CN111495737A - A multi-stage screening equipment that can screen good and bad tea leaves - Google Patents
A multi-stage screening equipment that can screen good and bad tea leaves Download PDFInfo
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- 238000012216 screening Methods 0.000 title claims abstract description 148
- 241001122767 Theaceae Species 0.000 title claims abstract description 48
- 238000001035 drying Methods 0.000 claims abstract description 15
- 238000007602 hot air drying Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 15
- 235000017491 Bambusa tulda Nutrition 0.000 claims 15
- 241001330002 Bambuseae Species 0.000 claims 15
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 15
- 239000011425 bamboo Substances 0.000 claims 15
- 230000002411 adverse Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 abstract description 3
- 238000007873 sieving Methods 0.000 description 35
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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Abstract
本发明公开了一种可筛选优劣茶叶的多级筛分设备,其不仅可以一次性的实现对茶叶进行多级分级,而且,在分级处理时,还利用热风烘干机构进行辅助的稍微烘干与通气处理,防止在分级时对茶叶产生不良影响,保证茶叶的品质,本发明多级筛分筒机构内部的多级分筛组件轴线水平可转动的设置,且所述多级分筛组件由所述旋转驱动机构进行驱动转动,可以快速的实现对茶叶的多级分级,本发明结构简单,可以快速的实现对批量茶叶进行分级处理。
The invention discloses a multi-stage screening device capable of screening good and bad tea leaves, which can not only realize multi-stage classification of tea leaves at one time, but also use a hot air drying mechanism to perform auxiliary light drying during classification treatment. Drying and ventilation treatment can prevent adverse effects on tea leaves during grading and ensure the quality of tea leaves. Driven and rotated by the rotary drive mechanism, the multi-stage classification of tea leaves can be quickly realized. The invention has a simple structure and can quickly realize the classification treatment of batches of tea leaves.
Description
技术领域technical field
本发明具体涉及一种可筛选优劣茶叶的多级筛分设备,属于筛分设备技术领域。The invention specifically relates to a multi-stage screening device capable of screening good and bad tea leaves, belonging to the technical field of screening devices.
背景技术Background technique
对于茶叶的制备来说,一般均需要经过采摘、茶青、分级、萎调、揉捻、炒制等工艺来进行。目前,对于茶叶的萎调、揉捻、炒制来说,一般利用专门的机器设备即可完成,但是,对于茶叶的分级来说,大多需要采用手工的筛分筛来完成,这种筛分筛需要经过多次筛分,才能给实现很好的分级,而且分级过程中,需要多次倒筛,而在倒筛时很容易对茶叶产生损坏或者破损,导致筛分后的茶叶质量变差,此外,这种方式导致分级效率很低,需要很大的工作量。For the preparation of tea, it generally needs to go through the processes of picking, tea greening, grading, withering, rolling, and frying. At present, the withering, rolling, and frying of tea leaves can generally be done with special machinery and equipment. However, for the classification of tea leaves, most of them need to be done by manual sieving. It takes multiple sievings to achieve good grading, and during the grading process, it is necessary to reverse the sieve many times, and the tea leaves are easily damaged or damaged during the sieving, resulting in poor quality of the sieved tea leaves. In addition, this method results in low classification efficiency and requires a large amount of work.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可筛选优劣茶叶的多级筛分设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a multi-stage screening device capable of screening good and bad tea leaves, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种可筛选优劣茶叶的多级筛分设备,其包括机箱架、底板座、热风烘干机构、多级筛分筒机构、旋转驱动机构和开合门,其中,所述机箱架的底部固定设置有所述底板座,所述底板座上设置有所述热风烘干机构,其特征在于,所述机箱架内设置有位于所述热风烘干机构上方的多级筛分筒机构,所述多级筛分筒机构内部的多级分筛组件轴线水平可转动的设置,且所述多级分筛组件由所述旋转驱动机构进行驱动转动,所述机箱架的一侧设置有可开合的开合门,所述开合门开合后能够将待筛分的茶叶置于所述多级筛分筒机构的径向最中心处的筛分腔内,以便利用所述多级筛分筒机构对该茶叶进行多级筛分。A multi-stage screening device capable of screening good and bad tea leaves, comprising a chassis frame, a bottom plate seat, a hot air drying mechanism, a multi-stage screening drum mechanism, a rotary drive mechanism and an opening and closing door, wherein the bottom of the chassis frame is The bottom plate seat is fixedly arranged, and the hot air drying mechanism is arranged on the bottom plate seat. The axis of the multi-stage screening assembly inside the multi-stage screening drum mechanism is horizontally rotatable, and the multi-stage screening assembly is driven and rotated by the rotary drive mechanism. After the opening and closing door is opened and closed, the tea leaves to be screened can be placed in the screening cavity at the radial center of the multi-stage screening cylinder mechanism, so as to use the multi-stage screen The barrel-separating mechanism performs multi-stage sieving on the tea leaves.
进一步,作为优选,所述多级筛分筒机构包括外筒体和设置在其内部的多级分筛组件,所述多级分筛组件包括内筛分网筒、中间筛分网筒、外筛分网筒和旋转驱动端盖,其中,所述旋转驱动端盖为圆盘结构,且所述旋转驱动端盖的中心与所述旋转驱动机构的输出端驱动连接,所述旋转驱动端盖的最外周固定设置有与之同轴设置的所述外筛分网筒,所述外筛分网筒的内部设置有同轴固定设置在所述旋转驱动端盖上的中间筛分网筒,所述中间筛分网筒的内部设置有同轴固定设置在所述旋转驱动端盖上的内筛分网筒,所述外筛分网筒与所述外筒体之间构成的腔体为外筛分腔,所述中间筛分网筒与外筛分网筒之间构成的腔体为中间筛分腔,所述内筛分网筒与中间筛分网筒之间构成的腔体为内筛分腔,所述外筛分腔、中间筛分腔和内筛分腔共同构设为对茶叶进行多级筛的多级筛分腔。Further, preferably, the multi-stage sieving cylinder mechanism includes an outer cylinder and a multi-stage sieve assembly arranged in the interior thereof, and the multi-stage sieve assembly includes an inner sieving mesh cylinder, a middle sieving mesh cylinder, an outer A screening mesh cylinder and a rotary drive end cap, wherein the rotary drive end cap is a disc structure, and the center of the rotary drive end cap is drivingly connected to the output end of the rotary drive mechanism, and the rotary drive end cap The outermost perimeter of the sieve is fixedly provided with the outer screening mesh cylinder coaxially arranged with it, and the interior of the outer screening mesh cylinder is provided with an intermediate screening mesh cylinder which is coaxially fixed on the rotary drive end cover, The inside of the intermediate screening mesh cylinder is provided with an inner screening mesh cylinder that is coaxially fixed on the rotary drive end cover, and the cavity formed between the outer screening mesh cylinder and the outer cylinder body is: The outer sieving cavity, the cavity formed between the middle sieving mesh cylinder and the outer sieving mesh cylinder is the intermediate sieving cavity, and the cavity formed between the inner sieving mesh cylinder and the middle sieving mesh cylinder is The inner sieving cavity, the outer sieving cavity, the middle sieving cavity and the inner sieving cavity are collectively configured as a multi-stage sieving cavity for multi-stage sieving of tea leaves.
进一步,作为优选,所述内筛分网筒的筛分网孔直径大于所述中间筛分网筒的筛分网孔直径,所述中间筛分网筒的筛分网孔直径大于所述外筛分网筒的筛分网孔直径。Further, preferably, the sieving mesh diameter of the inner sieving mesh cylinder is larger than the sieving mesh diameter of the intermediate sieving mesh cylinder, and the sieving mesh diameter of the intermediate sieving mesh cylinder is larger than that of the outer sieving mesh cylinder. The diameter of the sieving mesh of the sieving drum.
进一步,作为优选,所述开合门的内侧还连接设置有扣合密封盖,所述外筒体的远离所述旋转驱动机构的一端一体设置有扣合座,所述扣合座的中心设置有圆形扣合腔,所述圆形扣合腔上可扣合的连接有所述扣合密封盖,所述扣合密封盖的内侧设置有多个直径不同且同轴布置的密封卡环,各个所述密封卡环能够密封卡合于所述内筛分网筒、中间筛分网筒、外筛分网筒的端部。Further, preferably, the inner side of the opening and closing door is also connected with a snap-fit sealing cover, the end of the outer cylinder away from the rotary drive mechanism is integrally provided with a snap-fit seat, and the center of the snap-fit seat is provided with a snap-fit seat. There is a circular snap-fit cavity, the snap-fit seal cover can be snap-fitted to the circular snap-fit cavity, and the inner side of the snap-fit seal cover is provided with a plurality of sealing snap rings with different diameters and coaxially arranged Each of the sealing snap rings can be sealed and clamped to the ends of the inner screening drum, the middle screening drum and the outer screening drum.
进一步,作为优选,所述圆形扣合腔的内壁上固定套设有密封套圈,所述扣合密封盖的外周壁套设在所述密封套圈内,且所述密封卡环与所述内筛分网筒、中间筛分网筒、外筛分网筒的端部之间均可转动的密封设置。Further, preferably, a sealing ferrule is fixedly sleeved on the inner wall of the circular buckling cavity, the outer peripheral wall of the buckling sealing cover is sleeved in the sealing ferrule, and the sealing snap ring is connected to the sealing ring. The inner sieving mesh cylinder, the middle sieving mesh cylinder and the ends of the outer sieving mesh cylinder are all rotatable and sealed.
进一步,作为优选,所述开合门上设置有烘干管,所述烘干管的端部与所述扣合密封盖的中心固定连接,以便与所述筛分腔连通。Further, preferably, a drying tube is provided on the opening and closing door, and the end of the drying tube is fixedly connected with the center of the snap-fit sealing cover so as to communicate with the screening cavity.
进一步,作为优选,所述热风烘干机构包括热风进气管、进气控制器、热风管、加热器、风机、进气筒和风机电机,其中,所述风机电机固定在所述底板座上,所述风机电机与所述风机电机,所述风机上连接设置有进气筒,所述风机的出气端连接至所述加热器,所述加热器的输出端通过所述热风管连接至热风进气管,所述热风进气管连接至烘干管,且所述热风进气管与所述热风管之间设置有所述进气控制器。Further, preferably, the hot air drying mechanism includes a hot air intake pipe, an intake controller, a hot air pipe, a heater, a fan, an air intake cylinder and a fan motor, wherein the fan motor is fixed on the base plate, The fan motor and the fan motor are connected with an air intake cylinder, the air outlet end of the fan is connected to the heater, and the output end of the heater is connected to the hot air inlet through the hot air pipe. an air pipe, the hot air intake pipe is connected to the drying pipe, and the air intake controller is arranged between the hot air intake pipe and the hot air pipe.
进一步,作为优选,所述旋转驱动机构包括旋转驱动电机、传输皮带和驱动轮,其中,所述旋转驱动电机固定在机箱架的顶部,所述旋转驱动电机的输出端采用所述传输皮带连接至所述驱动轮,所述驱动轮中心的驱动轴与所述旋转驱动端盖的中心固定连接。Further, preferably, the rotary drive mechanism includes a rotary drive motor, a transmission belt and a drive wheel, wherein the rotary drive motor is fixed on the top of the chassis frame, and the output end of the rotary drive motor is connected to the transmission belt using the transmission belt. For the driving wheel, the driving shaft in the center of the driving wheel is fixedly connected with the center of the rotary driving end cover.
进一步,作为优选,所述外筒体的端部固定设置有安装支撑架,所述安装支撑架上设置有轴承座,所述驱动轮中心的驱动轴可支撑转动的设置在所述轴承座上,且所述外筒体上还设置有出气筒,所述出气筒的出气孔处设置有多孔海绵,所述外筒体采用支座架安装在所述机箱架上的隔板架上,且该隔板架位于所述底座板的上方。Further, preferably, an installation support frame is fixed at the end of the outer cylinder, a bearing seat is arranged on the installation support frame, and the drive shaft in the center of the driving wheel is rotatably arranged on the bearing seat. , and the outer cylinder is also provided with an air outlet, the air outlet of the air outlet is provided with a porous sponge, the outer cylinder is mounted on the baffle frame on the chassis frame by a support frame, and the partition A board frame is located above the base board.
进一步,作为优选,所述开合门的一侧采用铰接链连接至机箱架的一侧,所述开合门上设置有把手,且还包括控制操作台,所述控制操作台设置在所述机箱架上,所述控制操作台能够控制所述旋转驱动电机以非匀速的方式进行驱动转动。Further, preferably, one side of the opening and closing door is connected to one side of the chassis frame by a hinge chain, the opening and closing door is provided with a handle, and also includes a control console, and the control console is arranged on the On the chassis frame, the control console can control the rotary drive motor to drive and rotate in a non-uniform speed manner.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种可筛选优劣茶叶的多级筛分设备,其不仅可以一次性的实现对茶叶进行多级分级,而且,在分级处理时,还利用热风烘干机构进行辅助的稍微烘干与通气处理,防止在分级时对茶叶产生不良影响,保证茶叶的品质,本发明多级筛分筒机构内部的多级分筛组件轴线水平可转动的设置,且所述多级分筛组件由所述旋转驱动机构进行驱动转动,可以快速的实现对茶叶的多级分级,本发明结构简单,可以快速的实现对批量茶叶进行分级处理。The present invention provides a multi-stage screening device capable of screening good and bad tea leaves, which can not only realize multi-stage classification of tea leaves at one time, but also use a hot air drying mechanism to perform auxiliary light drying during classification treatment. Drying and ventilation treatment can prevent adverse effects on tea leaves during grading and ensure the quality of tea leaves. Driven and rotated by the rotary drive mechanism, the multi-stage classification of tea leaves can be quickly realized. The invention has a simple structure and can quickly realize the classification treatment of batches of tea leaves.
附图说明Description of drawings
图1为一种可筛选优劣茶叶的多级筛分设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of multistage screening equipment that can screen good and bad tea leaves;
图2为一种可筛选优劣茶叶的多级筛分设备中热风烘干机构的结构示意图。FIG. 2 is a schematic structural diagram of a hot air drying mechanism in a multi-stage screening device capable of screening good and bad tea leaves.
图3为本发明的多级筛分筒机构的结构示意图;Fig. 3 is the structural representation of the multistage screening drum mechanism of the present invention;
图4为本发明的多级筛分筒机构内部的结构示意图;Fig. 4 is the structural representation inside the multi-stage screening drum mechanism of the present invention;
具体实施方式Detailed ways
请参阅图1~4,本发明实施例中,一种可筛选优劣茶叶的多级筛分设备,其包括机箱架1、底板座2、热风烘干机构、多级筛分筒机构8、旋转驱动机构和开合门4,其中,所述机箱架1的底部固定设置有所述底板座,所述底板座上设置有所述热风烘干机构,其特征在于,所述机箱架内设置有位于所述热风烘干机构上方的多级筛分筒机构8,所述多级筛分筒机构8内部的多级分筛组件轴线水平可转动的设置,且所述多级分筛组件由所述旋转驱动机构进行驱动转动,所述机箱架的一侧设置有可开合的开合门,所述开合门开合后能够将待筛分的茶叶置于所述多级筛分筒机构的径向最中心处的筛分腔34内,以便利用所述多级筛分筒机构对该茶叶进行多级筛分。Referring to FIGS. 1 to 4, in the embodiment of the present invention, a multi-stage screening device capable of screening good and bad tea leaves includes a chassis frame 1, a
在本实施例中,所述多级筛分筒机构8包括外筒体和设置在其内部的多级分筛组件,所述多级分筛组件包括内筛分网筒29、中间筛分网筒28、外筛分网筒27和旋转驱动端盖26,其中,所述旋转驱动端盖为圆盘结构,且所述旋转驱动端盖的中心与所述旋转驱动机构的输出端驱动连接,所述旋转驱动端盖的最外周固定设置有与之同轴设置的所述外筛分网筒27,所述外筛分网筒27的内部设置有同轴固定设置在所述旋转驱动端盖26上的中间筛分网筒28,所述中间筛分网筒28的内部设置有同轴固定设置在所述旋转驱动端盖26上的内筛分网筒29,所述外筛分网筒27与所述外筒体之间构成的腔体为外筛分腔36,所述中间筛分网筒28与外筛分网筒27之间构成的腔体为中间筛分腔37,所述内筛分网筒29与中间筛分网筒28之间构成的腔体为内筛分腔35,所述外筛分腔36、中间筛分腔37和内筛分腔35共同构设为对茶叶进行多级筛的多级筛分腔。In this embodiment, the multi-stage
作为较佳的实施例,所述内筛分网筒29的筛分网孔直径大于所述中间筛分网筒28的筛分网孔直径,所述中间筛分网筒28的筛分网孔直径大于所述外筛分网筒27的筛分网孔直径。As a preferred embodiment, the screening mesh diameter of the inner
其中,所述开合门4的内侧还连接设置有扣合密封盖32,所述外筒体的远离所述旋转驱动机构的一端一体设置有扣合座33,所述扣合座的中心设置有圆形扣合腔,所述圆形扣合腔上可扣合的连接有所述扣合密封盖,所述扣合密封盖的内侧设置有多个直径不同且同轴布置的密封卡环30,各个所述密封卡环能够密封卡合于所述内筛分网筒29、中间筛分网筒28、外筛分网筒27的端部。The inner side of the opening and closing door 4 is also connected with a snap-
所述圆形扣合腔的内壁上固定套设有密封套圈38,所述扣合密封盖32的外周壁套设在所述密封套圈内,且所述密封卡环30与所述内筛分网筒29、中间筛分网筒28、外筛分网筒27的端部之间均可转动的密封设置。A
所述开合门4上设置有烘干管31,所述烘干管的端部与所述扣合密封盖32的中心固定连接,以便与所述筛分腔34连通。The opening and closing door 4 is provided with a
所述热风烘干机构包括热风进气管7、进气控制器15、热风管19、加热器20、风机17、进气筒18和风机电机14,其中,所述风机电机14固定在所述底板座上,所述风机电机与所述风机电机,所述风机上连接设置有进气筒,所述风机的出气端连接至所述加热器,所述加热器的输出端通过所述热风管19连接至热风进气管7,所述热风进气管7连接至烘干管31,且所述热风进气管7与所述热风管之间设置有所述进气控制器15。The hot air drying mechanism includes a hot air intake pipe 7, an
在本实施例中,所述旋转驱动机构包括旋转驱动电机9、传输皮带10和驱动轮11,其中,所述旋转驱动电机固定在机箱架的顶部,所述旋转驱动电机的输出端采用所述传输皮带连接至所述驱动轮,所述驱动轮中心的驱动轴与所述旋转驱动端盖26的中心固定连接。In this embodiment, the rotary drive mechanism includes a
所述外筒体的端部固定设置有安装支撑架12,所述安装支撑架上设置有轴承座,所述驱动轮中心的驱动轴可支撑转动的设置在所述轴承座上,且所述外筒体上还设置有出气筒25,所述出气筒的出气孔处设置有多孔海绵,所述外筒体采用支座架24安装在所述机箱架上的隔板架13上,且该隔板架位于所述底座板的上方。An
所述开合门的一侧采用铰接链6连接至机箱架的一侧,所述开合门上设置有把手5,且还包括控制操作台3,所述控制操作台设置在所述机箱架上,所述控制操作台能够控制所述旋转驱动电机9以非匀速的方式进行驱动转动。One side of the opening and closing door is connected to one side of the chassis frame by a hinge chain 6, a
本发明提供的一种可筛选优劣茶叶的多级筛分设备,其不仅可以一次性的实现对茶叶进行多级分级,而且,在分级处理时,还利用热风烘干机构进行辅助的稍微烘干与通气处理,防止在分级时对茶叶产生不良影响,保证茶叶的品质,本发明多级筛分筒机构内部的多级分筛组件轴线水平可转动的设置,且所述多级分筛组件由所述旋转驱动机构进行驱动转动,可以快速的实现对茶叶的多级分级,本发明结构简单,可以快速的实现对批量茶叶进行分级处理。The present invention provides a multi-stage screening device capable of screening good and bad tea leaves, which can not only realize multi-stage classification of tea leaves at one time, but also use a hot air drying mechanism to perform auxiliary light drying during classification treatment. Drying and ventilation treatment can prevent adverse effects on tea leaves during grading and ensure the quality of tea leaves. Driven and rotated by the rotary drive mechanism, the multi-stage classification of tea leaves can be quickly realized. The invention has a simple structure and can quickly realize the classification treatment of batches of tea leaves.
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the solution and its inventive concept shall be included within the protection scope of the present invention.
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