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CN111296391B - Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer - Google Patents

Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer Download PDF

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Publication number
CN111296391B
CN111296391B CN202010267551.XA CN202010267551A CN111296391B CN 111296391 B CN111296391 B CN 111296391B CN 202010267551 A CN202010267551 A CN 202010267551A CN 111296391 B CN111296391 B CN 111296391B
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China
Prior art keywords
frame
spray
middle frame
arc
bearing
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CN202010267551.XA
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CN111296391A (en
Inventor
许林云
余兵
刘键
韩元顺
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Nanjing Forestry University
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Nanjing Forestry University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01MCATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
    • A01M7/00Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
    • A01M7/0082Undercarriages, frames, mountings, couplings, tanks

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Insects & Arthropods (AREA)
  • Pest Control & Pesticides (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Environmental Sciences (AREA)
  • Special Spraying Apparatus (AREA)
  • Catching Or Destruction (AREA)

Abstract

The utility model discloses a spray lance self-balancing device suitable for on-vehicle broad width spray lance formula sprayer, which comprises a frame, intermediate frame and spray lance, the inner wall of frame is equipped with the arc groove guide rail, intermediate frame is equipped with the arc pole with arc groove guide rail matched with, intermediate frame's arc pole is located the arc groove guide rail, intermediate frame's top is connected through the heavy burden extension spring with the frame, intermediate frame below is provided with the boss, adjusting spring and hydraulic damping all link firmly between spray lance and boss, intermediate frame's crossbeam's central point puts and is provided with the bearing hole, the bearing outer lane is connected in the bearing hole, the spray lance axle is connected with the bearing hole, the spray lance axle has linked firmly band pulley one, spray lance axle one end links firmly with the vertical beam in spray lance middle part, the band pulley that links firmly on the spray lance axle is connected through the belt with the band pulley two that the output shaft of motor links firmly. The technology effectively overcomes the defect that the spray boom shakes violently at random during the pesticide application operation on the premise of not affecting the normal and stable operation of the spray boom type sprayer.

Description

Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer
Technical Field
The technology relates to the field of vehicle-mounted wide spray rod type sprayers, and provides a spray rod self-balancing device suitable for a vehicle-mounted wide spray rod type sprayer.
Background
The rapid development of agriculture brings great economic benefit. Meanwhile, the frequent and frequent diseases and insect pests limit the further improvement of the yield and quality of agricultural products. Nowadays, the plant diseases and insect pests control machines at home and abroad are various. Among them, the machine-carried spray rod type sprayer is widely applied to the large-scale agricultural production process with the outstanding advantage of large spray width and high control efficiency. A spray bar sprayer is a motorized sprayer with spray heads mounted on either a transverse spray bar or an upright spray bar. The spraying machine has high operation efficiency, good spraying quality and even spraying amount distribution, is suitable for spraying liquid preparations such as various pesticides, fertilizers, plant production regulators and the like on a large area, and is widely used for field crops, lawns, nursery gardens, wall vineyards and specific occasions (such as airports, road snow melting, road side weeding and the like). Today's spray bar sprayers are mainly divided into three categories: self-propelled, traction, suspension. The length of the spray rod is between 10 and 36 meters, and a single-pivot suspension and spring damping mode is adopted between the spray rod and the frame to ensure the balance effect. Meanwhile, in order to more accurately control the balance of the spray rod during operation, a sensor is generally arranged on the spray rod to sense the balance state of the spray rod in real time, the sensor feeds back a state signal to a control system, and then the control system controls a compensation mechanism (generally a hydraulic mechanism) to work, so that the position of the spray rod is adjusted to be kept horizontal.
It is easy to find through the research that the main reason of the left and right shaking of the spray boom is as follows: the current boom sprayer frame is mostly fixedly connected with the boom, and the shaking of the road condition vehicle body frame is unavoidable during operation, so that the boom is pulled to shake left and right together, and the operation efficiency is affected. Therefore, the key point of the relative balance of the spray boom is that the rigid involvement between the frame and the spray boom can be reduced, so that the frame and the spray boom can rotate freely. At present, the research on the self-balancing device of a longer spray boom is less in China, the self-balancing spray boom on the market has the defects of slow reaction and larger shaking generally, and the self-balancing spray boom is difficult to popularize on a large scale.
Disclosure of Invention
The technical problem that this patent will solve is to the not enough of above-mentioned prior art provides a spray lance self-balancing device suitable for on-vehicle broad width spray lance formula sprayer, and this is applicable to on-vehicle broad width spray lance formula sprayer's spray lance self-balancing device under the prerequisite that does not influence spray lance formula sprayer normal, stable work, effectively overcomes the defect that the spray lance is violently rocked at random frame when the operation of applying medicine, improves liquid medicine spraying efficiency.
In order to achieve the technical purpose, the technical scheme adopted by the patent is as follows:
The utility model provides a spray lance self-balancing device suitable for on-vehicle broad width spray lance formula sprayer, includes frame, intermediate frame, spray lance, heavy burden extension spring, adjustment spring, hydraulic damping, spray lance axle, bearing, band pulley first, belt and motor, the inner wall of frame is equipped with arc groove guide rail, the intermediate frame is equipped with the arc pole with arc groove guide rail matched with, the arc pole of intermediate frame is located arc groove guide rail and the arc pole can freely slide in arc groove guide rail, the intermediate frame is located the frame inboard and intermediate frame's top is connected through heavy burden extension spring with the frame, the intermediate frame below is provided with the boss, adjustment spring links firmly between spray lance and boss, hydraulic damping connects between boss and spray lance, the central point of intermediate frame's crossbeam puts and is provided with the bearing hole, the tight fit of bearing outer lane is connected in the bearing hole, spray lance axle and bearing hole tight fit are connected, still link firmly band pulley first on the spray lance axle, and the vertical beam at the middle part of the pole axle link firmly, the band pulley first and the motor's that links firmly on the spray lance axle the output shaft passes through the band pulley second that links firmly with the motor, link firmly at the top of intermediate frame links firmly.
As a further improved technical scheme of the patent, the stand is a square frame, and arc-shaped groove guide rails are arranged on the inner sides of four vertical rods of the stand; the four arc rods on the middle frame are respectively connected with the arc groove guide rails on the inner sides of the four vertical rods in a sliding mode.
As the further improved technical scheme of this patent, the top of intermediate frame is provided with four pull rings of 45 of slope, four corner positions at frame top all are provided with the pull ring second of 45 of slope, the heavy burden extension spring has four, and the pull ring first of intermediate frame is connected through the heavy burden extension spring with the pull ring second of frame.
As the technical scheme of this patent further improvement, adjustment spring and hydraulic damping all have 2, and the intermediate frame below is provided with 2 bosss and 2 boss symmetric distributions.
As the technical scheme of this patent further improvement, link firmly the pull ring three above the boss, the pull ring four of spray lance below has 2, and the pull ring three on the boss is connected through hydraulic damping with a pull ring four of spray lance below, and the pull ring three on another boss is connected through hydraulic damping with another pull ring four of spray lance below.
As the technical scheme of this patent further improvement, the intermediate frame is equipped with two crossbeams and two crossbeams front and back symmetric distribution, and the central point of every crossbeam puts and all is provided with the bearing hole, all is connected with the bearing in every bearing hole, the spray lance axle is connected with two bearing hole tight fits.
As the further improved technical scheme of this patent, the top of intermediate frame is equipped with bolt hole one, is equipped with the bolt hole two on the motor housing, the bolt hole of intermediate frame one passes through the bolt fastening with the bolt hole two of motor housing.
As the further improved technical scheme of this patent, the frame includes left portion frame and right portion frame, the tip of left portion frame is equipped with the bolt hole III, the tip of right portion frame is equipped with the bolt hole IV, and the bolt hole III links together through the bolt fastening with the bolt hole IV.
As a further improved technical scheme of the patent, the spray boom is provided with a level meter.
The beneficial effect of this patent is:
The utility model provides a spray lance self-balancing device suitable for on-vehicle broad width spray lance formula sprayer has designed arc groove guide rail and rather than assorted arc pole respectively in frame both sides and the intermediate frame both sides that are connected with the spray lance, makes both can relative free rotation to be equipped with other shock attenuation, adjustment mechanism and further reach balance purpose.
The spray boom self-balancing device suitable for the vehicle-mounted wide spray boom sprayer works: the frame shakes along with the left side and the right side of the car body, but because the frame is not rigidly connected with the middle frame, the frame is movably connected with the arc rods on the two sides of the middle frame by virtue of the arc groove guide rails on the two sides of the frame, pull rings are arranged on the four corners of the frame and the middle frame, and the corresponding pull rings are connected by the load tension springs. The weight-bearing tension spring mainly bears the total weight of the middle frame and the connecting objects thereof, on one hand, the friction between the arc-shaped groove guide rails on two sides of the frame and the arc-shaped rods on two sides of the middle frame is reduced, on the other hand, the weight-bearing tension spring belongs to flexible connection, the traction between the frame and the middle frame is reduced, and the buffer shock absorption in the process of mutual rotation is facilitated. Therefore, when the frame rotates left and right around the center, the middle frame and the connecting objects thereof can always automatically keep a horizontal state under the action of gravity. Meanwhile, the boss is symmetrically arranged below the middle frame, the adjusting spring and the hydraulic damper are fixedly connected between the boss and the spray boom, and the hydraulic damper has the characteristic of higher resistance at higher speed, and can effectively inhibit abrupt change of the state of the spray boom. When the spray rod is horizontal, the adjusting springs are in an original length, namely in an unstressed state, and once the spray rod is inclined, the adjusting springs on two sides are pulled one by one to be pressed, so that the spray rod is forced to return to a horizontal state together. When the frame is further accelerated by shaking, the automatic adjusting capability of the spray boom is greatly exceeded, and a compensation mechanism is started. The level gauge arranged on the spray rod detects the inclination angle of the spray rod in real time and feeds back the inclination angle to the control system, and when the inclination angle is larger than 5 degrees, the control system can control the motor to work and drive the belt wheel to rotate by a corresponding angle so that the spray rod is retracted to a horizontal state.
Drawings
Fig. 1 is a schematic view of a boom self-balancing device suitable for use in a vehicle-mounted wide boom sprayer.
Fig. 2 is another schematic view of a boom self-balancing apparatus suitable for use with a vehicle-mounted wide boom sprayer.
Fig. 3 is a schematic diagram of a rack.
Fig. 4 is a schematic diagram of a mid-frame.
Fig. 5 is a schematic view of a spray bar.
Detailed Description
The following is a further description of the embodiments of the present patent with reference to fig. 1-5:
Referring to fig. 1-5, a spray boom self-balancing device suitable for a vehicle-mounted wide spray boom type sprayer comprises a frame 3, an intermediate frame 9, a spray boom 1, a load tension spring 4, an adjusting spring 12, a hydraulic damping 13, a spray boom shaft 14, a bearing 8, a belt 11, a belt 2 and a motor 6, wherein an arc-shaped groove guide rail 16 is arranged on the inner wall of the frame 3, the intermediate frame 9 is provided with an arc-shaped rod 24 matched with the arc-shaped groove guide rail 16, the arc-shaped rod 24 of the intermediate frame 9 is positioned in the arc-shaped groove guide rail 16 and can freely slide in the arc-shaped groove guide rail 16, the intermediate frame 9 is positioned on the inner side of the frame 3 and the top of the intermediate frame 9 is connected with the frame 3 through the load tension spring 4, a boss 25 is arranged below the intermediate frame 9, the adjusting spring 12 is fixedly connected between the spray boom 1 and the boss 25, a bearing hole is formed in the center position of the cross beam 23 of the intermediate frame 9, an outer ring of the bearing 8 is tightly matched and connected in the bearing hole, the spray boom 14 is fixedly connected with the belt pulley 14 on the intermediate frame 9, and the belt 11 is fixedly connected with the belt 11 on the middle of the motor 2, and the belt 14 is fixedly connected with the belt pulley 14 on the intermediate frame 2, and the output shaft 14 is fixedly connected with the top of the motor 1, and the belt 11 is fixedly connected with the belt pulley 2 through the belt pulley 2.
In this embodiment, referring to fig. 3, the frame 3 is a square frame, and the inner sides of four vertical rods of the frame 3 are provided with arc-shaped slot guide rails 16; referring to fig. 4, the number of the arc-shaped rods 24 on the middle frame 9 is four, and the four arc-shaped rods 24 are respectively connected with the arc-shaped groove guide rails 16 on the inner sides of the four vertical rods in a sliding manner.
In this embodiment, referring to fig. 4, four pull rings 19 inclined by 45 ° are disposed at the top of the intermediate frame 9, referring to fig. 3, two pull rings 15 inclined by 45 ° are disposed at four corner positions of the top of the stand 3, and four load tension springs 4 are disposed, where the first pull ring 19 of the intermediate frame 9 is connected with the second pull ring 15 of the stand 3 through the load tension springs 4.
In this embodiment, referring to fig. 1, there are 2 adjusting springs 12 and hydraulic dampers 13; referring to fig. 4, 2 bosses 25 are provided under the intermediate frame 9 and the 2 bosses 25 are symmetrically distributed.
In this embodiment, referring to fig. 4, the third tab 26 is fixedly connected to the upper surface of the boss 25, referring to fig. 5, 2 third tabs 28 are provided below the spray rod 1, the third tab 26 on one boss 25 is connected to one fourth tab 28 below the spray rod 1 through the hydraulic damper 13, and the third tab 26 on the other boss 25 is connected to the other fourth tab 28 below the spray rod 1 through the hydraulic damper 13.
In this embodiment, referring to fig. 4, the intermediate frame 9 is provided with two cross beams 23, the two cross beams 23 are symmetrically distributed around, a bearing hole (a bearing hole one 21 and a bearing hole two 22 respectively) is provided at the center of each cross beam 23, a bearing 8 is connected in each bearing hole, and the spray rod shaft 14 is in tight fit connection with the inner holes of the two bearings 8.
In this embodiment, referring to fig. 4, a first bolt hole 20 is formed in the top of the intermediate frame 9, referring to fig. 1, a second bolt hole 7 is formed in the housing of the motor 6, and the first bolt hole 20 of the intermediate frame 9 is fixedly connected with the second bolt hole 7 of the housing of the motor 6 through bolts.
In this embodiment, referring to fig. 3, the frame 3 includes a left part frame and a right part frame, a third bolt hole 17 is provided at an end of the left part frame, a fourth bolt hole 18 is provided at an end of the right part frame, and the third bolt hole 17 and the fourth bolt hole 18 are fixedly connected together by bolts.
In this embodiment, referring to fig. 1, the spray boom 1 is provided with a level 10.
The load tension spring 4 between the stand 3 and the intermediate frame 9 of the embodiment is obliquely connected with the first pull ring 15 through the first pull ring 19 which is obliquely arranged at 45 degrees, and the stand 3 is divided into a left part and a right part: the left part frame and the right part frame (the middle frame 9 is convenient to install) are fixedly connected through a third bolt hole 17 and a fourth bolt hole 18 in the middle through bolts. The middle frame 9 is provided with a first bolt hole 20 which is fixedly connected with the motor 6 through bolts, a first bearing hole 21 and a second bearing hole 22 are arranged in the center of a cross beam 23 which is arranged in a front-back symmetrical mode of the middle frame 9, a boss 25 is symmetrically arranged below the middle frame 9, a third pull ring 26 is fixedly connected on the boss 25, the adjusting spring 12 is fixedly connected between the spray boom 1 and the boss 25, and the hydraulic damper 13 is connected between the third pull ring 26 on the boss 25 and a fourth pull ring 28 below the spray boom 1. The outer ring of the bearing 8 is tightly matched with the bearing hole I21 and the bearing hole II 22, the spray rod shaft 14 is tightly matched with the inner hole of the bearing 8, a belt wheel is fixedly connected to the spray rod shaft 14, and one end of the spray rod shaft 14 is fixedly connected with a vertical beam 27 of the spray rod 1. The belt wheel fixedly connected with the spray rod shaft 14 is connected with the belt wheel fixedly connected with the output shaft of the motor 6 through the belt 2.
When the vehicle-mounted wide spray boom type sprayer works, the frame 3 can shake along with the left side and the right side of a vehicle body, but as the frame 3 and the middle frame 9 are not rigidly connected together, the arc-shaped groove guide rails 16 on the two sides of the frame 3 are matched with the arc-shaped rods 24 on the two sides of the middle frame 9 to form movable connection, pull rings II 15 and first pull rings 19 are respectively arranged on the four corners of the frame 3 and the middle frame 9, and the pull rings II 15 and the first pull rings 19 are obliquely connected through the load tension springs 4. The weight-bearing tension springs 4 mainly bear the whole weight of the middle frame 9 and the connectors thereof, on one hand, friction between the arc-shaped groove guide rails 16 on two sides of the frame 3 and the arc-shaped rods 24 on two sides of the middle frame 9 is reduced, and on the other hand, the weight-bearing tension springs 4 are flexibly connected, so that rigid traction between the frame 3 and the middle frame 9 is reduced, and buffering and shock absorption in the process of mutual rotation are facilitated. Therefore, when the frame 3 rotates left and right around the center, the middle frame 9 and the connecting objects thereof can always automatically keep a horizontal state under the action of gravity. Meanwhile, the adjusting springs 12 and the hydraulic damping 13 are fixedly connected between the bosses 25 symmetrically arranged below the middle frame 9 and the spray boom 1, and the hydraulic damping 13 has the characteristic of higher resistance at higher speed, so that abrupt change of the state of the spray boom 1 can be effectively restrained. And when the spray boom 1 is horizontal, the adjusting springs 12 are in an original length, namely in an unstressed state, once the spray boom 1 is inclined, the adjusting springs 12 on two sides are pulled one by one to be pressed, and the spray boom 1 is forced to return to the horizontal state under the combined action. When the shaking of the frame 3 is further intensified, the automatic adjusting capability of the spray boom 1 is greatly exceeded, and then a compensation mechanism is started for further adjustment. The level 10 arranged on the spray boom 1 detects the inclination angle of the spray boom 1 in real time and feeds back the inclination angle to the control system (prior art), and when the inclination angle is larger than 5 degrees, the control system (prior art) can control the motor 6 to work so as to drive the belt wheel to rotate by a corresponding angle and further enable the spray boom 1 to be retracted to a horizontal state.
The beneficial effect of this patent is: the spray boom self-balancing device suitable for the vehicle-mounted wide spray boom type sprayer can effectively overcome the defect that the random frame 3 shakes severely when the spray boom 1 performs a pesticide application operation on the premise that the normal and stable operation of the spray boom type sprayer is not affected, and improves the pesticide spraying efficiency.
The protection scope of the present patent includes, but is not limited to, the above embodiments, and the claims of the protection scope of the present patent control, any substitutions, modifications, and improvements made by the person skilled in the art easily come within the protection scope of the present patent.

Claims (6)

1. The utility model provides a spray lance self-balancing unit suitable for on-vehicle broad width spray lance formula sprayer which characterized in that: the hydraulic damping type spraying device comprises a frame, a middle frame, a spraying rod, a load tension spring, an adjusting spring, a hydraulic damping, a spraying rod shaft, a bearing, a belt pulley I, a belt and a motor, wherein an arc groove guide rail is arranged on the inner wall of the frame, the middle frame is provided with an arc rod matched with the arc groove guide rail, the arc rod of the middle frame is positioned in the arc groove guide rail and can freely slide in the arc groove guide rail, the middle frame is positioned at the inner side of the frame, the top of the middle frame is connected with the frame through the load tension spring, a boss is arranged below the middle frame, the adjusting spring is fixedly connected between the spraying rod and the boss, the hydraulic damping is connected between the boss and the spraying rod, a bearing hole is formed in the center position of a cross beam of the middle frame, the outer ring of the bearing is tightly matched and connected in the bearing hole, the spraying rod shaft is fixedly connected with the belt pulley I, one end of the spraying rod is fixedly connected with a vertical beam in the middle of the spraying rod, the belt pulley I fixedly connected with an output shaft of the motor is fixedly connected with the belt pulley II of the motor through the belt;
The rack is a square frame, and arc-shaped groove guide rails are arranged on the inner sides of four vertical rods of the rack; the four arc-shaped rods on the middle frame are respectively connected with the arc-shaped groove guide rails on the inner sides of the four vertical rods in a sliding manner;
The top of the middle frame is provided with a first bolt hole, the motor shell is provided with a second bolt hole, and the first bolt hole of the middle frame is fixedly connected with the second bolt hole of the motor shell through a bolt;
the frame comprises a left part frame and a right part frame, wherein a third bolt hole is formed in the end portion of the left part frame, a fourth bolt hole is formed in the end portion of the right part frame, and the third bolt hole and the fourth bolt hole are fixedly connected together through bolts.
2. The boom self-balancing device for a vehicle-mounted wide boom sprayer of claim 1, wherein: four pull rings inclined by 45 degrees are arranged at the top of the middle frame, two pull rings inclined by 45 degrees are arranged at four corner positions of the top of the frame, and four load-bearing tension springs are arranged, and the first pull ring of the middle frame is connected with the second pull ring of the frame through the load-bearing tension springs.
3. The boom self-balancing device for a vehicle-mounted wide boom sprayer according to claim 2, wherein: the adjusting springs and the hydraulic damping are 2, and 2 bosses are symmetrically distributed below the middle frame.
4. A boom self-balancing device for a vehicle-mounted wide boom sprayer according to claim 3, wherein: the boss is fixedly connected with a third pull ring, 2 pull rings below the spray rod are arranged on the fourth pull ring, the third pull ring on one boss is connected with the fourth pull ring below the spray rod through hydraulic damping, and the third pull ring on the other boss is connected with the fourth pull ring below the spray rod through hydraulic damping.
5. The boom self-balancing device for a vehicle-mounted wide boom sprayer of claim 4, wherein: the middle frame is provided with two cross beams and the two cross beams are symmetrically distributed around, the center position of each cross beam is provided with a bearing hole, a bearing is connected in each bearing hole, and the spray rod shaft is in tight fit connection with the inner holes of the two bearings.
6. The boom self-balancing device for a vehicle-mounted wide boom sprayer of claim 1, wherein: and a level gauge is arranged on the spray rod.
CN202010267551.XA 2020-04-08 2020-04-08 Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer Active CN111296391B (en)

Priority Applications (1)

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CN202010267551.XA CN111296391B (en) 2020-04-08 2020-04-08 Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer

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Application Number Priority Date Filing Date Title
CN202010267551.XA CN111296391B (en) 2020-04-08 2020-04-08 Spray boom self-balancing device suitable for vehicle-mounted wide spray boom type sprayer

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CN111296391B true CN111296391B (en) 2024-07-16

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211960696U (en) * 2020-04-08 2020-11-20 南京林业大学 A boom self-balancing device suitable for vehicle-mounted wide boom sprayers

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4846404A (en) * 1988-01-29 1989-07-11 Graves Spray Supply, Inc. Internal mix spray gun cartridge
CN202778806U (en) * 2012-09-10 2013-03-13 闫鹏 Suspended sprayer

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211960696U (en) * 2020-04-08 2020-11-20 南京林业大学 A boom self-balancing device suitable for vehicle-mounted wide boom sprayers

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