CN111376363A

CN111376363A - Large-scale panel cladding processing integrated device

Info

Publication number: CN111376363A
Application number: CN201811637305.8A
Authority: CN
Inventors: 王社平
Original assignee: Taizhou Rayard Wood Industry Co ltd
Current assignee: Taizhou Rayard Wood Industry Co ltd
Priority date: 2018-12-29
Filing date: 2018-12-29
Publication date: 2020-07-07

Abstract

The invention discloses a large-scale plate cladding and processing integrated device which comprises four production lines of an area A, an area B, an area C and an area D which are connected end to end, wherein the production line of the area A comprises a gantry feeding frame, and one side of the gantry feeding frame is sequentially connected with a side shifting conveyor, three groups of edge returning conveyors and a double-end mill; the production line of the area B comprises a roller conveyor; the production line of the C area comprises a first wrapping machine, the first wrapping machine is arranged at one end of the return-to-edge conveyor, one end of the discharging conveyor is connected with a roller translation machine, and one end of the return-to-edge conveyor is connected with a second wrapping machine; the D area production line comprises two groups of discharging conveyors, and one end of the side-shifting conveyor is connected with a gantry discharging rack. The invention has the advantages of online production, shortened process cycle, small occupied area of finished products and capability of directly entering the next production procedure; the automation degree is high, the labor intensity is reduced, and the personnel configuration is less; the wide applicability of the large plate coated workpiece is fully exerted, and the efficiency of large plate coating production is improved.

Description

Large-scale panel cladding processing integrated device

Technical Field

The invention belongs to the technical field of plate processing, and particularly relates to a large-scale plate cladding and processing integrated device.

Background

The coating process is a main process mode of surface treatment in the plate type home product industry, and the principle is that coating paper with specific appearance is adhered to the surface of an artificial plate by using hot melt adhesive so as to achieve the effects of attractiveness and durability. Due to the limitation of process conditions, the process is mainly applied to strip-shaped workpieces with the width of less than 300mm, and all parts of furniture cannot be completely processed, so that the accessory parts of the furniture are mainly processed by using a coating process in the current industry. If the plate is required to be coated on the edge part of the plate, or the edge part is in a certain linear shape, the edge part needs to be subjected to pre-treatment of sanding, edge sealing or milling, so that the automatic line connection degree is not high.

The existing large-scale plate coating processing equipment can only process products with the width below 300mm generally, the edge of a special workpiece needs to be preprocessed, automatic line connection is limited, the automation degree is low, the labor cost is high, incoming material and finished product turnover occupies a large space, the turnover is time-consuming, and special persons need to be arranged to take charge of the turnover. Therefore, a large-scale plate cladding and processing integrated device which has the potential of automation, is convenient to turnover, reduces the labor cost and has strong applicability needs to be provided.

Disclosure of Invention

The invention aims to provide an integrated device for coating and processing a large-sized plate, which aims to solve the technical problems that the conventional coating equipment has low automation degree, high labor cost and time-consuming turnover, needs to arrange a specially-assigned person for turnover and has high plate thickness limitation in the background technology.

In order to achieve the purpose, the invention adopts the following technical scheme:

a large-scale panel cladding processing integrated device comprises four production lines of an area A, an area B, an area C and an area D which are connected end to end, wherein the production line of the area A is a linear body, the production line of the area A comprises a gantry feeding frame, and one side of the gantry feeding frame is sequentially connected with a side shifting conveyor, three groups of edge returning conveyors and a double-end mill; the production line of the area B is a linear line body, the production line of the area B comprises a roller conveyor, one end of the roller conveyor is arranged on one side of the double-end mill, and the other end of the roller conveyor is sequentially connected with a discharging conveyor, a roller conveyor, a sanding machine, an edge returning conveyor, a discharging conveyor and an edge returning conveyor; the production line of the area C is a U-shaped line body, the production line of the area C comprises a first covering machine, the first covering machine is arranged at one end of the return-to-edge conveyor, one side of the first covering machine is connected with five groups of discharging conveyors, one end of each discharging conveyor is connected with a roller translation machine, one side of each roller translation machine is sequentially connected with a transition translation machine, a panel turnover machine, a transition translation machine and a roller translation machine, one end of each roller translation machine is sequentially connected with five groups of return-to-edge conveyors, and one end of each return-to-edge conveyor is connected with a second covering machine; the production line of D district is the linear body, and the production line of D district is including two sets of ejection of compact conveyers, and the one end of ejection of compact conveyer has connected gradually three groups and has returned the limit conveyer, and the one end of returning the limit conveyer is connected with the side and moves the conveyer, and the one end of side moving the conveyer is connected with the dragon door and expects down the work or material rest.

Preferably, the sander is a plane sander, and an upper sanding head and a lower sanding head are arranged on the sander.

Preferably, the discharging conveyors are all provided with jacking supports.

Preferably, the roller translation machines are respectively provided with a jacking mechanism.

Preferably, the lateral moving conveyors are respectively provided with a jacking mechanism.

Preferably, the gantry feeding frame and the gantry discharging frame are both provided with gantry sucking discs.

Preferably, two groups of heavy roller conveyors are connected to one side of the gantry feeding frame and one side of the gantry discharging frame.

Preferably, the edge returning conveyors are all provided with pressing plate mechanisms.

Preferably, the discharging conveyors are respectively provided with a pinch roller mechanism, and the discharging conveyors are respectively provided with a paper breaking mechanism.

The invention has the technical effects and advantages that: compared with the prior art, the large-scale plate cladding and processing integrated device provided by the invention has the following advantages:

1. through the first cladding machine and the second cladding machine, double-side cladding can be realized, the processing of the plate with the width of more than 300mm can be completed, and the applicability is wide;

2. the plate can be pretreated by the double-end milling and sanding machine, and the material can be transferred by the roller translation machine and the plate turnover machine, so that the labor cost is saved, the automatic production line is convenient to realize, and the labor cost is reduced;

3. through the design of the U-shaped production line body in the C area, the length of the device is reduced, the space is reasonably utilized, and the site cost is saved.

Drawings

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic view of the structure of zone A of the present invention;

FIG. 3 is a schematic view of the structure of zone B of the present invention;

FIG. 4 is a schematic view of the structure of zone C according to the present invention;

FIG. 5 is a schematic diagram of the structure of zone D according to the present invention.

In the figure: 101 gantry feeding frame; 201. 202 are all side-shifting conveyors; 301. 302, 303, 304, 305, 306, 307, 308, 309, 310, 311, 312, 313, 314, 315 are return-edge conveyors; 400 double-end milling; 501. 502 are all roller conveyors; 601. 602, 603, 604, 605, 606, 607, 608 and 609 are all discharging conveyors; 701 sanding machine; 801 a first wrapping machine; 802 a second wrapping machine; 902, turning over a plate machine; 901. 903 are all roller translation machines; 111. 112 are transition translation machines; 102 gantry blanking frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a large-scale plate cladding and processing integrated device shown in figures 1-5, which comprises four production lines of an area A, an area B, an area C and an area D which are connected end to end, wherein the production line of the area A is a linear body, the production line of the area A comprises a gantry feeding frame 101, and one side of the gantry feeding frame 101 is sequentially connected with a side shifting conveyor 201, three groups of

edge returning conveyors

301, 302 and 303 and a double-end mill 400; the production line of the area B is a linear body, the production line of the area B comprises a roller conveyor 501, one end of the roller conveyor 501 is arranged on one side of the double-end mill 400, and the other end of the roller conveyor 501 is sequentially connected with a discharging conveyor 601, a roller conveyor 502, a sanding machine 701, an edge returning conveyor 304, a discharging conveyor 602,

edge returning conveyors

305, 306 and 307; the production line of the area C is a U-shaped line body, the production line of the area C comprises a first covering machine 801, the first covering machine 801 is arranged at one end of the edge-folding conveyor 307, one side of the first covering machine 801 is connected with five groups of

discharging conveyors

603, 604, 605, 606 and 607, one end of the discharging conveyor 607 is connected with a roller translation machine 901, one side of the roller translation machine 901 is sequentially connected with a transition translation machine 111, a panel turnover machine 902, a transition translation machine 112 and a roller translation machine 903, one end of the roller translation machine 903 is sequentially connected with five groups of edge-

folding conveyors

308, 309, 310, 311 and 312, and one end of the edge-folding conveyor 312 is connected with a second covering machine 802; the production line of the D area is a linear body, the production line of the D area comprises two groups of

discharging conveyors

608 and 609, one end of each discharging conveyor 609 is sequentially connected with three groups of

edge returning conveyors

313, 314 and 315, one end of each edge returning conveyor 315 is connected with the side shifting conveyor 202, and one end of each side shifting conveyor 202 is connected with the gantry blanking frame 102.

The sander 701 is a plane sander, and an upper sanding head and a lower sanding head are arranged on the sander 701. Jacking brackets are mounted on the

discharging conveyors

601, 602, 603, 604, 605, 606, 607, 608 and 609. The

roller translation machines

901 and 903 are respectively provided with a jacking mechanism. And jacking mechanisms are respectively arranged on the lateral moving

conveyors

201 and 202. Gantry suction cups are arranged on the gantry feeding frame 101 and the gantry discharging frame 102. And one side of the gantry feeding frame 101 and one side of the gantry discharging frame 102 are both connected with two groups of heavy roller conveyors. And the

edge returning conveyors

303, 307 and 312 are all provided with a pressing plate mechanism. Pinch roller mechanisms are respectively installed on the

discharging conveyors

603 and 608, and paper breaking mechanisms are respectively installed on the

discharging conveyors

604 and 609.

The function of each part of the device is as follows:

and a region A: the gantry feeding machine 101 is used for double-station feeding, a gantry sucking disc is used for grabbing a workpiece from a base plate and placing the workpiece on a middle conveying roller table to finish feeding.

The side moves the conveyer 201, the gantry sucking disc can snatch 1 or 2 work pieces once, when snatching 2 work pieces, the work piece is carried to the side and moves the conveyer 201, the side moves the mechanism and can lift up one of them, after another is carried out completely, the lifting mechanism falls back, the work piece falls in the front and back of the previous work piece, continue to carry.

The

edge returning conveyors

301, 302 and 303 are provided with movable backrests driven by servo motors, the positions of the movable backrests correspond to the feeding reference edges of subsequent equipment, and workpieces can move forwards in a manner of clinging to the backrests on the edge returning conveyors.

The double-end milling machine 400 (comprising the special-shaped edge coating and sanding unit) can perform fixed-width milling on the workpiece under the action of the milling cutter after the workpiece enters the double-end milling machine, so that the width sizes of all the workpieces are consistent. If rounding or special line type is needed, corresponding effect can be achieved by using the corresponding milling cutter. The device is also provided with an opposite-type edge coating unit, when the workpiece is made of a shaving board material or has a special line type, the edge coating device can be used for covering the rough edge part of the shaving board, and the smooth effect is achieved. The straight edge is smoothed, and the sanding unit can be started.

And a B region: roller conveyor 501, discharging conveyor 601 and roller conveyor 502, and the section mainly serves as power conveying of workpieces. The discharging conveyor can be excited when the workpieces continuously enter the area A in normal operation and the sander is abnormally stopped. When the workpiece enters the discharging conveyor, the workpiece can be jacked up by the jacking support and is driven by the belt to move out of the roller table, so that the workpiece is prevented from being squeezed into the sander to cause accidents.

The sander 701 is a plane sander, and can sand two surfaces of a workpiece by an upper sanding head and a lower sanding head. The sander has the function of ensuring that the surface of a workpiece to be processed is smooth and meets the requirements of a coating process.

The edge-returning conveyor 304, the discharging conveyor 602 and the edge-returning

conveyors

305, 306 and 307 mainly serve for power conveying of workpieces. The workpieces are arranged on the edge returning conveyor along the backer straight line and ready to enter the coating machine. The discharging conveyor has the same function as the previous discharging conveyor, and can be excited when the sander normally works and continuously discharges materials and the C area is in fault shutdown. After the workpiece enters the discharging conveyor, the workpiece can be jacked up by the jacking support and is driven by the belt to move out of the roller table, so that the workpiece is prevented from being extruded into the first wrapping machine 801, and accidents are avoided.

And a C region: the first wrapping machine 801 wraps one surface of the workpiece.

Discharging

conveyors

603, 604, 605, 606, 607, power conveying of the workpieces.

A roller translation machine 901, where the roller translation machine acts to translate the workpiece vertically. When the workpiece enters the translation conveyor, the jacking device is excited, the workpiece is vertically jacked, is separated from the roller and is conveyed to the transition translation conveyor by the belt.

And a transition translation machine 111 for power transmission of the workpiece and accurately transmitting the workpiece to the plate turnover machine.

The plate turnover machine 902, the plate turnover machine 902 is used for turning over the workpiece, turning the coated side down and the plain side up, and is ready for processing by the second coating machine 802.

The powered conveyance of the work by the transition translator 112 conveys the work out of the panel turnover machine to the roller translator 903.

A roller translation machine 903 where the roller translation machine acts to translate the workpiece vertically. When the workpiece enters the translation conveyor, the belt conveying mechanism conveys the workpiece to the upper part of the roller, the jacking mechanism resets, the belt mechanism is separated from the workpiece, and the roller is contacted with the workpiece. Vertical translation is achieved.

The

return edge conveyors

308, 309, 310, 311, 312, which mainly serve for the power conveyance of the workpieces. The workpieces are arranged on the edge returning conveyor along the backer straight line and ready to enter the coating machine.

And a second coating machine 802 for coating the other side of the workpiece.

And (3) region D: and the discharging

conveyors

608 and 609 realize power conveying of the workpieces.

The

return edge conveyors

313, 314, 315, the main function of which is the power transport of the work pieces. The workpieces are arranged on the edge returning conveyor along a backer straight line and are ready to enter the side shifting conveyor.

And when the first workpiece enters the side-shifting conveyor 202, the jacking mechanism is excited to jack the workpiece to be separated from the roller and retreat. And when the second workpiece is in place, the jacking mechanism resets. Two workpieces are simultaneously conveyed outwards and enter a gantry blanking central roller table.

And when the workpiece enters the gantry central roller table, the gantry suction disc is started to grab the workpiece, the workpiece is placed on the base plate on the side surface, and the workpiece is switched to the other side for blanking after reaching a certain height. And (4) finished automatic discharging.

The working process is as follows:

in the area A, workpieces stored on the material roller platforms on the two sides are grabbed and placed on the middle conveying roller platform one layer at a time by the feeding machine. According to the width parameters of the workpieces input in the feeding machine in the area A, the backer of the edge-returning conveying roller stops at a corresponding position under the driving of the servo motor, the workpieces are sequentially arranged according to the backer, and double-end milling is carried out to finish fixed-width machining.

And in the area B, the workpiece enters a double-sided sander after being milled from the two ends in sequence, and the sander treats the upper surface and the lower surface of the workpiece to enable the surface to be flat and prepare for the next coating process. After finishing sanding, the workpieces are moved close to one side of the backer on the conveying edge-returning conveyor, are continuously arranged and are ready to enter the next area.

In the zone C, the workpieces which are continuously distributed enter a first cladding machine, the first large plate cladding machine carries out cladding processing on the upper surface of the workpieces, and the workpieces with the upper surfaces coated are conveyed out by a translation machine. When the workpiece passes through the roller translation machine, the motion direction of the workpiece is changed from the transverse direction to the longitudinal direction, but the posture of the workpiece is not changed. Following the translator is a rotary turnover machine, in which the workpiece is turned upside down, the already coated side being turned down and the side to be coated being turned up. After the turnover is finished, the workpiece enters the next roller conveyor, and the moving direction of the roller conveyor is changed from the longitudinal direction to the transverse direction. The workpiece moves forwards along the backer on the edge-returning conveyor, is connected end to end and enters a second coating machine to finish coating processing on the other surface of the workpiece.

In the area D, the workpiece enters the conveying roller table after coming out of the second wrapping machine and moves forwards along the backer which is close to the edge-returning conveying roller table. When the workpiece enters the side-shifting conveyor, the first workpiece is lifted by the jacking mechanism of the side-shifting conveyor and moved to the other side of the roller table to wait for the second workpiece to be in place. When the second workpiece is in place, the jacking mechanism is reset, the workpieces are placed on the roller table again, and the two workpieces move forwards to the central roller table of the blanking machine. And then the workpiece is grabbed by a sucking disc of the blanking machine and placed on a blanking roller table on the side surface, so that the whole processing process is completed.

The invention has the advantages of online production, shortened process cycle, small occupied area of finished products and capability of directly entering the next production procedure; the automation degree is high, the labor intensity is reduced, and the personnel configuration is less; the wide applicability of the large plate coated workpiece is fully exerted, and the efficiency of large plate coating production is improved; the process problems of linear treatment and coating of the edge parts of the shaving board are solved; the product can be matched with a narrow material coated workpiece to produce a fully coated furniture product.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a large-scale panel cladding processing integrated device, includes four production lines in A district, B district, C district, the D district of end to end connection, its characterized in that:

the production line of the area A is a linear body, the production line of the area A comprises a gantry feeding frame (101), and one side of the gantry feeding frame (101) is sequentially connected with a side shifting conveyor (201), three groups of edge returning conveyors (301, 302 and 303) and a double-end mill (400);

the production line of the area B is a linear body, the production line of the area B comprises a roller conveyor (501), one end of the roller conveyor (501) is installed on one side of the double-end mill (400), and the other end of the roller conveyor (501) is sequentially connected with a discharging conveyor (601), a roller conveyor (502), a sanding machine (701), an edge returning conveyor (304), a discharging conveyor (602) and edge returning conveyors (305, 306 and 307);

the production line of the area C is a U-shaped line body, the production line of the area C comprises a first covering machine (801), the first covering machine (801) is arranged at one end of a return edge conveyor (307), one side of the first covering machine (801) is connected with five groups of discharging conveyors (603, 604, 605, 606 and 607), one end of the discharging conveyor (607) is connected with a roller translation machine (901), one side of the roller translation machine (901) is sequentially connected with a transition translation machine (111), a panel turnover machine (902), a transition translation machine (112) and a roller translation machine (903), one end of the roller translation machine (903) is sequentially connected with five groups of return edge conveyors (308, 309, 310, 311 and 312), and one end of the return edge conveyor (312) is connected with a second covering machine (802);

the D area production line is a linear body, the D area production line comprises two groups of discharging conveyors (608 and 609), one end of each discharging conveyor (609) is sequentially connected with three groups of edge returning conveyors (313, 314 and 315), one end of each edge returning conveyor (315) is connected with a side shifting conveyor (202), and one end of each side shifting conveyor (202) is connected with a gantry blanking frame (102).

2. The large-sized plate cladding and processing integrated device according to claim 1, wherein: the sanding machine (701) is a plane sanding machine, and an upper sanding head and a lower sanding head are arranged on the sanding machine (701).

3. The large-sized plate cladding and processing integrated device according to claim 1, wherein: jacking brackets are mounted on the discharging conveyors (601, 602, 603, 604, 605, 606, 607, 608 and 609).

4. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and the roller translation machines (901, 903) are respectively provided with a jacking mechanism.

5. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and the lateral moving conveyors (201 and 202) are respectively provided with a jacking mechanism.

6. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and the gantry feeding frame (101) and the gantry discharging frame (102) are both provided with gantry suction cups.

7. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and one side of the gantry feeding frame (101) and one side of the gantry discharging frame (102) are both connected with two groups of heavy roller conveyors.

8. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and the edge-returning conveyors (303, 307 and 312) are all provided with a pressing plate mechanism.

9. The large-sized plate cladding and processing integrated device according to claim 1, wherein: and pressing wheel mechanisms are respectively installed on the discharging conveyors (603 and 608), and paper breaking mechanisms are respectively installed on the discharging conveyors (604 and 609).