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CN111548753B - Reinforcing film, method for manufacturing device, and method for enhancing - Google Patents

Reinforcing film, method for manufacturing device, and method for enhancing Download PDF

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CN111548753B
CN111548753B CN202010086424.XA CN202010086424A CN111548753B CN 111548753 B CN111548753 B CN 111548753B CN 202010086424 A CN202010086424 A CN 202010086424A CN 111548753 B CN111548753 B CN 111548753B
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adhesive layer
film
adherend
base polymer
photocuring
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CN111548753A (en
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片冈贤一
仲野武史
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Nitto Denko Corp
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
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    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
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    • C09J2467/006Presence of polyester in the substrate

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Abstract

提供增强薄膜、装置的制造方法以及增强方法。增强薄膜(10)具备薄膜基材和固着层叠在薄膜基材的一个主表面上的粘合剂层(2)。粘合剂层包含光固化性组合物。构成粘合剂层的光固化性组合物包含基础聚合物、光固化剂、以及光聚合引发剂。基础聚合物实质上不含氮原子。可以在基础聚合物中导入有交联结构。

Figure 202010086424

Enhanced films, methods of making devices, and methods of enhancement are provided. The reinforcement film (10) includes a film base material and an adhesive layer (2) fixedly laminated on one main surface of the film base material. The adhesive layer contains a photocurable composition. The photocurable composition constituting the adhesive layer contains a base polymer, a photocuring agent, and a photopolymerization initiator. The base polymer is substantially free of nitrogen atoms. A crosslinked structure may be introduced into the base polymer.

Figure 202010086424

Description

增强薄膜、装置的制造方法以及增强方法Reinforcing film, method for manufacturing device, and method for enhancing

技术领域technical field

本发明涉及薄膜基材和光固化性的粘合剂层固着层叠而成的增强薄膜。进而,本发明涉及在表面粘贴有增强薄膜的装置的制造方法、以及在被粘物的表面固着层叠增强薄膜的增强方法。The present invention relates to a reinforcing film in which a film substrate and a photocurable pressure-sensitive adhesive layer are fixed and laminated. Furthermore, the present invention relates to a method of manufacturing a device having a reinforcement film attached to the surface thereof, and a reinforcement method of laminating the reinforcement film to the surface of an adherend.

背景技术Background technique

在显示器等光学装置、电子装置的表面,存在出于表面保护、赋予耐冲击性等目的而粘贴粘合性薄膜的情况。这种粘合性薄膜通常在薄膜基材的主表面固着层叠有粘合剂层,借助该粘合剂层粘贴在装置表面。On the surfaces of optical devices such as displays and electronic devices, there are cases where an adhesive film is attached for the purpose of surface protection, imparting impact resistance, and the like. Such an adhesive film usually has a pressure-sensitive adhesive layer laminated on the main surface of the film base material, and is attached to the device surface via the pressure-sensitive adhesive layer.

在装置的组装、加工、运输等使用前的状态下,可通过在装置或装置构成构件的表面临时固定粘合性薄膜来抑制被粘物的损伤、破损。如此以暂时保护表面为目的而临时固定的粘合性薄膜可容易地从被粘物剥离且不会产生对被粘物的残胶。Damage and breakage of the adherend can be suppressed by temporarily fixing the adhesive film to the surface of the device or the device constituent member in a state before use such as assembly, processing, and transportation of the device. The adhesive film temporarily fixed for the purpose of temporarily protecting the surface in this way can be easily peeled off from the adherend without generating adhesive residue to the adherend.

在专利文献1中公开了一种粘合性薄膜,其除了装置的组装、加工、运输等以外,在装置的使用时也在粘贴于装置表面的状态下使用。这种粘合性薄膜在表面保护的基础上,还具备通过分散对装置的冲击、对柔性装置赋予刚性等而对装置进行增强的功能。Patent Document 1 discloses an adhesive film that is used in a state of being attached to the surface of the device when the device is used, in addition to assembly, processing, transportation, and the like of the device. In addition to surface protection, such an adhesive film has a function of reinforcing the device by dispersing impact to the device, imparting rigidity to the flexible device, and the like.

在将粘合性薄膜粘贴于被粘物时,存在产生气泡的混入、粘贴位置的偏移等粘贴不良的情况。在产生粘贴不良的情况下,会进行将粘合性薄膜从被粘物剥离并粘贴另一粘合性薄膜的操作(再加工)。用作工程材料的粘合性薄膜以从被粘物的剥离为前提进行设计,因此容易再加工。另一方面,以永久粘接为前提的增强薄膜通常未设想从装置剥离,而是牢固地粘接在装置的表面,因此难以再加工。When the adhesive film is attached to an adherend, there may be cases in which poor adhesion occurs, such as mixing of air bubbles and shifting of the adhesion position. When a sticking failure occurs, an operation (reprocessing) of peeling the adhesive film from the adherend and sticking another adhesive film is performed. Since the adhesive film used as an engineering material is designed on the premise of peeling from the adherend, reprocessing is easy. On the other hand, a reinforcement film premised on permanent adhesion is generally not intended to be peeled off from the device, but is firmly adhered to the surface of the device, and thus it is difficult to rework.

专利文献2中公开了一种粘合性薄膜,其具备以刚与被粘物粘贴后为低粘合性且粘接力会经时上升的方式设计的粘合剂层。用光和/或热进行触发而使粘接力上升的粘合剂可任意设定与被粘物的粘贴后的固化所带来的粘接力上升的时机。此外,刚粘贴后(粘接力上升处理前)由于粘接力小,因此容易从被粘物剥离,能够作为具有再加工性的增强薄膜而利用。Patent Document 2 discloses an adhesive film including a pressure-sensitive adhesive layer designed to have low adhesiveness immediately after being attached to an adherend and to increase the adhesive force with time. The timing of the increase in the adhesive force caused by curing after sticking to the adherend can be arbitrarily set for the adhesive that is triggered by light and/or heat to increase the adhesive force. Moreover, since the adhesive force is small immediately after sticking (before the adhesive force increasing process), it is easy to peel from the to-be-adhered body, and it can utilize as a reinforcement film which has reworkability.

现有技术文献prior art literature

专利文献Patent Literature

专利文献1:日本特开2017-132977号公报Patent Document 1: Japanese Patent Laid-Open No. 2017-132977

专利文献2:国际公开第2015/163115号Patent Document 2: International Publication No. 2015/163115

发明内容SUMMARY OF THE INVENTION

发明要解决的问题Invention to solve problem

在向装置等被粘物的表面粘贴增强薄膜前,出于被粘物表面的清洁等目的,有时进行等离子体处理、电晕处理等表面活化处理。在表面活化处理后的被粘物的表面粘贴增强薄膜时,与在未进行表面活化处理的被粘物上粘贴增强薄膜的情况相比,粘接力大幅上升,增强薄膜从被粘物的剥离(再加工)有时变得困难。Before sticking a reinforcing film to the surface of an adherend such as a device, surface activation treatment such as plasma treatment and corona treatment is sometimes performed for the purpose of cleaning the surface of the adherend. When the reinforcement film is attached to the surface of the adherend after the surface activation treatment, compared with the case where the reinforcement film is attached to the adherend that has not been subjected to the surface activation treatment, the adhesive force is greatly increased, and the reinforcement film is peeled from the adherend. (Reprocessing) sometimes becomes difficult.

鉴于上述问题,本发明的目的在于,提供即使在被粘物表面利用等离子体等进行了活化处理的情况下对被粘物的初始粘接力也低、再加工性优异的增强薄膜。In view of the above problems, an object of the present invention is to provide a reinforcement film having low initial adhesion to an adherend and excellent reworkability even when the adherend surface is activated by plasma or the like.

用于解决问题的方案solution to the problem

本发明人等鉴于上述问题进行了研究,结果发现,在构成粘合剂层的基础聚合物具有规定的组成的情况下,由被粘物的表面活化处理的有无所造成的初始粘接力的差异小,对进行了表面活化处理的被粘物也具有优异的再加工性。The inventors of the present invention conducted studies in view of the above-mentioned problems, and as a result, found that when the base polymer constituting the pressure-sensitive adhesive layer has a predetermined composition, the initial adhesive force due to the presence or absence of the surface activation treatment of the adherend The difference is small, and it also has excellent reworkability for the adherend that has undergone surface activation treatment.

本发明的增强薄膜具备固着层叠在薄膜基材的一个主表面上的粘合剂层。粘合剂层包含含有基础聚合物、光固化剂、以及光聚合引发剂的光固化性组合物。The reinforcing film of the present invention includes an adhesive layer fixedly laminated on one main surface of the film substrate. The adhesive layer contains a photocurable composition containing a base polymer, a photocuring agent, and a photopolymerization initiator.

作为粘合剂层的基础聚合物,例如使用丙烯酸类聚合物。通过使基础聚合物实质上不含氮原子,从而在被粘物表面利用等离子体处理等进行了活化处理的情况下也能够抑制对被粘物的初始粘接力的上升。As the base polymer of the adhesive layer, for example, an acrylic polymer is used. By making the base polymer substantially free of nitrogen atoms, it is possible to suppress an increase in the initial adhesion force to the adherend even when the adherend surface is activated by plasma treatment or the like.

优选在基础聚合物中导入有交联结构。例如通过使基础聚合物含有含羟基单体和/或含羧基单体作为单体单元,多官能异氰酸酯化合物、多官能环氧化合物等交联剂与这些官能团键合,从而导入交联结构。交联剂可以含有氮原子,也可以不含氮原子。若交联结构导入前的基础聚合物实质上不含氮原子,则即使交联剂含有氮原子,也能够抑制初始粘接力的上升。Preferably, a crosslinked structure is introduced into the base polymer. For example, a base polymer contains a hydroxyl group-containing monomer and/or a carboxyl group-containing monomer as a monomer unit, and a crosslinking agent such as a polyfunctional isocyanate compound and a polyfunctional epoxy compound is bonded to these functional groups, thereby introducing a crosslinked structure. The crosslinking agent may or may not contain nitrogen atoms. If the base polymer before the introduction of the crosslinked structure does not substantially contain nitrogen atoms, even if the crosslinking agent contains nitrogen atoms, the increase in initial adhesive force can be suppressed.

粘合剂层(光固化性组合物)的凝胶率可以为60%以上。导入交联结构时,可以使用交联促进剂。作为交联促进剂,例如使用有机金属化合物。The gel fraction of the pressure-sensitive adhesive layer (photocurable composition) may be 60% or more. When introducing a cross-linked structure, a cross-linking accelerator can be used. As the crosslinking accelerator, for example, an organometallic compound is used.

粘合剂层的光固化剂例如为多官能(甲基)丙烯酸酯。光固化剂的官能团当量优选为100~500g/eq左右。The photocuring agent of the adhesive layer is, for example, a polyfunctional (meth)acrylate. The functional group equivalent of the photocuring agent is preferably about 100 to 500 g/eq.

将增强薄膜临时固定于被粘物的表面后,对粘合剂层照射活性光线而使粘合剂层光固化,从而增强薄膜与被粘物的粘接力上升,得到在被粘物的表面固着层叠有增强薄膜的装置。被粘物为聚酰亚胺薄膜的情况下,在使粘合剂层光固化前(临时固定状态),粘合剂层与聚酰亚胺薄膜的粘接力优选为1N/25mm以下。在被粘物上临时固定增强薄膜前,可以对被粘物进行等离子体处理等表面活化处理。After the reinforcement film is temporarily fixed on the surface of the adherend, the adhesive layer is irradiated with actinic rays to photo-cure the adhesive layer, so that the adhesive force between the reinforcement film and the adherend is increased, and the surface of the adherend is obtained. A device in which a reinforcing film is fixed and laminated. When the adherend is a polyimide film, before photocuring the pressure-sensitive adhesive layer (temporarily fixed state), the adhesive force between the pressure-sensitive adhesive layer and the polyimide film is preferably 1 N/25 mm or less. Before temporarily fixing the reinforcing film on the adherend, the adherend may be subjected to surface activation treatment such as plasma treatment.

发明的效果effect of invention

本发明的增强薄膜的粘合剂层包含光固化性组合物,通过在与被粘物粘接后使粘合剂层光固化,从而与被粘物的粘接力上升。在使粘合剂层光固化前,对于利用等离子体处理等进行了活化处理的被粘物,粘接力也小,因此再加工容易,光固化后表现出高的粘接力。The adhesive layer of the reinforcement film of this invention contains a photocurable composition, and the adhesive force with an adherend improves by photocuring the adhesive layer after adhering to an adherend. Before photocuring the pressure-sensitive adhesive layer, since the adhesive force is small for the adherend subjected to activation treatment by plasma treatment or the like, reprocessing is easy, and high adhesive force is exhibited after photocuring.

附图说明Description of drawings

图1为示出增强薄膜的层叠结构的截面图。FIG. 1 is a cross-sectional view showing a laminated structure of reinforcing films.

图2为示出增强薄膜的层叠结构的截面图。FIG. 2 is a cross-sectional view showing a laminated structure of reinforcing films.

图3为示出粘贴设置有增强薄膜的装置的截面图。FIG. 3 is a cross-sectional view showing an apparatus for sticking a reinforcement film provided thereon.

附图标记说明Description of reference numerals

1 薄膜基材1 Film substrate

2 粘合剂层2 adhesive layers

10 增强薄膜10 Reinforcing film

5 隔离膜5 Separator

20 被粘物20 Stickies

具体实施方式Detailed ways

图1为表示增强薄膜的一个实施方式的截面图。增强薄膜10在薄膜基材1的一个主表面上具备粘合剂层2。粘合剂层2固着层叠在基材薄膜1的一个主表面上。粘合剂层2为包含光固化性组合物的光固化性粘合剂,通过紫外线等活性光线的照射进行固化,从而与被粘物的粘接力提高。FIG. 1 is a cross-sectional view showing an embodiment of a reinforcing film. The reinforcement film 10 includes the adhesive layer 2 on one main surface of the film base 1 . The adhesive layer 2 is fixedly laminated on one main surface of the base film 1 . The pressure-sensitive adhesive layer 2 is a photo-curable pressure-sensitive adhesive containing a photo-curable composition, and is cured by irradiation with actinic rays such as ultraviolet rays, thereby improving the adhesive force with the adherend.

图2为在粘合剂层2的主表面上临时固定有隔离膜5的增强薄膜的截面图。图3为表示在装置20的表面粘贴设置有增强薄膜10的状态的截面图。FIG. 2 is a cross-sectional view of a reinforcing film to which a separator 5 is temporarily fixed on the main surface of the adhesive layer 2 . FIG. 3 is a cross-sectional view showing a state in which the reinforcing film 10 is attached to the surface of the device 20 .

从粘合剂层2的表面将隔离膜5剥离去除,将粘合剂层2的露出面粘贴在装置20的表面,从而在装置20的表面粘贴设置增强薄膜10。该状态是粘合剂层2光固化前且在装置20上临时固定有增强薄膜10(粘合剂层2)的状态。通过使粘合剂层2光固化,装置20与粘合剂层2的界面处的粘接力上升,装置20与增强薄膜10固着。The release film 5 is peeled off from the surface of the pressure-sensitive adhesive layer 2 , and the exposed surface of the pressure-sensitive adhesive layer 2 is attached to the surface of the device 20 , so that the reinforcement film 10 is attached to the surface of the device 20 . This state is a state in which the reinforcing film 10 (adhesive layer 2 ) is temporarily fixed to the device 20 before the adhesive layer 2 is photocured. By photocuring the adhesive layer 2 , the adhesive force at the interface between the device 20 and the adhesive layer 2 increases, and the device 20 and the reinforcing film 10 are fixed.

所谓“固着”是指层叠的2个层牢固地粘接、两者的界面处无法剥离或难以剥离的状态。所谓“临时固定”是指层叠的2个层间的粘接力小、可在两者的界面容易地剥离的状态。The term "fixed" refers to a state in which the two laminated layers are firmly adhered, and the interface between them cannot be peeled off or is difficult to peel off. The "temporary fixation" refers to a state in which the adhesive force between the two laminated layers is small and can be easily peeled off at the interface between the two.

图2所示的增强薄膜中,薄膜基材1与粘合剂层2固着,隔离膜5临时固定于粘合剂层2。若将薄膜基材1与隔离膜5剥离,则会在粘合剂层2与隔离膜5的界面处发生剥离,维持在薄膜基材1上固着有粘合剂层2的状态。在剥离后的隔离膜5上不会残留粘合剂。In the reinforcing film shown in FIG. 2 , the film base 1 and the adhesive layer 2 are fixed, and the separator 5 is temporarily fixed to the adhesive layer 2 . When the film substrate 1 and the separator 5 are peeled off, peeling occurs at the interface between the adhesive layer 2 and the separator 5 , and the state where the adhesive layer 2 is fixed to the film substrate 1 is maintained. No adhesive remains on the peeled separator 5 .

图3所示的粘贴设置有增强薄膜10的装置在粘合剂层2的光固化前,装置20与粘合剂层2为临时固定状态。若对薄膜基材1与装置20进行剥离,则会在粘合剂层2与装置20的界面处发生剥离,维持在薄膜基材1上固着有粘合剂层2的状态。由于在装置20上不会残留粘合剂,故而容易再加工。在使粘合剂层2光固化后,由于粘合剂层2与装置20的粘接力上升,故而难以从装置20剥离薄膜1,若将两者剥离,则存在产生粘合剂层2的内聚破坏的情况。In the device shown in FIG. 3 to which the reinforcing film 10 is attached, before the photocuring of the adhesive layer 2 , the device 20 and the adhesive layer 2 are temporarily fixed. When the film substrate 1 and the device 20 are peeled off, peeling occurs at the interface between the adhesive layer 2 and the device 20 , and the state where the adhesive layer 2 is fixed to the film substrate 1 is maintained. Since no adhesive remains on the device 20, reprocessing is easy. After the pressure-sensitive adhesive layer 2 is photocured, the adhesive force between the pressure-sensitive adhesive layer 2 and the device 20 increases, so that it is difficult to peel off the film 1 from the device 20, and when both are peeled off, the pressure-sensitive adhesive layer 2 may be generated. A case of cohesion failure.

[增强薄膜的构成][Constitution of reinforcement film]

<薄膜基材><Film base material>

使用塑料薄膜作为薄膜基材1。为了使薄膜基材1与粘合剂层2固着,优选薄膜基材1的附设粘合剂层2的面未实施过脱模处理。A plastic film was used as the film substrate 1 . In order to fix the film base material 1 and the pressure-sensitive adhesive layer 2, it is preferable that the surface of the film base material 1 to which the pressure-sensitive adhesive layer 2 is attached is not subjected to mold release treatment.

薄膜基材的厚度例如为4~500μm左右。从通过赋予刚性或缓和冲击等对装置进行增强的观点出发,薄膜基材1的厚度优选为12μm以上,更优选为30μm以上,进一步优选为45μm以上。从对增强薄膜赋予挠性而提高操作性的观点出发,薄膜基材1的厚度优选为300μm以下,更优选为200μm以下。从兼顾机械强度和挠性的观点出发,薄膜基材1的压缩强度优选为100~3000kg/cm2,更优选为200~2900kg/cm2,进一步优选为300~2800kg/cm2,特别优选为400~2700kg/cm2The thickness of the film base material is, for example, about 4 to 500 μm. The thickness of the film substrate 1 is preferably 12 μm or more, more preferably 30 μm or more, and even more preferably 45 μm or more, from the viewpoint of reinforcing the device by imparting rigidity or alleviating impact. The thickness of the film substrate 1 is preferably 300 μm or less, and more preferably 200 μm or less, from the viewpoint of imparting flexibility to the reinforcing film and improving handleability. From the viewpoint of achieving both mechanical strength and flexibility, the compressive strength of the film substrate 1 is preferably 100 to 3000 kg/cm 2 , more preferably 200 to 2900 kg/cm 2 , still more preferably 300 to 2800 kg/cm 2 , and particularly preferably 400~2700kg/cm 2 .

作为构成薄膜基材1的塑料材料,可列举出聚酯系树脂、聚烯烃系树脂、环状聚烯烃系树脂、聚酰胺系树脂、聚酰亚胺系树脂等。在显示器等光学装置用的增强薄膜中,薄膜基材1优选为透明薄膜。此外,在从薄膜基材1侧照射活性光线进行粘合剂层2的光固化的情况下,薄膜基材1优选具有针对粘合剂层的固化所使用的活性光线的透明性。从兼备机械强度和透明性的观点出发,可适宜地使用聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯等聚酯类树脂。在从被粘物侧照射活性光线而使粘合剂层固化的情况下,被粘物具有对活性光线的透明性即可,薄膜基材1对活性光线可不透明。As a plastic material which comprises the film base material 1, a polyester-type resin, a polyolefin-type resin, a cyclic polyolefin-type resin, a polyamide-type resin, a polyimide-type resin, etc. are mentioned. In the reinforcement film for optical devices, such as a display, it is preferable that the film base material 1 is a transparent film. In addition, in the case of photocuring the adhesive layer 2 by irradiating actinic rays from the side of the film substrate 1 , the film substrate 1 preferably has transparency with respect to the actinic ray used for curing the adhesive layer. From the viewpoint of achieving both mechanical strength and transparency, polyester-based resins such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate can be suitably used. When the adhesive layer is cured by irradiating the actinic ray from the adherend side, the adherend only needs to have transparency to the actinic ray, and the film substrate 1 may be opaque to the actinic ray.

在薄膜基材1的表面可以设置易粘接层、易滑层、脱模层、抗静电层、硬涂层、防反射层等功能性涂层。需要说明的是,如上所述,为了使薄膜基材1与粘合剂层2固着,在薄膜基材1的附设粘合剂层2的面优选未设置脱模层。Functional coatings such as an easy-adhesion layer, an easy-slip layer, a mold release layer, an antistatic layer, a hard coat layer, and an antireflection layer can be provided on the surface of the film substrate 1 . In addition, as mentioned above, in order to fix the film base material 1 and the pressure-sensitive adhesive layer 2, it is preferable not to provide a mold release layer on the surface to which the pressure-sensitive adhesive layer 2 of the film base material 1 is attached.

<粘合剂层><Adhesive layer>

在薄膜基材11上固着层叠的粘合剂层2包含含有基础聚合物、光固化剂以及光聚合引发剂的光固化性组合物。粘合剂层2由于光固化前与装置或装置构件等被粘物的粘接力小,因此容易再加工。粘合剂层2由于与被粘物的粘接力通过光固化而提升,因此即使在装置的使用时,增强薄膜也不易从装置表面剥离,粘接可靠性优异。The pressure-sensitive adhesive layer 2 fixedly laminated on the film substrate 11 contains a photocurable composition containing a base polymer, a photocuring agent, and a photopolymerization initiator. Since the adhesive force of the adhesive layer 2 to an adherend such as a device or a device member is small before photocuring, reprocessing is easy. Since the adhesive force of the pressure-sensitive adhesive layer 2 and the adherend is improved by photocuring, the reinforcing film is not easily peeled from the device surface even when the device is used, and the adhesion reliability is excellent.

在增强薄膜用于显示器等光学装置时,粘合剂层2的总透光率优选为80%以上,更优选为85%以上,进一步优选为90%以上。粘合剂层2的雾度优选为2%以下,更优选为1%以下,进一步优选为0.7%以下,特别优选为0.5%以下。When the reinforcing film is used in an optical device such as a display, the total light transmittance of the adhesive layer 2 is preferably 80% or more, more preferably 85% or more, and even more preferably 90% or more. The haze of the pressure-sensitive adhesive layer 2 is preferably 2% or less, more preferably 1% or less, still more preferably 0.7% or less, and particularly preferably 0.5% or less.

(基础聚合物)(base polymer)

基础聚合物为粘合剂组合物的主要构成成分。从将固化前的粘合剂层2的粘接性设为适当的范围的观点出发,优选在基础聚合物中导入有交联结构。作为基础聚合物,使用实质上不含氮原子的聚合物。基础聚合物的构成元素中的氮的比例优选为0.1摩尔%以下,更优选为0.05摩尔%以下,进一步优选为0.01摩尔%以下。基础聚合物的构成元素中的氮的比例可以为0.005摩尔%以下、0.001摩尔%以下、或0。需要说明的是,在基础聚合物中导入有交联结构的情况下,交联结构导入前的聚合物实质上不含氮原子即可,交联剂可以含有氮原子。The base polymer is the main constituent of the adhesive composition. From the viewpoint of setting the adhesiveness of the pressure-sensitive adhesive layer 2 before curing into an appropriate range, it is preferable to introduce a crosslinked structure into the base polymer. As the base polymer, a polymer substantially free of nitrogen atoms is used. The ratio of nitrogen in the constituent elements of the base polymer is preferably 0.1 mol % or less, more preferably 0.05 mol % or less, and further preferably 0.01 mol % or less. The ratio of nitrogen in the constituent elements of the base polymer may be 0.005 mol % or less, 0.001 mol % or less, or 0. In addition, when a crosslinked structure is introduce|transduced into a base polymer, the polymer before the introduction of a crosslinked structure should just not contain a nitrogen atom substantially, and a crosslinking agent may contain a nitrogen atom.

基础聚合物只要实质上不含氮原子,则其种类没有特别限定,适宜地选择丙烯酸类聚合物、有机硅系聚合物、橡胶系聚合物等即可。尤其从光学透明性以及粘接性优异、且粘接性的控制容易的方面出发,粘合剂组合物优选含有丙烯酸类聚合物作为基础聚合物,优选粘合剂组合物的50重量%以上为丙烯酸类聚合物。The type of the base polymer is not particularly limited as long as it does not substantially contain nitrogen atoms, and an acrylic polymer, a silicone-based polymer, a rubber-based polymer, or the like may be appropriately selected. In particular, the adhesive composition preferably contains an acrylic polymer as a base polymer from the viewpoint of being excellent in optical transparency and adhesiveness and easy to control adhesiveness, and preferably 50% by weight or more of the adhesive composition is Acrylic polymer.

作为丙烯酸类聚合物,可适宜地使用包含(甲基)丙烯酸烷基酯作为主要单体成分者。需要说明的是,在本说明书中,“(甲基)丙烯酸”是指丙烯酸和/或甲基丙烯酸。As an acrylic polymer, what contains (meth)acrylic-acid alkylester as a main monomer component can be used suitably. In addition, in this specification, "(meth)acrylic acid" means acrylic acid and/or methacrylic acid.

作为(甲基)丙烯酸烷基酯,可适宜地使用烷基的碳数为1~20的(甲基)丙烯酸烷基酯。(甲基)丙烯酸烷基酯的烷基可为直链也可具有支链。作为(甲基)丙烯酸烷基酯的例子,可列举出:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸仲丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸异戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸异辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸异壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸异癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸异十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸异十四烷基酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸十六烷基、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸十八烷基酯、(甲基)丙烯酸异十八烷基酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸芳烷基酯等。As the alkyl (meth)acrylate, an alkyl (meth)acrylate having 1 to 20 carbon atoms in the alkyl group can be suitably used. The alkyl group of the alkyl (meth)acrylate may be linear or branched. Examples of alkyl (meth)acrylates include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, isobutyl (meth)acrylate, (meth)acrylate Sec-butyl meth)acrylate, tert-butyl (meth)acrylate, amyl (meth)acrylate, isoamyl (meth)acrylate, neopentyl (meth)acrylate, hexyl (meth)acrylate , Heptyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, octyl (meth)acrylate, isooctyl (meth)acrylate, nonyl (meth)acrylate, (meth)acrylate Isononyl acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, dodecyl (meth)acrylate, isodecyl (meth)acrylate Tridecyl ester, tetradecyl (meth)acrylate, isotetradecyl (meth)acrylate, pentadecyl (meth)acrylate, hexadecyl (meth)acrylate, Heptadecyl (meth)acrylate, octadecyl (meth)acrylate, isostearyl (meth)acrylate, nonadecyl (meth)acrylate, (meth)acrylic acid Aralkyl esters, etc.

(甲基)丙烯酸烷基酯的含量相对于构成基础聚合物的单体成分总量优选为40重量%以上,更优选为50重量%以上,进一步优选为55重量%以上。The content of the alkyl (meth)acrylate is preferably 40% by weight or more, more preferably 50% by weight or more, and even more preferably 55% by weight or more with respect to the total amount of monomer components constituting the base polymer.

丙烯酸类基础聚合物优选含有具有可交联的官能团的单体成分作为共聚成分。通过在基础聚合物中导入交联结构,存在内聚力提高、粘合剂层2的粘接力提高、并且再加工时对被粘物的残胶减少的倾向。The acrylic base polymer preferably contains a monomer component having a crosslinkable functional group as a copolymerization component. By introducing a crosslinked structure into the base polymer, the cohesive force is improved, the adhesive force of the pressure-sensitive adhesive layer 2 is improved, and the adhesive residue to the adherend at the time of reprocessing tends to be reduced.

作为具有可交联的官能团的单体,可列举含羟基单体、含羧基单体。基础聚合物的羟基、羧基成为与后述交联剂的反应点。例如,使用异氰酸酯系交联剂的情况下,优选含有含羟基单体作为基础聚合物的共聚成分。使用环氧系交联剂的情况下,优选含有含羧基单体作为基础聚合物的共聚成分。此外,从提高粘合剂的内聚性且实质上不含氮原子的观点出发,基础聚合物优选含有含羧基单体作为单体成分。As a monomer which has a crosslinkable functional group, a hydroxyl group-containing monomer and a carboxyl group-containing monomer are mentioned. The hydroxyl and carboxyl groups of the base polymer serve as reaction points with the crosslinking agent described later. For example, when an isocyanate-based crosslinking agent is used, it is preferable to contain a hydroxyl group-containing monomer as a copolymerization component of the base polymer. When an epoxy-type crosslinking agent is used, it is preferable to contain a carboxyl group-containing monomer as a copolymerization component of a base polymer. In addition, the base polymer preferably contains a carboxyl group-containing monomer as a monomer component from the viewpoint of improving the cohesion of the adhesive and containing substantially no nitrogen atoms.

作为含羟基单体,可列举出:(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯酸4-羟基丁酯、(甲基)丙烯酸6-羟基己酯、(甲基)丙烯酸8-羟基辛酯、(甲基)丙烯酸10-羟基癸酯、(甲基)丙烯酸12-羟基月桂酯、(甲基)丙烯酸4-(羟甲基)环己基甲酯等。作为含羧基单体,可列举出(甲基)丙烯酸、(甲基)丙烯酸2-羧基乙酯、(甲基)丙烯酸羧基戊酯、衣康酸、马来酸、富马酸、巴豆酸等。Examples of hydroxyl group-containing monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and 6-hydroxybutyl (meth)acrylate. Hydroxyhexyl, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, 4-(hydroxymethyl)ring (meth)acrylate Hexyl methyl ester, etc. Examples of the carboxyl group-containing monomer include (meth)acrylic acid, 2-carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and the like. .

关于丙烯酸类基础聚合物,含羟基单体与含羧基单体的合计量相对于构成单体成分总量优选为1~30重量%,更优选为2~25重量%,进一步优选为3~20重量%。特别优选含羧基单体的含量为上述范围。Regarding the acrylic base polymer, the total amount of the hydroxyl group-containing monomer and the carboxyl group-containing monomer is preferably 1 to 30% by weight, more preferably 2 to 25% by weight, and even more preferably 3 to 20% by weight relative to the total amount of the constituent monomer components. weight%. It is particularly preferable that the content of the carboxyl group-containing monomer is in the above range.

丙烯酸类基础聚合物也可包含除上述以外的单体成分。丙烯酸类基础聚合物例如也可包含乙烯酯单体、芳香族乙烯基单体、含环氧基单体、乙烯醚单体、含磺基单体、含磷酸基单体、含酸酐基单体等作为单体成分。The acrylic base polymer may contain monomer components other than the above. The acrylic base polymer may also contain, for example, vinyl ester monomers, aromatic vinyl monomers, epoxy group-containing monomers, vinyl ether monomers, sulfo group-containing monomers, phosphoric acid group-containing monomers, acid anhydride group-containing monomers etc. as monomer components.

为了得到实质上不含氮原子的基础聚合物,基础聚合物的构成单体成分优选不含有含氰基单体、含内酰胺结构单体、含酰胺基单体、含吗啉环单体等含氮原子单体。In order to obtain a base polymer substantially free of nitrogen atoms, the constituent monomer components of the base polymer preferably do not contain cyano group-containing monomers, lactam-containing monomers, amide group-containing monomers, morpholine ring-containing monomers, and the like Nitrogen-containing monomers.

光固化前的粘合剂的粘接特性容易受到基础聚合物的构成成分以及分子量的影响。存在基础聚合物的分子量越大,粘合剂变得越硬的倾向。丙烯酸类基础聚合物的重均分子量优选为10万~500万,更优选为30万~300万,进一步优选为50万~200万。需要说明的是,在基础聚合物中导入交联结构的情况下,基础聚合物的分子量是指导入交联结构前的分子量。The adhesive properties of the adhesive before photocuring are easily affected by the constituents and molecular weight of the base polymer. There is a tendency for the adhesive to become harder as the molecular weight of the base polymer increases. The weight average molecular weight of the acrylic base polymer is preferably 100,000 to 5,000,000, more preferably 300,000 to 3,000,000, and further preferably 500,000 to 2,000,000. In addition, when a crosslinked structure is introduce|transduced into a base polymer, the molecular weight of a base polymer is the molecular weight before the introduction of a crosslinked structure.

基础聚合物包含高Tg单体作为构成单体成分,从而存在粘合剂的内聚力提高,光固化前再加工性优异,光固化后表现出高的粘接性的倾向。高Tg单体是指,均聚物的玻璃化转变温度(Tg)高的单体。作为均聚物的Tg为40℃以上的单体,可列举出甲基丙烯酸环己酯(Tg:66℃)、甲基丙烯酸四氢糠酯(Tg:60℃)、甲基丙烯酸双环戊酯(Tg:175℃)、丙烯酸双环戊酯(Tg:120℃)、甲基丙烯酸异冰片酯(Tg:173℃)、丙烯酸异冰片酯(Tg:97℃)、甲基丙烯酸甲酯(Tg:105℃)、甲基丙烯酸1-金刚烷基酯(Tg:250℃)、丙烯酸1-金刚烷基酯(Tg:153℃)等(甲基)丙烯酸酯;甲基丙烯酸(Tg:228℃)、丙烯酸(Tg:106℃)等酸单体等。Since the base polymer contains a high Tg monomer as a constituent monomer component, the cohesive force of the adhesive is improved, the reworkability before photocuring is excellent, and high adhesiveness after photocuring tends to be exhibited. The high Tg monomer refers to a monomer having a high glass transition temperature (Tg) of a homopolymer. Examples of monomers whose homopolymer Tg is 40°C or higher include cyclohexyl methacrylate (Tg: 66°C), tetrahydrofurfuryl methacrylate (Tg: 60°C), and dicyclopentyl methacrylate. (Tg: 175°C), dicyclopentyl acrylate (Tg: 120°C), isobornyl methacrylate (Tg: 173°C), isobornyl acrylate (Tg: 97°C), methyl methacrylate (Tg: 105°C), 1-adamantyl methacrylate (Tg: 250°C), 1-adamantyl acrylate (Tg: 153°C) and other (meth)acrylates; methacrylic acid (Tg: 228°C) , acrylic acid (Tg: 106 ° C) and other acid monomers.

关于丙烯酸类基础聚合物,均聚物的Tg为40℃以上的单体的含量相对于构成单体成分总量优选为1重量%以上,更优选为2重量%以上,进一步优选为3重量%以上。为了形成具有适度的硬度且再加工性优异的粘合剂层,作为基础聚合物的单体成分,优选包含均聚物的Tg为80℃以上的单体成分,更优选包含均聚物的Tg为100℃以上的单体成分。关于丙烯酸类基础聚合物,均聚物的Tg为100℃以上的单体的含量相对于构成单体成分总量优选为0.1重量%以上,更优选为0.5重量%以上,进一步优选为1重量%以上,特别优选为2重量%以上。另一方面,从对粘合剂赋予适度的柔软性的观点出发,均聚物的Tg为40℃以上的单体的含量相对于构成单体成分总量优选为50重量%以下,更优选为40重量%以下,进一步优选为30重量%以下,可以为20重量%以下或10重量%以下。从同样的观点出发,均聚物的Tg为80℃以上的单体的含量相对于构成单体成分总量优选为30重量%以下,更优选为25重量%以下,进一步优选为20重量%以下,可以为15重量%以下、10重量%以下或5重量%以下。Regarding the acrylic base polymer, the content of the monomer whose Tg of the homopolymer is 40° C. or higher is preferably 1% by weight or more, more preferably 2% by weight or more, and further preferably 3% by weight with respect to the total amount of the constituent monomer components above. In order to form a pressure-sensitive adhesive layer having moderate hardness and excellent reworkability, the monomer component of the base polymer preferably contains a monomer component having a Tg of a homopolymer of 80° C. or higher, and more preferably contains a Tg of the homopolymer It is a monomer component of 100°C or higher. Regarding the acrylic base polymer, the content of the monomer whose Tg of the homopolymer is 100°C or higher is preferably 0.1% by weight or more, more preferably 0.5% by weight or more, and further preferably 1% by weight with respect to the total amount of the constituent monomer components More than 2 weight% or more is especially preferable. On the other hand, from the viewpoint of imparting moderate flexibility to the adhesive, the content of the monomer having a Tg of 40° C. or higher of the homopolymer is preferably 50% by weight or less with respect to the total amount of the constituent monomer components, and more preferably 40% by weight or less, more preferably 30% by weight or less, and may be 20% by weight or less or 10% by weight or less. From the same viewpoint, the content of the monomer whose Tg of the homopolymer is 80°C or higher is preferably 30% by weight or less, more preferably 25% by weight or less, and still more preferably 20% by weight or less with respect to the total amount of the constituent monomer components. , may be 15 wt % or less, 10 wt % or less, or 5 wt % or less.

通过将上述单体成分利用溶液聚合、乳液聚合、本体聚合等各种公知的方法进行聚合可获得作为基础聚合物的丙烯酸类聚合物。从粘合剂的粘接力、保持力等特性的平衡、成本等观点出发,优选为溶液聚合法。作为溶液聚合的溶剂,可以使用乙酸乙酯、甲苯等。溶液浓度通常为20~80重量%左右。作为溶液聚合中使用的聚合引发剂,可以使用偶氮系、过氧化物系等各种公知的物质。为了对分子量进行调整,可以使用链转移剂。反应温度通常为50~80℃左右,反应时间通常为1~8小时左右。An acrylic polymer serving as a base polymer can be obtained by polymerizing the above-mentioned monomer components by various known methods such as solution polymerization, emulsion polymerization, and bulk polymerization. The solution polymerization method is preferable from the viewpoints of the balance of properties such as the adhesive force and the holding force of the adhesive, cost, and the like. As the solvent for solution polymerization, ethyl acetate, toluene, or the like can be used. The solution concentration is usually about 20 to 80% by weight. As the polymerization initiator used for the solution polymerization, various known ones such as azo-based and peroxide-based ones can be used. In order to adjust the molecular weight, a chain transfer agent can be used. The reaction temperature is usually about 50 to 80°C, and the reaction time is usually about 1 to 8 hours.

(低聚物)(Oligomer)

粘合剂组合物除了基础聚合物之外还可以包含低聚物。例如,粘合剂组合物可以除了丙烯酸类基础聚合物之外还包含丙烯酸类低聚物。作为低聚物,可以使用重均分子量为1000~30000左右的物质。丙烯酸类低聚物含有(甲基)丙烯酸烷基酯作为主要的构成单体成分。从提高光固化后的粘合剂层2的粘接力的观点出发,丙烯酸类低聚物的玻璃化转变温度优选为40℃以上、更优选为50℃以上。The adhesive composition may contain oligomers in addition to the base polymer. For example, the adhesive composition may include an acrylic oligomer in addition to the acrylic base polymer. As the oligomer, those having a weight average molecular weight of about 1,000 to 30,000 can be used. The acrylic oligomer contains an alkyl (meth)acrylate as a main constituent monomer component. From the viewpoint of improving the adhesive force of the adhesive layer 2 after photocuring, the glass transition temperature of the acrylic oligomer is preferably 40°C or higher, and more preferably 50°C or higher.

低聚物可以与基础聚合物同样地包含可交联的官能团。粘合剂组合物包含低聚物的情况下,与基础聚合物同样地,低聚物也优选实质上不含氮原子。The oligomer may contain a crosslinkable functional group like the base polymer. When the pressure-sensitive adhesive composition contains an oligomer, the oligomer is preferably also substantially free of nitrogen atoms, similarly to the base polymer.

粘合剂组合物中的低聚物的含量没有特别限定。粘合剂组合物除了丙烯酸类基础聚合物之外还含有丙烯酸类低聚物的情况下,从将粘接力调整为适当的范围的观点出发,相对于基础聚合物100重量份,低聚物的量优选为0.1~20重量份,更优选为0.3~10重量份,进一步优选为0.5~5重量份。The content of the oligomer in the adhesive composition is not particularly limited. When the adhesive composition contains an acrylic oligomer in addition to the acrylic base polymer, from the viewpoint of adjusting the adhesive force to an appropriate range, the oligomer is 100 parts by weight relative to the base polymer. The amount is preferably 0.1 to 20 parts by weight, more preferably 0.3 to 10 parts by weight, still more preferably 0.5 to 5 parts by weight.

(交联剂)(crosslinking agent)

从对粘合剂赋予适度的内聚力的观点出发,基础聚合物中优选导入交联结构。例如,通过在将基础聚合物进行聚合后的溶液中添加交联剂并视需要进行加热而导入交联结构。交联剂在1分子中具有2个以上交联性官能团。交联剂也可以在1分子中具有3个以上交联性官能团。From the viewpoint of imparting moderate cohesive force to the adhesive, it is preferable to introduce a crosslinked structure into the base polymer. For example, the crosslinked structure is introduced by adding a crosslinking agent to the solution obtained by polymerizing the base polymer, and heating as necessary. The crosslinking agent has two or more crosslinkable functional groups in one molecule. The crosslinking agent may have three or more crosslinkable functional groups in one molecule.

作为交联剂,可列举出:异氰酸酯类交联剂、环氧类交联剂、噁唑啉类交联剂、氮丙啶类交联剂、碳二亚胺类交联剂、金属螯合物类交联剂等。这些交联剂与导入至基础聚合物中的羟基、羧基等官能团反应而形成交联结构。从与基础聚合物的羟基、羧基的反应性高、交联结构的导入容易的观点出发,优选异氰酸酯类交联剂和环氧类交联剂。Examples of the crosslinking agent include isocyanate-based crosslinking agents, epoxy-based crosslinking agents, oxazoline-based crosslinking agents, aziridine-based crosslinking agents, carbodiimide-based crosslinking agents, and metal chelate agents. Species cross-linking agent, etc. These crosslinking agents react with functional groups such as hydroxyl groups and carboxyl groups introduced into the base polymer to form a crosslinked structure. Isocyanate-based crosslinking agents and epoxy-based crosslinking agents are preferred from the viewpoints of high reactivity with hydroxyl groups and carboxyl groups of the base polymer and easy introduction of a crosslinked structure.

作为异氰酸酯类交联剂,使用1分子中具有2个以上异氰酸酯基的多异氰酸酯。异氰酸酯系交联剂也可以在1分子中具有3个以上异氰酸酯基。作为异氰酸酯系交联剂,例如可列举出:亚丁基二异氰酸酯、六亚甲基二异氰酸酯等低级脂肪族多异氰酸酯类;亚环戊基二异氰酸酯、亚环己基二异氰酸酯、异佛尔酮二异氰酸酯等脂环族异氰酸酯类;2,4-甲苯二异氰酸酯、4,4'-二苯甲烷二异氰酸酯、苯二亚甲基二异氰酸酯等芳香族异氰酸酯类;三羟甲基丙烷/甲苯二异氰酸酯三聚体加成物(例如,东曹制“Coronate L”)、三羟甲基丙烷/六亚甲基二异氰酸酯三聚体加成物(例如,东曹制“Coronate HL”)、苯二亚甲基二异氰酸酯的三羟甲基丙烷加成物(例如,三井化学制“Takenate D110N”、六亚甲基二异氰酸酯的异氰脲酸酯体(例如,东曹制“Coronate HX”)等异氰酸酯加成物等。As the isocyanate-based crosslinking agent, a polyisocyanate having two or more isocyanate groups in one molecule is used. The isocyanate-based crosslinking agent may have three or more isocyanate groups in one molecule. Examples of the isocyanate-based crosslinking agent include lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; cyclopentylene diisocyanate, cyclohexylene diisocyanate, and isophorone diisocyanate. and other alicyclic isocyanates; 2,4-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate and other aromatic isocyanates; trimethylolpropane/toluene diisocyanate trimerization Monomer adduct (for example, "Coronate L" manufactured by Tosoh), trimethylolpropane/hexamethylene diisocyanate trimer adduct (for example, "Coronate HL" manufactured by Tosoh), xylylene Isocyanate addition products such as trimethylolpropane adducts of diisocyanate (for example, "Takenate D110N" manufactured by Mitsui Chemicals, isocyanurate bodies of hexamethylene diisocyanate (for example, "Coronate HX" manufactured by Tosoh Corporation), etc. finished product, etc.

作为环氧类交联剂,可使用1分子中具有2个以上环氧基的多官能环氧化合物。环氧系交联剂也可以在1分子中具有3个以上或4个以上环氧基。环氧类交联剂的环氧基可为缩水甘油基。作为环氧类交联剂,例如可列举出:N,N,N',N'-四缩水甘油基-间苯二甲胺、二缩水甘油基苯胺、1,3-双(N,N-二缩水甘油基氨基甲基)环己烷、1,6-己二醇二缩水甘油醚、新戊二醇二缩水甘油醚、乙二醇二缩水甘油醚、丙二醇二缩水甘油醚、聚乙二醇二缩水甘油醚、聚丙二醇二缩水甘油醚、山梨糖醇多缩水甘油醚、甘油多缩水甘油醚、季戊四醇多缩水甘油醚、聚甘油多缩水甘油醚、山梨糖醇酐多缩水甘油醚、三羟甲基丙烷多缩水甘油醚、己二酸二缩水甘油酯、邻苯二甲酸二缩水甘油酯、三(2-羟基乙基)异氰脲酸三缩水甘油酯、间苯二酚二缩水甘油醚、双酚-S-二缩水甘油醚等。作为环氧类交联剂,也可使用NagaseChemteX Corporation制造的“DENACOL”、Mitsubishi Gas Chemical Company制造的“Tetrad X”、“Tetrad C”等市售品。As the epoxy-based crosslinking agent, a polyfunctional epoxy compound having two or more epoxy groups in one molecule can be used. The epoxy-based crosslinking agent may have three or more or four or more epoxy groups in one molecule. The epoxy group of the epoxy-based crosslinking agent may be a glycidyl group. Examples of epoxy-based crosslinking agents include N,N,N',N'-tetraglycidyl-m-xylylenediamine, diglycidylaniline, 1,3-bis(N,N- Diglycidylaminomethyl)cyclohexane, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polyethylene glycol Alcohol diglycidyl ether, polypropylene glycol diglycidyl ether, sorbitol polyglycidyl ether, glycerol polyglycidyl ether, pentaerythritol polyglycidyl ether, polyglycerol polyglycidyl ether, sorbitan polyglycidyl ether, triglyceride Methylol propane polyglycidyl ether, diglycidyl adipate, diglycidyl phthalate, triglycidyl tris(2-hydroxyethyl) isocyanurate, resorcinol diglycidyl ether, bisphenol-S-diglycidyl ether, etc. As the epoxy-based crosslinking agent, commercially available products such as "DENACOL" manufactured by NagaseChemteX Corporation and "Tetrad X" and "Tetrad C" manufactured by Mitsubishi Gas Chemical Company can also be used.

在基础聚合物中导入交联结构的情况下,如前所述,若基础聚合物实质上不含氮原子,则交联剂也可以是异氰酸酯等包含氮原子的物质。交联剂包含氮原子的情况下,只要基础聚合物实质上不含氮原子,则也能够将对进行了等离子体处理等表面活化处理的被粘物的初始粘接力抑制得较低。从进一步减小由表面活化处理的有无所造成的初始粘接力的差异的观点出发,优选交联剂也实质上不含氮原子,特别优选使用环氧系交联剂。In the case of introducing a crosslinked structure into the base polymer, as described above, if the base polymer does not substantially contain nitrogen atoms, the crosslinking agent may be a substance containing nitrogen atoms such as isocyanate. In the case where the crosslinking agent contains nitrogen atoms, as long as the base polymer does not substantially contain nitrogen atoms, the initial adhesion force to the adherend subjected to surface activation treatment such as plasma treatment can be suppressed low. From the viewpoint of further reducing the difference in initial adhesive strength due to the presence or absence of surface activation treatment, it is preferable that the crosslinking agent also contains substantially no nitrogen atoms, and it is particularly preferable to use an epoxy-based crosslinking agent.

交联剂的用量根据基础聚合物的组成、分子量等适当地调整即可。交联剂的用量相对于基础聚合物100重量份为0.01~10重量份左右,优选为0.1~7重量份,更优选为0.2~6重量份,进一步优选为0.3~5重量份。此外,相对于100重量份基础聚合物的交联剂的用量(重量份)除以交联剂的官能团当量(g/eq)所得的值优选为0.00015~0.11,更优选为0.001~0.077,进一步优选为0.003~0.055,特别优选为0.0045~0.044。通过使交联剂的用量大于以永久粘接为目的的常规丙烯酸类的光学用透明粘合剂并对粘合剂赋予适度的硬度,从而存在再加工时对被粘物的残胶减少,再加工性提高的倾向。The amount of the crosslinking agent to be used may be appropriately adjusted according to the composition, molecular weight, and the like of the base polymer. The amount of the crosslinking agent to be used is about 0.01 to 10 parts by weight, preferably 0.1 to 7 parts by weight, more preferably 0.2 to 6 parts by weight, and still more preferably 0.3 to 5 parts by weight relative to 100 parts by weight of the base polymer. In addition, the value obtained by dividing the amount (parts by weight) of the crosslinking agent with respect to 100 parts by weight of the base polymer by the functional group equivalent (g/eq) of the crosslinking agent is preferably 0.00015 to 0.11, more preferably 0.001 to 0.077, and further It is preferably 0.003 to 0.055, and particularly preferably 0.0045 to 0.044. By making the amount of the crosslinking agent larger than that of the conventional acrylic optical transparent adhesive for permanent bonding and imparting moderate hardness to the adhesive, there is a reduction in the residual adhesive on the adherend during reprocessing, and further Tendency to improve workability.

(交联促进剂)(Crosslinking accelerator)

粘合剂组合物可以除了交联剂之外还包含交联促进剂。通过使用交联促进剂,能够使交联反应(交联结构向基础聚合物中的导入)高效进行。此外,通过使用交联促进剂在基础聚合物中导入交联结构,从而存在增强薄膜的粘合剂层对表面进行了活化处理的被粘物也表现出低的初始粘接力的倾向。The adhesive composition may contain a crosslinking accelerator in addition to the crosslinking agent. By using the crosslinking accelerator, the crosslinking reaction (introduction of the crosslinked structure into the base polymer) can be efficiently advanced. In addition, by introducing a cross-linked structure into the base polymer using a cross-linking accelerator, the adherend whose surface has been activated by the adhesive layer of the reinforcing film tends to exhibit low initial adhesive force.

作为交联促进剂,可列举出有机金属络合物(螯合物)、金属与烷氧基的化合物、以及金属与酰氧基的化合物等有机金属化合物;以及叔胺等。尤其从抑制常温的溶液状态下的交联反应进行而确保粘合剂组合物的适用期的观点出发,优选有机金属化合物。此外,从遍及粘合剂层的厚度方向整体而容易导入均匀的交联结构的方面出发,作为交联促进剂,优选在常温下为液体的有机金属化合物。Examples of the crosslinking accelerator include organometallic compounds such as organometallic complexes (chelate compounds), compounds of metals and alkoxy groups, and compounds of metals and acyloxy groups, and tertiary amines. In particular, the organometallic compound is preferable from the viewpoint of suppressing the progress of the crosslinking reaction in the solution state at room temperature and securing the pot life of the adhesive composition. Moreover, as a crosslinking accelerator, the organometallic compound which is liquid at normal temperature is preferable from the point which is easy to introduce|transduce a uniform crosslinked structure over the whole thickness direction of an adhesive layer.

作为有机金属化合物的金属,可列举出铁、锡、铝、锆、锌、钛、铅、钴、锌等。Examples of the metal of the organometallic compound include iron, tin, aluminum, zirconium, zinc, titanium, lead, cobalt, zinc, and the like.

作为铁系交联促进剂,可列举出三(乙酰丙酮)合铁、三(2,4-己二酮)合铁、三(2,4-庚二酮)合铁、三(3,5-庚二酮)合铁、三(5-甲基-2,4-己二酮)合铁、三(2,4-辛二酮)合铁、三(6-甲基-2,4-庚二酮)合铁、三(2,6-二甲基-3,5-庚二酮)合铁、三(2,4-壬二酮)合铁、三(4,6-壬二酮)合铁、三(2,2,6,6-四甲基-3,5-庚二酮)合铁、三(6,8-十三烷二酮)合铁、三(1-苯基-1,3-丁二酮)合铁、三(六氟乙酰丙酮)合铁、三(乙酰乙酸乙酯)铁、三(乙酰乙酸正丙酯)铁、三(乙酰乙酸异丙酯)铁、三(乙酰乙酸正丁酯)铁、三(乙酰乙酸仲丁酯)铁、三(乙酰乙酸叔丁酯)铁、三(丙酰乙酸甲酯)铁、三(丙酰乙酸乙酯)铁、三(丙酰乙酸正丙酯)铁、三(丙酰乙酸异丙酯)铁、三(丙酰乙酸正丁酯)铁、三(丙酰乙酸仲丁酯)铁、三(丙酰乙酸叔丁酯)铁、三(乙酰乙酸苄酯)铁、三(丙二酸二甲酯)铁、三(丙二酸二乙酯)铁、三甲氧基铁、三乙氧基铁、三异丙氧基铁等。Examples of the iron-based crosslinking accelerator include tris(acetylacetonato)iron, tris(2,4-hexanedione)iron, tris(2,4-heptanedione)iron, tris(3,5 -Heptanedione)iron, tris(5-methyl-2,4-hexanedione)iron, tris(2,4-octanedione)iron, tris(6-methyl-2,4- Heptanedione) iron, tris(2,6-dimethyl-3,5-heptanedione) iron, tris(2,4-nonanedione) iron, tris(4,6-nonanedione) ) iron, tris (2,2,6,6-tetramethyl-3,5-heptanedione) iron, tris (6,8-tridecanedione) iron, tris (1-phenyl) -1,3-Butanedione) iron, tris (hexafluoroacetylacetonate) iron, tris (ethyl acetoacetate) iron, tris (n-propyl acetoacetate) iron, tris (isopropyl acetoacetate) iron , Tris (n-butyl acetoacetate) iron, tris (sec-butyl acetoacetate) iron, tris (tert-butyl acetoacetate) iron, tris (methyl propionyl acetate) iron, tris (ethyl propionyl acetate) iron , Tris (n-propyl propionyl acetate) iron, tris (isopropyl propionyl acetate) iron, tris (n-butyl propionyl acetate) iron, tris (sec-butyl propionyl acetate) iron, tris (propionyl acetate) tert-butyl)iron, tris(benzyl acetoacetate)iron, tris(dimethylmalonate)iron, tris(diethylmalonate)iron, trimethoxyiron, triethoxyiron, triiso Iron propoxide, etc.

作为锡系交联促进剂,可列举出二丁基二氯化锡、二丁基氧化锡、二丁基二溴化锡、二丁基马来酸锡、二丁基二月桂酸锡、二丁基二乙酸锡、二丁基硫化锡、三丁基甲氧基锡、三丁基乙酸锡、三乙基乙氧基锡、三丁基乙氧基锡、二辛基氧化锡、二辛基二月桂酸锡、三丁基氯化锡、三丁基三氯乙酸锡、2-乙基己酸锡等。Examples of tin-based crosslinking accelerators include dibutyltin dichloride, dibutyltin oxide, dibutyltin dibromide, dibutyltin maleate, dibutyltin dilaurate, dibutyltin Butyl tin diacetate, dibutyl tin sulfide, tributyl methoxy tin, tributyl tin acetate, triethyl ethoxy tin, tributyl ethoxy tin, dioctyl tin oxide, dioctyl tin Tin laurate, tributyltin chloride, tributyltin trichloroacetate, tin 2-ethylhexanoate, etc.

作为铝系交联促进剂,可列举出单仲丁酸二异丙酸铝、仲丁酸铝、异丙酸铝、乙酸铝、乙酰乙酸乙酯二异丙酸铝、三(乙酰乙酸乙酯)铝、乙酰乙酸烷基酯二异丙氧基铝、单乙酰丙酮双(乙酰乙酸乙酯)铝、三乙酰丙酮铝等。Examples of the aluminum-based crosslinking accelerator include aluminum mono-sec-butyrate diisopropionate, aluminum sec-butyrate, aluminum isopropionate, aluminum acetate, ethyl acetoacetate aluminum diisopropionate, and tris(ethyl acetoacetate) ) aluminum, alkyl acetoacetate diisopropoxy aluminum, monoacetylacetonate bis(ethyl acetoacetate) aluminum, triacetylacetonate aluminum, etc.

作为锆系交联促进剂,可列举出四乙酰丙酮锆、单乙酰丙酮锆、三丁氧基单乙酰丙酮锆、环烷酸锆、丙氧基锆、丁氧基锆等。Examples of the zirconium-based crosslinking accelerator include zirconium tetraacetylacetonate, zirconium monoacetylacetonate, zirconium tributoxymonoacetylacetonate, zirconium naphthenate, zirconium propoxide, zirconium butoxide, and the like.

作为锌系交联促进剂,可列举出环烷酸锌、2-乙基己酸锌等。As a zinc type crosslinking accelerator, zinc naphthenate, zinc 2-ethylhexanoate, etc. are mentioned.

作为钛系交联促进剂,可列举出二丁基二氯化钛、钛酸四丁酯、钛酸四异丙酯、钛酸四辛酯、丁氧基三氯化钛、乙酰丙酮钛、四乙酰丙酮钛、乙酰乙酸乙酯钛、乳酸钛铵盐螯合物、三乙醇胺钛、二异丙氧基双乙酰丙酮钛、异硬脂酸钛、二乙醇胺钛、氨基乙基氨基乙醇钛等。Examples of the titanium-based crosslinking accelerator include dibutyltitanium dichloride, tetrabutyl titanate, tetraisopropyl titanate, tetraoctyl titanate, butoxytitanium trichloride, titanium acetylacetonate, Titanium tetraacetylacetonate, titanium ethyl acetoacetate, titanium ammonium lactate chelate, titanium triethanolamine, titanium diisopropoxybisacetylacetonate, titanium isostearate, titanium diethanolamine, titanium aminoethylaminoethanol, etc. .

作为铅系交联促进剂,可列举出油酸铅、2-乙基己酸铅、苯甲酸铅、环烷酸铅等。As a lead-type crosslinking accelerator, lead oleate, lead 2-ethylhexanoate, lead benzoate, lead naphthenate, etc. are mentioned.

作为钴系交联促进剂,可列举出2-乙基己酸钴、苯甲酸钴等。Examples of the cobalt-based crosslinking accelerator include cobalt 2-ethylhexanoate, cobalt benzoate, and the like.

交联促进剂的用量根据交联剂的种类以及用量、以及交联促进剂的种类而适当调整即可。交联促进剂的用量通常相对于基础聚合物100重量份为0.001~2重量份左右。The amount of the crosslinking accelerator used may be appropriately adjusted according to the type and amount of the crosslinking agent, and the type of the crosslinking accelerator. The amount of the crosslinking accelerator used is usually about 0.001 to 2 parts by weight relative to 100 parts by weight of the base polymer.

对环氧系交联剂使用交联促进剂的情况下,交联促进剂的用量相对于基础聚合物100重量份优选为0.01~2.0重量份。环氧系交联剂中,作为交联促进剂优选使用非锡系有机金属。对异氰酸酯系交联剂使用交联促进剂的情况下,交联促进剂的用量优选为0.001~0.1重量份。When a crosslinking accelerator is used for the epoxy-based crosslinking agent, the amount of the crosslinking accelerator to be used is preferably 0.01 to 2.0 parts by weight relative to 100 parts by weight of the base polymer. Among the epoxy-based crosslinking agents, non-tin-based organic metals are preferably used as the crosslinking accelerator. When a crosslinking accelerator is used for the isocyanate-based crosslinking agent, the amount of the crosslinking accelerator to be used is preferably 0.001 to 0.1 part by weight.

粘合剂组合物可以除了交联促进剂还包含交联延迟剂。通过添加交联延迟剂,能够抑制常温的溶液状态下的交联反应进行,延长粘合剂组合物的适用期。作为交联延迟剂,可列举出乙酰乙酸甲酯、乙酰乙酸乙酯、乙酰乙酸辛酯、乙酰乙酸油酯、乙酰乙酸月桂酯、乙酰乙硬脂酯等β-酮酯;乙酰丙酮、2,4-己二酮、苯甲酰丙酮等β-二酮;叔丁醇等醇类。其中,优选β-二酮,特别优选乙酰丙酮。交联延迟剂的用量相对于粘合剂组合物总量100重量份为0.1~30重量份左右,优选为25重量份以下,更优选为20重量份以下。The adhesive composition may contain a crosslinking retarder in addition to the crosslinking accelerator. By adding the crosslinking retarder, the progress of the crosslinking reaction in the solution state at room temperature can be suppressed, and the pot life of the pressure-sensitive adhesive composition can be extended. Examples of the crosslinking retarder include β-ketoesters such as methyl acetoacetate, ethyl acetoacetate, octyl acetoacetate, oleyl acetoacetate, lauryl acetoacetate, and acetoethylstearyl; acetylacetone, 2, β-diketones such as 4-hexanedione and benzoylacetone; alcohols such as tert-butanol. Among them, β-diketone is preferable, and acetylacetone is particularly preferable. The amount of the crosslinking retarder to be used is about 0.1 to 30 parts by weight, preferably 25 parts by weight or less, more preferably 20 parts by weight or less, based on 100 parts by weight of the total amount of the adhesive composition.

(光固化剂)(light curing agent)

构成粘合剂层2的粘合剂组合物除了基础聚合物之外还含有光固化剂。包含光固化性的粘合剂组合物的粘合剂层2在与被粘物粘贴后进行光固化时,与被粘物的粘接力提高。The adhesive composition constituting the adhesive layer 2 contains a photocuring agent in addition to the base polymer. The adhesive force with the to-be-adhered body improves when the adhesive layer 2 containing the photocurable adhesive composition is adhered to the to-be-adhered body and then photocured.

光固化剂在1分子中具有2个以上聚合性官能团。作为聚合性官能团,优选具有基于光自由基反应的聚合性,作为光固化剂,优选在1分子中具有2个以上烯属不饱和键的化合物。此外,光固化剂优选为表现出与基础聚合物的相容性的化合物。从表现出与基础聚合物的适度的相容性的方面出发,光固化剂优选在常温下为液体。通过使光固化剂与基础聚合物相容且在组合物中均匀地分散,能够确保与被粘物的接触面积,且能够形成透明性高的粘合剂层2。此外,通过基础聚合物与光固化剂表现出适度的相容性,从而存在容易在光固化后的粘合剂层2内均匀导入利用光固化剂形成的交联结构,与被粘物的粘接力适当上升的倾向。The photocuring agent has two or more polymerizable functional groups in one molecule. As a polymerizable functional group, it is preferable to have polymerizability by a photoradical reaction, and as a photocuring agent, the compound which has 2 or more of ethylenically unsaturated bonds in 1 molecule is preferable. Furthermore, the photocuring agent is preferably a compound that exhibits compatibility with the base polymer. The photocuring agent is preferably liquid at normal temperature from the viewpoint of exhibiting moderate compatibility with the base polymer. By making the photocuring agent compatible with the base polymer and uniformly dispersing it in the composition, the contact area with the adherend can be secured, and the adhesive layer 2 with high transparency can be formed. In addition, since the base polymer exhibits moderate compatibility with the photocuring agent, it is easy to uniformly introduce the crosslinked structure formed by the photocuring agent into the adhesive layer 2 after photocuring, and there is a possibility of adhesion with the adherend. The tendency for the relay to rise appropriately.

基础聚合物与光固化剂的相容性主要受化合物的结构的影响。化合物的结构与相容性例如可通过Hansen溶解度参数进行评价,且存在如下倾向:基础聚合物与光固化剂的溶解度参数的差越小,相容性变得越高。The compatibility of the base polymer with the photocuring agent is mainly affected by the structure of the compound. The structure and compatibility of a compound can be evaluated by, for example, the Hansen solubility parameter, and there is a tendency that the compatibility becomes higher as the difference between the solubility parameters of the base polymer and the photocuring agent is smaller.

从与丙烯酸类基础聚合物的相容性高的观点出发,优选使用多官能(甲基)丙烯酸酯作为光固化剂。作为多官能(甲基)丙烯酸酯,可列举出:聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚四亚甲基二醇二(甲基)丙烯酸酯、双酚A环氧乙烷改性二(甲基)丙烯酸酯、双酚A环氧丙烷改性二(甲基)丙烯酸酯、烷二醇二(甲基)丙烯酸酯、三环癸烷二甲醇二(甲基)丙烯酸酯、乙氧基化异氰脲酸三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、二-三羟甲基丙烷四(甲基)丙烯酸酯、乙氧基化季戊四醇四(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇多(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、氨基甲酸酯(甲基)丙烯酸酯、环氧(甲基)丙烯酸酯、丁二烯(甲基)丙烯酸酯、异戊二烯(甲基)丙烯酸酯等。这些之中,从与丙烯酸类基础聚合物的相容性优异的方面出发,优选聚乙二醇二(甲基)丙烯酸酯或聚丙二醇二(甲基)丙烯酸酯,特别优选聚乙二醇二(甲基)丙烯酸酯。光固化剂可以组合使用2种以上。From the viewpoint of high compatibility with the acrylic base polymer, it is preferable to use a polyfunctional (meth)acrylate as the photocuring agent. Examples of polyfunctional (meth)acrylates include polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, and polytetramethylene glycol di(meth)acrylate. , bisphenol A ethylene oxide modified di(meth)acrylate, bisphenol A propylene oxide modified di(meth)acrylate, alkanediol di(meth)acrylate, tricyclodecane two Methanol di(meth)acrylate, ethoxylated isocyanurate tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol di(meth)acrylate, trimethylolpropane tri(meth)acrylate Meth)acrylate, di-trimethylolpropane tetra(meth)acrylate, ethoxylated pentaerythritol tetra(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol poly(meth)acrylate Acrylates, dipentaerythritol hexa(meth)acrylate, neopentyl glycol di(meth)acrylate, glycerol di(meth)acrylate, urethane(meth)acrylate, epoxy(meth)acrylate ) acrylate, butadiene (meth)acrylate, isoprene (meth)acrylate, etc. Among these, polyethylene glycol di(meth)acrylate or polypropylene glycol di(meth)acrylate is preferable, and polyethylene glycol di(meth)acrylate is particularly preferable because of its excellent compatibility with the acrylic base polymer. (Meth)acrylate. A photocuring agent can be used in combination of 2 or more types.

基础聚合物与光固化剂的相容性也受化合物的分子量影响。存在如下倾向:光固化性化合物的分子量越小,与基础聚合物的相容性变得越高。从与基础聚合物的相容性的观点出发,光固化剂的分子量优选为1500以下,更优选为1000以下,进一步优选为500以下,特别优选为400以下。The compatibility of the base polymer with the photocuring agent is also affected by the molecular weight of the compound. There is a tendency that the smaller the molecular weight of the photocurable compound, the higher the compatibility with the base polymer. From the viewpoint of compatibility with the base polymer, the molecular weight of the photocuring agent is preferably 1500 or less, more preferably 1000 or less, still more preferably 500 or less, and particularly preferably 400 or less.

从与基础聚合物的相容性高、且提高光固化后的粘接力的观点出发,光固化剂的官能团当量(g/eq)优选为500以下、更优选为400以下、进一步优选为300以下、特别优选为200以下。另一方面,光固化剂的官能团当量过小时,光固化后的粘合剂层的交联点密度变高,有时粘接性降低。因此,光固化剂的官能团当量优选为80以上,更优选为100以上,进一步优选为130以上。The functional group equivalent (g/eq) of the photocuring agent is preferably 500 or less, more preferably 400 or less, and even more preferably 300, from the viewpoint of high compatibility with the base polymer and improvement of the adhesive strength after photocuring or less, particularly preferably 200 or less. On the other hand, when the functional group equivalent of the photocuring agent is too small, the crosslinking point density of the pressure-sensitive adhesive layer after photocuring becomes high, and the adhesiveness may decrease. Therefore, the functional group equivalent of the photocuring agent is preferably 80 or more, more preferably 100 or more, and still more preferably 130 or more.

在丙烯酸类基础聚合物与多官能丙烯酸酯光固化剂的组合中,在光固化剂的官能团当量小的情况下,基础聚合物与光固化剂的相互作用强,初始粘接力上升,有时导致再加工性的降低。从使光固化前的粘合剂层2与被粘物的粘接力保持为适当的范围的观点出发,也优选光固化剂的官能团当量为上述范围内。In the combination of an acrylic base polymer and a multifunctional acrylate photocuring agent, when the functional group equivalent of the photocuring agent is small, the interaction between the base polymer and the photocuring agent is strong, and the initial adhesion increases, sometimes resulting in Reduced reworkability. From the viewpoint of maintaining the adhesive force between the pressure-sensitive adhesive layer 2 before photocuring and the adherend in an appropriate range, the functional group equivalent of the photocuring agent is preferably within the above range.

粘合剂组合物中的光固化剂的含量相对于基础聚合物100重量份优选为10~50重量份。通过将光固化剂的配混量设为上述范围,从而能够将光固化后的粘合剂层与被粘物的粘接性调整至适当的范围。光固化剂的含量相对于基础聚合物100重量份更优选为15~45重量份,进一步优选为20~40重量份。The content of the photocuring agent in the adhesive composition is preferably 10 to 50 parts by weight with respect to 100 parts by weight of the base polymer. By making the compounding quantity of a photocuring agent into the said range, the adhesiveness of the pressure-sensitive adhesive layer and to-be-adhered body after photocuring can be adjusted to an appropriate range. The content of the photocuring agent is more preferably 15 to 45 parts by weight, and even more preferably 20 to 40 parts by weight with respect to 100 parts by weight of the base polymer.

(光聚合引发剂)(Photopolymerization initiator)

光聚合引发剂通过活性光线的照射产生活性种,促进光固化剂的固化反应。作为光聚合引发剂,可根据光固化剂的种类等而使用光阳离子引发剂(光产酸剂)、光自由基引发剂、光阴离子引发剂(光产碱剂)等。在使用多官能丙烯酸酯等烯属不饱和化合物作为光固化剂的情况下,优选使用光自由基引发剂作为聚合引发剂。The photopolymerization initiator generates active species by irradiation with actinic rays, and promotes the curing reaction of the photocuring agent. As the photopolymerization initiator, a photocationic initiator (photoacid generator), a photoradical initiator, a photoanionic initiator (photobase generator), etc. can be used according to the type of photocuring agent and the like. When using an ethylenically unsaturated compound, such as a polyfunctional acrylate, as a photocuring agent, it is preferable to use a photoradical initiator as a polymerization initiator.

光自由基引发剂通过活性光线的照射而生成自由基,通过自由基从光自由基引发剂向光固化剂的移动,从而促进光固化剂的自由基聚合反应。作为光自由基引发剂(光自由基产生剂),优选利用比波长450nm短波长的可见光或紫外线的照射而生成自由基的光自由基产生剂,可列举出:羟基酮类、苯偶酰二甲基缩酮类、氨基酮类、酰基氧化膦类、二苯甲酮类、含有三氯甲基的三嗪衍生物等。光自由基引发剂可单独使用,也可将2种以上混合使用。The photoradical initiator generates radicals by irradiation with actinic rays, and the radicals move from the photoradical initiator to the photocuring agent, thereby promoting the radical polymerization reaction of the photocuring agent. As the photoradical initiator (photoradical generator), a photoradical generator that generates radicals by irradiation with visible light or ultraviolet rays having a wavelength shorter than 450 nm is preferable, and examples thereof include hydroxyketones, benzil diamides Methyl ketals, amino ketones, acyl phosphine oxides, benzophenones, triazine derivatives containing trichloromethyl groups, and the like. The photoradical initiator may be used alone or in combination of two or more.

对粘合剂层2要求透明性的情况下,优选光聚合引发剂对波长比400nm长的光(可见光)的灵敏度小,例如,优选使用波长405nm下的吸光系数为1×102[mLg-1cm-1]以下的光聚合引发剂。When transparency is required for the pressure-sensitive adhesive layer 2, it is preferable that the sensitivity of the photopolymerization initiator to light with a wavelength longer than 400 nm (visible light) is small. For example, it is preferable to use an absorption coefficient of 1×10 2 [mLg − 1 cm -1 ] or less of a photopolymerization initiator.

粘合剂层2中的光聚合引发剂的含量相对于基础聚合物100重量份优选为0.01~5重量份,更优选为0.02~3重量份,进一步优选为0.03~2重量份。粘合剂层2中的光聚合引发剂的含量相对于光固化剂100重量份优选为0.02~10重量份,更优选为0.05~7重量份,进一步优选为0.1~5重量份。The content of the photopolymerization initiator in the adhesive layer 2 is preferably 0.01 to 5 parts by weight, more preferably 0.02 to 3 parts by weight, and even more preferably 0.03 to 2 parts by weight with respect to 100 parts by weight of the base polymer. The content of the photopolymerization initiator in the adhesive layer 2 is preferably 0.02 to 10 parts by weight, more preferably 0.05 to 7 parts by weight, and even more preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the photocuring agent.

(其它添加剂)(other additives)

除了上述例示的各成分之外,粘合剂层可以在不损害本发明的特性的范围内含有硅烷偶联剂、增粘剂、增塑剂、软化剂、抗氧化剂、抗劣化剂、填充剂、着色剂、紫外线吸收剂、表面活性剂、抗静电剂等添加剂。In addition to the components exemplified above, the pressure-sensitive adhesive layer may contain a silane coupling agent, tackifier, plasticizer, softener, antioxidant, anti-deterioration agent, and filler within a range that does not impair the properties of the present invention , colorants, UV absorbers, surfactants, antistatic agents and other additives.

[增强薄膜的制作][Production of Reinforcement Film]

通过在薄膜基材1上层叠光固化性的粘合剂层2,可获得增强薄膜。粘合剂层2可在薄膜基材1上直接形成,也可将在其它基材上形成为片状的粘合剂层转印至薄膜基材1上。A reinforcement film can be obtained by laminating|stacking the photocurable pressure-sensitive adhesive layer 2 on the film base material 1. The pressure-sensitive adhesive layer 2 may be directly formed on the film base material 1 , or the pressure-sensitive adhesive layer formed in the form of a sheet on another base material may be transferred onto the film base material 1 .

将上述粘合剂组合物利用辊式涂布、辊舔涂布、凹版涂布、反向涂布、辊式刷涂、喷涂、浸渍辊涂、棒涂、刮刀涂布、气刀涂布、帘式涂布、唇板涂布、模涂等涂布在基材上,并视需要将溶剂干燥去除,由此形成粘合剂层。作为干燥方法,可适宜地采用适当的方法。加热干燥温度优选为40℃~200℃,更优选为50℃~180℃,进一步优选为70℃~170℃。干燥时间优选为5秒~20分钟,更优选为5秒~15分钟,进一步优选为10秒~10分钟。The above-mentioned adhesive composition is applied by roll coating, roll lick coating, gravure coating, reverse coating, roll brush coating, spray coating, dip roll coating, bar coating, blade coating, air knife coating, Curtain coating, lip coating, die coating, etc. are applied on the substrate, and the solvent is dried and removed as necessary, thereby forming an adhesive layer. As a drying method, an appropriate method can be suitably used. The heating drying temperature is preferably 40°C to 200°C, more preferably 50°C to 180°C, and further preferably 70°C to 170°C. The drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 15 minutes, and even more preferably 10 seconds to 10 minutes.

粘合剂层2的厚度例如为1~300μm左右。存在如下倾向:粘合剂层2的厚度越大,与被粘物的粘接性越会提升。另一方面,在粘合剂层2的厚度过大的情况下,存在光固化前的流动性高、操作变得困难的情况。因此,粘合剂层2的厚度优选为5~100μm,更优选为8~50μm,进一步优选为10~40μm,特别优选为13~30μm。The thickness of the adhesive layer 2 is, for example, about 1 to 300 μm. There is a tendency that the greater the thickness of the pressure-sensitive adhesive layer 2 is, the more the adhesiveness with the adherend is improved. On the other hand, when the thickness of the pressure-sensitive adhesive layer 2 is too large, the fluidity before photocuring is high, and handling may become difficult. Therefore, the thickness of the adhesive layer 2 is preferably 5 to 100 μm, more preferably 8 to 50 μm, still more preferably 10 to 40 μm, and particularly preferably 13 to 30 μm.

在粘合剂组合物含有交联剂的情况下,优选与溶剂的干燥同时、或在溶剂的干燥后通过加热或熟化使交联进行。加热温度、加热时间根据使用的交联剂的种类适当地设定,通常在20℃~160℃的范围通过1分钟至7天左右的加热进行交联。用于将溶剂干燥去除的加热也可兼作用于交联的加热。When an adhesive composition contains a crosslinking agent, it is preferable to carry out crosslinking by heating or aging simultaneously with drying of a solvent, or after drying of a solvent. The heating temperature and the heating time are appropriately set according to the type of the crosslinking agent to be used, and the crosslinking is usually carried out by heating for about 1 minute to 7 days in the range of 20°C to 160°C. The heating for drying and removing the solvent may also serve as the heating for crosslinking.

通过在基础聚合物中导入交联结构,从而凝胶率上升。凝胶率越高,粘合剂变得越硬,在因再加工等而从被粘物剥离增强薄膜时,存在抑制对被粘物的残胶的倾向。光固化前的粘合剂层2的凝胶率优选为30%以上,更优选为50%以上,进一步优选为60%以上,特别优选为65%以上。粘合剂层2的光固化前的凝胶率可以为70%以上或75%以上。By introducing a cross-linked structure into the base polymer, the gel fraction increases. The higher the gel fraction is, the harder the adhesive becomes, and when the reinforcing film is peeled off from the adherend due to reprocessing or the like, there is a tendency to suppress adhesive residue to the adherend. The gel fraction of the pressure-sensitive adhesive layer 2 before photocuring is preferably 30% or more, more preferably 50% or more, still more preferably 60% or more, and particularly preferably 65% or more. The gel fraction before photocuring of the adhesive layer 2 may be 70% or more or 75% or more.

粘合剂含有未反应的光固化剂,因此光固化前的粘合剂层2的凝胶率通常为90%以下。光固化前的粘合剂层2的凝胶率过大时,对被粘物的锚固力降低,有时初始粘接力变得不充分。因此,光固化前的粘合剂层2的凝胶率优选为85%以下,更优选为80%以下。Since the pressure-sensitive adhesive contains an unreacted photocuring agent, the gel fraction of the pressure-sensitive adhesive layer 2 before photocuring is usually 90% or less. When the gel fraction of the pressure-sensitive adhesive layer 2 before photocuring is too large, the anchoring force to the adherend may decrease, and the initial adhesive force may become insufficient. Therefore, the gel fraction of the pressure-sensitive adhesive layer 2 before photocuring is preferably 85% or less, and more preferably 80% or less.

凝胶率可以以对乙酸乙酯等溶剂的不溶成分的形式而求出,具体而言,以将粘合剂层在乙酸乙酯中于23℃下浸渍7天之后的不溶成分相对于浸渍前的试样的重量分数(单位:重量%)的形式求出。一般而言,聚合物的凝胶率与交联度相等,聚合物中的交联的部分越多,凝胶率变得越大。因此,存在交联剂的用量(交联性官能团的含量)越多,凝胶率变得越大的倾向。此外,通过使用交联促进剂,交联剂的未反应官能团的量减少,因此存在凝胶率变大的倾向。光固化前的粘合剂层2中,光固化剂为未反应的状态,因此光固化剂的量越多,凝胶率变得越小。The gel fraction can be obtained as the insoluble content in a solvent such as ethyl acetate. The weight fraction (unit: weight %) of the sample was calculated|required. In general, the gel fraction of a polymer is equal to the degree of crosslinking, and the more crosslinked parts in the polymer, the higher the gel fraction becomes. Therefore, as the usage-amount of a crosslinking agent (content of a crosslinkable functional group) is large, there exists a tendency for a gel fraction to become large. In addition, by using a crosslinking accelerator, the amount of unreacted functional groups of the crosslinking agent is reduced, so that the gel fraction tends to increase. In the pressure-sensitive adhesive layer 2 before photocuring, since the photocuring agent is in an unreacted state, the greater the amount of the photocuring agent, the smaller the gel fraction.

通过交联剂在聚合物中导入交联结构后,光固化剂也维持未反应的状态。因此,会形成包含基础聚合物和光固化剂的光固化性的粘合剂层2。在薄膜基材1上形成粘合剂层2的情况下,优选以粘合剂层2的保护等为目的在粘合剂层2上附设隔离膜5。也可在粘合剂层2上附设隔离膜5后进行交联。After the crosslinking structure is introduced into the polymer through the crosslinking agent, the photocuring agent is also maintained in an unreacted state. Therefore, the photocurable adhesive layer 2 containing the base polymer and the photocuring agent is formed. When forming the pressure-sensitive adhesive layer 2 on the film base material 1 , it is preferable to attach the release film 5 to the pressure-sensitive adhesive layer 2 for the purpose of protecting the pressure-sensitive adhesive layer 2 , or the like. After attaching the separator 5 to the pressure-sensitive adhesive layer 2, crosslinking may be performed.

在其它基材上形成粘合剂层2的情况下,通过在使溶剂干燥后将粘合剂层2转印至薄膜基材1上而获得增强薄膜。也可将在粘合剂层的形成中使用的基材直接作为隔离膜5。In the case where the adhesive layer 2 is formed on another substrate, a reinforcement film is obtained by transferring the adhesive layer 2 onto the film substrate 1 after drying the solvent. The base material used for formation of the pressure-sensitive adhesive layer may be used as the separator 5 as it is.

作为隔离膜5,可优选地使用聚乙烯、聚丙烯、聚对苯二甲酸乙二醇酯、聚酯薄膜等塑料薄膜。隔离膜的厚度通常为3~200μm,优选为10~100μm左右。优选在隔离膜5的与粘合剂层2的接触面实施基于有机硅类、氟类、长链烷基类、或者脂肪酸酰胺类等脱模剂、或二氧化硅粉等的脱模处理。通过对隔离膜5的表面进行脱模处理,在将薄膜基材1与隔离膜5剥离时,会在粘合剂层2与隔离膜5的界面处发生剥离,维持在薄膜基材1上固着有粘合剂层2的状态。As the separator 5, a plastic film such as polyethylene, polypropylene, polyethylene terephthalate, and polyester film can be preferably used. The thickness of the separator is usually 3 to 200 μm, preferably about 10 to 100 μm. The contact surface of the separator 5 with the pressure-sensitive adhesive layer 2 is preferably subjected to a mold release treatment with a silicone-based, fluorine-based, long-chain alkyl-based, or fatty acid amide-based mold release agent, silica powder, or the like. By subjecting the surface of the separator 5 to the mold release treatment, when the film substrate 1 and the separator 5 are peeled off, peeling occurs at the interface between the pressure-sensitive adhesive layer 2 and the separator 5 , and the film substrate 1 is maintained to be fixed. A state in which the adhesive layer 2 is present.

[增强薄膜的使用][Use of Enhancement Film]

本发明的增强薄膜粘贴在装置或装置构成构件上而使用。对增强薄膜所要粘贴的被粘物并无特别限定,可列举出各种电子装置、光学装置及其构成构件等。增强薄膜可粘贴在被粘物的整个面,也可选择性地仅粘贴在需要增强的部分。此外,也可将增强薄膜粘贴在被粘物的整个面后,将无需增强的部位的增强薄膜切断,并将增强薄膜剥离去除。若在使粘合剂光固化前,则增强薄膜为临时固定在被粘物表面的状态,因此能够从被粘物的表面容易地将增强薄膜剥离去除。The reinforcing film of the present invention is used by being attached to a device or a device constituting member. The adherend to which the reinforcement film is attached is not particularly limited, and various electronic devices, optical devices, and constituent members thereof can be exemplified. The reinforcing film can be pasted on the entire surface of the adherend, or can be selectively pasted only on the part that needs to be strengthened. In addition, after sticking the reinforcement film on the entire surface of the adherend, the reinforcement film at the part that does not need reinforcement may be cut, and the reinforcement film may be peeled and removed. Before photocuring the adhesive, since the reinforcement film is temporarily fixed to the surface of the adherend, the reinforcement film can be easily peeled off and removed from the surface of the adherend.

由于通过粘贴增强薄膜可赋予适度的刚性,因此可期待操作性提升、防止破损效果。在装置的制造工序中,在对半成品粘贴增强薄膜时,可对切割成制品尺寸前的大的半成品粘贴增强薄膜。也可将增强薄膜通过卷对卷粘贴在利用卷对卷工艺而制造的装置的母辊上。Since moderate rigidity can be imparted by sticking the reinforcing film, it is expected that the operability can be improved and the effect of preventing breakage can be expected. In the manufacturing process of the device, when the reinforcement film is attached to the semi-finished product, the reinforcement film may be attached to the large semi-finished product before being cut into the product size. The reinforcement film can also be applied roll-to-roll to the mother roll of the device manufactured using the roll-to-roll process.

<光固化前的粘合剂层的特性><Characteristics of pressure-sensitive adhesive layer before photocuring>

增强薄膜10的粘合剂层2与薄膜基材1固着,在与被粘物粘贴后且光固化前,对被粘物的粘接力小。因此,光固化前,从被粘物剥离增强薄膜是容易的,再加工性优异。此外,光固化前,将增强薄膜切断并将被粘物表面的一部分区域的增强薄膜去除等加工也可容易地进行。The pressure-sensitive adhesive layer 2 of the reinforcing film 10 is fixed to the film base material 1 , and the adhesive force to the adherend is small after being adhered to the adherend and before photocuring. Therefore, it is easy to peel the reinforcing film from the adherend before photocuring, and the reworkability is excellent. Further, before photocuring, processing such as cutting the reinforcement film and removing the reinforcement film in a part of the surface of the adherend can be easily performed.

(粘接力)(adhesion)

从使其容易从被粘物剥离、防止剥离增强薄膜后对被粘物的残胶的观点出发,光固化前的粘合剂层2与被粘物的粘接力(初始粘接力)优选为1N/25mm以下,更优选为0.7N/25mm以下,进一步优选为0.5N/25mm以下。光固化前的粘合剂层2与被粘物的粘接力可以为0.4N/25mm以下、0.3N/25mm以下或0.2N/25mm以下。从防止在保管、操作时的增强薄膜的剥离的观点出发,光固化前的粘合剂层2与被粘物的粘接力优选为0.005N/25mm以上,更优选为0.01N/25mm以上,进一步优选为0.02N/25mm以上,特别优选为0.03N/25mm以上。The adhesive force (initial adhesive force) between the pressure-sensitive adhesive layer 2 before photocuring and the adherend is preferable from the viewpoint of making it easy to peel off the adherend and preventing the adhesive residue to the adherend after peeling the reinforcing film. It is 1 N/25 mm or less, more preferably 0.7 N/25 mm or less, still more preferably 0.5 N/25 mm or less. The adhesive force between the pressure-sensitive adhesive layer 2 before photocuring and the adherend may be 0.4 N/25 mm or less, 0.3 N/25 mm or less, or 0.2 N/25 mm or less. From the viewpoint of preventing peeling of the reinforcement film during storage and handling, the adhesive force between the pressure-sensitive adhesive layer 2 and the adherend before photocuring is preferably 0.005 N/25 mm or more, more preferably 0.01 N/25 mm or more, More preferably, it is 0.02 N/25 mm or more, and particularly preferably 0.03 N/25 mm or more.

增强薄膜在使粘合剂层光固化前的状态下,对聚酰亚胺薄膜的粘接力优选为上述范围内。在柔性显示面板、柔性印刷电路板(FPC)、将显示面板与电路板一体化而成的装置等中,使用挠性的基板材料,从耐热性、尺寸稳定性的观点出发,一般使用聚酰亚胺薄膜。粘合剂层对作为基板的聚酰亚胺薄膜具有上述粘接力的增强薄膜在粘合剂的光固化前容易剥离,光固化后粘接可靠性优异。It is preferable that the adhesive force with respect to a polyimide film in the state before photocuring the adhesive layer of the reinforcement film exists in the said range. In flexible display panels, flexible printed circuit boards (FPC), and devices in which display panels and circuit boards are integrated, flexible substrate materials are used, and from the viewpoints of heat resistance and dimensional stability, poly Imide film. The reinforcing film having the above-mentioned adhesive force of the adhesive layer with respect to the polyimide film serving as the substrate is easily peeled off before photocuring of the adhesive, and is excellent in adhesion reliability after photocuring.

粘贴增强薄膜前,可以以清洁等为目的,对装置表面的聚酰亚胺薄膜等被粘物进行活化处理。作为表面活化处理,可列举出等离子体处理、电晕处理、辉光放电处理等。特别是从能在大气压下处理,活化效果高的方面出发,优选大气压等离子体处理。Before attaching the reinforcing film, the adherend such as the polyimide film on the surface of the device can be activated for the purpose of cleaning or the like. The surface activation treatment includes plasma treatment, corona treatment, glow discharge treatment, and the like. In particular, atmospheric pressure plasma treatment is preferable because it can be processed under atmospheric pressure and has a high activation effect.

对被粘物进行表面活化处理时,与未进行表面活化处理的情况相比,存在光固化前的粘合剂层2与被粘物的粘接力变高的倾向。光固化前的粘合剂层与被粘物的粘接力过度大时,有时再加工变得困难。因此,进行了表面活化处理的被粘物与光固化前的粘合剂层的粘接力优选为未进行表面活化处理的被粘物与光固化前的粘合剂层的粘接力的2倍以下,更优选为1.7倍以下,进一步优选为1.5倍以下。When an adherend is subjected to surface activation treatment, there is a tendency that the adhesive force between the pressure-sensitive adhesive layer 2 before photocuring and the adherend becomes higher than when the surface activation treatment is not carried out. When the adhesive force between the pressure-sensitive adhesive layer before photocuring and the adherend is excessively large, reprocessing may become difficult. Therefore, it is preferable that the adhesive force between the adherend that has been subjected to the surface activation treatment and the pressure-sensitive adhesive layer before photocuring is 2 times the adhesive force of the adherend that has not been subjected to the surface activation treatment and the pressure-sensitive adhesive layer before photocuring. times or less, more preferably 1.7 times or less, still more preferably 1.5 times or less.

本发明中,通过使粘合剂的基础聚合物实质上不含氮原子,从而在对被粘物进行了表面活化处理的情况下也能够将光固化前的粘合剂层的粘接力(初始粘接力)抑制得较低。因此,在对聚酰亚胺薄膜等被粘物进行了表面活化处理的情况下,也与未进行表面活化处理的情况同样地容易再加工。In the present invention, by making the base polymer of the pressure-sensitive adhesive substantially free of nitrogen atoms, the adhesive force ( initial adhesion) was suppressed lower. Therefore, even when surface activation treatment is performed on an adherend such as a polyimide film, reprocessing is easy in the same manner as in the case where surface activation treatment is not performed.

表面进行了活化处理的被粘物含有大量的羟基、羰基、羧基等活性基团,基础聚合物含有氮原子的情况下,可认为通过氮原子的不成对电子与这些活性官能团的分子间相互作用,粘接力容易上升。此外,被粘物为聚酰亚胺的情况下,通过活化处理,酰胺酸、末端的氨基、羧基(或羧酸酐基)等被活化,与氮原子的相互作用强,这也参与到初始粘接力的上升。通过使基础聚合物实质上不含氮原子,难以产生这些相互作用,因此推定初始粘接力的上升被抑制。The adherend whose surface has been activated contains a large number of active groups such as hydroxyl, carbonyl, and carboxyl. When the base polymer contains nitrogen atoms, it can be considered that the unpaired electrons of the nitrogen atoms interact with these active functional groups. , the adhesion is easy to rise. In addition, when the adherend is polyimide, the amic acid, terminal amino group, carboxyl group (or carboxylic acid anhydride group), etc. are activated by the activation treatment, and the interaction with the nitrogen atom is strong, which is also involved in the initial adhesion. The rise of the relay. By making the base polymer substantially free of nitrogen atoms, it is difficult to generate these interactions, so it is presumed that the increase in the initial adhesive force is suppressed.

基础聚合物具有交联结构的情况下,异氰酸酯系交联剂等中所含的氮原子也与基础聚合物的氮原子同样地成为使对经表面活化处理的被粘物的初始粘接力上升的要因,但与基础聚合物相比其影响小。因此,交联剂(基础聚合物的交联结构部分)可以包含氮原子。交联结构部分容易埋设于聚合物的内部,氮原子在表面的露出少,因此可认为被粘物的表面活化处理的有无对初始粘接力变化造成的影响小。When the base polymer has a cross-linked structure, the nitrogen atom contained in the isocyanate-based cross-linking agent or the like also increases the initial adhesion force to the surface activation-treated adherend, similarly to the nitrogen atom of the base polymer. , but its effect is small compared to the base polymer. Thus, the crosslinking agent (the crosslinking moiety of the base polymer) may contain nitrogen atoms. Since the crosslinked structure part is easily embedded in the polymer, and the exposure of nitrogen atoms on the surface is small, it is considered that the presence or absence of the surface activation treatment of the adherend has little influence on the change of the initial adhesive force.

通过使用有机金属等交联促进剂,存在被粘物的表面活化处理所造成的初始粘接力的上升被抑制的倾向,特别是交联剂的1分子中所含的交联性官能团的数量多、官能团密度高的情况下该倾向大。使用交联促进剂时,交联性官能团被活化,反应性变高。因此,未反应的官能团减少,利用1个交联剂进行交联的聚合物链的数量多,容易形成高密度的交联结构,可认为这贡献于抑制初始粘接力的上升。By using a crosslinking accelerator such as an organometallic agent, the increase in the initial adhesive force due to the surface activation treatment of the adherend tends to be suppressed, especially the number of crosslinkable functional groups contained in one molecule of the crosslinking agent This tendency is large when there are many and the functional group density is high. When a crosslinking accelerator is used, the crosslinkable functional group is activated, and the reactivity becomes high. Therefore, unreacted functional groups are reduced, the number of polymer chains cross-linked by one cross-linking agent is large, and a high-density cross-linked structure is easily formed, which is considered to contribute to suppressing the increase in initial adhesive force.

例如可以认为,在交联密度低的情况下,粘合剂层的主体部分中,在聚合物链的空隙中容易存在光固化剂(多官能单体),而在交联密度高的情况下,聚合物链的空隙少(小),因此在主体部分中难以存在光固化剂,在光固化前的粘合剂层中光固化剂容易偏布于界面附近。因此可以认为,在对被粘物进行了表面活化处理的情况下,也由于粘接界面处的被粘物与基础聚合物的相互作用小,因此可抑制初始粘接力的上升。For example, when the crosslinking density is low, a photocuring agent (polyfunctional monomer) is likely to exist in the gaps of the polymer chains in the main portion of the pressure-sensitive adhesive layer, and when the crosslinking density is high, it is considered that , the polymer chain has few (small) voids, so it is difficult for the photocuring agent to exist in the main body part, and the photocuring agent is easily distributed near the interface in the adhesive layer before photocuring. Therefore, even when the adherend is subjected to the surface activation treatment, since the interaction between the adherend and the base polymer at the bonding interface is small, the increase in the initial adhesive force can be suppressed.

(储能模量)(storage modulus)

粘合剂层2在光固化前的25℃下的剪切储能模量G’i优选为1×104~1.2×105Pa。剪切储能模量(以下简称为“储能模量”)依据JIS K7244-1“塑料-动态机械特性的试验方法”中记载的方法,读取在频率1Hz的条件下、以-50~150℃的范围以升温速度5℃/分钟测定时的规定温度下的值,从而求出。The shear storage elastic modulus G′ i at 25° C. of the adhesive layer 2 before photocuring is preferably 1×10 4 to 1.2×10 5 Pa. The shear storage modulus (hereinafter abbreviated as "storage modulus") is based on the method described in JIS K7244-1 "Plastics - Test methods for dynamic mechanical properties". The range of 150°C was determined as a value at a predetermined temperature when measured at a temperature increase rate of 5°C/min.

对于如粘合剂那样表现出粘弹性的物质,储能模量G’用作表示硬度的程度的指标。粘合剂层的储能模量与内聚力具有高度的相关性,存在粘合剂的内聚力越高,对被粘物的锚固力变得越大的倾向。若光固化前的粘合剂层2的储能模量为1×104Pa以上,则粘合剂具有充分的硬度和内聚力,因此在从被粘物剥离增强薄膜时不易发生对被粘物的残胶。此外,粘合剂层2的储能模量大的情况下,能够抑制粘合剂自增强薄膜的端面溢出。若光固化前的粘合剂层2的储能模量为1.2×105Pa以下,则在粘合剂层2与被粘物的界面处的剥离容易,进行再加工的情况下也不易发生粘合剂层的内聚破坏、对被粘物表面的残胶。For a substance that exhibits viscoelasticity like an adhesive, the storage modulus G' is used as an index indicating the degree of hardness. The storage modulus of the pressure-sensitive adhesive layer has a high correlation with the cohesive force, and the higher the cohesive force of the pressure-sensitive adhesive layer, the greater the anchoring force to the adherend tends to be. If the storage elastic modulus of the pressure-sensitive adhesive layer 2 before photocuring is 1×10 4 Pa or more, the pressure-sensitive adhesive has sufficient hardness and cohesive force, and therefore, when the reinforcing film is peeled off from the adherend, it is difficult to cause a problem with the adherend. of glue residue. Moreover, when the storage elastic modulus of the adhesive layer 2 is large, it can suppress that an adhesive overflows from the edge surface of a reinforcement film. When the storage modulus of the pressure-sensitive adhesive layer 2 before photocuring is 1.2×10 5 Pa or less, peeling at the interface between the pressure-sensitive adhesive layer 2 and the adherend is easy, and it is unlikely to occur even when reprocessing is performed. Cohesive failure of the adhesive layer, adhesive residue on the surface of the adherend.

从提高增强薄膜的再加工性,抑制再加工时对被粘物的残胶的观点出发,粘合剂层2的光固化前的25℃下的储能模量G’i更优选为3×104~1×105Pa,进一步优选为4×104~9.5×104Pa。From the viewpoint of improving the reworkability of the reinforcing film and suppressing the adhesive residue on the adherend during reprocessing, the storage modulus G'i at 25°C before photocuring of the adhesive layer 2 is more preferably 3× 10 4 to 1×10 5 Pa, more preferably 4×10 4 to 9.5×10 4 Pa.

<粘合剂层的光固化><Photocuring of pressure-sensitive adhesive layer>

在被粘物上粘贴增强薄膜后,对粘合剂层2照射活性光线而使粘合剂层光固化。作为活性光线,可列举出紫外线、可见光、红外线、X射线、α射线、β射线、及γ射线等。从能够抑制保管状态下的粘合剂层的固化、且容易固化的观点出发,作为活性光线,优选为紫外线。活性光线的照射强度、照射时间根据粘合剂层的组成、厚度等适当设定即可。对粘合剂层2的活性光线的照射可从薄膜基材1侧及被粘物侧的任一面实施,也可从两面进行活性光线的照射。After the reinforcing film is attached to the adherend, the pressure-sensitive adhesive layer 2 is irradiated with actinic rays to photo-cur the pressure-sensitive adhesive layer. Examples of actinic rays include ultraviolet rays, visible rays, infrared rays, X rays, α rays, β rays, and γ rays. From the viewpoint of being able to suppress curing of the pressure-sensitive adhesive layer in a storage state and to facilitate curing, ultraviolet rays are preferred as actinic rays. The irradiation intensity and irradiation time of the actinic ray may be appropriately set according to the composition, thickness, and the like of the pressure-sensitive adhesive layer. Irradiation of the actinic ray to the pressure-sensitive adhesive layer 2 may be performed from either the film substrate 1 side and the adherend side, or the actinic ray may be irradiated from both sides.

<光固化后的粘合剂层的特性><Characteristics of the adhesive layer after photocuring>

(粘接力)(adhesion)

从装置的实用时的粘接可靠性的观点出发,光固化后的粘合剂层2与被粘物的粘接力优选为2N/25mm以上,更优选为3N/25mm以上,进一步优选为5N/25mm以上。使粘合剂层光固化后的增强薄膜与被粘物的粘接力可以为6N/25mm以上、8N/25mm以上、10N/25mm以上、12N/25mm以上、或13N/25mm以上。增强薄膜优选的是,光固化后的粘合剂层对聚酰亚胺薄膜具有上述范围的粘接力。光固化后的粘合剂层2与被粘物的粘接力优选为光固化前的粘合剂层2与被粘物的粘接力的5倍以上,更优选为8倍以上,进一步优选为10倍以上。光固化后的粘合剂层与被粘物的粘接力可以为光固化前的粘合剂层与被粘物的粘接力的20倍以上、30倍以上、40倍以上、或50倍以上。From the viewpoint of adhesion reliability in practical use of the device, the adhesive force between the adhesive layer 2 after photocuring and the adherend is preferably 2 N/25 mm or more, more preferably 3 N/25 mm or more, and further preferably 5 N /25mm or more. The adhesive force between the reinforcing film and the adherend after photocuring the adhesive layer may be 6N/25mm or more, 8N/25mm or more, 10N/25mm or more, 12N/25mm or more, or 13N/25mm or more. In the reinforcement film, it is preferable that the adhesive layer after photocuring has an adhesive force in the above-mentioned range with respect to the polyimide film. The adhesive force between the pressure-sensitive adhesive layer 2 after photocuring and the adherend is preferably 5 times or more, more preferably 8 times or more, and further preferably the adhesive force between the pressure-sensitive adhesive layer 2 and the adherend before photocuring 10 times or more. The adhesive force between the adhesive layer and the adherend after photocuring can be 20 times or more, 30 times or more, 40 times or more, or 50 times the adhesive force between the adhesive layer and the adherend before photocuring above.

如前所述,通过使粘合剂的基础聚合物不含氮原子,能够抑制被粘物的表面活化处理所造成的初始粘接力的上升。另一方面,将被粘物进行了表面活化处理的情况下,与未进行被粘物的表面活化处理的情况相比,存在光固化后的粘合剂层2与被粘物的粘接力变大的倾向。即,使用具备具有规定组成的粘合剂层的增强薄膜的情况下,通过对被粘物实施等离子体处理等表面活化处理,从而抑制初始粘接力的上升,确保再加工性,并且在光固化后实现高的粘接力,可得到增强薄膜的粘接可靠性优异的装置。特别是粘合剂组合物包含有机金属等交联促进剂的情况下,存在将被粘物进行了表面活化处理时的初始粘接力的上升抑制、以及光固化后的粘接力上升变得更明显的倾向。As described above, by making the base polymer of the adhesive free of nitrogen atoms, it is possible to suppress an increase in the initial adhesive force due to the surface activation treatment of the adherend. On the other hand, when the adherend was subjected to the surface activation treatment, compared with the case where the surface activation treatment of the adherend was not carried out, the adhesive force between the pressure-sensitive adhesive layer 2 after photocuring and the adherend was present. Tendency to grow larger. That is, in the case of using a reinforcement film having an adhesive layer having a predetermined composition, by subjecting the adherend to surface activation treatment such as plasma treatment, an increase in the initial adhesive force is suppressed, reworkability is ensured, and the A high adhesion force is achieved after curing, and a device excellent in the adhesion reliability of the reinforced film can be obtained. In particular, when the pressure-sensitive adhesive composition contains a crosslinking accelerator such as an organometal, the increase in the initial adhesive strength when the adherend is subjected to a surface activation treatment, and the increase in the adhesive strength after photocuring may become more obvious tendency.

(储能模量)(storage modulus)

粘合剂层2在光固化后的25℃下的储能模量G’f优选为1.0×105Pa以上。若光固化后的粘合剂层2的储能模量为1.0×105Pa以上,则伴随内聚力的增大而与被粘物的粘接力提高,可得到高的粘接可靠性。另一方面,储能模量过度大的情况下,粘合剂难以润湿扩展,与被粘物的接触面积变小。此外,粘合剂的应力分散性降低,因此剥离力容易在粘接界面传播,存在与被粘物的粘接力降低的倾向。因此,粘合剂层2的光固化后的25℃下的储能模量G’f优选为2×106Pa以下。从提高使粘合剂层光固化后的增强薄膜的粘接可靠性的观点出发,G’f更优选为1.1×105~1.2×106Pa,进一步优选为1.2×105~1×106Pa。The storage elastic modulus G' f of the adhesive layer 2 at 25° C. after photocuring is preferably 1.0×10 5 Pa or more. When the storage elastic modulus of the pressure-sensitive adhesive layer 2 after photocuring is 1.0×10 5 Pa or more, the adhesive force with the adherend is improved along with the increase in the cohesive force, and high adhesion reliability can be obtained. On the other hand, when the storage modulus is too large, the adhesive becomes difficult to wet and spread, and the contact area with the adherend becomes small. In addition, since the stress dispersibility of the pressure-sensitive adhesive decreases, the peeling force tends to propagate through the adhesive interface, and the adhesive force with the adherend tends to decrease. Therefore, the storage elastic modulus G′ f at 25° C. after photocuring of the adhesive layer 2 is preferably 2×10 6 Pa or less. From the viewpoint of improving the adhesion reliability of the reinforcement film after photocuring the pressure-sensitive adhesive layer, G' f is more preferably 1.1×10 5 to 1.2×10 6 Pa, and still more preferably 1.2×10 5 to 1×10 6 Pa.

粘合剂层2的光固化前后的25℃下的储能模量之比G’f/G’i优选为2以上。若G’f为G’i的2倍以上,则由光固化造成的G’的增加大,能兼顾光固化前的再加工性与光固化后的粘接可靠性。G’f/G’i更优选为4以上、进一步优选为8以上、特别优选为10以上。G’f/G’i的上限没有特别限定,但G’f/G’i过度大时,容易导致因光固化前的G’小而造成的初始粘接不良、或因光固化后的G’过度大而造成的粘接可靠性的降低。因此,G’f/G’i优选为100以下,更优选为40以下,进一步优选为30以下,特别优选为25以下。The ratio G' f /G' i of the storage elastic modulus at 25°C before and after photocuring of the adhesive layer 2 is preferably 2 or more. When G' f is 2 times or more of G' i , the increase of G' by photocuring will be large, and the reworkability before photocuring and the adhesion reliability after photocuring can be made compatible. G' f /G' i is more preferably 4 or more, still more preferably 8 or more, and particularly preferably 10 or more. The upper limit of G'f/ G'i is not particularly limited, but when G'f / G'i is too large, initial adhesion failure due to small G' before photocuring, or G' after photocuring is likely to occur. 'Reduced bonding reliability due to excessive size. Therefore, G' f /G' i is preferably 100 or less, more preferably 40 or less, still more preferably 30 or less, and particularly preferably 25 or less.

附设增强薄膜后的被粘物有时进行以提高多个层叠部件的层叠界面的亲合性等为目的的高压釜处理、用于电路部件接合的热压接等加热处理。在这种加热处理时,优选增强薄膜与被粘物之间的粘合剂不从端面流动。The adherend after the reinforcement film is attached may be subjected to heat treatment such as autoclave treatment for the purpose of improving the affinity of the lamination interface of a plurality of lamination members, and thermocompression bonding for circuit member bonding. In such heat treatment, it is preferable that the adhesive between the reinforcement film and the adherend does not flow from the end surface.

从抑制高温加热时的粘合剂的溢出的观点出发,光固化后的粘合剂层2的100℃下的储能模量优选为5×104Pa以上,更优选为8×104Pa以上,进一步优选为1×105Pa以上。从防止加热时的粘合剂的溢出、以及防止加热时的粘接力降低的观点出发,光固化后的粘合剂层2的100℃下的储能模量优选为50℃下的储能模量的60%以上,更优选为65%以上,进一步优选为70%以上,特别优选为75%以上。The storage modulus at 100° C. of the adhesive layer 2 after photocuring is preferably 5×10 4 Pa or more, and more preferably 8×10 4 Pa from the viewpoint of suppressing the overflow of the adhesive during high-temperature heating Above, more preferably 1×10 5 Pa or more. The storage modulus at 100° C. of the adhesive layer 2 after photocuring is preferably the storage modulus at 50° C. from the viewpoints of preventing overflow of the adhesive during heating and preventing a decrease in adhesive strength during heating. The modulus is 60% or more, more preferably 65% or more, still more preferably 70% or more, and particularly preferably 75% or more.

通过粘贴增强薄膜,可对作为被粘物的半成品赋予适度的刚性,并且使应力得到缓和/分散,因此能够抑制有可能在制造工序中产生的各种不良情况,使生产效率提升,改善成品率。此外,对于增强薄膜而言,即使在被粘物进行了表面活化处理的情况下,在使粘合剂层光固化前也容易从被粘物剥离,因此在产生层叠、粘贴不良的情况下也容易再加工。使粘合剂层光固化后,对被粘物表现出高的粘接力,增强薄膜不易从装置表面剥离,粘接可靠性优异。By attaching the reinforcing film, moderate rigidity can be imparted to the semi-finished product as an adherend, and stress can be relaxed and dispersed. Therefore, various failures that may occur in the manufacturing process can be suppressed, production efficiency can be improved, and yield can be improved. . In addition, even when the adherend is subjected to surface activation treatment, the reinforcement film is easily peeled from the adherend before photocuring the pressure-sensitive adhesive layer, so it is also difficult to laminate and stick. Easy to rework. After photocuring the pressure-sensitive adhesive layer, high adhesive force is exhibited to the adherend, the reinforcing film is not easily peeled from the device surface, and the adhesion reliability is excellent.

实施例Example

以下举出实施例进一步说明,但本发明不限定于这些实施例。The following examples are given for further description, but the present invention is not limited to these examples.

[实施例1][Example 1]

<基础聚合物的聚合><Polymerization of base polymer>

在具备温度计、搅拌机、回流冷凝管及氮气导入管的反应容器中投入作为单体的丙烯酸丁酯(BA)95重量份以及丙烯酸(AA)5重量份、作为热聚合引发剂的偶氮二异丁腈(AIBN)0.2重量份、以及作为溶剂的醋酸乙酯233重量份,流入氮气,一边搅拌一边进行约1小时氮气置换。然后,加热至60℃,使其反应7小时,得到重均分子量60万的丙烯酸类聚合物的溶液。95 parts by weight of butyl acrylate (BA) and 5 parts by weight of acrylic acid (AA) as monomers, and azobisiso as a thermal polymerization initiator were put into a reaction vessel equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen introduction tube. 0.2 parts by weight of nitrile (AIBN) and 233 parts by weight of ethyl acetate as a solvent were poured into nitrogen gas, and nitrogen substitution was performed for about 1 hour while stirring. Then, it heated to 60 degreeC, it was made to react for 7 hours, and the solution of the acrylic polymer with a weight average molecular weight of 600,000 was obtained.

<粘合剂组合物的制备><Preparation of adhesive composition>

在丙烯酸类聚合物的溶液中添加作为交联剂的4官能环氧系化合物(MitsubishiGas Chemical Company制造的“Tetrad C”)0.5重量份、作为多官能丙烯酸类单体的新中村化学工业株式会社制造的“NK ESTER A200”(聚乙二醇#200(n=4)二丙烯酸酯;分子量308、官能团当量154g/eq)30重量份、以及光聚合引发剂(BASF公司制造的“Irgacure651”)0.1重量份,制备粘合剂组合物。To the solution of the acrylic polymer was added 0.5 parts by weight of a tetrafunctional epoxy compound (“Tetrad C” manufactured by Mitsubishi Gas Chemical Company) as a crosslinking agent, and a polyfunctional acrylic monomer manufactured by Shin-Nakamura Chemical Industry Co., Ltd. "NK ESTER A200" (polyethylene glycol #200 (n=4) diacrylate; molecular weight 308, functional group equivalent 154 g/eq) 30 parts by weight, and a photopolymerization initiator ("Irgacure651" manufactured by BASF Corporation) 0.1 parts by weight to prepare the adhesive composition.

<粘合剂组合物的涂布以及交联><Coating and Crosslinking of Adhesive Composition>

在未经表面处理的厚度75μm的聚对苯二甲酸乙二醇酯薄膜(东丽制“LumirrorS10”)上,以干燥后的厚度成为25μm的方式使用供料辊涂布上述粘合剂组合物。在130℃下干燥1分钟将溶剂去除,然后,在粘合剂的涂布面粘贴隔离膜(表面进行了有机硅脱模处理的厚度25μm的聚对苯二甲酸乙二醇酯薄膜)的脱模处理面。然后,在25℃的环境下进行4天的熟化处理,使交联进行,从而获得在薄膜基材上固着层叠有光固化性粘合片、且在其上临时固定有隔离膜的增强薄膜。On a polyethylene terephthalate film (“Lumirror S10” manufactured by Toray Industries Ltd.) having a thickness of 75 μm without surface treatment, the above-mentioned adhesive composition was applied using a feed roller so that the thickness after drying would be 25 μm. . After drying at 130° C. for 1 minute to remove the solvent, a release film (polyethylene terephthalate film with a thickness of 25 μm on which the surface was subjected to a silicone mold release treatment) was attached to the application surface of the adhesive. Molded surface. Then, aging treatment was performed in an environment of 25° C. for 4 days to advance crosslinking, thereby obtaining a reinforcing film in which the photocurable pressure-sensitive adhesive sheet was fixed and laminated on the film substrate, and the separator was temporarily fixed thereon.

[实施例2~6][Examples 2 to 6]

在粘合剂组合物的制备中,在丙烯酸类聚合物的溶液中除了交联剂、多官能丙烯酸类单体、以及光聚合引发剂之外,还添加表1所示的种类以及量的有机金属交联促进剂。除了添加有机金属交联促进剂之外,与实施例1同样地操作,制作增强薄膜。In the preparation of the adhesive composition, in addition to the crosslinking agent, the polyfunctional acrylic monomer, and the photopolymerization initiator, the type and amount of organic compounds shown in Table 1 were added to the solution of the acrylic polymer. Metal crosslinking accelerator. A reinforced thin film was produced in the same manner as in Example 1 except that the organometallic crosslinking accelerator was added.

[实施例7以及实施例8][Example 7 and Example 8]

实施例7中,在粘合剂组合物的制备中,在丙烯酸类聚合物的溶液中除了交联剂、多官能丙烯酸类单体、以及光聚合引发剂之外,还添加含羧基丙烯酸类低聚物(东亚合成株式会社制造的“ARUFON UC-3000”;重均分子量:1万、玻璃化转变温度:65℃、酸值:74mgKOH/g)1重量份。实施例8中,进一步添加有机金属交联促进剂。除了这些变更之外,与实施例1同样地操作,制作增强薄膜。In Example 7, in the preparation of the adhesive composition, in addition to the crosslinking agent, the multifunctional acrylic monomer, and the photopolymerization initiator, in the solution of the acrylic polymer, a carboxyl group-containing acrylic low 1 part by weight of polymer (“ARUFON UC-3000” manufactured by Toagosei Co., Ltd.; weight average molecular weight: 10,000, glass transition temperature: 65° C., acid value: 74 mgKOH/g). In Example 8, an organometallic crosslinking accelerator was further added. Except these changes, it carried out similarly to Example 1, and produced the reinforcement film.

[实施例9][Example 9]

在粘合剂组合物的制备中,作为光聚合引发剂,使用BASF公司制造的“Irgacure184”来代替BASF公司制造的“Irgacure651”。除此之外与实施例1同样地操作,制作增强薄膜。In the preparation of the adhesive composition, as the photopolymerization initiator, "Irgacure 184" manufactured by BASF Corporation was used instead of "Irgacure 651" manufactured by BASF Corporation. Other than that, it carried out similarly to Example 1, and produced the reinforcement film.

[实施例10][Example 10]

在基础聚合物的聚合中,将单体的投料比变更为BA:90重量份以及AA:10重量份。除此之外与实施例9同样地操作,制作增强薄膜。In the polymerization of the base polymer, the charging ratio of the monomers was changed to BA: 90 parts by weight and AA: 10 parts by weight. Other than that, it carried out similarly to Example 9, and produced the reinforcement film.

[比较例1][Comparative Example 1]

<基础聚合物的聚合><Polymerization of base polymer>

在具备温度计、搅拌机、回流冷凝管及氮气导入管的反应容器中投入作为单体的丙烯酸2-乙基己酯(2EHA)63重量份、甲基丙烯酸甲酯(MMA)9重量份、丙烯酸羟基乙酯(HEA)13重量份、以及N-乙烯基吡咯烷酮(NVP)15重量份、作为热聚合引发剂的AIBN0.2重量份、以及作为溶剂的醋酸乙酯233重量份,流入氮气,一边搅拌一边进行约1小时氮气置换。然后,加热至60℃,使其反应7小时,得到重均分子量120万的丙烯酸类聚合物的溶液。63 parts by weight of 2-ethylhexyl acrylate (2EHA), 9 parts by weight of methyl methacrylate (MMA), acrylic acid hydroxyl group as monomers were put into a reaction vessel equipped with a thermometer, a stirrer, a reflux condenser, and a nitrogen gas introduction pipe. 13 parts by weight of ethyl ester (HEA), 15 parts by weight of N-vinylpyrrolidone (NVP), 0.2 parts by weight of AIBN as a thermal polymerization initiator, and 233 parts by weight of ethyl acetate as a solvent, nitrogen gas was flowed, and stirred Nitrogen replacement was performed for about 1 hour. Then, it heated at 60 degreeC, it was made to react for 7 hours, and the solution of the acrylic polymer with a weight average molecular weight of 1,200,000 was obtained.

<粘合剂组合物的制备><Preparation of adhesive composition>

在丙烯酸类聚合物溶液中添加作为交联剂的苯二亚甲基二异氰酸酯的三羟甲基丙烷加成物的75%醋酸乙酯溶液(三井化学株式会社制造的“Takenate D110N”)以固体成分计2.5重量份、作为多官能丙烯酸类单体的新中村化学工业株式会社制造的“NK ESTERAPG700”(聚丙二醇#700(n=12)二丙烯酸酯;分子量808、官能团当量404g/eq)30重量份、以及光聚合引发剂(BASF公司制造的“Irgacure184”)1重量份,制备粘合剂组合物。A 75% ethyl acetate solution ("Takenate D110N" manufactured by Mitsui Chemicals Co., Ltd.) of a trimethylolpropane adduct of xylylene diisocyanate as a crosslinking agent was added to the acrylic polymer solution to form a solid 2.5 parts by weight in terms of components, "NK ESTERAPG700" (polypropylene glycol #700 (n=12) diacrylate; molecular weight 808, functional group equivalent 404 g/eq) manufactured by Shin-Nakamura Chemical Industry Co., Ltd. as a polyfunctional acrylic monomer 30 Parts by weight and 1 part by weight of a photopolymerization initiator ("Irgacure 184" manufactured by BASF) were used to prepare an adhesive composition.

<粘合剂组合物的涂布以及交联><Coating and Crosslinking of Adhesive Composition>

与实施例1同样地进行粘合剂组合物的涂布、加热干燥以及交联,制作在薄膜基材上固着层叠有光固化性粘合片、且在其上临时固定有隔离膜的增强薄膜。Coating, heat drying, and crosslinking of the pressure-sensitive adhesive composition were carried out in the same manner as in Example 1 to produce a reinforcing film in which a photocurable pressure-sensitive adhesive sheet was fixedly laminated on a film substrate, and a release film was temporarily fixed thereon. .

[比较例2以及比较例3][Comparative Example 2 and Comparative Example 3]

在粘合剂组合物的制备中,在丙烯酸类聚合物的溶液中除了交联剂、多官能丙烯酸类单体、以及光聚合引发剂之外,还添加表1所示的种类以及量的有机金属交联促进剂。除了添加有机金属交联促进剂之外,与比较例1同样操作,制作增强薄膜。In the preparation of the adhesive composition, in addition to the crosslinking agent, the polyfunctional acrylic monomer, and the photopolymerization initiator, the type and amount of organic compounds shown in Table 1 were added to the solution of the acrylic polymer. Metal crosslinking accelerator. A reinforced thin film was produced in the same manner as in Comparative Example 1 except that the organometallic crosslinking accelerator was added.

[比较例4][Comparative Example 4]

在粘合剂组合物的制备中,作为光聚合引发剂,使用BASF公司制造的“Irgacure651”来代替BASF公司制造的“Irgacure184”。除此之外与比较例2同样地制作增强薄膜。In the preparation of the adhesive composition, as the photopolymerization initiator, "Irgacure 651" manufactured by BASF Corporation was used instead of "Irgacure 184" manufactured by BASF Corporation. Except for this, a reinforcement film was produced in the same manner as in Comparative Example 2.

[比较例5][Comparative Example 5]

在粘合剂组合物的制备中,作为多官能丙烯酸类单体,添加新中村化学工业株式会社制造的“NK ESTER A200”20重量份来代替新中村化学工业株式会社制造的“NK ESTERAPG700”30重量份。除此之外与比较例2同样操作,制备增强薄膜。In the preparation of the adhesive composition, as a multifunctional acrylic monomer, 20 parts by weight of "NK ESTER A200" manufactured by Shin-Nakamura Chemical Industry Co., Ltd. was added instead of "NK ESTERAPG700" manufactured by Shin-Nakamura Chemical Co., Ltd. for 30 parts by weight. parts by weight. Other than that, it carried out similarly to the comparative example 2, and produced the reinforcement film.

[对聚酰亚胺薄膜的粘接力的测定][Measurement of Adhesion to Polyimide Film]

<光固化前的粘接力><Adhesion before photocuring>

借助双面胶带(日东电工制“No.531”)将厚度12.5μm的聚酰亚胺薄膜(DU PONT-TORAY制“Kapton 50EN”)贴附在玻璃板上,获得测定用聚酰亚胺薄膜基板。从切取为宽度25mm×长度100mm的增强薄膜的表面将隔离膜剥离去除,并使用手压辊使其粘贴于测定用聚酰亚胺薄膜基板,制作粘接力测定用试样(无等离子体处理)。A polyimide film (“Kapton 50EN” manufactured by DU PONT-TORAY) with a thickness of 12.5 μm was attached to a glass plate with a double-sided tape (“No. 531” manufactured by Nitto Denko Corporation) to obtain a polyimide for measurement thin film substrate. The separator was peeled and removed from the surface of the reinforcement film cut out to a width of 25 mm×length of 100 mm, and was adhered to a polyimide film substrate for measurement using a hand-pressed roller to prepare a sample for measurement of adhesive force (no plasma treatment). ).

一边将测定用聚酰亚胺基板以输送速度3m/分钟输送,一边使用常压式等离子体处理机,在电极电压160V的条件下对聚酰亚胺薄膜的表面实施等离子体处理。在等离子体处理后的测定用聚酰亚胺薄膜基板上,使用手压辊粘贴增强薄膜,制作粘接力测定用试样(有等离子体处理)。While conveying the polyimide substrate for measurement at a conveying speed of 3 m/min, a plasma treatment was performed on the surface of the polyimide film under the condition of an electrode voltage of 160 V using an atmospheric pressure plasma processor. On the polyimide film substrate for measurement after the plasma treatment, a reinforcing film was pasted using a hand press roll to prepare a sample for measuring the adhesive force (with plasma treatment).

使用这些试验样品,将增强薄膜的聚对苯二甲酸乙二醇酯薄膜的端部用卡盘保持,以拉伸速度300mm/分钟进行增强薄膜的180°剥离试验,测定剥离强度。由得到的结果算出有等离子体处理时的粘接力相对于无等离子体处理时的粘接力之比(由等离子体处理造成的粘接力的增加率)。Using these test samples, the end of the polyethylene terephthalate film of the reinforcement film was held by a chuck, and the 180° peel test of the reinforcement film was performed at a tensile speed of 300 mm/min, and the peel strength was measured. From the obtained results, the ratio of the adhesive force with the plasma treatment to the adhesive force without the plasma treatment (the increase rate of the adhesive force due to the plasma treatment) was calculated.

<光固化后的粘接力><Adhesion after photocuring>

在聚酰亚胺薄膜基板(有等离子体处理、以及无等离子体处理)上粘贴增强薄膜后,自增强薄膜侧(PET薄膜侧)使用波长365nm的LED光源照射累积光量4000mJ/cm2的紫外线而使粘合剂层光固化。使用该试验样品,与上述同样地通过180°剥离试验测定粘接力。After attaching the enhancement film to the polyimide film substrate (with plasma treatment and without plasma treatment), irradiating the side of the enhancement film (the side of the PET film) with an LED light source with a wavelength of 365 nm with a cumulative light intensity of 4000 mJ/cm 2 of ultraviolet rays The adhesive layer is photocured. Using this test sample, the adhesive force was measured by the 180° peel test in the same manner as described above.

将各个增强薄膜的粘合剂的组成、对聚酰亚胺薄膜的粘接力以及由等离子体处理造成的粘接力的增加率(“有等离子体处理”的粘接力相对于“无等离子体处理”的粘接力之比)、以及光固化后的粘接力示于表1。表1的组成中的添加量为相对于基础聚合物100重量份的添加量(重量份)。The composition of the adhesive of each reinforcing film, the adhesion to the polyimide film, and the increase rate of the adhesion due to plasma treatment (the adhesion of "with plasma treatment" relative to "without plasma treatment") were compared. Table 1 shows the adhesive force ratio after photocuring. The addition amount in the composition of Table 1 is the addition amount (weight part) with respect to 100 weight part of base polymers.

表1中,“UC3000”为东亚合成株式会社制造的“ARUFON UC-3000”,“A200”为新中村化学工业株式会社制造的“NK ESTER A200”,“APG700”为新中村化学工业株式会社制造的“NK ESTER APG700”,“Irg651”为BASF公司制造的“Irgacure651”,“Irg184”为BASF公司制造的“Irgacure184”。表1中的交联促进剂的详情如下所述。In Table 1, "UC3000" is "ARUFON UC-3000" manufactured by Toagosei Co., Ltd., "A200" is "NK ESTER A200" manufactured by Shin-Nakamura Chemical Industry Co., Ltd., and "APG700" is manufactured by Shin-Nakamura Chemical Industry Co., Ltd. "NK ESTER APG700", "Irg651" are "Irgacure651" manufactured by BASF Corporation, and "Irg184" are "Irgacure184" manufactured by BASF Corporation. Details of the crosslinking accelerators in Table 1 are as follows.

Fe:三(乙酰丙酮)合铁(日本化学产业株式会社制造的“FerricAcetylacetonate”)Fe: tris(acetylacetonate) iron ("FerricAcetylacetonate" manufactured by Nippon Chemical Industry Co., Ltd.)

Zr:四乙酰丙酮锆(东京化成工业株式会社制造)Zr: Zirconium tetraacetylacetonate (manufactured by Tokyo Chemical Industry Co., Ltd.)

Ti:二异丙氧基双乙酰丙酮钛(东京化成工业株式会社制造)Ti: Diisopropoxybisacetylacetonate titanium (manufactured by Tokyo Chemical Industry Co., Ltd.)

Al:三乙酰丙酮铝(东京化成工业株式会社制造)Al: Aluminum triacetylacetonate (manufactured by Tokyo Chemical Industry Co., Ltd.)

Sn:二辛基月桂酸锡(Tokyo Fine Chemical CO.,LTD.制造的“EMBILIZER OL-1”)Sn: Dioctyl tin laurate ("EMBILIZER OL-1" manufactured by Tokyo Fine Chemical CO., LTD.)

【表1】【Table 1】

Figure BDA0002382214460000291
Figure BDA0002382214460000291

任一实施例以及比较例中,对未进行等离子体处理的聚酰亚胺薄膜基板的初始粘接力均为0.5N/25mm以下,均能从聚酰亚胺薄膜容易地剥离。此外,进行粘合剂的光固化时,粘接力上升,牢固地粘接于聚酰亚胺薄膜基板。In any of the Examples and Comparative Examples, the initial adhesion force to the polyimide film substrate not subjected to the plasma treatment was 0.5 N/25 mm or less, and the polyimide film could be easily peeled off. In addition, when the adhesive is photocured, the adhesive force is increased, and the adhesive is firmly adhered to the polyimide film substrate.

使用包含N-乙烯基吡咯烷酮作为单体成分的基础聚合物的比较例1中,对等离子体处理后的聚酰亚胺薄膜基板的初始粘接力上升至对未进行等离子体处理的聚酰亚胺薄膜基板的初始粘接力的4倍以上,难以从聚酰亚胺薄膜基板剥离增强薄膜。In Comparative Example 1 using the base polymer containing N-vinylpyrrolidone as a monomer component, the initial adhesion force to the polyimide film substrate after the plasma treatment increased to that of the polyimide not subjected to the plasma treatment. The initial adhesion strength of the amine film substrate is more than 4 times, and it is difficult to peel the reinforcing film from the polyimide film substrate.

添加有交联促进剂的比较例2~4中,与比较例1相比,抑制了由等离子体处理造成的初始粘接力的上升,但上升至对未进行等离子体处理的聚酰亚胺薄膜基板的初始粘接力的2倍以上。In Comparative Examples 2 to 4 to which the crosslinking accelerator was added, compared with Comparative Example 1, the increase in the initial adhesive force due to the plasma treatment was suppressed, but the increase was higher than that of the polyimide not subjected to the plasma treatment. The initial adhesion strength of the film substrate is more than 2 times.

使用以丙烯酸丁酯和丙烯酸为构成单体成分的基础聚合物的实施例1中,对等离子体处理后的聚酰亚胺薄膜基板的初始粘接力为对未进行等离子体处理的聚酰亚胺薄膜基板的初始粘接力的1.4倍,抑制了由等离子体处理造成的初始粘接力的上升。添加有交联促进剂的实施例2~6中,与实施例1相比,进一步抑制了初始粘接力的上升。In Example 1 using the base polymer composed of butyl acrylate and acrylic acid as monomer components, the initial adhesion force to the polyimide film substrate after the plasma treatment was the same as that of the polyimide without plasma treatment. The initial adhesion force of the amine thin film substrate was 1.4 times higher, and the increase in the initial adhesion force caused by the plasma treatment was suppressed. In Examples 2 to 6 to which the crosslinking accelerator was added, compared with Example 1, the increase in the initial adhesive force was further suppressed.

除了丙烯酸类基础聚合物之外还添加有丙烯酸类低聚物的实施例7、8中,也抑制了由等离子体处理造成的初始粘接力的上升,通过添加交联促进剂而观察到进一步抑制初始粘接力的上升的倾向。变更了光聚合引发剂的种类的实施例9、以及变更了基础聚合物中的单体的投料比的实施例10中,也与其它实施例同样地抑制了由等离子体处理造成的初始粘接力的上升。In Examples 7 and 8 in which an acrylic oligomer was added in addition to the acrylic base polymer, the increase in the initial adhesive force due to the plasma treatment was suppressed, and a further increase in the crosslinking accelerator was observed by adding a crosslinking accelerator. The tendency to increase the initial adhesive force is suppressed. In Example 9 in which the type of the photopolymerization initiator was changed, and in Example 10 in which the charge ratio of the monomer in the base polymer was changed, the initial adhesion due to the plasma treatment was suppressed as in the other examples. strength rises.

着眼于使粘合剂光固化后的粘接力时,任一实施例中,通过在等离子体处理后的聚酰亚胺基板上粘贴增强薄膜并进行光固化,从而与未进行等离子体处理的情况相比,粘接力均上升。When focusing on the adhesive force after photocuring the adhesive, in any of the examples, by attaching a reinforcing film to the polyimide substrate after the plasma treatment and photocuring it, it can be compared with the non-plasma treated polyimide substrate. Compared with the case, the adhesive force increased.

根据以上的结果可知,对于具备基础聚合物不含氮原子的光固化性的粘合剂的增强薄膜而言,对进行了等离子体处理等活化处理的被粘物的初始粘接力低,再加工性优异,在光固化后表现出对被粘物的高粘接力,粘接可靠性优异。From the above results, it can be seen that, for the reinforcement film including the photocurable adhesive in which the base polymer does not contain nitrogen atoms, the initial adhesive strength to the adherend subjected to activation treatment such as plasma treatment is low, and the It is excellent in workability, exhibits high adhesion to an adherend after photocuring, and is excellent in adhesion reliability.

Claims (14)

1. A reinforced film comprising a film base and an adhesive layer fixedly laminated on one main surface of the film base,
the adhesive layer comprises a photocurable composition containing an acrylic base polymer, a photocuring agent, and a photopolymerization initiator,
the acrylic base polymer contains 1 or more monomer units selected from the group consisting of hydroxyl group-containing monomers and carboxyl group-containing monomers, and contains 1 to 10% by weight of a monomer component having a homopolymer Tg of 40 ℃ or higher,
the proportion of nitrogen atoms in the constituent elements of the acrylic base polymer is 0.01 mol% or less,
the acrylic base polymer has a crosslinked structure introduced by a crosslinking agent bonded to the hydroxyl group or the carboxyl group.
2. The reinforced film of claim 1, wherein the crosslinker is free of nitrogen atoms.
3. The reinforced film of claim 1, wherein the crosslinker is an epoxy-based crosslinker.
4. A reinforced film according to any one of claims 1 to 3, wherein the base polymer having a crosslinked structure is formed by a crosslinking reaction of a composition comprising an acrylic base polymer, the crosslinking agent and an organometallic crosslinking promoter.
5. The reinforcing film according to any one of claims 1 to 3, wherein the gel fraction of the photocurable composition is 60% or more.
6. The reinforced film according to any one of claims 1 to 3, wherein the photocurable composition contains 10 to 50 parts by weight of the photocurable agent per 100 parts by weight of the acrylic base polymer.
7. A reinforced film according to any one of claims 1 to 3, wherein the photocuring agent is a multifunctional (meth) acrylate.
8. The reinforcing film according to any one of claims 1 to 3, wherein the photocuring agent has a functional group equivalent of 100 to 500 g/eq.
9. The reinforcing film according to any one of claims 1 to 3, wherein the adhesion force with the polyimide film before photocuring of the adhesive layer is 1N/25mm or less.
10. A method for manufacturing a device having a reinforcing film adhered to a surface thereof,
temporarily fixing the adhesive layer of the reinforcing film according to any one of claims 1 to 9 to the surface of an adherend, and then,
the pressure-sensitive adhesive layer is irradiated with an actinic ray to photocure the pressure-sensitive adhesive layer, thereby increasing the adhesion of the reinforcing film to the adherend.
11. The method for manufacturing a device according to claim 10, wherein a surface activation treatment of the adherend is performed before the reinforcing film is temporarily fixed.
12. The method of manufacturing a device according to claim 11, wherein the surface activation treatment is a plasma treatment.
13. The method for manufacturing a device according to any one of claims 10 to 12, wherein the adherend is a polyimide film.
14. A reinforcing method for sticking a reinforcing film to the surface of an adherend, wherein,
temporarily fixing the pressure-sensitive adhesive layer of the reinforcing film according to any one of claims 1 to 9 to the surface of an adherend after activation treatment of the surface of the adherend,
the pressure-sensitive adhesive layer is irradiated with an actinic ray to photocure the pressure-sensitive adhesive layer, thereby increasing the adhesion of the reinforcing film to the adherend.
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