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CN106625983A - Numerical control down material returning two-edge-bander production line - Google Patents

Numerical control down material returning two-edge-bander production line Download PDF

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CN106625983A
CN106625983A CN201510732313.0A CN201510732313A CN106625983A CN 106625983 A CN106625983 A CN 106625983A CN 201510732313 A CN201510732313 A CN 201510732313A CN 106625983 A CN106625983 A CN 106625983A
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production line
edge banding
belt
feeding
edge
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马岩
许洪刚
姜新波
张力航
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Northeast Forestry University
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Northeast Forestry University
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Abstract

一种柔性化的数控下回料两台封边机生产线,解决了封边生产线技术与家具行业发展不相适应的问题,克服了双端封边机生产线的技术缺陷,该生产线由进回料装置、左向预铣跟踪封边机、纵横向运输装置、右向预铣跟踪封边机、翻转换向装置、3个带上进料的皮带回送装置、带控制的皮带运输装置组成,其中纵横向运输装置可以使家具板材实现柔性化封边,它可以对不同尺寸类型的家具板材进行纵、横双向调节运输,使其顺利进入下一道工序,而翻转换向装置的设计是生产线上下循环运作模式的关键,极大的节省了生产线的占地面积,降低了生产成本,同时,数控技术的应用不仅保证了加工质量,提升了工作效率,而且大大减少了劳动力使用,提升企业效益。

A flexible CNC production line with two edge banding machines, which solves the problem that the technology of the edge banding production line is not compatible with the development of the furniture industry, and overcomes the technical defects of the double-end edge banding machine production line. Device, left pre-milling tracking edge banding machine, vertical and horizontal transport device, right pre-milling tracking edge banding machine, turning and turning device, 3 belt return devices with upper feeding, and belt transport device with control, among which The vertical and horizontal transportation device can realize flexible edge banding of furniture panels. It can adjust the vertical and horizontal two-way transportation of furniture panels of different sizes and types, so that they can enter the next process smoothly. The key to the operation mode is that it greatly saves the floor area of the production line and reduces the production cost. At the same time, the application of numerical control technology not only ensures the processing quality and improves work efficiency, but also greatly reduces the use of labor and improves enterprise efficiency.

Description

数控下回料两台封边机生产线CNC bottom return two edge banding machine production line

技术领域technical field

本发明涉及数控下回料两台封边机生产线,它的主要功能是在定制家具制造过程中,完成家具板材的封边工艺。The invention relates to a production line of two edge banding machines with numerically controlled lower material, and its main function is to complete the edge banding process of furniture boards during the manufacturing process of customized furniture.

背景技术Background technique

近些年来,随着消费者对定制家具的青睐,定制家具在家具市场迅速发展,与此同时,在定制家具的板材封边技术方面,定制家具制造企业希望在传统封边机生产线基础上通过大规模批量化封边生产模式来赢得市场的梦想变得越来越难以实现,取而代之的是一种全新的基于客户定制的单件小批量封边生产模式。然而,由于技术上的瓶颈问题,使得国内目前的封边工艺水平相对落后,这严重的阻碍了我国家具行业的发展。In recent years, as consumers favor customized furniture, customized furniture has developed rapidly in the furniture market. At the same time, in terms of panel edge banding technology for customized furniture, customized furniture manufacturers hope to pass the It is becoming more and more difficult to realize the dream of winning the market through large-scale batch production mode of edge banding, and it is replaced by a brand-new single-piece small-batch edge banding production mode based on customer customization. However, due to technical bottlenecks, the current level of domestic edge banding technology is relatively backward, which seriously hinders the development of my country's furniture industry.

发明内容Contents of the invention

为了解决封边生产线技术与家具行业发展不相适应的问题,本发明在克服双端封边机生产线技术缺陷的基础上,设计了一条能够满足未来家具行业发展需要的封边生产线即数控下回料两台封边机生产线。In order to solve the problem that the technology of the edge banding production line is not compatible with the development of the furniture industry, on the basis of overcoming the technical defects of the double-end edge banding machine production line, the present invention designs an edge banding production line that can meet the development needs of the furniture industry in the future, that is, the numerical control next time Material two edge banding machine production lines.

本发明解决其技术问题所采用的技术方案是:一条集数控化、柔性化于一身,且占地面积小,价格低的数控下回料两台封边机生产线,它由进回料装置(1)、左向预铣跟踪封边机(2)、纵横向运输装置(3)、右向预铣跟踪封边机(4)、翻转换向装置(5)、带上进料的皮带回送装置1(6)、带上进料的皮带回送装置2(7)、带控制的皮带运输装置(8)、带上进料的皮带回送装置3(9)组成,其中,除左/右向预铣跟踪封边机之外,其于各装置在设计中都采用了上下分布的结构特征,各装置底部装有可调脚杯,且装置之间彼此紧密衔接,以实现封边生产线的下回料功能特性。The technical solution adopted by the present invention to solve the technical problem is: a production line of two edge banding machines with numerical control and flexibility, small footprint and low price, which consists of feeding and returning devices ( 1), left pre-milling tracking edge banding machine (2), vertical and horizontal transport device (3), right pre-milling tracking edge banding machine (4), turning and turning device (5), belt return with upper feeding Device 1 (6), belt return device 2 (7) with upper feeding, belt conveying device (8) with control, and belt return device 3 (9) with upper feeding, wherein, except for left/right In addition to the pre-milling and tracking edge banding machine, each device adopts the structural features of upper and lower distribution in the design. The bottom of each device is equipped with adjustable foot cups, and the devices are closely connected with each other to realize the bottom of the edge banding production line. Feedback features.

本发发明的效益是:解决了定制家具板材封边过程中效率低下的问题,使得整套定制家具的所有板材在一条封边生产线上完成封边工艺成为可能,同时,数控化程度的提升,极大地降低了工作人员的劳动强度,提高了定制家具制造企业的总体效益,促进了家具业的发展。The benefits of the invention are: it solves the problem of inefficiency in the edge-sealing process of customized furniture panels, making it possible for all the panels of a whole set of customized furniture to complete the edge-banding process on one edge-banding production line. It greatly reduces the labor intensity of the staff, improves the overall benefits of custom furniture manufacturing enterprises, and promotes the development of the furniture industry.

附图说明Description of drawings

图1是数控下回料两台封边机生产线的主视图Figure 1 is the front view of the production line of two CNC edge banding machines

图中:1.进回料装置,2.左向预铣跟踪封边机,3.纵横向运输装置,4.右向预铣跟踪封边机In the figure: 1. Feed and return device, 2. Left pre-milling and tracking edge banding machine, 3. Vertical and horizontal transportation device, 4. Right pre-milling and tracking edge banding machine

图2是数控下回料两台封边机生产线的俯视图Figure 2 is a top view of the production line of two CNC edge banding machines

图中:5.翻转换向装置,6.带上进料的皮带回送装置1,7.带上进料的皮带回送装置2,8.带控制的皮带运输装置,9.带上进料的皮带回送装置3In the figure: 5. Reversing device, 6. Belt return device 1 with upper feed, 7. Belt return device 2 with upper feed, 8. Belt transport device with control, 9. Belt feeder with upper feed Belt return device 3

具体实施方式detailed description

下面结合附图对本发明的实施例作进一步详细描述:Embodiments of the present invention are described in further detail below in conjunction with the accompanying drawings:

如图1图2所示,数控下回料两台封边机生产线的工作过程如下:开启电源总开关,生产线进入工作状态。首先,气动装置开启,进回料装置(1)上的浮台充气;工作人员将待加工的家具板材(300x300mm—1800x1800mm)正确的安放到生产线中,在全自动直线封边机的作用下对家具板材的短边进行封边处理,同时,在带上进料的皮带回送装置3(9)的无动力辊台的支撑以及封边机的作用下继续向前运行;当家具板材完成短边的加工,运行出左向预铣跟踪直线封边机时,会经过带控制的皮带回送装置(8)上的板材控制机构,并带动系统内的滚轮与编码器一起转动,这样一来家具板材移动的速度就显示出来了,与此同时,带控制的皮带回送装置(8)上层皮带传送机构的动力电机开启,使其达到相应的转速,并通过与旋转轴连接的编码器核对检验,使得家具板材的短边在完成封边工艺的同时,顺利进入下一步操作。As shown in Figure 1 and Figure 2, the working process of the production line of two edge banding machines for CNC lower feeding is as follows: turn on the main switch of the power supply, and the production line enters the working state. First, the pneumatic device is turned on, and the floating table on the feeding and returning device (1) is inflated; the staff will correctly place the furniture panels (300x300mm-1800x1800mm) to be processed in the production line, and under the action of the automatic linear edge banding machine The short side of the furniture board is processed for edge sealing, and at the same time, it continues to move forward under the support of the unpowered roller table of the belt return device 3 (9) and the edge banding machine; when the furniture board completes the short side When running the left-direction pre-milling tracking linear edge banding machine, it will pass through the plate control mechanism on the belt return device (8) with control, and drive the rollers in the system to rotate together with the encoder, so that the furniture plate The speed of movement is displayed. At the same time, the power motor of the upper belt transmission mechanism of the belt return device (8) with control is turned on to make it reach the corresponding speed, and it is checked by the encoder connected to the rotating shaft. While the short side of the furniture board is finishing the edge banding process, it goes into the next step smoothly.

当家具板材的短边封边完成后,家具板材在滚筒作用下进入纵横运输装置(3),当家具板材完全脱离带控制的皮带回送装置(8),触动限位开关后,切断纵横运输装置(3)中动力滚筒的动力源,家具板材停止纵向运动;同时,气缸系统发挥作用,将传送带装置顶起并在电机作用下使家具板材做横向运动,在近位行程开关的作用下调整家具板材与右向预铣跟踪封边机(4)的位置,板材位置调整完毕后,气缸系统回缩,将板材放下,同时,恢复动力辊筒的动力源,家具板材继续纵向运动进入右向预铣跟踪直线封边机(4),对板材对边进行封边处理;完成家具板材双短边的封边加工后,家具板材进入翻转换向装置中的运输机构,当家具板材运行到翻转换向机构挡板后,翻转机构下方的小气缸的伸缩杆伸长,使得加工板材在重力作用下运动,这样在翻转机构的作用下,家具板材由上层加工位置顺利进入到下层的回送层,并在带上进料的皮带回送装置1(6)、带上进料的皮带回送装置2(7)、带控制的皮带运输装置(8)、带上进料的皮带回送装置3(9)、进回料装置(1)的皮带传送系统作用下返回进料口。After the short side edge banding of the furniture board is completed, the furniture board enters the vertical and horizontal conveying device (3) under the action of the roller, when the furniture board is completely separated from the belt return device (8) with control, after the limit switch is touched, the vertical and horizontal conveying device is cut off (3) The power source of the middle power roller stops the longitudinal movement of the furniture plate; at the same time, the cylinder system plays a role, lifts the conveyor belt device and makes the furniture plate move laterally under the action of the motor, and adjusts the furniture under the action of the proximity travel switch. The board and the right pre-milling track the position of the edge banding machine (4). After the board position is adjusted, the cylinder system retracts to put the board down. At the same time, the power source of the power roller is restored, and the furniture board continues to move longitudinally and enters the right pre-milling. The milling and tracking linear edge banding machine (4) performs edge banding on the opposite sides of the board; after completing the edge banding process on the double short sides of the furniture board, the furniture board enters the transport mechanism in the turning device. After moving toward the baffle plate of the mechanism, the telescopic rod of the small cylinder under the turning mechanism is extended, so that the processed plate moves under the action of gravity, so that under the action of the turning mechanism, the furniture plate smoothly enters the return layer of the lower layer from the upper processing position, and Belt return device 1(6) for feeding on belt, belt return device 2(7) for belt feeding, belt conveyor for belt control(8), belt return device 3(9) for feeding on belt, Return to the feeding port under the action of the belt conveying system of the feeding and returning device (1).

最后,在工作人员作用下,将家具板材再次放回系统,并重复上述操作完成两长边的封边加工,并由堆料机运送到相应位置,这样就完成了家具板材的封边工艺。Finally, under the action of the staff, put the furniture board back into the system again, and repeat the above operation to complete the edge banding process of the two long sides, and transport it to the corresponding position by the stacker, thus completing the edge banding process of the furniture board.

Claims (6)

1.数控下回料两台封边机生产线是一种新型板材封边生产线,主要包括进回料装置(1)、左向预铣跟踪封边机(2)、纵横向运输装置(3)、右向预铣跟踪封边机(4)、翻转换向装置(5)、带上进料的皮带回送装置1(6)、带上进料的皮带回送装置2(7)、带控制的皮带运输装置(8)、带上进料的皮带回送装置3(9),其中,除左/右向预铣跟踪封边机之外,其于各装置在设计中都采用了上下分布的结构特征,各装置底部装有可调脚杯,且装置之间彼此紧密衔接,以实现封边生产线所加工木材自回料的功能特性。1. The production line of two edge banding machines for CNC lower feeding is a new type of sheet metal edge banding production line, which mainly includes feeding and returning device (1), left-hand pre-milling and tracking edge banding machine (2), vertical and horizontal transportation device (3) , Right-hand pre-milling and tracking edge banding machine (4), turning device (5), belt return device 1 (6) with upper feeding, belt return device 2 (7) with upper feeding, belt control Belt transport device (8), belt return device 3 (9) for feeding on the belt, wherein, except for the left/right direction pre-milling and tracking edge banding machine, each device adopts a structure distributed up and down in the design Features, the bottom of each device is equipped with adjustable foot cups, and the devices are closely connected to each other, so as to realize the functional characteristics of self-returning wood processed by the edge banding production line. 2.根据权利要求1所述的数控下回料两台封边机生产线,其特征在于:将两台封边机相对应的放置在生产线两侧,整条生产线设计摆脱了传统的大回环式设计思路,而是通过添加可以使被加工板材实现变换运动方向的翻转换向装置,把生产线设计成上下回环方式,这样不仅大大的缩短了生产周期,提高了生产效率,提升了定制家具更新换代的速度,而且最大限度的减少了占地面积,充分利用了土地资源,大大降低了企业的生产成本。2. According to claim 1, the production line of two edge-banding machines for CNC bottom-returning materials is characterized in that: the two edge-banding machines are placed on both sides of the production line correspondingly, and the design of the entire production line breaks away from the traditional large loop type The design idea is to add a turning and turning device that can change the direction of movement of the processed plate, and design the production line as an up and down loop mode, which not only greatly shortens the production cycle, improves production efficiency, and improves the upgrading of customized furniture. The speed is high, and the occupied area is minimized, the land resources are fully utilized, and the production cost of the enterprise is greatly reduced. 3.根据权利要求1所述的数控下回料两台封边机生产线,其特征在于:进回料装置(1)由浮台和皮带运输机组装而成,在板材封边开始时,对板材起支撑和保护作用,封边结束后起到板材的回料功能。3. According to claim 1, the production line of two CNC edge banding machines for lower material return is characterized in that: the feeding and return device (1) is assembled from a floating platform and a belt conveyor, and when the edge banding of the plate begins, the It plays the role of support and protection, and plays the function of returning the board after the edge banding is completed. 4.根据权利要求1所述的数控下回料两台封边机生产线,其特征在于:带上进料的皮带回送装置1(6)、带上进料的皮带回送装置2(7)、带上进料的皮带回送装置3(9)均由下回料皮带运输机和上进料无动力辊台组装而成,作用是辅助完成家具板材的封边以及板材的回送。4. According to claim 1, the production line of two edge banding machines with numerically controlled bottom feeding is characterized in that: a belt return device 1 (6) with upper feeding, a belt return device 2 (7) with upper feeding, The belt return device 3 (9) with the upper feeding is assembled by the lower feeding belt conveyor and the upper feeding non-powered roller table, and its effect is to assist in completing the edge banding of the furniture board and the feeding back of the board. 5.根据权利要求1所述的数控下回料两台封边机生产线,其特征在于:纵横向运输装置(3)是一种摩擦、滚动双驱动以连续方式运输板料的机械,主要由纵横运输机机架、动力滚筒、横向输送带、正反转步进电机及其支架等组成,可实现板材纵、横双向调节运输。5. The production line of two edge banding machines according to claim 1, characterized in that: the vertical and horizontal transport device (3) is a machine that transports sheet metal in a continuous manner with friction and rolling double drives, mainly composed of Composed of vertical and horizontal conveyor frame, power roller, horizontal conveyor belt, forward and reverse stepping motor and its bracket, it can realize the vertical and horizontal two-way adjustment transportation of plates. 6.根据权利要求1所述的数控下回料两台封边机生产线,其特征在于:带控制的皮带运输装置(8)由无动力辊台、测速部分、加载力部分、传送带组件和皮带运输机组成,其主要作用是保证加工板材顺利进入下一道工序进行加工,同时降低生产线的工作人员数量,进而降低生产线的制造成本。6. The production line of two edge banding machines according to claim 1, characterized in that: the belt conveyor (8) controlled by the belt is composed of a non-powered roller table, a speed measuring part, a loading force part, a conveyor belt assembly and a belt Conveyor composition, its main function is to ensure that the processed plates enter the next process for processing smoothly, and at the same time reduce the number of workers in the production line, thereby reducing the manufacturing cost of the production line.
CN201510732313.0A 2015-11-02 2015-11-02 Numerical control down material returning two-edge-bander production line Pending CN106625983A (en)

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CN201597082U (en) * 2010-02-09 2010-10-06 南通国全木工机械制造有限公司 Automatic tracking linear edge bonding machine
CN102975275A (en) * 2012-11-12 2013-03-20 东莞市南兴家具装备制造股份有限公司 Double-sided automatic edge banding device production line

Cited By (4)

* Cited by examiner, † Cited by third party
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CN108501163A (en) * 2018-04-09 2018-09-07 机械科学研究总院海西(福建)分院有限公司 The plate fitment production line that each link is connected automatically
CN108609395A (en) * 2018-06-26 2018-10-02 佛山市顺德区新马木工机械设备有限公司 Feeding pile material device and woodworking equipment
CN108609395B (en) * 2018-06-26 2024-01-30 佛山市顺德区新马木工机械设备有限公司 Material feeding and stacking device and woodworking equipment
CN111993190A (en) * 2020-08-12 2020-11-27 太仓顾奇实业有限公司 Automatic production line and production process of solid wood cabinet plate

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Application publication date: 20170510