the front structure of the present invention.
图2是本发明的左视结构示意图。FIG. 2 is a left view structural schematic diagram of the present invention.
图3是本发明的主视内部结构示意图。Figure 3 is a schematic view of the internal structure of the present invention.
图4是本发明的右视结构示意图。FIG. 4 is a schematic view of the structure of the present invention from the right side.
图5是本发明中固定架和安装架的结构示意图。FIG. 5 is a schematic structural diagram of the fixing frame and the mounting frame in the present invention.
图6是本发明中固定架和安装架的又一结构示意图。FIG. 6 is another structural schematic diagram of the fixing frame and the mounting frame in the present invention.
图7是本发明中安装架和悬挂架的结构示意图。FIG. 7 is a schematic structural diagram of the mounting frame and the suspension frame in the present invention.
图8是本发明中又一主视结构示意图。FIG. 8 is a schematic diagram of another front view structure in the present invention.
图9是本发明的又一左视结构示意图。FIG. 9 is another left-side structural schematic diagram of the present invention.
图10是本发明中蜗轮丝杆升降机的结构示意图。FIG. 10 is a schematic structural diagram of the worm gear and screw elevator in the present invention.
图11是本发明中支撑柱和卡座的结构示意图。FIG. 11 is a schematic structural diagram of a support column and a card seat in the present invention.
图12是本发明中伺服电机一的结构示意图。FIG. 12 is a schematic structural diagram of a servo motor 1 in the present invention.
其中:1罐体、1-1外罐、1-2内罐、2爆字标识、3反光标识、4轨道、5滚轮、6支座、7横梁、8纵梁、9悬挂架、10支架、11固定架、12伸缩油缸、13油缸杆、14支撑臂、15连接臂、16操作箱、17隔仓封堵板、18液位计气相管路、19气相进出管路、20测满管路、21上进液管、22液相进出管路、23增压管路、24联轴器、25蜗轮丝杆升降机铰连座、26蜗轮丝杆升降机、26-1连接板一、27丝杆、28输入轴、29轴承座、30转杆、31支撑柱、32卡座、33弧形槽、34让位孔、35伺服电机一铰连座、36伺服电机一、36-1连接板二、37外置照明系统、38可视窗、39外罐防爆口、40排放管路、41液相紧急切断截止阀、42增压紧急切断截止阀、43气相紧急切断截止阀、44液相紧急切断控制阀、45增压紧急切断控制阀、46气相紧急切断控制阀、47手轮、48上进液截止阀、49下部进出液阀、50增压器出口阀、51气相阀、52内罐放空阀、53测满阀、54液相管路放空阀、55增压管路放空阀、56气相管路放空阀、57液位计上管截止阀、58液位计下管截止阀、59液位计平衡阀、60液位计、61压力表、62组合式安全阀、63三通球阀、64抽真空阀、65断气刹装置、66阻火器、67增压气瓶、68伺服电机二。Among them: 1 tank, 1-1 outer tank, 1-2 inner tank, 2 explosion characters, 3 reflective signs, 4 tracks, 5 rollers, 6 supports, 7 beams, 8 longitudinal beams, 9 suspension frames, 10 brackets , 11 fixed frame, 12 telescopic cylinder, 13 cylinder rod, 14 support arm, 15 connecting arm, 16 operation box, 17 compartment blocking plate, 18 liquid level gauge gas phase pipeline, 19 gas phase inlet and outlet pipeline, 20 full measuring tube Road, 21 upper liquid inlet pipe, 22 liquid phase inlet and outlet pipeline, 23 booster pipeline, 24 coupling, 25 worm wheel screw lift hinge joint seat, 26 worm wheel screw lift, 26-1 connecting plate one, 27 screw rod , 28 input shaft, 29 bearing seat, 30 rotating rod, 31 supporting column, 32 card seat, 33 arc groove, 34 way hole, 35 servo motor one hinge seat, 36 servo motor one, 36-1 connecting plate two , 37 external lighting system, 38 visual window, 39 explosion-proof vent of outer tank, 40 discharge pipeline, 41 liquid phase emergency cut-off valve, 42 pressurized emergency cut-off valve, 43 gas phase emergency cut-off valve, 44 liquid phase emergency cut-off Control valve, 45 pressurized emergency cut-off control valve, 46 gas-phase emergency cut-off control valve, 47 handwheel, 48 upper liquid inlet valve, 49 lower liquid inlet and outlet valve, 50 supercharger outlet valve, 51 gas phase valve, 52 inner tank vent valve , 53 full valve, 54 liquid phase pipeline vent valve, 55 booster pipeline vent valve, 56 gas phase pipeline vent valve, 57 liquid level gauge upper tube stop valve, 58 liquid level gauge lower tube stop valve, 59 liquid level Gauge balance valve, 60 liquid level gauge, 61 pressure gauge, 62 combined safety valve, 63 three-way ball valve, 64 vacuum valve, 65 air brake device, 66 flame arrester, 67 pressurized gas cylinder, 68 servo motor two.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面结合具体实施例对发明进行清楚、完整的描述,需要理解的是,术语“中心”、“竖向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In order to make the purpose, technical solutions and advantages of the present invention clearer, the invention will be clearly and completely described below in conjunction with specific embodiments. It should be understood that the terms "center", "vertical", "horizontal", "upper" , "bottom", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outer", etc. The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
本实施例中的罐体1、安装架和固定架11的两端/前后,以图1为例,指的是图1中的左右两端;罐体1、安装架和固定架11的两侧,以图2为例,指的是图2中的左右两侧;罐体1周向旋转指的是以所述罐体1的轴线为转轴进行旋转。The two ends/front and rear of the tank body 1 , the mounting frame and the fixing
如图1-图12所示的一种LNG运输半挂车消防教学设备,其包括:As shown in Figure 1-Figure 12, a fire fighting teaching equipment for LNG transport semi-trailer includes:
罐体1,其呈圆筒形,两端封闭,内部固设有两个与罐体1轴线相垂直的隔仓封堵板17,两个所述隔仓封堵板17之间形成隔仓,所述隔仓内可以盛有水或其它液体,用所述隔仓和水来模拟罐体1和液相,大大降低了罐体1的重量,便于实现所述罐体1的侧翻和倾斜,且可以真实呈现液相的倾斜状态;所述罐体1右端设有操作箱16,所述操作箱16通过管路与所述隔仓相连通,所述管路包括液位计气相管路18、气相进出管路19、测满管路20、上进液管21、液相进出管路22和增压管路23;所述操作箱16通过液相进出管路22和增压管路23与所述隔仓底部相连通,通过液位计气相管路18、气相进出管路19、测满管路20和上进液管21与所述隔仓顶部相连通,所述罐体1外部还设有增压气瓶67,本实施例中采用氮气瓶,所述增压气瓶67与所述操作箱16相连;本实施例中,所述罐体1外部固设有两个弧形或环形的轨道4,两个所述轨道4位于所述罐体1两端。The tank body 1 is cylindrical and closed at both ends. Two compartment blocking plates 17 perpendicular to the axis of the tank body 1 are fixed inside, and a compartment is formed between the two compartment blocking plates 17 , the compartment can be filled with water or other liquids, and the compartment and water are used to simulate the tank body 1 and the liquid phase, which greatly reduces the weight of the tank body 1 and facilitates the rollover of the tank body 1. Inclined, and can truly present the inclined state of the liquid phase; the right end of the tank body 1 is provided with an
安装架,用于支撑所述罐体1,所述安装架与罐体1之间设有驱动所述罐体1周向旋转的旋转驱动机构,所述旋转驱动机构包括设置在所述罐体1外部的圆弧形或圆环形的轨道4,以及设置在所述安装架上的滚轮5和驱动所述滚轮5旋转的驱动机构,所述滚轮5与所述轨道4相适配。本实施例中,所述安装架呈方形,包括两个横梁7和两个纵梁8,所述罐体1设于所述安装架上方,与所述纵梁8平行设置,每个所述横梁7上通过支座6设有两个滚轮5,所述滚轮5位于所述罐体1两侧下方,与所述轨道4相适配,所述滚轮5与驱动机构相连,本实施例中,所述驱动机构为伺服电机二68,所述滚轮5与所述伺服电机二68的输出轴相连,所述滚轮5与轨道4之间设有防滑材料,防止所述滚轮5与轨道4之间发生滑动,可以在所述滚轮5外固设橡胶;通过所述伺服电机二68驱动所述罐体1进行360°内任意角度侧翻模拟;本实施例中,所述安装架两端各设有一个同步转动的伺服电机二68与所述滚轮5相连,所述轨道4中间低,两侧设有边沿,所述滚轮5卡在所述轨道4内,防止从所述轨道4滑出。A mounting frame is used to support the tank body 1, a rotary drive mechanism for driving the circumferential rotation of the tank body 1 is arranged between the mounting frame and the tank body 1, and the rotary drive mechanism includes a rotary drive mechanism arranged on the tank body 1. An external arc-shaped or
固定架11,其设于所述安装架下方,所述固定架11与安装架之间设有角度调节装置,用来调节所述安装架和罐体1的前后倾斜角度。The fixing
作为一种实施方式,所述角度调节装置包括设置在所述安装架左右两端的转杆30,所述转杆30通过轴承座29设置在所述安装架上,所述固定架11上设置有支撑所述转杆30的支撑柱31,所述支撑柱31顶部设置有与所述转杆30相适配的弧形槽33,所述安装架和罐体1整体可分别绕两个所述转杆30为轴前后摆动;所述角度调节装置还包括设置在所述固定架11和安装架左右两端之间的两升降机构,两所述升降机构分别位于所述固定架11左右两侧。本实施例中,所述升降机构包括蜗轮丝杆升降机26和驱动所述蜗轮丝杆升降机26的伺服电机一36,所述蜗轮丝杆升降机26上设有水平的输入轴28和竖直的丝杆27,所述蜗轮丝杆升降机26底部与固设于所述固定架11上的蜗轮丝杆升降机铰连座25铰连,所述丝杆27上端与所述转杆30铰连;所述伺服电机一36通过伺服电机一铰连座35铰连设置于所述固定架11上,所述伺服电机一36的输出轴与所述蜗轮丝杆升降机26上的输入轴28相连。As an embodiment, the angle adjustment device includes rotating rods 30 disposed at the left and right ends of the mounting frame, the rotating rods 30 are set on the mounting frame through the bearing
本实施例中,所述升降机构包括两个蜗轮丝杆升降机26,所述蜗轮丝杆升降机26设于所述固定架11端部的两侧,所述蜗轮丝杆升降机26底部设有连接板一26-1,所述连接板一26-1与固设于所述固定架11上的蜗轮丝杆升降机铰连座25铰连,所述转杆30通过轴承座29设于所述安装架端部的横梁7上;所述固定架11端部中部通过伺服电机一铰连座35与所述伺服电机一36上固设的连接板二36-1铰连,所述伺服电机一36为双出轴电机,其两个输出轴分别通过联轴器24与所述固定架11同一端的两个所述蜗轮丝杆升降机26上的输入轴28相连;所述支撑柱31固设于所述固定架11两端,一端设有两个,位于所述蜗轮丝杆升降机铰连座25与伺服电机一铰连座35之间,所述支撑柱31上通过螺栓固设有卡座32,所述卡座32顶部设有与所述转杆30相适配的弧形槽33,所述支撑柱31上开设有与所述伺服电机一36的输出轴相对应的让位孔34。调节所述安装架和罐体1的前后倾斜角度时,通过固定架11一端的所述伺服电机一36驱动所述蜗轮丝杆升降机26的丝杆27升降,从而带动所述安装架和罐体1这一端升降,所述安装架和罐体1另一端以卡设在所述弧形槽33内的所述转杆30为转轴进行转动(此端的所述伺服电机一36不工作),从而进行所述安装架和罐体1倾斜角度的调整,模拟所述罐体1倾斜角度的调整,进行所述罐体1各种姿势下的气相、液相状态模拟,进行侧翻、仰翻等异常状况全真应急演练。所述固定架11同一端的两个所述蜗轮丝杆升降机铰连座25与伺服电机一铰连座35的铰连处转动轴线相重合,当调整所述安装架和罐体1倾斜角度时,所述伺服电机一36会随着所述蜗轮丝杆升降机26同步转动,通过设置所述让位孔34,可以防止所述伺服电机一36的输出轴与所述支撑柱31发生干涉。In this embodiment, the lifting mechanism includes two worm wheel screw lifts 26, the worm wheel screw lifts 26 are arranged on both sides of the end of the fixing
作为另一种实施方式,所述角度调节装置包括设置在所述安装架中部左右两侧的悬挂架9,所述固定架11上设置有用于支撑所述悬挂架9的支架10,所述固定架11每侧在所述悬挂架9两侧固设有两个所述支架10,所述悬挂架9和支架10通过铰连轴铰连在一起,所述安装架和罐体整体可绕所述铰连轴前后摆动。所述角度调节装置还包括设置在所述固定架11和安装架之间的升降机构,所述升降机构包括铰连设置在所述固定架11上的伸缩油缸12,所述伸缩油缸12的油缸杆13、连接臂15和支撑臂14相互铰连在一起,所述连接臂15另一端与所述安装架的横梁7相铰连,所述支撑臂14另一端与所述固定架11相铰连。As another embodiment, the angle adjustment device includes
所述安装架和罐体1可以所述支架10和悬挂架9铰连处的铰连轴为转轴进行转动,调节所述安装架和罐体1的前后倾斜角度时,通过所述伸缩油缸12伸缩改变所述连接臂15和支撑臂14的状态,驱动所述安装架和罐体1倾斜,从而进行所述安装架和罐体1倾斜角度的调整,进行所述罐体1各种姿势下的气相、液相状态,进行侧翻、仰翻等异常状况全真应急演练。The mounting frame and the tank body 1 can be rotated by the hinge shaft at the hinge of the
所述操作箱16包括:The
气动紧急切断装置,其包括紧急切断截止阀和气动控制系统,所述紧急切断截止阀包括液相紧急切断截止阀41、增压紧急切断截止阀42和气相紧急切断截止阀43,分别装在所述罐体1内的液相进出管路22、增压管路23和气相进出管路19上,所述气动控制系统包括液相紧急切断控制阀44、增压紧急切断控制阀45和气相紧急切断控制阀46,所述液相紧急切断截止阀41、增压紧急切断截止阀42和气相紧急切断截止阀43上设有手轮47。可以通过所述气动控制系统或手轮47打开或关闭所述紧急切断截止阀。The pneumatic emergency cut-off device includes an emergency cut-off valve and a pneumatic control system. The emergency cut-off valve includes a liquid phase emergency cut-off
上进液截止阀48和上进液单向阀,两者串联 ,与所述上进液管21相连,上进液时打开,充装结束后关闭,防止液体倒流。The upper liquid
下部进出液阀49,与液相进出管路22相连,装卸液时打开,充装或卸液后关闭。The lower liquid inlet and
增压器出口阀50,其与所述增压管路23相连,卸液增压时开,增压结束后关闭。The supercharger outlet valve 50, which is connected to the supercharging
气相阀51,其与气相进出管路19相连,在卸液时平衡及平衡压力时使用。The
内罐放空阀52,其设置在所述气相进出管路19与排放管路40之间,当罐体1内压力达到或超过工作压力时使用,排放压力。The inner
测满阀53,其与测满管路20相连,当所述液位计60显示罐体1接近充满时,打开测满阀53,如有液体排出,则说明罐体1已充满,应停止充装。The
液相管路放空阀54、增压管路放空阀55和气相管路放空阀56,三者均与所述排放管路40相连,装卸完成后,用于排放管路内残余LNG及气体。The liquid phase
液相管路安全阀和增压管路安全阀,两者均与所述排放管路40相连,预防管路内残余LNG气化超压,排放管路内压力。The safety valve of the liquid phase pipeline and the safety valve of the booster pipeline are both connected to the
液位计60以及液位计上管截止阀57、液位计下管截止阀58、液位计平衡阀59和压力表61,其中所述液位计60与液位计气相管路18相连。The
组合式安全阀62,其设于所述气相进出管路19和排放管路40之间,包括两个并联的安全阀,两个所述安全阀与三通球阀63相连,罐体1内压力异常升高时,所述安全阀开启,释放罐体1内压力,所述三通球阀63用于对安全阀进行检修。The combined
抽真空阀64,其与所述外罐1-1和内罐1-2之间的夹层相连通。The
阻火器66,其设于所述排放管路40上,当罐车处于火灾现场时,阻断火焰通过所述排放管路40进入罐体1内。The
断气刹装置65,当车辆装卸液结束,箱门关闭后,车辆刹车状态接触,可以启动。The air cut-off
真空隔离阀及真空规管,罐车年度检验时,测量夹层内真空度,平时严禁打开。Vacuum isolation valve and vacuum gauge, during the annual inspection of the tanker, measure the vacuum degree in the interlayer, and it is strictly forbidden to open it at ordinary times.
本实施例中,所述罐体1包括固设在一起的外罐1-1和内罐1-2,所述内罐1-2为全不锈钢材料制作,外部缠绕有多层绝热材料,所述绝热材料为铝箔与绝热纸两种材料复合而成,所述外罐1-1右端设有外罐防爆口39。所述罐体1直径与真实运输罐体相同,长度比真实运输罐体短,将真实运输罐体从中切割开并进行封堵,真实运输罐体内的所有结构在所述罐体1内均有设置,但纵向设置间隔进行了相应的空间压缩,所述罐体1内设有若干个防波板。所述罐体1左端设有可视窗38和用于照明所述罐体1内部的外置照明系统37,所述罐体1上还设有爆字标识2和反光标识3,所述罐体1和操作箱16内的不同用途管路涂有不同颜色。其根据原厂真实运输罐体进行设计,内外结构与真实运输罐体相同,并设计有可视窗38和外置照明系统37,可以看到罐体1内外具体结构,采用全套全真阀门、切断装置、安全装置,进行实战学习,可以模拟操作阀门开闭、排空等真实场景,实现了视觉和触觉上100%真实体验。所述操作箱16的进出液口和进出气口处配置有消防水带特制接头。通过配置增压气瓶67和消防水带特制接头,导液、排液时通过所述增压气瓶67增压,针对消防车配备消防水带特制接头,加快了导液、排液速度,可真实演练快速导液、排液等。进行导液、排液时,根据罐体1翻转角度进行,当罐体1翻转角度小于90°时,通过所述液相进出管路22排液,从操作箱16的进出液口通过消防水带快速排出;当罐体1翻转角度大于90°时,根据情况选择所述上进液管21或气相进出管路19排液,从操作箱16的进出液口或进出气口通过消防水带快速排出。In this embodiment, the tank body 1 includes an outer tank 1-1 and an inner tank 1-2 that are fixed together. The inner tank 1-2 is made of all stainless steel, and is wound with multiple layers of thermal insulation materials. The heat insulating material is made of aluminum foil and heat insulating paper. The right end of the outer tank 1-1 is provided with an outer tank explosion-
所述伺服电机一36和伺服电机二68分别与控制器电性连接,通过遥控控制,真实模拟罐体0~360°以及前倾、后倾等三维空间姿态下罐体各种姿势下的气相、液相状态,进行侧翻、仰翻等异常状况全真应急演练。还可以实现意外泄漏模拟,包括气相、液相泄漏模拟等,所述液位计气相管路18、气相进出管路19、测满管路20、上进液管21、液相进出管路22和增压管路23上设置有支管路并在支管路上设置有阀门,通过控制所述阀门开启,可以实现气相、液相泄露模拟;所述增压气瓶67与操作箱16内的气相进出口相连,并且设置0.1MPa增压装置,使所述隔仓气压为0.1MPa,能够模拟喷液、喷气、安全阀起跳等异常状态,喷液、喷气是通过控制所述液位计气相管路18、气相进出管路19、测满管路20、上进液管21、液相进出管路22和增压管路23上阀门开启来实现的,安全阀起跳需要将所述安全阀起跳压力提前设置的低于0.1MPA,当给与的压力为0.1MPa时,所述安全阀自动起跳。The servo motor one 36 and the servo motor two 68 are electrically connected to the controller respectively, and through remote control, the gas phase of the tank body under various postures of the tank body under the three-dimensional space postures such as 0-360° and forward tilting and backward tilting can be simulated realistically. , liquid phase, and conduct emergency drills for abnormal situations such as rollover and tilt. Accidental leakage simulation can also be realized, including gas phase, liquid phase leakage simulation, etc. The liquid level gauge
此外,所述罐体1外部还设有电控操作箱。罐体1底部设有导静电接地带,与地面接触,随时导出产生的静电。所述消防教学设备外部设有防护栏,所述防护栏内设有红外线检测装置,用于检测内部人员数量,防止设备发生故障造成人员受伤。In addition, an electric control operation box is also provided outside the tank body 1 . The bottom of the tank body 1 is provided with a conductive grounding belt, which is in contact with the ground and generates static electricity at any time. The fire protection teaching equipment is provided with a protective fence outside, and an infrared detection device is arranged inside the protective fence to detect the number of internal personnel and prevent personnel from being injured due to equipment failure.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present invention.
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CN212587038U (en) | 2021-02-23 |
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