Disclosure of Invention
The invention aims to solve the technical problems of providing the high-light-transmission black-and-white screen 3D printer, light can be directly and uniformly irradiated to the black-and-white screen, the light utilization rate can be improved under the same power, the transmittance of purple light is 3-4 times higher than that of an RGB color screen under the same condition, the printing efficiency is high, the printing precision is high, and the heat dissipation effect in the printing process is very good.
The technical scheme is that the high-light-transmittance black-and-white screen 3D printer comprises a fixing frame, a Z-axis moving mechanism, a construction platform plate and a photosensitive resin groove, wherein the Z-axis moving mechanism and the photosensitive resin groove are respectively arranged on the fixing frame, the bottom of the Z-axis moving mechanism is connected with the construction platform plate, the construction platform plate is positioned above the photosensitive resin groove, the high-light-transmittance black-and-white screen 3D printer further comprises a black-and-white liquid crystal screen, an optical conversion lens and an LED light source, the black-and-white liquid crystal screen is arranged below the photosensitive resin groove, and the optical conversion lens is arranged above the LED light source.
Wherein the optical conversion lens is a hemispherical lens.
By adopting the technical schemes, in the high-light-transmittance black-and-white screen 3D printer, the bottom of the hemispherical lens is provided with the lens base, the lens base is hollow, and the lens base is positioned on the LED light source.
By adopting the technical schemes, in the high-light-transmittance black-and-white screen 3D printer, the LED light source is a flip chip LED.
By adopting the technical schemes, the high-transmittance black-and-white screen 3D printer further comprises a light shield, the black-and-white liquid crystal screen is positioned at the top of the light shield, and the optical conversion lens and the LED light source are positioned in the light shield.
By adopting the technical schemes, the LED light source adopts the black-and-white liquid crystal screen to transmit light, the divergent light of the LED light source is converted into the ultraviolet light which is integrated in energy and relatively uniform through the optical conversion lens, and the LED light source adopts the flip-chip LED, so that the heat dissipation performance of the light source and the black-and-white liquid crystal screen in the whole scheme is very good. The reflection cover is not needed to collect light, and the light utilization rate is greatly improved under the same power. The single-layer exposure time of the black-and-white liquid crystal screen is 3-4 times that of the RGB color screen, the same model can save 3-4 times of time when being used for printing, the printing speed can be greatly improved, and the printing precision is improved.
Detailed Description
The invention will be described in detail below with reference to the drawings and the specific embodiments.
As shown in fig. 1-3, the embodiment provides a high-transmittance black-and-white screen 3D printer, which comprises a fixing frame, a Z-axis moving mechanism, a construction platform plate, a photosensitive resin groove, a black-and-white liquid crystal screen, an optical conversion lens and an LED light source. The Z-axis moving mechanism and the photosensitive resin tank are respectively arranged on the fixing frame, the bottom of the Z-axis moving mechanism is connected with the construction platform plate, the construction platform plate is positioned above the photosensitive resin tank, the black-white liquid crystal screen is arranged below the photosensitive resin tank, and the optical conversion lens is arranged above the LED light source.
The optical conversion lens is a hemispherical lens, a lens base is arranged at the bottom of the hemispherical lens, the lens base is hollow, and the lens base is positioned on the LED light source. After the LED light source emits light, the hemispherical lens can convert oblique light rays emitted by the LED light source into ultraviolet light rays which are integrated in energy and relatively uniform.
The ultraviolet light with integrated energy and relatively uniform passes through the black-and-white liquid crystal screen, and the black-and-white liquid crystal screen has high light transmittance, and of course, the high light transmittance refers to ultraviolet light transmittance. The black-white liquid crystal screen has no color filter sheet in each pixel point, and can allow the purple light to directly pass through. Compared with the conventional RGB color screen, the black-and-white liquid crystal screen in the embodiment has the advantage that the transmittance of the purple light is 3-4 times higher than that of the RGB color screen under the same condition. Meanwhile, the heating value of the black-white liquid crystal screen can be greatly reduced, and the service life of the black-white liquid crystal screen is prolonged. The power of the whole machine can be reduced, and under the same scheme, compared with an RGB color screen, the power of the whole machine can be reduced by 1/3.
The conventional scheme adopts a front-mounted chip LED, and the LED light source in this embodiment is a flip-chip LED. The flip chip LED is applied to 3D printing, and has the obvious effects that the chips can be densely arranged, the same size is achieved, more chips can be arranged in a flip way, and the characteristic of light concentration of small-size and large-current is achieved. In addition, the flip chip is better in heat dissipation performance by directly contacting with the substrate, a heat sink and a heat dissipation fan are not needed, and in 3D printing, the cost is reduced and the assembly efficiency is greatly improved.
As shown in fig. 2, in this embodiment, a light shield is further provided, the black-and-white liquid crystal screen is located at the top of the light shield, and the optical conversion lens and the LED light source are located in the light shield. The light shield can shield and absorb redundant ultraviolet rays and prevent the rays from irradiating outside.
The specific working procedure of 3d printing as in fig. 1 and 2 is as follows:
1. The LED light source emits ultraviolet light with a specific wave band at a certain angle, and the ultraviolet light is uniformly irradiated onto a black-white liquid crystal screen through conversion of the optical conversion lens.
2. The ultraviolet light through optical conversion passes through the black-and-white liquid crystal screen.
3. A photosensitive resin tank is arranged above the black-white liquid crystal screen, and liquid photosensitive resin is filled in the photosensitive resin tank.
4. The black-and-white liquid crystal screen displays a desired pattern under the control of the driving plate.
5. The pattern displayed by the black-and-white liquid crystal screen is irradiated by the ultraviolet light through optical conversion, and the ultraviolet light passes through the black-and-white liquid crystal screen and photosensitive resin in the trough to undergo curing reaction.
6. The resin above the non-display area of the black-and-white liquid crystal screen is in a liquid state, and the solidified resin is positioned on the construction platform plate.
7. The black-white liquid crystal screen continuously displays the required shape under the action of the driving plate, and meanwhile, the Z axis moves up and down to drive the construction platform plate to move up and down, so that the resin is solidified layer by layer on the construction platform plate, and the required three-dimensional product is printed out repeatedly.
By adopting the technical schemes, the LED light source adopts the black-and-white liquid crystal screen to transmit light, the divergent light of the LED light source is converted into the ultraviolet light which is integrated in energy and relatively uniform through the optical conversion lens, and the LED light source adopts the flip-chip LED, so that the heat dissipation performance of the light source and the black-and-white liquid crystal screen in the whole scheme is very good. The reflection cover is not needed to collect light, and the light utilization rate is greatly improved under the same power. The single-layer exposure time of the black-and-white liquid crystal screen is 3-4 times that of the RGB color screen, the same model can save 3-4 times of time when being used for printing, the printing speed can be greatly improved, and the printing precision is improved.
The foregoing description of the preferred embodiment of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.