CN111421793B - Crawler type air-cooled drip irrigation belt forming machine - Google Patents
Crawler type air-cooled drip irrigation belt forming machine Download PDFInfo
- Publication number
- CN111421793B CN111421793B CN202010363028.7A CN202010363028A CN111421793B CN 111421793 B CN111421793 B CN 111421793B CN 202010363028 A CN202010363028 A CN 202010363028A CN 111421793 B CN111421793 B CN 111421793B
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- China
- Prior art keywords
- crawler
- drip irrigation
- irrigation belt
- vacuum adsorption
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000002262 irrigation Effects 0.000 title claims abstract description 78
- 238000003973 irrigation Methods 0.000 title claims abstract description 78
- 238000001179 sorption measurement Methods 0.000 claims abstract description 44
- 238000012423 maintenance Methods 0.000 abstract description 9
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/36—Moulds specially adapted for vacuum forming, Manufacture thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/427—Cooling of the material with a fluid blast
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/005—Hoses, i.e. flexible
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/22—Improving land use; Improving water use or availability; Controlling erosion
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
本发明的履带式风冷滴灌带成型机，包括上履带和下履带，滴灌带从上履带和下履带之间的平直通道穿过，上履带和下履带中的至少一个上设有多个履带片，多个履带片组成的履带条的外壁上设有用于在滴灌带上真空吸附形成迷宫流道的凹槽，上履带和/或下履带上设有环形的真空吸附管，凹槽上设有使凹槽与真空吸附管相连通的气道，上履带和下履带相对转动，上履带和滴灌带接触的一面与滴灌带的运动方向相同，下履带和滴灌带接触的一面与滴灌带的运动方向相同，上履带和下履带分别由转轴驱动。本发明省去了清洗步骤，方便维修，如果某一个履带片发生了破损和故障，只需要将其卸下，更换一个相同规格的履带片即可。
The crawler-type air-cooled drip irrigation belt forming machine of the present invention comprises an upper crawler and a lower crawler, the drip irrigation belt passes through the straight channel between the upper crawler and the lower crawler, at least one of the upper crawler and the lower crawler is provided with a plurality of crawler plates, the outer wall of the crawler strip composed of the plurality of crawler plates is provided with a groove for vacuum adsorption to form a labyrinth flow channel on the drip irrigation belt, the upper crawler and/or the lower crawler is provided with an annular vacuum adsorption tube, the groove is provided with an air channel to connect the groove with the vacuum adsorption tube, the upper crawler and the lower crawler rotate relatively, the side of the upper crawler in contact with the drip irrigation belt is in the same direction of movement of the drip irrigation belt, the side of the lower crawler in contact with the drip irrigation belt is in the same direction of movement of the drip irrigation belt, and the upper crawler and the lower crawler are driven by rotating shafts respectively. The present invention omits the cleaning step and is convenient for maintenance. If a crawler plate is damaged or fails, it only needs to be removed and replaced with a crawler plate of the same specification.
Description
Technical Field
The invention relates to a crawler-type air-cooled drip irrigation belt forming machine, belonging to the field of drip irrigation belt production equipment.
Background
At present, the labyrinth drip irrigation zone forming die who uses is disc type structure, for example, patent document of authority bulletin number CN207014767U discloses a labyrinth drip irrigation zone forming die, its structure is disc type, disc type structure's forming die is in long-term use, because the influence of factors such as aquatic impurity often breaks down, need regularly wash forming die and maintain, because disc type structure's forming die structure is comparatively complicated and accurate, so the dismouting in washing and the maintenance process is very time and labor consuming, washing and maintenance cost is very high, disc type structure's forming die maintenance time is long simultaneously, the availability factor of mould has been reduced, and manufacturing cost has been increased. In view of the foregoing, it is desirable to provide a novel drip tape forming machine that is simple in construction, convenient to maintain, time-saving, efficient in use, and low in production cost.
Disclosure of Invention
The invention aims to provide a crawler-type air-cooled drip irrigation belt forming machine which is simple in structure, convenient to maintain, time-saving, high in use efficiency and low in production cost.
The invention aims to realize the crawler-type air-cooled drip irrigation belt forming machine, which comprises an upper crawler belt and a lower crawler belt, wherein the drip irrigation belt passes through a straight channel between the upper crawler belt and the lower crawler belt, at least one of the upper crawler belt and the lower crawler belt is provided with a plurality of crawler belt pieces, the outer wall of a crawler belt strip formed by the plurality of crawler belt pieces is provided with a groove for forming a labyrinth runner by vacuum adsorption on the drip irrigation belt, the upper crawler belt and/or the lower crawler belt is provided with an annular vacuum adsorption pipe, the groove is provided with an air passage which enables the groove to be communicated with the vacuum adsorption pipe, the upper crawler belt and the lower crawler belt relatively rotate, one surface of the upper crawler belt and the drip irrigation belt is the same as the movement direction of the drip irrigation belt, and one surface of the lower crawler belt and the movement direction of the drip irrigation belt are the same, and the upper crawler belt and the lower crawler belt are respectively driven by a rotating shaft.
Further, the drip irrigation belt comprises a fan arranged at the outlet of the drip irrigation belt.
Further, a plurality of caterpillar bands are arranged on the upper caterpillar band, grooves for forming a labyrinth runner by vacuum adsorption on the drip irrigation belt are arranged on the outer wall of the caterpillar band formed by the plurality of caterpillar bands, an annular vacuum adsorption pipe is arranged on the upper caterpillar band, and an air passage which enables the grooves to be communicated with the vacuum adsorption pipe is arranged on the grooves.
Further, the upper crawler belt is provided with a plurality of crawler belt pieces, the outer wall of the crawler belt strip formed by the plurality of crawler belt pieces is provided with a groove for forming a labyrinth flow channel through vacuum adsorption on the drip irrigation belt, the upper crawler belt is provided with an annular vacuum adsorption pipe, the groove is provided with an air passage for enabling the groove to be communicated with the vacuum adsorption pipe, the lower crawler belt is provided with the plurality of crawler belt pieces, the outer wall of the crawler belt strip formed by the plurality of crawler belt pieces is provided with a groove for forming the labyrinth flow channel through vacuum adsorption on the drip irrigation belt, the lower crawler belt is provided with the annular vacuum adsorption pipe, and the groove is provided with the air passage for enabling the groove to be communicated with the vacuum adsorption pipe.
Further, a plurality of caterpillar bands are arranged on the upper caterpillar band, and two adjacent caterpillar bands are connected through an elastic band.
Further, a plurality of caterpillar bands are arranged on the lower caterpillar band, and two adjacent caterpillar bands are connected through an elastic band.
By adopting the technical scheme, the labyrinth drip tape forming die with the traditional disc structure is improved to be an air-cooled crawler drip tape forming machine, the structure of the labyrinth drip tape forming device is greatly simplified, the cleaning step is omitted, the maintenance is more convenient, if one crawler sheet is damaged and failed, the crawler sheet with the same specification is only required to be detached and replaced, the maintenance cost is greatly reduced, the service efficiency of the labyrinth drip tape forming die is improved, the downtime is reduced, the production efficiency is greatly improved, and the invention can adopt natural wind of a production workshop to cool.
Drawings
The specific structure of the present invention is shown in the following drawings and examples:
FIG. 1 is a schematic diagram of a front view of a crawler-type air-cooled drip tape forming machine;
FIG. 2 is a schematic diagram of the front view of the crawler belt in the crawler belt type air-cooled drip irrigation belt forming machine;
FIG. 3 is a schematic diagram of the front view of the vacuum suction pipe in the crawler-type air-cooled drip irrigation tape forming machine;
FIG. 4 is an enlarged schematic view of the portion A in FIG. 3;
fig. 5 is a schematic bottom view of a plurality of crawler belt sheets in a crawler-type air-cooled drip irrigation belt forming machine.
The legend is 1, upper caterpillar band, 2, lower caterpillar band, 3, drip irrigation belt, 4, caterpillar band, 5, caterpillar band, 6, groove, 7, vacuum adsorption tube, 8, air passage, 9, rotating shaft, 10 and fan.
Detailed Description
The present invention is not limited by the following examples, and specific embodiments can be determined according to the technical scheme and practical situations of the present invention.
In the first embodiment, as shown in fig. 1 to 5, the crawler-type air-cooled drip irrigation tape forming machine comprises an upper crawler 1 and a lower crawler 2, wherein the drip irrigation tape 3 passes through a straight channel between the upper crawler 1 and the lower crawler 2, a plurality of crawler sheets 4 are arranged on at least one of the upper crawler 1 and the lower crawler 2, a groove 6 for forming a labyrinth runner by vacuum adsorption on the drip irrigation tape 3 is arranged on the outer wall of a crawler belt strip 5 formed by the plurality of crawler sheets 4, an annular vacuum adsorption pipe 7 is arranged on the upper crawler 1 and/or the lower crawler 2, an air channel 8 for enabling the groove 6 to be communicated with the vacuum adsorption pipe 7 is arranged on the groove 6, the upper crawler 1 and the lower crawler 2 relatively rotate, one surface of the upper crawler 1 and the lower crawler 3 is the same as the movement direction of the drip irrigation tape 3, one surface of the lower crawler 2 and the movement direction of the drip irrigation tape 3 are the upper crawler 1 and the lower crawler 2 are respectively driven by a rotating shaft 9. The labyrinth drip tape forming die with the traditional disc structure is improved into the air-cooled crawler drip tape forming machine, the structure of the labyrinth drip tape forming device is greatly simplified, the cleaning step is omitted, meanwhile, the maintenance is more convenient, if one crawler 4 is damaged and failed, the crawler 4 with the same specification is only required to be detached and replaced, the maintenance cost is greatly reduced, the service efficiency of the labyrinth drip tape forming die is improved, the downtime is reduced, and the production efficiency is greatly improved. The invention can adopt natural wind of a production workshop for cooling.
In the second embodiment, the drip irrigation belt 3 also comprises a fan 10 arranged at the outlet of the drip irrigation belt 3. In the embodiment, the fan 10 is adopted to perform forced air cooling at the outlet of the drip irrigation zone 3, so that the cooling speed is high and the cooling effect is better.
In the third embodiment, a plurality of caterpillar bands 4 are arranged on the upper caterpillar band 1, a groove 6 for forming a labyrinth runner by vacuum adsorption on the drip irrigation tape 3 is arranged on the outer wall of a caterpillar band 5 formed by the plurality of caterpillar bands 4, an annular vacuum adsorption pipe 7 is arranged on the upper caterpillar band 1, and an air passage 8 which enables the groove 6 to be communicated with the vacuum adsorption pipe 7 is arranged on the groove 6. In this embodiment, only the upper crawler belt 1 is provided with the crawler belt 4, a labyrinth structure may be formed on the upper surface of the drip irrigation belt 3, and the lower crawler belt 2 may be a smooth integrated conveyor belt.
In the fourth embodiment, a plurality of crawler sheets 4 are arranged on an upper crawler 1, grooves 6 for forming labyrinth flow channels through vacuum adsorption on a drip irrigation belt 3 are arranged on the outer wall of a crawler bar 5 formed by the plurality of crawler sheets 4, annular vacuum adsorption pipes 7 are arranged on the upper crawler 1, air passages 8 for enabling the grooves 6 to be communicated with the vacuum adsorption pipes 7 are arranged on the grooves 6, a plurality of crawler sheets 4 are arranged on a lower crawler 2, grooves 6 for forming the labyrinth flow channels through vacuum adsorption on the drip irrigation belt 3 are arranged on the outer wall of the crawler bar 5 formed by the plurality of crawler sheets 4, annular vacuum adsorption pipes 7 are arranged on the lower crawler 2, and the air passages 8 for enabling the grooves 6 to be communicated with the vacuum adsorption pipes 7 are arranged on the grooves 6. In this embodiment, the upper crawler belt 1 is provided with the crawler belt 4, the lower crawler belt 2 is also provided with the crawler belt 4, and the labyrinth structure can be formed on the upper surface and the lower surface of the drip irrigation belt 3 simultaneously, so that the depth of the labyrinth on the drip irrigation belt 3 can be reduced, the raw materials of the drip irrigation belt 3 are saved, the production cost is greatly reduced, and the drip irrigation belt is more energy-saving and environment-friendly.
In the fifth embodiment, a plurality of crawler belt pieces 4 are arranged on the upper crawler belt 1, and two adjacent crawler belt pieces 4 are connected through an elastic belt. In this way, the upper crawler belt 1 on the surface contacted with the drip irrigation tape 3 is flat, so that a labyrinth is formed on the drip irrigation tape 3, and meanwhile, when the crawler belt strips 5 pass through the rotating shaft 9 with radian, the distance between two adjacent crawler belt sheets 4 can be increased, and the drip irrigation tape can pass through smoothly.
In the sixth embodiment, a plurality of crawler belt pieces 4 are arranged on the lower crawler belt 2, and two adjacent crawler belt pieces 4 are connected through an elastic belt. In this way, the lower crawler belt 2 on the surface contacted with the drip irrigation tape 3 is flat, so that a labyrinth is formed on the drip irrigation tape 3, and meanwhile, when the crawler belt strips 5 pass through the rotating shaft 9 with radian, the distance between two adjacent crawler belt sheets 4 can be increased, and the drip irrigation tape can pass through smoothly. The elastic band may refer to the structure of a conventional wrist band.
The drip irrigation device comprises an upper crawler belt 1, a lower crawler belt 2, a vacuum adsorption pipe 7, a vacuum pump and a groove 6, wherein the upper crawler belt 1 and the lower crawler belt 2 are driven by a rotating shaft 9, the upper crawler belt 1 rotates clockwise, the lower crawler belt 2 rotates anticlockwise, a heated drip irrigation belt 3 moves linearly from right to left, the drip irrigation belt 3 is clamped by the upper crawler belt 1 and the lower crawler belt 2 to be transported leftwards, the horizontal speeds of the upper crawler belt 1, the lower crawler belt 2 and the drip irrigation belt 3 are the same, the vacuum adsorption pipe 7 moves synchronously along with the upper crawler belt 1 and the lower crawler belt 2, the vacuum adsorption pipe 7 can be connected with the vacuum pump, meanwhile, the vacuum pump is communicated with the groove 6 through an air passage 8 on a crawler belt 4, when the drip irrigation belt 3 passes through the upper crawler belt 1 and the lower crawler belt 2, the vacuum pump forms a labyrinth on the drip irrigation belt 3 through the vacuum adsorption pipe 7, the air passage 8 and the groove 6, and when the drip irrigation belt 3 passes through the upper crawler belt 1 and the lower crawler belt 2, the labyrinth formed on the drip irrigation belt 3 is separated from the groove 6, the labyrinth and the air cooling belt 3 is forced by a fan 10, so that the labyrinth is solidified; if one of the caterpillar bands 4 fails, the caterpillar band can be directly taken down and replaced, thereby greatly saving the maintenance time, having simple structure, air cooling can be adopted, so that the cleaning procedure in the labyrinth drip irrigation belt forming die with the traditional disc structure is avoided, and time and labor are saved.
The foregoing description is provided for the purpose of clearly illustrating the invention and is not to be taken in a limiting sense. Obvious changes and modifications which are extended by the technical proposal of the invention are still within the protection scope of the invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010363028.7A CN111421793B (en) | 2020-04-30 | 2020-04-30 | Crawler type air-cooled drip irrigation belt forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010363028.7A CN111421793B (en) | 2020-04-30 | 2020-04-30 | Crawler type air-cooled drip irrigation belt forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111421793A CN111421793A (en) | 2020-07-17 |
| CN111421793B true CN111421793B (en) | 2024-12-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010363028.7A Active CN111421793B (en) | 2020-04-30 | 2020-04-30 | Crawler type air-cooled drip irrigation belt forming machine |
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| Country | Link |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050042649A (en) * | 2003-11-04 | 2005-05-10 | 주식회사 동광에이치티에스 | Caterpillar type forming apparatus for panel production |
| CN101288999A (en) * | 2007-04-18 | 2008-10-22 | 中国农业大学 | A processing method and forming device for a thin-walled labyrinth drip irrigation tape |
| CN202727282U (en) * | 2012-06-05 | 2013-02-13 | 舟山市定海四通塑料机械有限公司 | Air cooling device for drip irrigation belt |
| CN212579189U (en) * | 2020-04-30 | 2021-02-23 | 新疆磐基实业有限公司 | Crawler-type air-cooled drip irrigation tape forming machine |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| GR1001357B (en) * | 1990-12-20 | 1993-10-29 | Plastika Kritis A V E E | Modifications relating to an irrigation dripper with an incorporated conduit for pressure reduction |
| JPH07164507A (en) * | 1993-12-14 | 1995-06-27 | Sekisui Chem Co Ltd | Mold block and cooling thereof |
| JPH0994866A (en) * | 1995-09-29 | 1997-04-08 | Sekisui Chem Co Ltd | Manufacture of synthetic resin pipe with rib |
| EP0970602B1 (en) * | 1998-07-08 | 2002-10-09 | APSwissTech S.A. | Process for manufacturing a drip irrigation hose and production line for carrying it out |
| DE10152638A1 (en) * | 2001-10-16 | 2003-04-24 | Ralph Peter Hegler | Device for the production of corrugated plastic pipes |
| CN101143351B (en) * | 2007-04-18 | 2011-05-11 | 中国农业大学 | Thin wall irrigation belt, its processing method and forming device |
| CN101066619A (en) * | 2007-06-18 | 2007-11-07 | 新疆屯河节水科技有限公司 | Guide drip head conveying method |
| CN101234533B (en) * | 2008-02-28 | 2010-12-01 | 中国科学院遗传与发育生物学研究所 | A production equipment for patch labyrinth channel drip irrigation belt |
| US9883640B2 (en) * | 2013-10-22 | 2018-02-06 | Rain Bird Corporation | Methods and apparatus for transporting elastomeric emitters and/or manufacturing drip lines |
| CN205009620U (en) * | 2015-05-28 | 2016-02-03 | 沈阳远大智能高科农业有限公司 | SMD pipe production line of driping irrigation of single tractor upholstery |
| KR101595749B1 (en) * | 2015-06-26 | 2016-02-19 | 주식회사 에쎈에치앤피 | Manufacturing Apparatus for water-drip hose, and manufacturing method of water-drip hose using the same |
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2020
- 2020-04-30 CN CN202010363028.7A patent/CN111421793B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050042649A (en) * | 2003-11-04 | 2005-05-10 | 주식회사 동광에이치티에스 | Caterpillar type forming apparatus for panel production |
| CN101288999A (en) * | 2007-04-18 | 2008-10-22 | 中国农业大学 | A processing method and forming device for a thin-walled labyrinth drip irrigation tape |
| CN202727282U (en) * | 2012-06-05 | 2013-02-13 | 舟山市定海四通塑料机械有限公司 | Air cooling device for drip irrigation belt |
| CN212579189U (en) * | 2020-04-30 | 2021-02-23 | 新疆磐基实业有限公司 | Crawler-type air-cooled drip irrigation tape forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111421793A (en) | 2020-07-17 |
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