CN111627677A - Wireless charging coil, wireless charging device and winding method of wireless charging coil - Google Patents
Wireless charging coil, wireless charging device and winding method of wireless charging coil Download PDFInfo
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- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H02J50/00—Circuit arrangements or systems for wireless supply or distribution of electric power
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Abstract
Description
技术领域technical field
本公开涉及无线充电技术领域,尤其涉及无线充电线圈、无线充电装置及无线充电线圈绕制方法。The present disclosure relates to the technical field of wireless charging, and in particular, to a wireless charging coil, a wireless charging device and a method for winding a wireless charging coil.
背景技术Background technique
随着电子产品的越来越普及,越来越多的电子产品应用无线充电装置。无线充电装置包括无线充电线圈。无线充电线圈用于感应发送端发出的电磁信号,产生交变电流,并将交变电流传输至整流电路板;整流电路板将交变电流转换为直流电,为待充电设备进行充电。With the increasing popularity of electronic products, more and more electronic products use wireless charging devices. The wireless charging device includes a wireless charging coil. The wireless charging coil is used to sense the electromagnetic signal sent by the transmitter, generate alternating current, and transmit the alternating current to the rectifier circuit board; the rectifier circuit board converts the alternating current into direct current to charge the device to be charged.
无线充电线圈的绕制方法非常多,例如,包括绕线式、FPC式、绞线式、冲压式等,每一种方式又可以分为多种,例如单匝、双匝、多匝等。根据线圈的绕制方式不同,无线充电线圈结构的性能也有所不同。随着无线充电装置的普及,迫切需要一种性能优异的无线充电线圈结构。There are many winding methods for wireless charging coils, for example, including winding type, FPC type, stranded wire type, stamping type, etc. Each method can be divided into many types, such as single-turn, double-turn, multi-turn, etc. Depending on how the coil is wound, the performance of the wireless charging coil structure is also different. With the popularization of wireless charging devices, there is an urgent need for a wireless charging coil structure with excellent performance.
公开内容public content
为克服相关技术中存在的问题,本公开提供一种无线充电线圈、无线充电发射装置、无线充电接收装置、无线充电装置、终端设备、及无线充电线圈的绕制方法。In order to overcome the problems existing in the related art, the present disclosure provides a wireless charging coil, a wireless charging transmitting device, a wireless charging receiving device, a wireless charging device, a terminal device, and a method for winding a wireless charging coil.
根据本公开的一实施例提供的一种无线充电线圈,包括由导线沿着圆周方向由内向外呈螺旋状依次绕制而成的多圈线圈;所述无线充电线圈具有沿着所述导线的缠绕方向依次交替形成的多个细化导线区和非细化导线区;所述细化导线区的宽度与所述非细化导线区的宽度相等。According to an embodiment of the present disclosure, there is provided a wireless charging coil, which includes a plurality of coils that are spirally wound from the inside to the outside along a circumferential direction by a wire; the wireless charging coil has a wire along the wire. A plurality of thinned wire areas and non-refined wire areas are alternately formed in winding directions; the width of the thinned wire area is equal to the width of the non-refinement wire area.
在本公开的一实施例中,在相邻的两圈线圈之间,所述细化导线区相互错开形成。In an embodiment of the present disclosure, between two adjacent coils, the thinned wire regions are formed staggered from each other.
在本公开的一实施例中,沿着所述导线的缠绕方向,所述细化导线区的长度以固定比例或者非固定比例依次递增。In an embodiment of the present disclosure, along the winding direction of the wire, the length of the thinned wire region increases sequentially at a fixed ratio or a non-fixed ratio.
在本公开的一实施例中,所述细化导线区包括导线和绝缘层;所述非细化导线区包括导线和绝缘层;所述细化导线区的导线的宽度小于所述非细化导线区的导线的宽度。In an embodiment of the present disclosure, the thinned wire area includes a wire and an insulating layer; the non-refined wire area includes a wire and an insulating layer; and the width of the wire in the thinned wire area is smaller than that of the non-refined wire area The width of the wire in the wire area.
在本公开的一实施例中,所述细化导线区包括第一导线和第二导线;所述细化导线区的第一导线和第二导线的宽度均小于所述非细化导线区的导线的宽度。In an embodiment of the present disclosure, the thinned wire area includes a first wire and a second wire; the widths of the first wire and the second wire in the thinned wire area are both smaller than those of the non-refinement wire area The width of the wire.
在本公开的一实施例中,所述细化导线区的所述第一导线的宽度与所述第二导线的宽度相同或不同。In an embodiment of the present disclosure, the width of the first conductive line in the thinned conductive line region is the same as or different from the width of the second conductive line.
根据本公开实施例的第二方面,提供一种无线充电发射装置,包括:逆变电路;以及无线充电线圈,与所述逆变电路的输出端相连接,所述无线充电线圈为上述所述的无线充电线圈。According to a second aspect of the embodiments of the present disclosure, there is provided a wireless charging and transmitting device, comprising: an inverter circuit; and a wireless charging coil connected to an output end of the inverter circuit, the wireless charging coil being the above-mentioned wireless charging coil.
在本公开的一实施例中,所述逆变电路将直流电源输入的直流电转变为交流电,并将所述交流电供应至所述无线充电线圈;所述无线充电线圈接收所述交流电后,将所述交流电以交变磁场方式进行发射。In an embodiment of the present disclosure, the inverter circuit converts the DC power input from the DC power source into AC power, and supplies the AC power to the wireless charging coil; after receiving the AC power, the wireless charging coil converts the AC power to the AC power. The alternating current is emitted in the form of an alternating magnetic field.
根据本公开实施例的第三方面,提供一种无线充电接收装置,包括整流电路;以及无线充电线圈,与所述整流电路的输入端相连接,所述无线充电线圈为上述所述的无线充电线圈。According to a third aspect of the embodiments of the present disclosure, there is provided a wireless charging receiving device, including a rectifying circuit; and a wireless charging coil connected to an input end of the rectifying circuit, and the wireless charging coil is the above-mentioned wireless charging coil.
在本公开的一实施例中,所述无线充电线圈以交变磁场方式接收交流电,并将所述交流电输入至所述整流电路的所述输入端;所述整流电路将接收的所述交流电整流为直流电。In an embodiment of the present disclosure, the wireless charging coil receives alternating current in an alternating magnetic field, and inputs the alternating current to the input end of the rectifier circuit; the rectifier circuit rectifies the received alternating current for direct current.
根据本公开实施例的第四方面,提供一种无线充电装置,包括:如上所述的无线充电发射装置;以及如上所述的无线充电接收装置。According to a fourth aspect of the embodiments of the present disclosure, there is provided a wireless charging apparatus, including: the above wireless charging transmitting apparatus; and the above wireless charging receiving apparatus.
根据本公开实施例的第五方面,提供一种移动终端,包括:整流电路;以及无线充电线圈,与所述整流电路的输入端相连接,所述无线充电线圈为如上所述的无线充电线圈;所述无线充电线圈以交变磁场方式接收交流电,并将所述交流电输入给所述整流电路,所述整流电路将所述交流电整流为直流电。According to a fifth aspect of the embodiments of the present disclosure, there is provided a mobile terminal, comprising: a rectifier circuit; and a wireless charging coil connected to an input end of the rectifier circuit, wherein the wireless charging coil is the above-mentioned wireless charging coil The wireless charging coil receives alternating current in the form of an alternating magnetic field, and inputs the alternating current to the rectifier circuit, which rectifies the alternating current into direct current.
根据本公开实施例的第六方面,提供一种无线充电线圈的绕制方法,包括:将导线沿着圆周方向由内向外呈螺旋状依次绕制形成多圈线圈的步骤;对所述导线进行部分细化,从而沿着导线的缠绕方向依次交替形成多个细化导线区和非细化导线区的步骤;在所述细化导线区,加宽所述细化导线区的宽度,使所述细化导线区的宽度与所述非细化导线区的宽度相同的步骤。According to a sixth aspect of the embodiments of the present disclosure, there is provided a method for winding a wireless charging coil, comprising: winding a wire in turn from the inside to the outside along a circumferential direction in a spiral shape to form a multi-turn coil; Partial thinning, so as to alternately form a plurality of thinned wire areas and non-refined wire areas along the winding direction of the wire; in the thinned wire area, the width of the thinned wire area is widened, so that all The width of the thinned wire area is the same as the width of the non-fine wire area.
在本公开的一实施例中,在对所述导线进行部分细化时,在相邻的两圈线圈之间,所述细化导线区相互错开形成。In an embodiment of the present disclosure, when the wire is partially thinned, the thinned wire regions are formed staggered from each other between two adjacent coils.
在本公开的一实施例中,在对所述导线进行部分细化时,沿着所述导线的缠绕方向,以所述细化导线区的长度以固定比例或者非固定比例依次递增的方式,形成所述细化导线区。In an embodiment of the present disclosure, when the wire is partially thinned, along the winding direction of the wire, the length of the thinned wire region is sequentially increased at a fixed ratio or a non-fixed ratio, The thinned wire region is formed.
在本公开的一实施例中,在对所述导线进行部分细化时,使所述细化导线区的导线的宽度小于所述非细化导线区的导线的宽度。In an embodiment of the present disclosure, when the wires are partially thinned, the width of the wires in the thinned wire area is smaller than the width of the wires in the non-refinement wire area.
在本公开的一实施例中,所述在所述细化导线区,加宽所述导线的宽度,使所述细化导线区的宽度与非细化导线区的宽度相同的步骤,包括:在所述细化导线区形成第一导线和第二导线的步骤;所述第一导线和所述第二导线的宽度均小于所述非细化导线区的导线的宽度。In an embodiment of the present disclosure, the step of widening the width of the wire in the thinned wire area, so that the width of the thinned wire area is the same as the width of the non-refinement wire area, includes: The step of forming a first wire and a second wire in the thinned wire area; the widths of the first wire and the second wire are both smaller than the width of the wire in the non-refinement wire area.
在本公开的一实施例中,所述细化导线区的所述第一导线的宽度与所述第二导线的宽度相同或不同。In an embodiment of the present disclosure, the width of the first conductive line in the thinned conductive line region is the same as or different from the width of the second conductive line.
本公开的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present disclosure may include the following beneficial effects:
通过本公开提供的无线充电线圈,沿着所述导线的缠绕方向形成多个细化导线区,由此可以降低线圈的阻抗值,所述细化导线区的宽度与所述非细化导线区的宽度相等,由此可以保障线圈的电感值。因此,可以有效降低趋肤效应和涡流效应,明显提高了无线充电的效率,减小了线圈的损耗。With the wireless charging coil provided by the present disclosure, a plurality of thinned wire regions are formed along the winding direction of the wire, thereby reducing the impedance value of the coil. The widths of the coils are equal, so that the inductance value of the coil can be guaranteed. Therefore, the skin effect and the eddy current effect can be effectively reduced, the efficiency of wireless charging is significantly improved, and the loss of the coil is reduced.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
图1是根据以往技术的无线充电线圈的第一线圈层的结构示意图。FIG. 1 is a schematic structural diagram of a first coil layer of a wireless charging coil according to the prior art.
图2是根据以往技术的无线充电线圈内导线的电荷分布示意图。FIG. 2 is a schematic diagram of charge distribution of wires in a wireless charging coil according to the prior art.
图3是根据本公开一实施例的无线充电线圈的结构示意图。FIG. 3 is a schematic structural diagram of a wireless charging coil according to an embodiment of the present disclosure.
图4是根据本公开一实施例的无线充电线圈的放大结构示意图。FIG. 4 is an enlarged schematic structural diagram of a wireless charging coil according to an embodiment of the present disclosure.
图5是根据本公开一实施例的无线充电线圈内导线的电荷分布示意图。FIG. 5 is a schematic diagram of charge distribution of wires in a wireless charging coil according to an embodiment of the present disclosure.
图6是根据本公开一实施例提供的无线充电线圈的细化段内线圈加宽的结构示意图。FIG. 6 is a schematic structural diagram of coil widening in a thin section of a wireless charging coil provided according to an embodiment of the present disclosure.
图7是根据本公开一实施例提供的无线充电线圈的细化段内线圈加宽的放大的结构示意图。FIG. 7 is an enlarged schematic structural diagram of a coil widening in a thinned section of a wireless charging coil provided according to an embodiment of the present disclosure.
图8是根据本公开一实施例提供的无线充电线圈的结构示意图。FIG. 8 is a schematic structural diagram of a wireless charging coil provided according to an embodiment of the present disclosure.
图9是根据本公开一实施例提供的无线充电线圈的绕制方法的流程图。FIG. 9 is a flowchart of a method for winding a wireless charging coil according to an embodiment of the present disclosure.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with this disclosure. Rather, they are merely examples of apparatus and methods consistent with some aspects of the present disclosure as recited in the appended claims.
图1是根据以往技术的无线充电线圈的结构示意图。图2是根据以往技术的无线充电线圈内导线的电荷分布示意图。FIG. 1 is a schematic structural diagram of a wireless charging coil according to the prior art. FIG. 2 is a schematic diagram of charge distribution of wires in a wireless charging coil according to the prior art.
如图1所示,以往技术中的无线充电线圈由导线101绕制形成。该导线101外设有绝缘层102,可避免导线直接相连。无线充电线圈包括由导线101沿着圆周方向由内向外呈螺旋状依次绕制而成的多圈线圈。导线101缠绕的内侧端为第一连接端1011,导线101的外侧端为第二连接端1012。第一连接端1011通过引线导出到外侧,以便与整流电路板相连接。多圈导线线圈共有n圈,n为大于或等于3的整数。导线101为半径统一的导线,因此任一圈线圈的宽度相等。As shown in FIG. 1 , the wireless charging coil in the prior art is formed by winding a
当导线101中有交流电或者交变电磁场时,导线101内部的电流分布不均匀,电流主要集中在导线101的外表面,越靠近导线101的表面,电流密度越大,而导线101的内部电流较小。即,如图2所示,在导线101的表面聚集了大量电荷121,而导线101内部12电荷基本为零。结果,导致导线101的电阻增加,导致无线充电线圈的充电通路的功率损耗也增加。在无线充电线圈领域中该效应称之为趋肤效应。When there is alternating current or alternating electromagnetic field in the
分析产生趋肤效应的主要原因如下。在高频电路中,电流变化率非常大,不均匀分布的状态严重。高频电流在导线中产生的磁场在导线的中心区域感应出最大的电动势。由于感应的电动势在闭合电路中产生感应电流,在导线中心的感应电流最大。因为感应电流的方向与原来电流的方向相反,它迫使电流只限于靠近导线外表面。趋肤效应产生的主要原因是变化的电磁场在导体内部产生了涡旋电场,而涡旋电场与原来的电流相抵消。The main reasons for the skin effect are analyzed as follows. In high-frequency circuits, the rate of current change is very large, and the state of uneven distribution is serious. The magnetic field generated by the high-frequency current in the wire induces the largest electromotive force in the central area of the wire. Since the induced electromotive force induces an induced current in a closed circuit, the induced current is greatest at the center of the wire. Because the induced current is in the opposite direction of the original current, it forces the current to be limited to the outer surface of the wire. The main reason for the skin effect is that the changing electromagnetic field produces a vortex electric field inside the conductor, and the vortex electric field cancels out the original current.
如上所述,以往技术中的无线充电线圈,每圈线圈的宽度相同,受到趋肤效应的影响,每圈线圈的四周聚集了大量的电流,而内部电流较小,结果导致无线充电线圈的相对电阻变大。As mentioned above, in the wireless charging coils in the prior art, the width of each coil is the same, which is affected by the skin effect. A large amount of current is gathered around each coil, while the internal current is small, resulting in the relative resistance increases.
本公开提供一种无线充电线圈绕制方法、无线充电线圈结构、无线充电发射装置,无线充电接收装置、无线充电装置及终端设备。根据本公开提供的无线充电线圈绕制方法制备的无线充电线圈,在保障无线充电线圈的电感值的同时,可以有效降低电阻,由此可以提高无线充电的效率,且能够减小无线充电线圈上的损耗。由于无线充电线圈上的电阻降低了,无线充电线圈的功率损耗也可以降低,如手机等电子产品在进行无线充电过程中,整机发热会减小,且可以进一步缩短充电时长。The present disclosure provides a wireless charging coil winding method, a wireless charging coil structure, a wireless charging transmitting device, a wireless charging receiving device, a wireless charging device and terminal equipment. The wireless charging coil prepared according to the method for winding a wireless charging coil provided in the present disclosure can effectively reduce the resistance while ensuring the inductance value of the wireless charging coil, thereby improving the efficiency of wireless charging and reducing the size of the wireless charging coil. loss. Since the resistance on the wireless charging coil is reduced, the power loss of the wireless charging coil can also be reduced. During the wireless charging process of electronic products such as mobile phones, the heat of the whole machine will be reduced, and the charging time can be further shortened.
下面参考附图详细说明本公开所述的无线充电线圈绕制方法、无线充电线圈结构、无线充电发射装置,无线充电接收装置、无线充电装置及终端设备。The wireless charging coil winding method, wireless charging coil structure, wireless charging transmitting device, wireless charging receiving device, wireless charging device and terminal equipment described in the present disclosure will be described in detail below with reference to the accompanying drawings.
图3是根据本公开一实施例的无线充电线圈的结构示意图。图4是根据本公开一实施例的无线充电线圈的放大结构示意图。图5是根据本公开一实施例的无线充电线圈内导线的电荷分布示意图。图6是根据本公开一实施例提供的无线充电线圈的细化段内线圈加宽的结构示意图。图7是根据本公开一实施例提供的无线充电线圈的细化段内线圈加宽的放大的结构示意图。图8是根据本公开一实施例提供的无线充电线圈的结构示意图。FIG. 3 is a schematic structural diagram of a wireless charging coil according to an embodiment of the present disclosure. FIG. 4 is an enlarged schematic structural diagram of a wireless charging coil according to an embodiment of the present disclosure. FIG. 5 is a schematic diagram of charge distribution of wires in a wireless charging coil according to an embodiment of the present disclosure. FIG. 6 is a schematic structural diagram of coil widening in a thin section of a wireless charging coil provided according to an embodiment of the present disclosure. FIG. 7 is an enlarged schematic structural diagram of a coil widening in a thinned section of a wireless charging coil provided according to an embodiment of the present disclosure. FIG. 8 is a schematic structural diagram of a wireless charging coil provided according to an embodiment of the present disclosure.
如图3和图4所示,本公开一实施例提供的无线充电线圈10包括由导线101沿着圆周方向由内向外呈螺旋状依次绕制而成的多圈线圈。本公开无线充电线圈10还可以包括由铁氧体等形成的导磁片(未图示),由导线101绕制而成的多圈线圈可以安装在该导磁上。无线充电线圈的导线101的材料可以为常规的合金铜丝,也可以为铝丝,本公开并不限定于此。该导线101还可以外设有绝缘层102,以避免导线101直接相连。As shown in FIG. 3 and FIG. 4 , the
导线101的起始端为第一连接端1011,导线101的终止端为第二连接端1012。第一连接端1011通过引线导出到外侧,以便与整流电路板相连接。导线101可以缠绕形成n圈线圈,n可以是大于或等于3的整数。The start end of the
如图3所示,无线充电线圈10具有细化导线区103和非细化导线区104。随着导线101的缠绕方向,细化导线区103和非细化导线区104相互交替的线圈结构。即,沿着导线101的缠绕方向,形成第一细化导线区103、第一非细化导线区104、第二细化导线区103、第二非细化导线区104、……、第N细化导线区103、第N非细化导线区104的线圈结构。导线101的最外侧端形成为第二连接端1012。As shown in FIG. 3 , the
如图3和图4所示,第一细化导线区103和第二细化导线区104错位形成,既,第一细化导线区103和第二细化导线区103不重叠;同理,第二细化导线区103和第三细化导线区103错位形成,既,第二细化导线区103和第三细化导线区103不重叠。换句话说,相邻线圈的细化导线区103相互错开形成。As shown in FIG. 3 and FIG. 4 , the first thinned
细化导线区103的宽度只要小于导线101的宽度则不做任何限定,可以为导线101的宽度的30%以上80%以下,也可以为导线101的宽度的一半。多个细化导线区103的长度可以相同,也可以不同。例如,随着导线101向外缠绕,第二细化导线区103的长度可以大于第一细化导线区103的长度,第三细化导线区103的长度可以大于第四细化导线区103的长度,以此类推。既,细化导线区103的长度可以根据缠绕的圈数依次以固定比例或者非固定比例递增。例如,第四圈线圈中形成的细化导线区103的长度,可以相比第三圈线圈中形成的细化导线区103的长度长20%,第五圈线圈中形成的细化导线区103的长度,可以相比第四圈线圈中形成的细化导线区103的长度长20%。又例如,第四圈线圈中形成的细化导线区103的长度,可以相比第三圈线圈中形成的细化导线区103的长度长20%,第五圈线圈中形成的细化导线区103的长度,可以相比第四圈线圈中形成的细化导线区103的长度长30%。The width of the thinned
通过如图3和图4所示那样在设置无线充电线圈10细化导线区103,可以减少无线充电线圈10的阻抗。By arranging the
相比于以往电荷集中在导线101的表面,如图5所示,通过设置细化导线区103,在导线101内部的电荷数明显增多。即线圈中导线的内部电流明显增大,从而有效地降低了导线的电阻,有效减少了线圈的电阻损耗。Compared with the conventional electric charge concentrated on the surface of the
然而,为了满足充电效率及使用寿命的要求,无线充电线圈还需要具有足够的电感值。然而,如若缩小无线充电线圈10的截面积,则无线充电线圈10的电感值可能随之降低。However, in order to meet the requirements of charging efficiency and service life, the wireless charging coil also needs to have a sufficient inductance value. However, if the cross-sectional area of the
因此,如图6、图7、图8所示,为了不影响无线充电线圈的电感值,在细化导线区103,加宽导线101的宽度,使导线101的宽度与非细化导线区的宽度相同。例如,细化导线区103的宽度为导线101的宽度的一半,则可以在细化导线区103再连接一条相等宽度的导线,由此可以使细化导线区103的宽度与非细化导线区104的宽度相等。非细化导线区104的宽度与导线101的宽度相等。Therefore, as shown in FIGS. 6 , 7 and 8 , in order not to affect the inductance value of the wireless charging coil, in the thinned
再例如,当细化导线区103的宽度为导线101的宽度的60%时,则可以在细化导线区103再连接一条具有导线101的宽度的40%宽度的导线,由此可以使细化导线区103的宽度与非细化导线区104的宽度相等。For another example, when the width of the thinned
即,细化导线区103可以包括第一导线和第二导线,第一导线和第二导线可以是宽度相同的导线,也可以是宽度不相同的导线。第一导线和第二导线的宽度均小于非细化导线区的导线的宽度。只要细化导线区103的宽度与非细化导线区104的宽度相同即可。That is, the thinned
关于加宽细化导线区103的方法,不限于再连接一条导线101,也可以再连接第二条导线、还可以再连接第三条导线。作为另一个实施例,也可以通过增加绝缘层102的宽度来增加细化导线区103的宽度。例如细化导线区103的导线的宽度为非细化导线区104的宽度的一半时,可以加大细化导线区103的绝缘层102的宽度,以使细化导线区103和非细化导线区104的宽度相同。Regarding the method of widening and thinning the
由此,可以保障在细化导线区103和非细化导线区104的宽度均与导线101的宽度相等,既保障了无线充电线圈10的宽度的均匀性。由此,保障了无线充电线圈10具有足够的电感值。Therefore, it can be ensured that the width of the thinned
本公开通过在无线充电线圈形成细化导线区103,且在细化导线区103加宽其宽度,由此,实现了无线充电线圈内部电荷的均匀分布,有效降低无线充电线圈内由于趋肤效应和涡流效应产生的电阻损耗,同时又能够保证通过整个线圈的电感值不发生变化。In the present disclosure, the thinned
根据本公开提供的无线充电线圈,在保障无线充电线圈的电感值的同时,可以有效降低电阻,由此可以提高无线充电的效率,且能够减小无线充电线圈上的损耗。由于无线充电线圈上的电阻降低了,无线充电线圈的功率损耗也可以降低,如手机等电子产品在进行无线充电过程中,整机发热会减小,且可以进一步缩短充电时长。According to the wireless charging coil provided by the present disclosure, while ensuring the inductance value of the wireless charging coil, the resistance can be effectively reduced, thereby improving the efficiency of wireless charging and reducing the loss on the wireless charging coil. Since the resistance on the wireless charging coil is reduced, the power loss of the wireless charging coil can also be reduced. During the wireless charging process of electronic products such as mobile phones, the heat of the whole machine will be reduced, and the charging time can be further shortened.
本公开实施例还提供一种无线充电发射装置,包括逆变电路以及与逆变电路的输出端相连接的无线充电线圈,逆变电路的输入端连接直流电源,将直流电源输入的直流电转变为交流电供应至无线充电线圈。无线充电线圈接收交流电后,将交流电以交变磁场方式进行发射。Embodiments of the present disclosure further provide a wireless charging and transmitting device, which includes an inverter circuit and a wireless charging coil connected to an output end of the inverter circuit. AC power is supplied to the wireless charging coil. After the wireless charging coil receives the alternating current, it transmits the alternating current in the form of an alternating magnetic field.
根据本公开提供的无线充电发射装置,在保障无线充电线圈的电感值的同时,可以有效降低电阻,提高无线充电的效率,且能够减小无线充电线圈上的损耗,且能够减少应用该无线充电发射装置的电子设备的发热,且可以进一步缩短充电时长。According to the wireless charging transmitting device provided by the present disclosure, while ensuring the inductance value of the wireless charging coil, the resistance can be effectively reduced, the efficiency of the wireless charging can be improved, the loss on the wireless charging coil can be reduced, and the application of the wireless charging can be reduced. The heating of the electronic equipment of the transmitting device can further shorten the charging time.
本公开实施例还提供一种无线充电接收装置,包括整流电路以及与整流电路的输入端连接的无线充电线圈,无线充电线圈以交变磁场方式接收交流电,并将该交流电输入至整流电路的输入端,接收到交流电的整流电路将交流电整流为直流电后进行输出。Embodiments of the present disclosure further provide a wireless charging receiving device, which includes a rectifier circuit and a wireless charging coil connected to an input end of the rectifier circuit. The wireless charging coil receives alternating current in the form of an alternating magnetic field, and inputs the alternating current to the input of the rectifier circuit. At the terminal, the rectifier circuit that receives the alternating current rectifies the alternating current into direct current and outputs it.
根据本公开提供的无线充电接收装置,在保障无线充电线圈的电感值的同时,可以有效降低电阻,提高无线充电的效率,且能够减小无线充电线圈上的损耗,且能够减少应用该无线充电接收装置的电子设备的发热,且可以进一步缩短充电时长。According to the wireless charging receiving device provided by the present disclosure, while ensuring the inductance value of the wireless charging coil, the resistance can be effectively reduced, the efficiency of wireless charging can be improved, the loss on the wireless charging coil can be reduced, and the application of the wireless charging can be reduced. The heating of the electronic equipment of the receiving device can further shorten the charging time.
本公开实施例还提供一种无线充电装置,包括上述的无线充电发射装置和无线充电接收装置。根据本公开提供的无线充电装置,在保障无线充电线圈的电感值的同时,可以有效降低电阻,提高无线充电的效率,且能够减小无线充电线圈上的损耗,且能够减少应用该无线充电接收装置的电子设备的发热,且可以进一步缩短充电时长。Embodiments of the present disclosure further provide a wireless charging device, including the above-mentioned wireless charging transmitting device and wireless charging receiving device. According to the wireless charging device provided by the present disclosure, while ensuring the inductance value of the wireless charging coil, the resistance can be effectively reduced, the efficiency of wireless charging can be improved, the loss on the wireless charging coil can be reduced, and the application of the wireless charging receiver can be reduced. The heating of the electronic equipment of the device can further shorten the charging time.
本公开实施例还提供一种移动终端,包括整流电路以及与整流电路的输入端相连接的无线充电线圈,无线充电线圈以交变磁场方式接收交流电,并将交流电输入给整流电路,接收到交流电的整流电路将交流电整流为直流电。An embodiment of the present disclosure further provides a mobile terminal, including a rectifier circuit and a wireless charging coil connected to an input end of the rectifier circuit. The wireless charging coil receives alternating current in an alternating magnetic field, inputs the alternating current to the rectifying circuit, and receives the alternating current. The rectifier circuit rectifies alternating current to direct current.
根据本公开提供的移动终端,在进行无线充电之际,能够减少移动终端的发热,且可以进一步缩短充电时长。According to the mobile terminal provided by the present disclosure, when wireless charging is performed, the heat generation of the mobile terminal can be reduced, and the charging time can be further shortened.
下面详细介绍本公开一实施方式提供的无线充电线圈的绕制方法。图9是根据本公开一实施例提供的无线充电线圈的绕制方法的流程图。The winding method of the wireless charging coil provided by an embodiment of the present disclosure will be described in detail below. FIG. 9 is a flowchart of a method for winding a wireless charging coil according to an embodiment of the present disclosure.
如图9所示,根据本公开一实施方式提供的无线充电线圈的绕制方法,包括步骤S10、步骤S20和步骤S30。下面将分别介绍步骤S10~步骤S30。As shown in FIG. 9 , a method for winding a wireless charging coil provided according to an embodiment of the present disclosure includes step S10 , step S20 and step S30 . Steps S10 to S30 will be introduced separately below.
在步骤S10中,以内侧的第一连接端1011为起始点,将导线101沿着圆周方向由内向外呈螺旋状依次绕制形成多圈线圈;In step S10, taking the inner
在步骤S20中,在第二圈线圈以后,对所述导线进行部分细化,从而沿着导线的缠绕方向依次交替形成多个细化导线区和非细化导线区;In step S20, after the second coil, the wire is partially thinned, so as to alternately form a plurality of thinned wire regions and non-thinned wire regions along the winding direction of the wire;
在步骤S30中,在细化导线区,加宽导线101的宽度,使细化导线区的宽度与非细化导线区的宽度相同。In step S30, in the thinned wire area, the width of the
在步骤S20中,通过对导线101进行部分细化,形成细化导线区和非细化导线区的相互交替的线圈结构。即,沿着导线101的缠绕方向,形成第一细化导线区、第一非细化导线区、第二细化导线区、第二非细化导线区、……、第N细化导线区、第N非细化导线区的线圈结构。导线101的最外侧端形成为第二连接端1012。In step S20 , by partially thinning the
在对导线101进行部分细化,从而形成细化导线区时,第一细化导线区和第二细化导线区错位形成,既,第一细化导线区和第二细化导线区不重叠;同理,第二细化导线区和第三细化导线区错位形成,既,第二细化导线区和第三细化导线区不重叠。换句话说,在对导线101进行部分细化,从而形成细化导线区时,相邻圈线圈的细化导线区相互隔开。When the
细化导线区的宽度只要小于导线101的宽度则不做任何限定,可以为导线101的宽度的30%以上80%以下。细化导线区的长度,可以相同,也可以不同。例如,随着向外绕制,第二细化导线区的长度可以大于第一细化导线区,第三细化导线区的长度可以大于第四细化导线区,以此类推。既,细化导线区的长度可以根据缠绕的圈数依次以固定比例或者非固定比例递增。例如,第四圈线圈中形成的细化导线区的长度,可以相比第三圈线圈中形成的细化导线区的长度长20%,第五圈线圈中形成的细化导线区的长度,可以相比第四圈线圈中形成的细化导线区的长度长20%。又例如,第四圈线圈中形成的细化导线区的长度,可以相比第三圈线圈中形成的细化导线区的长度长20%,第五圈线圈中形成的细化导线区的长度,可以相比第四圈线圈中形成的细化导线区的长度长30%。The width of the thinned wire area is not limited as long as it is smaller than the width of the
根据本公开的上述无线充电线圈绕制方法制造的无线充电线圈,通过形成细化导线区可以有效降低阻值,有效降低线圈的电阻损耗,且经过导线的电流均分,产生的热量减少。The wireless charging coil manufactured according to the above-mentioned wireless charging coil winding method of the present disclosure can effectively reduce the resistance value and effectively reduce the resistance loss of the coil by forming a thin wire area, and the current passing through the wire is evenly divided, and the heat generated is reduced.
可以理解的是,本公开中“多个”是指两个或两个以上,其它量词与之类似。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。It should be understood that in the present disclosure, "plurality" refers to two or more than two, and other quantifiers are similar. "And/or", which describes the association relationship of the associated objects, means that there can be three kinds of relationships, for example, A and/or B, which can mean that A exists alone, A and B exist at the same time, and B exists alone. The character "/" generally indicates that the associated objects are an "or" relationship. The singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise.
进一步可以理解的是,术语“第一”、“第二”等用于描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开,并不表示特定的顺序或者重要程度。实际上,“第一”、“第二”等表述完全可以互换使用。例如,在不脱离本公开范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。It is further understood that the terms "first", "second", etc. are used to describe various information, but the information should not be limited to these terms. These terms are only used to distinguish the same type of information from one another, and do not imply a particular order or level of importance. In fact, the expressions "first", "second" etc. are used completely interchangeably. For example, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information, without departing from the scope of the present disclosure.
进一步可以理解的是,除非有特殊说明,“连接”包括两者之间不存在其他构件的直接连接,也包括两者之间存在其他构件的间接连接。It can be further understood that, unless otherwise specified, "connection" includes direct connection between the two without other components, and also includes indirect connection between the two with other components.
进一步可以理解的是,在以下说明中,“上”、“下”、“左”、“右”、“内”、“外”、“前”、“后”的概念是相对于图示的实施例便于说明而赋予的相对位置关系,可以随着位置关系的变化而发生相应改变。It can be further understood that in the following description, the concepts of "up", "down", "left", "right", "inside", "outside", "front" and "rear" are relative to the diagrams The relative positional relationship given by the embodiment for convenience of description may be changed correspondingly with the change of the positional relationship.
出于实施例和描述的目的,已经给出了本公开实施的前述说明。前述说明并非是穷举性的也并非要将本公开限制到所公开的确切形式,根据上述教导还可能存在各种变形和修改,或者是可能从本公开的实践中得到各种变形和修改。选择和描述这些实施例是为了说明本公开的原理及其实际应用,以使得本领域的技术人员能够以适合于构思的特定用途来以各种实施方式和各种修改而利用本公开。The foregoing description of the implementation of the present disclosure has been presented for the purposes of example and description. The foregoing description is not intended to be exhaustive nor to limit the present disclosure to the precise forms disclosed, and various variations and modifications are possible in light of the above teachings or may be obtained from practice of the present disclosure. The embodiments were chosen and described in order to explain the principles of the disclosure and its practical application to enable others skilled in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated.
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