CN105522623B - It is a kind of can Continuous maching bamboo chip flattening device - Google Patents
It is a kind of can Continuous maching bamboo chip flattening device Download PDFInfo
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Abstract
本发明公开了一种可连续加工的竹片展平装置,包括:第一传送机构、第二传送机构、碾压台、机架、碾压轮和驱动机构;第一传送机构和第二传送机构分别位于碾压台的进料端和出料端,第一传送机构的传送面上设有多个隔板,任意相邻的两个隔板之间预留有间隙形成送料通道;碾压台上设有多个挡台,任意相邻的两个挡台之间预留有间隙形成定位槽,定位槽的数量与送料通道的数量一致,且各定位槽与各送料通道依次一一对应;碾压轮安装在机架上且位于碾压台的上方;碾压轮为偏向轮,碾压轮设有让位环槽,任意相邻的两个让位环槽之间形成碾压环台;驱动机构用于驱动碾压轮转动。本发明成型后的竹片质量优,加工效率高。
The invention discloses a continuous processing bamboo sheet flattening device, comprising: a first transmission mechanism, a second transmission mechanism, a rolling platform, a frame, a rolling wheel and a driving mechanism; the first transmission mechanism and the second transmission mechanism The mechanisms are respectively located at the feeding end and the discharging end of the rolling table. There are multiple partitions on the conveying surface of the first conveying mechanism, and a gap is reserved between any two adjacent partitions to form a feeding channel; There are multiple blocks on the table, and there is a gap between any two adjacent blocks to form positioning slots. The number of positioning slots is consistent with the number of feeding channels, and each positioning slot corresponds to each feeding channel in turn. The rolling wheel is installed on the frame and located above the rolling table; the rolling wheel is a deflection wheel, and the rolling wheel is provided with a ring groove, and a rolling ring is formed between any two adjacent ring grooves platform; the driving mechanism is used to drive the rolling wheel to rotate. The shaped bamboo chips of the invention have excellent quality and high processing efficiency.
Description
技术领域technical field
本发明涉及竹片加工技术领域,尤其涉及一种可连续加工的竹片展平装置。The invention relates to the technical field of bamboo chip processing, in particular to a bamboo chip flattening device capable of continuous processing.
背景技术Background technique
竹材展平是竹材胶合板生产的主要工艺,竹材通过高温软化后经展平装置展平成竹片,再通过一定的加工方法,加工成所需厚度和宽度的规格竹片,进而生产处强度高、刚性好、耐磨损的工程结构用的竹材胶合板。Bamboo flattening is the main process for the production of bamboo plywood. Bamboo is softened by high temperature and flattened into bamboo sheets by a flattening device, and then processed into bamboo sheets with required thickness and width specifications through certain processing methods, and then the production site has high strength, Rigid, wear-resistant bamboo plywood for engineering structures.
竹材展平是将经过水煮和高温软化后的半圆形竹筒在压力的作用下展成平直状的竹片。但现有的竹片展平装置由于在施压过程中是一次到位形施压方式,因此,加工出来的竹片裂缝多且深,竹片的成型质量较差。此外,现有的竹片展平装置多是单线加工,一次只能成型一片竹片,加工效率较低。Bamboo flattening is to stretch the semi-circular bamboo tubes that have been boiled and softened at high temperature into straight bamboo slices under the action of pressure. But the existing bamboo chip flattening device is owing to be one-time in-place shape pressure application mode in the pressing process, therefore, the bamboo chip crack that is processed is many and deep, and the forming quality of bamboo chip is relatively poor. In addition, most of the existing bamboo sheet flattening devices are single-line processing, which can only form one piece of bamboo sheet at a time, and the processing efficiency is low.
发明内容Contents of the invention
基于上述背景技术存在的技术问题,本发明提出一种可连续加工的竹片展平装置,以提高竹片的加工效率和成型质量。Based on the technical problems in the above-mentioned background technology, the present invention proposes a continuous processing bamboo sheet flattening device to improve the processing efficiency and molding quality of bamboo chips.
本发明提出了一种可连续加工的竹片展平装置,包括:第一传送机构、第二传送机构、碾压台、机架、碾压轮和驱动机构,其中:The present invention proposes a continuous processing bamboo sheet flattening device, comprising: a first transmission mechanism, a second transmission mechanism, a rolling table, a frame, a rolling wheel and a driving mechanism, wherein:
第一传送机构位于碾压台的进料端用于向碾压台传送待加工件,第一传送机构的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成送料通道;The first conveying mechanism is located at the feeding end of the rolling table and is used to convey the workpiece to the rolling table. The conveying surface of the first conveying mechanism is provided with a plurality of partitions arranged along its conveying direction and parallel to each other. A gap is reserved between two adjacent partitions to form a feeding channel;
第二传送机构位于碾压台的出料端用于将展平后的工件传送出去;The second transmission mechanism is located at the discharge end of the rolling table and is used to transmit the flattened workpiece;
碾压台上设有多个挡台,各挡台均沿着第一传送机构的传送方向布置且相互平行;任意相邻的两个挡台之间预留有间隙形成定位槽,定位槽的数量与送料通道的数量一致,且各定位槽与各送料通道依次一一对应;There are multiple stops on the rolling table, and each stop is arranged along the transmission direction of the first transmission mechanism and is parallel to each other; a gap is reserved between any adjacent two stops to form a positioning groove, and the positioning groove The number is consistent with the number of feeding channels, and each positioning slot corresponds to each feeding channel in turn;
碾压轮安装在机架上,且碾压轮位于碾压台的上方,碾压轮的轴心线与碾压台上定位槽的轴心线相互垂直;碾压轮为偏向轮,碾压轮上且沿着其轴心线方向设有多个间隔布置的让位环槽,任意相邻的两个让位环槽之间形成与定位槽适配的碾压环台,且碾压环台的数量与定位槽的数量一致;The rolling wheel is installed on the frame, and the rolling wheel is located above the rolling table, and the axis line of the rolling wheel is perpendicular to the axis line of the positioning groove on the rolling table; the rolling wheel is a deflection wheel, and the rolling wheel A plurality of spaced give way ring grooves are arranged on the wheel and along its axial direction, and a rolling ring platform matching the positioning groove is formed between any two adjacent give way ring grooves, and the rolling ring The number of tables is consistent with the number of positioning slots;
驱动机构与碾压轮传动连接用于驱动碾压轮转动。The driving mechanism is connected with the rolling wheel for driving the rolling wheel to rotate.
优选地,第二传送机构的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成出料通道。Preferably, the conveying surface of the second conveying mechanism is provided with a plurality of partitions arranged along the conveying direction and parallel to each other, and any two adjacent partitions are reserved to form a discharge channel.
优选地,碾压轮与碾压台台面之间的间距可调。Preferably, the distance between the rolling wheel and the surface of the rolling table is adjustable.
优选地,碾压台的内部设有进气通道,进气通道的进气口接有蒸汽气源;碾压台的台面上位于定位槽所在面处分布有若干个与该进气通道导通的出气孔。Preferably, the interior of the rolling table is provided with an air intake passage, and the air inlet of the air intake passage is connected with a steam source; on the table of the rolling table, there are several steam pipes connected to the air intake passage at the surface where the positioning groove is located. vent hole.
优选地,挡台内设有进气通道,进气通道的进气口接有蒸汽气源;挡台上靠近定位槽的一侧分布有若干个与该进气通道导通的出气孔。Preferably, an air inlet passage is provided in the block, and the air inlet of the air inlet passage is connected with a steam source; on the side of the block near the positioning groove, there are several air outlet holes connected to the air inlet passage.
优选地,驱动机构固定安装在机架上。Preferably, the driving mechanism is fixedly installed on the frame.
本发明中,第一传送机构用于向碾压台传送待加工件;碾压轮和驱动机构相互配合对位于碾压台上的待加工件进行碾压使其展平,形成竹片;第二传送机构用于将展平后的工件传送出去;本发明利用第一传送机构和第二传送机构的相互配合可以实现连续性加工,且由于本发明中的碾压轮为偏向轮,因此,在转动过程中,碾压台对待加工件的碾压属于逐步加深型,避免了一次施力过大造成裂缝过多过深的问题,从而使得成型后的竹片裂缝少且浅,质量优;同时,由于本发明中,第一传送机构的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成送料通道;碾压台上设有多个挡台,各挡台均沿着第一传送机构的传送方向布置且相互平行;任意相邻的两个挡台之间预留有间隙形成定位槽,定位槽的数量与送料通道的数量一致,且各定位槽与各送料通道依次一一对应;碾压轮上且沿着其轴心线方向设有多个间隔布置的让位环槽,任意相邻的两个让位环槽之间形成与定位槽适配的碾压环台,且碾压环台的数量与定位槽的数量一致;可以一次实现对多个待加工件的同步加工,从而大大提高了加工效率。In the present invention, the first transmission mechanism is used to transmit the workpiece to be processed to the rolling table; the rolling wheel and the driving mechanism cooperate with each other to roll and flatten the workpiece to be processed on the rolling table to form bamboo chips; The second transmission mechanism is used to transmit the flattened workpiece; the present invention utilizes the mutual cooperation of the first transmission mechanism and the second transmission mechanism to realize continuous processing, and since the rolling wheel in the present invention is a deflection wheel, therefore, During the rotation process, the rolling of the workpiece to be processed by the rolling table is a gradually deepening type, which avoids the problem of too many and too deep cracks caused by excessive force at one time, so that the cracks of the formed bamboo chips are less and shallow, and the quality is excellent; At the same time, since in the present invention, the conveying surface of the first conveying mechanism is provided with a plurality of partitions arranged along its conveying direction and parallel to each other, a gap is reserved between any adjacent two partitions to form a feeding channel. ; The rolling platform is provided with a plurality of blocks, and each block is arranged along the transmission direction of the first transmission mechanism and is parallel to each other; a gap is reserved between any adjacent two blocks to form a positioning groove, and the positioning groove The number of feeding channels is consistent with the number of feeding channels, and each positioning groove corresponds to each feeding channel in turn; a plurality of spaced give way ring grooves are arranged on the rolling wheel and along the direction of its axis, and any adjacent A rolling ring table matching the positioning groove is formed between the two give way ring grooves, and the number of rolling ring tables is consistent with the number of positioning grooves; synchronous processing of multiple workpieces to be processed can be realized at one time, thereby greatly improving improved processing efficiency.
附图说明Description of drawings
图1为本发明提出的一种可连续加工的竹片展平装置的结构示意图;Fig. 1 is the structural representation of a kind of continuously processable bamboo sheet flattening device proposed by the present invention;
图2为本发明提出的一种可连续加工的竹片展平装置的工作原理图。Fig. 2 is a working principle diagram of a continuous processing bamboo sheet flattening device proposed by the present invention.
具体实施方式detailed description
下面,通过具体实施例对本发明的技术方案进行详细说明。Below, the technical solution of the present invention will be described in detail through specific examples.
如图1-2所示,图1为本发明提出的一种可连续加工的竹片展平装置的结构示意图;图2为本发明提出的一种可连续加工的竹片展平装置的工作原理图。As shown in Figure 1-2, Fig. 1 is the structural representation of a kind of continuously processable bamboo chip flattening device proposed by the present invention; Fig. 2 is the work of a kind of continuously processable bamboo chip flattener proposed by the present invention schematic diagram.
参照图1-2,本发明实施例提出的一种可连续加工的竹片展平装置,包括:第一传送机构1、第二传送机构2、碾压台3、机架4、碾压轮5和驱动机构6,其中:Referring to Fig. 1-2, a kind of continuously processing bamboo flattening device that the embodiment of the present invention proposes, comprises: first transmission mechanism 1, second transmission mechanism 2, rolling table 3, frame 4, rolling wheel 5 and the drive mechanism 6, wherein:
第一传送机构1位于碾压台3的进料端用于向碾压台3传送待加工件,第一传送机构1的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成送料通道;第二传送机构2位于碾压台3的出料端用于将展平后的工件传送出去;第二传送机构2的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成出料通道。The first conveying mechanism 1 is located at the feeding end of the rolling table 3 and is used to convey the workpiece to be processed to the rolling table 3. On the conveying surface of the first conveying mechanism 1, there are a plurality of parallel feeders arranged along its conveying direction. There is a gap between any two adjacent partitions to form a feeding channel; the second transmission mechanism 2 is located at the discharge end of the rolling table 3 to transmit the flattened workpiece; the second transmission mechanism The conveying surface of 2 is provided with a plurality of partitions arranged along its conveying direction and parallel to each other, and a gap is reserved between any two adjacent partitions to form a discharge channel.
碾压台3上设有多个挡台31,各挡台31均沿着第一传送机构1的传送方向布置且相互平行;任意相邻的两个挡台31之间预留有间隙形成定位槽,定位槽的数量与送料通道的数量一致,且各定位槽与各送料通道依次一一对应;The rolling table 3 is provided with a plurality of stoppers 31, and each stopper 31 is arranged along the conveying direction of the first conveying mechanism 1 and is parallel to each other; a gap is reserved between any adjacent two stoppers 31 to form a positioning The number of positioning slots is consistent with the number of feeding channels, and each positioning slot corresponds to each feeding channel in turn;
碾压轮5安装在机架4上,且碾压轮5位于碾压台3的上方,且碾压轮5与碾压台3台面之间的间距可调,碾压轮5的轴心线与碾压台3上定位槽的轴心线相互垂直;碾压轮5为偏向轮,碾压轮5上且沿着其轴心线方向设有多个间隔布置的让位环槽,任意相邻的两个让位环槽之间形成与定位槽适配的碾压环台51,且碾压环台51的数量与定位槽的数量一致;The rolling wheel 5 is installed on the frame 4, and the rolling wheel 5 is positioned above the rolling table 3, and the distance between the rolling wheel 5 and the rolling table 3 tables is adjustable, and the axis line of the rolling wheel 5 The axis line of the positioning groove on the rolling table 3 is perpendicular to each other; the rolling wheel 5 is a deflection wheel, and the rolling wheel 5 is provided with a plurality of spaced give way ring grooves along the direction of its axis line. A rolling ring platform 51 adapted to the positioning groove is formed between two adjacent give way ring grooves, and the number of rolling ring platforms 51 is consistent with the number of positioning grooves;
驱动机构6固定安装在机架4上,驱动机构6与碾压轮5传动连接用于驱动碾压轮5转动。The driving mechanism 6 is fixedly installed on the frame 4, and the driving mechanism 6 is connected with the rolling wheel 5 for driving the rolling wheel 5 to rotate.
本实施例中,碾压台3的内部设有进气通道,进气通道的进气口接有蒸汽气源;碾压台3的台面上位于定位槽所在面处分布有若干个与该进气通道导通的出气孔;挡台31内设有进气通道,进气通道的进气口接有蒸汽气源;挡台31上靠近定位槽的一侧分布有若干个与该进气通道导通的出气孔;通过各出气孔向定位槽内输送热蒸汽,使得处于定位槽内的待加工件处于湿热状体,以保持待加工件的柔软性,减小其在加工过程中裂缝的产生。In this embodiment, the interior of the rolling table 3 is provided with an air intake channel, and the air inlet of the air intake channel is connected with a steam source; The air outlet hole of the air channel conduction; the block platform 31 is provided with an air intake channel, and the air inlet of the air intake channel is connected with a steam source; on the block platform 31, there are several ones that are connected to the air intake channel on the side near the positioning groove. Conducted air outlets; send hot steam into the positioning groove through each air outlet, so that the workpiece to be processed in the positioning groove is in a wet and hot state, so as to maintain the flexibility of the workpiece to be processed and reduce the cracks during processing. produce.
本发明中是这样工作的,第一传送机构1用于向碾压台3传送待加工件;碾压轮5和驱动机构6相互配合对位于碾压台3上的待加工件进行碾压使其展平,形成竹片;第二传送机构2用于将展平后的工件传送出去;本发明利用第一传送机构1和第二传送机构2的相互配合可以实现连续性加工,且由于本发明中的碾压轮5为偏向轮,因此,在转动过程中,碾压台3对待加工件的碾压属于逐步加深型,避免了一次施力过大造成裂缝过多过深的问题,从而使得成型后的竹片裂缝少且浅,质量优;同时,由于本发明中,第一传送机构1的传送面上设有多个沿着其传送方向进行布置且相互平行的隔板,任意相邻的两个隔板之间预留有间隙形成送料通道;碾压台3上设有多个挡台31,各挡台31均沿着第一传送机构1的传送方向布置且相互平行;任意相邻的两个挡台31之间预留有间隙形成定位槽,定位槽的数量与送料通道的数量一致,且各定位槽与各送料通道依次一一对应;碾压轮5上且沿着其轴心线方向设有多个间隔布置的让位环槽,任意相邻的两个让位环槽之间形成与定位槽适配的碾压环台51,且碾压环台51的数量与定位槽的数量一致;可以一次实现对多个待加工件的同步加工,从而大大提高了加工效率。In the present invention, it works like this, the first transmission mechanism 1 is used to transfer the workpiece to be processed to the rolling table 3; It is flattened to form bamboo slices; the second transmission mechanism 2 is used to transmit the flattened workpiece; the present invention can realize continuous processing by utilizing the mutual cooperation of the first transmission mechanism 1 and the second transmission mechanism 2, and due to this The rolling wheel 5 in the invention is a deflection wheel. Therefore, during the rotation process, the rolling of the workpiece to be processed by the rolling table 3 belongs to a gradually deepening type, which avoids the problem of too many and too deep cracks caused by excessive force applied once. The cracks of the formed bamboo chips are less and shallow, and the quality is excellent; at the same time, because in the present invention, the conveying surface of the first conveying mechanism 1 is provided with a plurality of partitions arranged along its conveying direction and parallel to each other, any relative A gap is reserved between adjacent two partitions to form a feeding channel; a plurality of stoppers 31 are arranged on the rolling table 3, and each stopper 31 is arranged along the conveying direction of the first conveying mechanism 1 and is parallel to each other; There is a gap to form a positioning groove between two adjacent blocking platforms 31, the quantity of the positioning groove is consistent with the quantity of the feed passage, and each positioning groove corresponds to each feed passage successively; on the rolling wheel 5 and along The direction of the axis line is provided with a plurality of give way ring grooves arranged at intervals, and a rolled ring platform 51 suitable for the positioning groove is formed between any two adjacent give way ring grooves, and the number of rolled ring sets 51 is It is consistent with the number of positioning grooves; it can realize synchronous processing of multiple workpieces to be processed at one time, thus greatly improving the processing efficiency.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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CN2044541U (en) * | 1989-03-10 | 1989-09-20 | 南京林业大学 | Rolling-press former of bamboo |
CN1485182A (en) * | 2003-08-23 | 2004-03-31 | 刘觉春 | Method and apparatus for flattening bamboo wood without flaws |
CN2834838Y (en) * | 2005-10-24 | 2006-11-08 | 南京林业大学 | Bamboo strip unbending device with horizontal extruding groove |
CN201049489Y (en) * | 2007-04-23 | 2008-04-23 | 黄介仁 | Flatting machine |
CN101905474A (en) * | 2010-07-12 | 2010-12-08 | 青岛东佳纺机(集团)有限公司 | Bamboo fiber rolling machine |
CN102873732A (en) * | 2012-10-27 | 2013-01-16 | 福建恒顺金属机械有限公司 | Mao bamboo continuous-flattening processing method and equipment |
-
2015
- 2015-11-27 CN CN201510863087.XA patent/CN105522623B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2044541U (en) * | 1989-03-10 | 1989-09-20 | 南京林业大学 | Rolling-press former of bamboo |
CN1485182A (en) * | 2003-08-23 | 2004-03-31 | 刘觉春 | Method and apparatus for flattening bamboo wood without flaws |
CN2834838Y (en) * | 2005-10-24 | 2006-11-08 | 南京林业大学 | Bamboo strip unbending device with horizontal extruding groove |
CN201049489Y (en) * | 2007-04-23 | 2008-04-23 | 黄介仁 | Flatting machine |
CN101905474A (en) * | 2010-07-12 | 2010-12-08 | 青岛东佳纺机(集团)有限公司 | Bamboo fiber rolling machine |
CN102873732A (en) * | 2012-10-27 | 2013-01-16 | 福建恒顺金属机械有限公司 | Mao bamboo continuous-flattening processing method and equipment |
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CN105522623A (en) | 2016-04-27 |
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Denomination of invention: A continuous processing bamboo flattening device Effective date of registration: 20220919 Granted publication date: 20171031 Pledgee: Guangde Licheng Financing Guarantee Co.,Ltd. Pledgor: ANHUI QINGBAO BAMBOO INDUSTRY CO.,LTD. Registration number: Y2022980015687 |
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