CN111483100A - A curly flowerpot and its forming method - Google Patents
A curly flowerpot and its forming method Download PDFInfo
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- CN111483100A CN111483100A CN201910079751.XA CN201910079751A CN111483100A CN 111483100 A CN111483100 A CN 111483100A CN 201910079751 A CN201910079751 A CN 201910079751A CN 111483100 A CN111483100 A CN 111483100A
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- pot
- plastic paste
- basin
- flowerpot
- shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种卷曲盆口花盆及其成型方法,一种盆口壁厚不均、高低不等,呈自然内卷、外翻及波浪形特征的卷曲盆口花盆及其成型方法。The invention relates to a curled pot mouth flowerpot and a molding method thereof, a curled pot mouth flowerpot with uneven wall thickness, different heights, natural inward curling, eversion and wavy characteristics, and a molding method thereof.
背景技术Background technique
花盆作为一种花卉种植容器,广泛运用于各种绿化装饰工程。常规花盆盆口上面一般为规则的平面,外观较为生硬,作为高端装饰时缺少自然元素。As a flower planting container, flower pots are widely used in various greening and decoration projects. The top of the pot mouth of conventional flower pots is generally a regular plane, and the appearance is relatively rigid, and it lacks natural elements as high-end decoration.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提出了一种卷曲盆口花盆及其成型方法,花盆采用热塑成型原理,以常规压塑模具成型理念为基础,通过带有特殊内腔凹槽结构的模具半压、半挤出成型盆坯,最后手工拿捏成型。成型后的花盆上边沿呈现内卷、外翻和起伏波浪形等更加生动自然的形状特征,使产品具备传统花盆使用功能的同时还可以作为家居摆件及工艺展示用品使用。In order to solve the above problems, the present invention proposes a flower pot with a curled pot mouth and a molding method thereof. The flower pot adopts the principle of thermoplastic molding, and is based on the molding concept of conventional compression molding molds. Half-pressed and half-extruded to form the pot blank, and finally hand-shaped. The upper edge of the formed flowerpot presents more vivid and natural shapes such as involute, eversion and undulating wave shape, so that the product has the function of traditional flowerpot use and can also be used as home decoration and craft display supplies.
本发明的目的是这样实现的:The object of the present invention is achieved in this way:
一种卷曲盆口花盆及其成型方法,具体操作流程如下:A curled pot mouth flowerpot and a molding method thereof, the specific operation process is as follows:
首先,按照传统挤塑工艺将配比为100:50:3的环保塑料颗粒、钙粉、助剂(颜料、抗UV材料等)混合均匀后加入挤出机,在挤出机中经过加热、塑化成为高温塑料糊,高温塑料糊经挤出机模头挤出;然后称取重量为定型盆腔体积110%至150%的高温塑料糊放置到下部带有内腔凹槽的凸模上,将固定在液压机上的凹模和凸模闭合,在模具闭合过程中,模具间隙不断减小,高温塑料糊受挤压在定型盆腔中流动,从盆底向盆口逐渐成形为花盆盆坯,当高温塑料糊流动到内腔凹槽的位置时,模具间隙突然增大,高温塑料糊所受推力减弱,开始在内腔凹槽中呈自然状态挤出扩散,但不会接触到内腔凹槽底部。当凸模、凹模合严时定型盆腔中的塑料糊受挤压并通过凹模内壁和凸模外壁定型,内腔凹槽中的塑料糊未被挤压定型,呈高温自然状态,不会因壁厚或形状等因素影响盆坯脱模。最后将凸模凹模分离,将盆坯取出,此时的盆坯下部定型,上部呈高温自然状态,壁厚不均、局部自然卷曲,然后通过手工拿捏将盆坯口部修饰成内卷、外翻等高低起伏的波浪形,最后自然冷却定型。First, according to the traditional extrusion process, the environmental protection plastic particles, calcium powder, and additives (pigments, anti-UV materials, etc.) with a ratio of 100:50:3 are mixed uniformly and then added to the extruder. After heating, Plasticized into a high-temperature plastic paste, the high-temperature plastic paste is extruded through the die head of the extruder; then the high-temperature plastic paste with a weight of 110% to 150% of the volume of the shaped basin is weighed and placed on the lower punch with an inner cavity groove. The concave die and punch fixed on the hydraulic press are closed. During the closing process of the die, the gap between the die is continuously reduced, and the high-temperature plastic paste is squeezed to flow in the shaped basin, and is gradually formed into a flower pot blank from the bottom of the basin to the mouth of the basin. , When the high temperature plastic paste flows to the position of the inner cavity groove, the mold gap suddenly increases, the thrust of the high temperature plastic paste weakens, and it begins to extrude and diffuse in the inner cavity groove in a natural state, but does not touch the inner cavity groove bottom. When the punch and die are tightly closed, the plastic paste in the pelvic cavity is squeezed and shaped through the inner wall of the die and the outer wall of the punch. The demoulding of the pot blank is affected by factors such as wall thickness or shape. Finally, the punch and die are separated, and the pot blank is taken out. At this time, the lower part of the pot blank is shaped, the upper part is in a natural state of high temperature, the wall thickness is uneven, and the local part is naturally curled. The undulating wave shape such as eversion, and finally natural cooling and shaping.
本发明的优势在于:The advantages of the present invention are:
1.卷曲盆口花盆是通过压塑模具的内腔凹槽来实现花盆下部挤压定型,上部挤出成自然形状并手捏造型完成,成型工艺简洁。1. The curled pot mouth flowerpot is realized by extrusion and shaping of the lower part of the flowerpot through the inner cavity groove of the compression molding die, and the upper part is extruded into a natural shape and finished by hand-kneading, and the molding process is simple.
2.卷曲盆口花盆的成型工艺解决了常规压塑工艺对盆口内扣、口小肚大产品无法脱模的难题。2. The molding process of the curled pot mouth flowerpot solves the problem that the conventional compression molding process cannot release the inner buckle of the pot mouth and the products with a small mouth and a large belly.
3.卷曲盆口花盆及其成型方法克服了常规压塑产品有溢边的缺陷,创造了无分模线产品。3. The curled pot mouth flowerpot and its forming method overcome the defect of overflowing edge of conventional compression molding products, and create a product without parting line.
附图说明Description of drawings
为更加清楚的说明本发明提出的技术方案,提供以下附图作为参照,对发明内容进行更加详细的说明。In order to illustrate the technical solutions proposed by the present invention more clearly, the following drawings are provided as a reference to describe the contents of the invention in more detail.
图1为成型模具结构示意图。Figure 1 is a schematic diagram of the structure of the molding die.
图2为卷曲盆口花盆成型示意图。Figure 2 is a schematic diagram of forming a flowerpot with a curled pot mouth.
图3为卷曲盆口花盆外观示意图。Figure 3 is a schematic diagram of the appearance of a flowerpot with a curled pot mouth.
图4为椭圆形、方形卷曲盆口花盆外观示意图。Figure 4 is a schematic diagram of the appearance of an oval and square curly pot mouth flowerpot.
图5为内扣自然盆口花盆外观示意图。Figure 5 is a schematic diagram of the appearance of a flowerpot with a natural pot mouth with an inner buckle.
图6为自然盆口花盆外观示意图Figure 6 is a schematic diagram of the appearance of a natural pot mouth flowerpot
附图中: 1.凹模 、 2.凸模 、 3. 内腔凹槽 、 4.塑料糊 、 5.定型盆腔 、6.盆坯。In the drawings: 1. Concave die, 2. Punch die, 3. Inner cavity groove, 4. Plastic paste, 5. Shaped pelvic cavity, 6. Basin blank.
具体实施方式Detailed ways
以下通过具体实施方式进一步描述本发明,但本发明不仅局限于如下实例。The present invention is further described below through specific embodiments, but the present invention is not limited to the following examples.
实施例1Example 1
如图2所示为卷曲盆口花盆成型示意图,其成型过程如下:Figure 2 is a schematic diagram of the forming of the curled pot mouth flowerpot, and the forming process is as follows:
按照传统挤塑工艺将配比为100:50:3的环保塑料颗粒、钙粉、助剂(颜料、抗UV材料等)混合均匀后加入挤出机,塑料颗粒在挤出机中经过加热、塑化成为高温塑料糊4,高温塑料糊经挤出机模头挤出。然后称取重量为定型盆腔5体积110%至150%的高温塑料糊4放置到下部带有内腔凹槽的凸模2上,将固定在液压机上的凹模1和凸模2闭合,在模具闭合过程中,模具间隙不断减小,高温塑料糊4受挤压在定型盆腔5中流动,从盆底向盆口逐渐成形为花盆盆坯,当高温塑料糊流动到内腔凹槽3的位置时,模具间隙突然增大,高温塑料糊所受推力减弱,开始在内腔凹槽3内呈自然状态挤出扩散,但不会接触到内腔凹槽3底部。当凸模2、凹模1合严时定型盆腔中的塑料糊受挤压并通过凹模内壁和凸模外壁定型,内腔凹槽3中的塑料糊未被挤压定型,呈高温自然状态,不会因壁厚或形状等因素影响盆坯6脱模。然后将凸模凹模分离,将盆坯6取出,此时的盆坯下部定型,上部呈高温自然状态,壁厚不均、局部自然卷曲,然后通过手工拿捏将盆坯口部修饰成内卷、外翻等高低起伏的波浪形,最后自然冷却定型。定型后的卷曲盆口花盆外观参照图3所示。此外从模具中取出的盆坯6上部呈高温状态,也可通过手工拿捏改变盆口形状,使盆口形状呈现图4所示的椭圆形、方形或其它异形。According to the traditional extrusion process, the environmentally friendly plastic particles, calcium powder, and additives (pigments, anti-UV materials, etc.) with a ratio of 100:50:3 are mixed uniformly and then added to the extruder. The plastic particles are heated in the extruder, Plasticized into a high-temperature plastic paste 4, and the high-temperature plastic paste is extruded through the die head of an extruder. Then weigh the high-temperature plastic paste 4 with a weight of 110% to 150% of the volume of the
实施例2Example 2
参照实施例1的成型工艺,也可去掉手工拿捏的步骤,将盆坯6从带有凹槽的模具中取出后自然冷却,由于盆坯盆口处温度较高且未经定型,在冷却过程中盆口会向内收缩,参照图5,定型后的盆口呈现内扣的自然波浪形外观。Referring to the molding process of Example 1, the step of hand-holding can also be removed, and the pot blank 6 is taken out from the mold with grooves and then cooled naturally. The middle basin mouth will shrink inward. Referring to Figure 5, the shaped basin mouth presents a natural wavy appearance with an inner buckle.
实施例3Example 3
参照实施例1的成型工艺,所称取的塑料糊重量也可为定型盆腔5体积的30%-90%,在凸模、凹模合严过程中,塑料糊只在定型盆腔5中受挤压流动成型,未溢出到内腔凹槽3中,因此成型的花盆均通过模具定型,成型花盆的高度根据称取塑料糊的重量而变化,盆口呈壁厚不均,高低起伏的波浪形特征。如图6中图g、图h、图j所示为所称取的塑料糊重量为定型盆腔5体积的30%到90%所成型的自然盆口花盆外观。Referring to the molding process of Example 1, the weight of the plastic paste taken can also be 30%-90% of the volume of the shaping
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111937639A (en) * | 2020-09-01 | 2020-11-17 | 内蒙古民族大学 | Corn straw seedling raising pot, preparation method and application thereof |
Citations (5)
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FR2470534A1 (en) * | 1979-11-30 | 1981-06-12 | Craon Laiterie | Machinery for releasing and trimming moulded cream cheeses - by automatically disengaging a floating ram and an open-topped mould |
JPH0833431A (en) * | 1994-07-25 | 1996-02-06 | Hanshin Ryokuka Shizai:Kk | Production of agricultural/horticultural sheet and tree-raising pot molded therefrom |
JP2002067139A (en) * | 2000-08-25 | 2002-03-05 | Ckd Corp | Container molding apparatus |
CN1739931A (en) * | 2003-05-01 | 2006-03-01 | 张民 | Separate making and adhering formation process of ceramic bottle |
CN109249572A (en) * | 2018-10-21 | 2019-01-22 | 禹州市绿之舟花园用品制造有限公司 | A kind of wave basin mouth flowerpot and its manufacturing method |
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2019
- 2019-01-28 CN CN201910079751.XA patent/CN111483100A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2470534A1 (en) * | 1979-11-30 | 1981-06-12 | Craon Laiterie | Machinery for releasing and trimming moulded cream cheeses - by automatically disengaging a floating ram and an open-topped mould |
JPH0833431A (en) * | 1994-07-25 | 1996-02-06 | Hanshin Ryokuka Shizai:Kk | Production of agricultural/horticultural sheet and tree-raising pot molded therefrom |
JP2002067139A (en) * | 2000-08-25 | 2002-03-05 | Ckd Corp | Container molding apparatus |
CN1739931A (en) * | 2003-05-01 | 2006-03-01 | 张民 | Separate making and adhering formation process of ceramic bottle |
CN109249572A (en) * | 2018-10-21 | 2019-01-22 | 禹州市绿之舟花园用品制造有限公司 | A kind of wave basin mouth flowerpot and its manufacturing method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111937639A (en) * | 2020-09-01 | 2020-11-17 | 内蒙古民族大学 | Corn straw seedling raising pot, preparation method and application thereof |
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