Disclosure of Invention
In order to make up for the defects of the prior pipeline plugging tool in use, the invention provides a sleeve type plugging tool with a variable pipe diameter and a use method thereof, which can be suitable for plugging pipelines with different sizes.
In order to achieve the purpose, the sleeve type plugging tool with the variable pipe diameter mainly comprises a plugging sleeve component, a tightening component and an elastic lining component, wherein the detachable elastic lining component is arranged on the inner surface of the plugging sleeve component, the elastic lining component comprises at least one layer of elastic lining, the plugging sleeve component is connected with the tightening component in a hoop type, and the elastic lining component is fastened around the outer wall of a leakage pipeline through the tightening component and synchronously extruded inwards.
Further, the plugging sleeve assembly comprises two semicircular rigid shells, one ends of the two semicircular rigid shells are connected and arranged through a first connecting bolt, and the other ends of the two semicircular rigid shells form an openable closed loop capable of adjusting tightness through a tightening assembly.
The tightening assembly comprises a plurality of tightening bolts and clamping strips, wherein the tightening bolts penetrate through the clamping strips to be in threaded connection with the connecting end of the first rigid shell, and the clamping strips can form a detachable clamping structure with the connecting end of the second rigid shell.
Further, the connecting end of the second rigid shell is provided with a plurality of limiting protruding blocks, and the plurality of limiting protruding blocks can form a detachable clamping structure with the clamping strip.
Further, a plurality of layers of elastic linings are arranged on the inner surface of the plugging sleeve, the diameters of the plurality of layers of elastic linings are sequentially arranged along the inner surface of the plugging sleeve from large to small, and rigid linings are arranged between the adjacent elastic linings.
Further, each layer of elastic lining is adhered and arranged on the plugging pad, and the plugging pad is adhered and arranged on the inner surface of the rigid lining or the plugging sleeve.
The invention also provides a sleeve type plugging method with the variable pipe diameter, which is characterized in that a plugging sleeve component is wrapped around a leakage pipeline, an elastic lining component with adjustable inner diameter size is arranged in the plugging sleeve component, and the elastic lining component is fastened around the outer wall of the leakage pipeline through a tightening component and synchronously extruded inwards to form a sealing structure.
Further, the sleeve type plugging method with the variable pipe diameter comprises the following steps:
(1) Measuring the size of the leakage pipe;
(2) Wrapping a leak-stopping sleeve assembly with an elastic lining assembly with a proper size around the outer wall of the leakage pipeline;
(3) Installing a tightening assembly;
(4) Pre-tightening the plugging sleeve assembly;
(5) And (5) tightening operation.
According to the sleeve type plugging tool with the variable pipe diameter and the application method thereof, provided by the invention, the detachable elastic lining component is arranged on the inner surface of the plugging sleeve component, so that the plugging sleeve component becomes the plugging sleeve with the adjustable inner diameter, and plugging of leakage pipelines with different sizes can be met after rapid assembly.
Detailed Description
The invention is further described with reference to the following detailed drawings in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the implementation of the invention easy to understand.
To the problem that current bushing type plugging tool exists, this example provides a bushing type plugging tool of variable pipe diameter, through setting up the elasticity inside lining subassembly of adjustable internal diameter size, applicable pipeline leaking stoppage of different pipe diameters, simple structure, portable, convenient operation have simultaneously satisfied the leaking stoppage demand that emergent shutoff belt pressure groove tank car pipeline leaked.
As shown in fig. 1, the variable pipe diameter casing plugging tool 200 provided in this example mainly includes a plugging casing assembly 210, a tightening assembly 220, and an elastic lining assembly 230.
The elastic lining assembly 230 is disposed on the inner surface of the plugging sleeve assembly 210, and the plugging sleeve assembly 210 can wrap the elastic lining assembly 230 on the outer wall of the leakage pipeline 100 and synchronously squeeze inwards under the action of the tightening assembly 220, so as to play a plugging effect on the leakage pipeline 100.
Specifically, the plugging sleeve assembly 210 is composed of a first semicircular rigid shell 211 and a second semicircular rigid shell 212, which can wrap the elastic lining assembly 230 under the action of the tightening assembly 220 and fasten the elastic lining assembly around the outer wall of the leakage pipeline 100 by synchronous extrusion from the periphery, so as to play a plugging role on the leakage pipeline 100.
When the plugging sleeve assembly 210 is specifically disposed, one end of the first semicircular rigid casing 211 and one end of the second semicircular rigid casing 212 are connected and disposed by the first connecting bolt 213, and at the same time, the first semicircular rigid casing 211 and the second semicircular rigid casing 212 can rotate around the first connecting bolt 213 to form a closed loop that can be opened and closed.
When the plugging sleeve is specifically arranged, a plurality of grooves can be formed in the outer walls of the first semicircular rigid shell 211 and the second semicircular rigid shell 212, so that the weight of the plugging sleeve assembly can be reduced, and the plugging sleeve is convenient to operate and use.
Based on the above structure, the tightening assembly 220 is further disposed at the other ends of the first semicircular rigid shell 211 and the second semicircular rigid shell 212, so that the plugging sleeve assembly 210 can be connected into a closed loop with adjustable tightness, the plugging sleeve assembly 210 can be tightened, and meanwhile, the relative displacement of the plugging sleeve assembly 210 can be converted into centripetal pressure in the tightening process, and the plugging sleeve assembly 100 can be extruded from the periphery.
The tightening assembly 220 here comprises a second connecting bolt 223, several tightening bolts 222 and a clamping bar 224.
In a specific arrangement, a plurality of connecting portions are provided at one end of the first semicircular rigid housing 211, specifically, at one end (i.e., a connecting end) of the first semicircular rigid housing 211 that can be opened and closed, the second connecting bolt 223 is provided at the connecting portion, and one end of the tightening bolt 222 is threaded on the second connecting bolt 223 and forms a screw connection with the second connecting bolt 223.
A plurality of limiting projections 221 are disposed on one end of the second semicircular rigid shell 212, specifically, on an openable end (i.e., a connection end) of the second semicircular rigid shell 212. The stop lugs 221 are preferably equally spaced on the openable and closable end (i.e., the connecting end) of the second semi-circular rigid housing 212 opposite the connecting portion of the first semi-circular rigid housing 211.
The clamping strips 224 of the tightening assembly 220 can be matched with a plurality of limiting protruding blocks 221 on the second semicircular rigid housing 212 to form a detachable clamping structure.
The tightening bolts 222 of the tightening assembly 220 sequentially penetrate through the clamping strips 224, the nut end of each tightening bolt 222 forms a limit with the clamping strip 224, and the connecting end penetrates through the clamping strip 224 to be in screwed connection with the second connecting bolt 223.
In this way, the tightening bolts 222 are tightened by rotation, and the tightening bolts 222 move toward the second connecting bolt 223 during the tightening process, so as to drive the clamping strip 224 to move toward the connecting end of the first semicircular rigid housing 211 provided with the second connecting bolt 223.
At this time, the clamping strip 224 is clamped at the plurality of limiting protrusions 221 on the second semicircular rigid shell 212, and the clamping strip 224 and the plurality of limiting protrusions 221 on the second semicircular rigid shell 212 form a clamping structure. When the clamping strip 224 moves towards the first semicircular rigid shell 211 under the driving of the tightening bolt 222, the clamping strip 224 synchronously drives the connecting end of the second semicircular rigid shell 212 to move towards the connecting end of the first semicircular rigid shell 211 through the clamping structure until the connecting end of the second semicircular rigid shell 212 contacts and presses with the connecting end of the first semicircular rigid shell 211.
Specifically, the clamping strip 224 is provided with a plurality of limiting blocks 224a, which can be matched with a plurality of limiting projections 221 on the second semicircular rigid shell 212 to form a limiting structure, so that the clamping strip 224 is prevented from moving transversely in the tightening operation, and the connecting end on the second semicircular rigid shell 212 is opposite to the connecting end on the first semicircular rigid shell 211.
On this basis, the inner side surface of each limit bump 221 on the second semicircular rigid shell 212 is provided with a concave clamping groove, and simultaneously, the clamping strip 224 is correspondingly provided with a clamping tooth structure 224b with a slope structure, so that a stable and reliable detachable clamping structure can be formed between the clamping strip 224 and the limit bump 221 through the cooperation of the clamping strip 224 and the clamping tooth structure, and the safety and the reliability in the tightening process are protected.
Based on the above scheme, the hoop type design is adopted between the plugging sleeve assembly 210 and the tightening bolt 222, so that the plugging sleeve assembly 210 has large tightening force under the action of the tightening bolt 222, and even under the leakage medium injection pressure, the tightening bolt 222 can be rotated and clamped into the clamping groove 221 of the plugging sleeve assembly 210, thereby realizing pre-tightening, and the operation can be completed by a single person.
Further, in this embodiment, the inner wall of the plugging sleeve assembly 210 is further provided with an elastic lining assembly 230, where the plugging sleeve assembly 210 wraps the elastic lining assembly 230, and under the action of the tightening bolts 222, the elastic lining assembly 230 is synchronously extruded from the periphery and fastened around the leakage pipe 100, so as to effectively plug the leakage pipe 100.
The elastomeric liner assembly 230 herein includes at least one elastomeric liner for sealing off the leak conduit 100.
To accommodate different sized pipe plugs, the elastomeric liner assembly 230 herein may include a multi-layered elastomeric liner having a diameter that is removably disposed along the inner wall of the plug sleeve 210 from large to small.
Meanwhile, a rigid lining is arranged between the adjacent multi-layer elastic linings, and the purpose of the rigid lining is mainly to stabilize the multi-layer elastic linings.
The elastic lining assembly 230 may be made of a multi-layer adhesive composite material, and may be adhered to the inner wall of the leakage sleeve assembly 210, so that the structure is convenient to disassemble, thereby achieving the sleeve-type leakage blocking tool 200 with variable pipe diameter.
The present example selects the inner wall of the plugging sleeve assembly 210 to be provided with two layers of flexible liner as a specific example for detailed description.
The elastic lining assembly 230 in this example includes a large-sized elastic lining 231 and a small-sized elastic lining 232, which are mainly used to form the casing plugging tool 200 of variable pipe diameter.
The large-size elastic lining 231 is provided with a C-shape, and the opening of the large-size elastic lining 231 is correspondingly matched with the opening of the plugging sleeve assembly 210 and the tightening assembly 220, and a closed loop can be formed under the action of the tightening assembly 220, so that the large-size elastic lining 231 and the plugging sleeve assembly 210 can be conveniently and synchronously opened and closed to pack the leakage pipeline 100.
Further, the small-size elastic lining 232 is arranged at the innermost layer of the casing plugging tool 200 with the variable pipe diameter, the small-size elastic lining 232 is also arranged in a C shape, and the opening of the small-size elastic lining 232 can be arranged according to actual needs, and the small-size elastic lining is preferably matched with the opening of the large-size elastic lining 231, so that the small-size elastic lining is conveniently sleeved on a leakage pipeline.
Further, a rigid liner 233 is provided between the large-sized elastic liner 231 and the small-sized elastic liner 232, and its purpose is mainly to stabilize the large-sized elastic liner 231 and the small-sized elastic liner 232.
When the rigid lining 233 is specifically arranged, the rigid lining 233 can be preferably arranged between two layers of elastic linings in a pasting mode, so that the rigid lining 233 and the elastic linings can be conveniently detached together to form a variable pipe diameter.
The rigid liner 233 is specifically formed of two semicircular rings, and the head and tail ends of the two semicircular rings can be closed under the tightening action of the plugging sleeve assembly 210, and at this time, the rigid liner 233 is in a circular arrangement.
When the plugging sleeve assembly 210 has no tightening force, the two semicircular annular ends of the rigid liner 233 can be opened to form an opening, the two openings can be arranged according to actual needs, and the two openings are preferably matched with the openings of the small-size elastic liner 232 and the large-size elastic liner 231, so that the plugging sleeve assembly is conveniently sleeved on a leakage pipeline.
The pipe diameter variable sleeve type plugging tool 200 based on the above structure, if the small-sized elastic liner 232 is matched with the size of the leakage pipe 100 in specific application, directly wraps the pipe diameter variable sleeve type plugging tool 200 around the leakage pipe 100 to perform plugging operation.
If the leakage pipe 100 is large in size, the small-sized elastic liner 232 and the rigid liner 233 can be torn off by hand, and at this time, the inside diameter of the casing plugging tool 200 with variable pipe diameter is changed into the inside diameter of the large-sized elastic liner 231, and then the inside diameter is wrapped around the leakage pipe 100 for plugging operation.
The number of layers of the elastic inner liner and the rigid inner liner is not particularly limited, and may be set according to actual needs.
Further, each layer of elastic lining can be further disposed on the plugging pad (not shown in the figure) by adhesion, and the plugging pad with the adhered elastic lining is disposed on the inner surface of the rigid lining 233 or the plugging sleeve assembly 210 by adhesion, so that the sealing effect of each layer of elastic lining can be better when the plugging is performed.
The plugging pad can be made of a material with better flexibility and elasticity, and is preferably arranged on the inner surface of the rigid lining 233 or the plugging sleeve assembly 210 in a pasting way, so as to be convenient to be detached together with the elastic lining to form a variable pipe diameter.
The setting scheme of the casing plugging tool 200 with variable pipe diameter is further provided, and the application method of the casing plugging tool 200 with variable pipe diameter specifically comprises the following steps:
(1) Measuring the size of the leakage pipe 100;
(2) Wrapping the leak stopping sleeve assembly 210 with the elastic lining assembly 230 with a proper size around the outer wall of the leakage pipeline 100, and calculating the thickness of the needed elastic lining according to the pipeline size;
(3) The tightening assembly is installed, the plugging sleeve assembly 210 is connected and arranged into an openable closed loop with adjustable tightness, the tightening bolt 222 is connected and arranged with the first semicircular rigid shell 211 of the plugging sleeve assembly 210 through the second connecting bolt 223, the clamping groove 221 on the second semicircular rigid shell 212 is connected and arranged with the clamping strip 224 in a hoop type, and the clamping strip 224 is connected and arranged with the tightening bolt 222.
(4) Pre-tightening the plugging sleeve assembly 210, taking a pipeline leakage part as a center, wrapping the plugging sleeve assembly 210 around the outer wall of the leakage pipeline 100, rotating and clamping the tightening bolt 222 into the clamping groove 221 to realize pre-tightening;
(5) Tightening the tightening bolts 222 until the pipe stops leaking.
According to the sleeve type plugging tool with the variable pipe diameter and the use method thereof, the detachable elastic lining component is arranged on the inner surface of the plugging sleeve component, so that the plugging sleeve component becomes the plugging sleeve with the adjustable inner diameter, leakage pipelines with different sizes can be met after quick assembly, the plugging sleeve component forms an openable closed loop with adjustable tightness through the tightening component, and the sleeve component with the elastic lining is fastened around the outer wall of the leakage pipeline, so that the plugging effect is achieved.
The sleeve type plugging tool with the variable pipe diameter and the application method thereof have the advantages of simple structure, portability and convenient operation, and effectively improve the emergency plugging efficiency of the tank truck pipeline with the pressure tank.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.