CN111277064A - Stator for an electric machine, electric machine and method for producing such a stator - Google Patents
Stator for an electric machine, electric machine and method for producing such a stator Download PDFInfo
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- CN111277064A CN111277064A CN201911227423.6A CN201911227423A CN111277064A CN 111277064 A CN111277064 A CN 111277064A CN 201911227423 A CN201911227423 A CN 201911227423A CN 111277064 A CN111277064 A CN 111277064A
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- stator
- cutting
- receiving recess
- terminal block
- clamping element
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/30—Manufacture of winding connections
- H02K15/33—Connecting winding sections; Forming leads; Connecting leads to terminals
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
- H01R4/2425—Flat plates, e.g. multi-layered flat plates
- H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
- H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
定子(10)、电机(9)以及用于制造定子(10)的方法,具有定子基体(34),所述定子基体具有用于接收电绕组(20)的径向定子齿(14),其中,所述电绕组(20)借助于切割‑夹紧连接件与单独制造的接线板(52)连接,其中,在所述定子基体(34)处构造带有敞开边缘(48)的接收凹部(46),在所述接收凹部中插入所述电绕组(20)的绕组线(22),其中,在所述接线板(52)处构造切割‑夹紧‑元件(70),所述切割‑夹紧‑元件(70)压入所述接收凹部(46)中,其中,所述切割‑夹紧‑元件(70)借助于塑性材料变形部(90)而紧固在所述接收凹部(46)中的所述敞开边缘(48)处。
A stator (10), an electric machine (9) and a method for manufacturing a stator (10), having a stator base body (34) with radial stator teeth (14) for receiving electrical windings (20), wherein , the electrical winding ( 20 ) is connected to a separately produced terminal block ( 52 ) by means of a cut-clamp connection, wherein a receiving recess ( 46), inserting the winding wire (22) of the electrical winding (20) in the receiving recess, wherein a cutting-clamping-element (70) is formed at the terminal block (52), the cutting-clamping A clamping-element (70) is pressed into the receiving recess (46), wherein the cutting-clamping-element (70) is fastened in the receiving recess (46) by means of a plastic material deformation (90). ) at the open edge (48).
Description
技术领域technical field
本发明涉及根据独立权利要求的前序部分的、用于电机的定子以及电机和用于制造这种定子的方法。The present invention relates to a stator for an electric machine as well as an electric machine and a method for manufacturing such a stator according to the preambles of the independent claims.
背景技术Background technique
利用DE 10 2012 224 153 A1已知一种电机的定子,其中,绝缘叠片、载体板和接线板轴向地布置到叠片组上。定子例如借助于针状绕组进行缠绕,其中,各个子线圈借助于连接线在载体板的外部外周上彼此连接。在此,整个绕组借助于唯一的绕组线而缠绕在一件中。由于在各个线圈之间的连接线布置得在轴向上彼此重叠,所以定子的轴向结构高度相对较大。此外,用于将接线板与连接线焊接的成本是非常高的。A stator for an electric machine is known from DE 10 2012 224 153 A1, in which insulating laminations, carrier plates and terminal plates are arranged axially on the lamination stack. The stator is wound, for example, by means of needle windings, wherein the individual sub-coils are connected to one another on the outer periphery of the carrier plate by means of connecting wires. Here, the entire winding is wound in one piece by means of a single winding wire. Since the connecting lines between the individual coils are arranged to overlap each other in the axial direction, the axial structural height of the stator is relatively large. In addition, the cost for soldering the terminal blocks to the connecting wires is very high.
DE 10 2008 054 529 A1示出了一种电动机的定子,所述定子由事先缠绕的单个段组成。在此,单齿线圈的线末端插入到用于切割-夹紧连接件的接收凹部中。在将多个切割-夹紧-元件压入到接收凹部中之后,存在这种风险:在进一步装配轴承盖时并且在接触电子单元时,切割-夹紧-元件相对于所插入的线运动并且由此解除其电接触。这些缺点应当由根据本发明的解决方案来消除。DE 10 2008 054 529 A1 shows a stator for an electric motor, which consists of previously wound individual segments. Here, the wire ends of the single-tooth coils are inserted into the receiving recesses for the cutting-clamping connection. After pressing a plurality of cutting-clamping elements into the receiving recess, there is a risk that when the bearing cap is further assembled and when the electronic unit is contacted, the cutting-clamping elements move relative to the inserted wire and The electrical contact thereof is thereby released. These disadvantages should be eliminated by the solution according to the invention.
发明内容SUMMARY OF THE INVENTION
发明优点Invention Advantages
与此相对,具有独立权利要求的特征的、根据本发明的装置和根据本发明的方法具有这种优点:通过构造塑性材料变形部建立了持久可靠的切割-夹紧-连接,所述塑性材料变形部将切割-夹紧-元件牢固地固定在接收凹部中。塑性材料变形部阻止:切割-夹紧-元件能够从插入到接收凹部中的线处松脱。在此,对于切割-夹紧-元件来说构造轴向形状锁合,所述轴向形状锁合阻止:切割-夹紧-元件能够在轴向上从接收凹部中运动出来或者能够相对于绕组线运动。因此,在切割-夹紧-元件和接收凹部之间的、牢固的、形状锁合的连接在进一步装配电动机的部件时并且在电动机的整个使用寿命内也能够不松脱。In contrast to this, the device according to the invention and the method according to the invention, with the features of the independent claims, have the advantage that a permanent and reliable cutting-clamping connection is created by forming the deformation of the plastic material, which is The deformation firmly fixes the cutting-clamping element in the receiving recess. The plastic material deformation prevents that the cutting-clamping element can be released from the wire inserted into the receiving recess. In this case, an axial positive fit is provided for the cutting-clamping element, which prevents the cutting-clamping element from being able to move out of the receiving recess in the axial direction or relative to the winding. line movement. Thus, the firm, form-locking connection between the cutting-clamping element and the receiving recess cannot be released even during the further assembly of the components of the electric motor and during the entire service life of the electric motor.
通过在从属权利要求中列出的措施,在独立权利要求中规定的实施方式的、有利的改型方案和改进方案是可能的。特别有利地,借助于热填缝(Heißverstemmen)来执行塑性的材料变形,其中,接收凹部的敞开边缘如此塑性地变形,使得它形成用于切割-夹紧-元件的轴向形状锁合。在此,电绕组的载体板的塑料材料能够例如借助于热压印冲头而熔化和变形。由此,在冷却之后产生了用于切割-夹紧-元件的、刚性的、固定的轴向止挡,所述轴向止挡可靠地阻止了从接收凹部中拉出切割-夹紧-元件。Advantageous modifications and improvements of the embodiments specified in the independent claims are possible by means of the measures listed in the dependent claims. Particularly advantageously, the plastic material deformation is carried out by means of thermal caulking, wherein the open edge of the receiving recess is plastically deformed in such a way that it forms an axial positive fit for the cutting-clamping element. Here, the plastic material of the carrier plate of the electrical winding can be melted and deformed, for example by means of a hot embossing punch. As a result, after cooling, a rigid, fixed axial stop for the cutting-clamping element is produced, which reliably prevents the cutting-clamping element from being pulled out of the receiving recess. .
在优选的实施方式中,切割-夹紧-元件具有至少一个压紧-肩部,在所述至少一个压紧-肩部处辅助工具将切割-夹紧-元件轴向地压入接收凹部中。在完全轴向地压入切割-夹紧-元件之后,该压紧-肩部用作用于塑性变形材料的贴靠面,使得压紧-肩部不能够与压入方向反向地从接收凹部中运动回去,为了使载体板的塑料材料能够塑性地变形,接收凹部的敞开边缘在完全压入切割-夹紧-元件之后轴向地突出于压紧-肩部。由此,在压紧-肩部的周围环境中存在足够的材料,以便将该材料从敞开边缘变形为压紧-肩部。In a preferred embodiment, the cutting-clamping element has at least one pressing-shoulder, at which the auxiliary tool presses the cutting-clamping element axially into the receiving recess . After the cutting-clamping element has been pressed in completely axially, this pressing-shoulder serves as an abutment surface for the plastically deformed material, so that the pressing-shoulder cannot pass from the receiving recess counter to the pressing-in direction. In order to be able to plastically deform the plastic material of the carrier plate, the open edge of the receiving recess protrudes axially beyond the pressing shoulder after the cutting-clamping element has been fully pressed in. Thus, there is sufficient material in the surroundings of the compression-shoulder to deform the material from the open edge to the compression-shoulder.
特别有利地,压紧-肩部布置成一方面在轴向上与切割-夹紧-元件的切割叉对置并且另一方面在定子的周向上与切割-夹紧-元件的连接片相邻。连接片使切割-夹紧-元件与接线板的电导体元件连接。优选地,切割-夹紧-元件与导体元件一体地构造,例如构造为冲压弯曲件。由此,对于构造塑性材料变形部来说,在制造切割-夹紧-元件时不需要附加花费,因为压紧-肩部无论如何都必须构造成用于压入切割-夹紧-元件。在压紧-肩部和连接片之间能够构造卸荷槽,以便在压入切割-夹紧-元件时在绕组线上均匀地分布有压入力。Particularly advantageously, the pressing shoulder is arranged axially opposite the cutting fork of the cutting-clamping element on the one hand and adjacent to the connecting web of the cutting-clamping element in the circumferential direction of the stator on the other hand . The connecting lugs connect the cutting-clamping elements to the electrical conductor elements of the terminal block. Preferably, the cutting-clamping element is designed in one piece with the conductor element, for example as a punched and bent part. As a result, no additional outlay is required for the production of the cutting-clamping element for the construction of the plastic material deformation, since the pressing-shoulder must in any case be designed for pressing in the cutting-clamping element. Relief grooves can be formed between the pressing shoulder and the web in order to distribute the pressing force evenly over the winding wire when the cutting-clamping element is pressed in.
通过在两个从连接片对置地延伸的压紧-肩部处构造两个填缝点,能够可靠地阻止:切割-夹紧-元件在接收凹部中倾斜。出于制造原因,压印冲头优选关于周向与连接片间隔开地接合到接收凹部的敞开边缘上。由此,热填缝点构造在压紧-肩部的、关于周向的外部区域处。在此,两个热填缝点能够在时间上同时或者依次地构造在对置的压紧-肩部处。By forming two caulking points at the two clamping shoulders extending opposite the web, it is possible to reliably prevent the cutting-clamping element from tilting in the receiving recess. For manufacturing reasons, the embossing punch preferably engages on the open edge of the receiving recess at a distance from the web in the circumferential direction. As a result, the hot caulking point is formed at the outer region of the pressing shoulder with respect to the circumferential direction. In this case, the two hot caulking points can be formed simultaneously or one after the other in time at the opposing compression shoulders.
接收凹部成形在载体板中,所述载体板轴向地放置到金属定子芯上。载体板使定子齿相对于其上缠绕的电线圈绝缘。在载体板的外环形区域中,接收凹部优选地构造为轴向凹槽,所述轴向凹槽例如在注塑成型时成型。在此,载体板的塑料材料作为塑性材料变形部特别适用于热冲压工艺或者热气铆接工艺或者超声波冲压工艺。The receiving recesses are formed in the carrier plate, which is placed axially on the metal stator core. The carrier plate insulates the stator teeth from the electrical coils wound thereon. In the outer annular region of the carrier plate, the receiving recesses are preferably designed as axial grooves, which are formed, for example, during injection molding. In this case, the plastic material of the carrier plate is particularly suitable as a plastic material deformation for a hot stamping process or a hot gas riveting process or an ultrasonic stamping process.
载体板优选地构造为具有塑料环的绝缘掩膜,用于定子齿的盖从所述塑料环径向向内地延伸。在优选的实施方式中,在定子芯的两个轴向端面处布置有绝缘掩膜,其中尤其是仅在唯一的端面(=载体板)的绝缘掩膜处构造用于切割-夹紧-元件的接收凹部。在此,定子芯的金属叠片和两个绝缘掩膜都分别形成闭合的环。The carrier plate is preferably configured as an insulating mask with a plastic ring from which covers for the stator teeth extend radially inwards. In a preferred embodiment, insulating masks are arranged on both axial end faces of the stator core, wherein, in particular, the insulating masks for cutting-clamping elements are formed only on the single end face (=carrier plate) the receiving recess. Here, the metal laminations of the stator core and the two insulating masks each form a closed loop.
电导体元件布置在接线板上,在所述电导体元件的外端部处成形有切割-夹紧-元件,所述接线板和切割-夹紧-元件一起轴向地插入到载体板上。在此,导体元件例如借助于接线板的卡锁元件、超声波冲压、热气铆接或者热冲压而与该接线板连接。在此,连接片优选与电导体元件的紧固区域连接。在此,优选在紧固区域处能够构造有冲压销,借助于所述冲压销,导体元件形状锁合地固定在接线板处。The electrical conductor elements are arranged on a terminal block, at the outer ends of which are formed cutting-clamping elements, which are inserted axially together with the cutting-clamping elements on the carrier plate. In this case, the conductor elements are connected to the terminal board, for example by means of latching elements, ultrasonic stamping, hot-air riveting or hot stamping of the terminal board. Here, the connecting lugs are preferably connected to the fastening regions of the electrical conductor elements. In this case, stamped pins can preferably be formed at the fastening region, by means of which stamped pins the conductor element is fixed on the terminal board in a form-fitting manner.
通过固定在紧固区域处,导体元件能够构造成在宽的区域上可弹性运动,使得在导体元件的、与切割-夹紧-元件对置的端部处所布置的触点模块也能够构造成相对于接线板可运动。为了使不同的导体元件在其弹性偏转时不发生彼此接触,在它们之间布置有绝缘的隔板以避免短路。By being fastened to the fastening area, the conductor element can be configured to be elastically movable over a wide area, so that the contact module arranged at the end of the conductor element opposite the cutting-clamping element can also be configured as Movable relative to the terminal block. In order that the different conductor elements do not come into contact with each other when they are elastically deflected, insulating spacers are arranged between them to avoid short circuits.
通过切割-夹紧-连接的、根据本发明的构造,特别有利地,整个定子或者其一部分能够借助于连续的绕组线而被缠绕。由此,例如在每个定子齿上布置有单齿线圈,所述单齿线圈分别通过连接线而彼此连接。连接线在此在径向方向上被引导穿过接收凹部并且在径向外侧处被引导至下一个定子齿。由此,在每两个单齿线圈之间的连接线借助于切割-夹紧-元件而能够被接触。因此,与单齿线圈的缠绕过程无关,线圈能够由于接线板及其导体元件的设计而任意彼此互连。With the cutting-clamping-connected configuration according to the invention, it is particularly advantageous that the entire stator or a part thereof can be wound by means of a continuous winding wire. Thus, for example, a single-tooth coil is arranged on each stator tooth, which are respectively connected to each other by connecting wires. The connecting wire is here guided through the receiving recess in the radial direction and on the radially outer side to the next stator tooth. Thereby, the connecting line between each two single-tooth coils can be contacted by means of the cutting-clamping element. Thus, independent of the winding process of the single-tooth coils, the coils can be interconnected to each other arbitrarily due to the design of the terminal block and its conductor elements.
在优选的实施方式中,切割-夹紧-元件在导体元件的端部处沿轴向方向成角度,以便轴向地被压入接收凹部中。为此,接线板优选具有轴向的裂隙,连接片穿过所述裂隙被引导到切割-夹紧-元件。在安装接线板和将切割-夹紧-元件压入接收凹部之后,然后冲压冲头穿过接线板的裂隙而安装到接收凹部的敞开边缘上,以便构造塑性材料变形部。为此,在接线板中的裂隙构造得比实际的接收凹部大,以便压印冲头能够安装在接收凹部的敞开边缘的塑料材料处。以这种方式,在轴向装配接线板之后,还能够将热填缝点构造在接收凹部的敞开边缘处以形状锁合地固定切割-夹紧-元件。In a preferred embodiment, the cutting-clamping element is angled in the axial direction at the end of the conductor element so as to be pressed axially into the receiving recess. For this purpose, the terminal block preferably has an axial slit through which the connecting lug is guided to the cutting-clamping element. After mounting the terminal block and pressing the cutting-clamping element into the receiving recess, a punch punch is then mounted on the open edge of the receiving recess through the slit of the terminal block in order to form the plastic material deformation. For this purpose, the slit in the terminal block is designed to be larger than the actual receiving recess, so that the embossing punch can be mounted on the plastic material of the open edge of the receiving recess. In this way, it is also possible to form thermal caulking points at the open edge of the receiving recess to fix the cutting-clamping element positively after the axial assembly of the terminal block.
在可替代的实施方式中,切割-夹紧-元件能够通过连接片直接与连接销连接,所述连接销例如能够直接嵌入电子电路板中。就这种实施方式而言,导体元件实施成在电子电路板上的导线,其中,切割-夹紧-元件的连接销在电路板上与其导线电接触。有利地,连接销构造为压入触点,所述压入触点具有孔眼,所述孔眼在压入到电路板的、相应的接触开口时被压缩。通过这种电接触,能够省去附加的连接过程、例如钎焊或者焊接。In an alternative embodiment, the cutting-clamping element can be directly connected to a connecting pin via a connecting lug, which can for example be embedded directly in an electronic circuit board. In this embodiment, the conductor element is embodied as a conductor on the electronic circuit board, wherein the connecting pins of the cutting-clamping element are in electrical contact with their conductors on the circuit board. Advantageously, the connecting pin is configured as a press-in contact having an eyelet which is compressed when pressed into a corresponding contact opening of the circuit board. With this electrical contact, additional connection processes, such as soldering or welding, can be dispensed with.
根据定子的、另外的变型方案,在电绕组和轴向布置在其上的接线板之间插入粘合材料,所述粘合材料阻止接线板在其轴向负载时的轴向回弹。在此,粘合材料例如作为能够塑性变形的物质被施加到单个定子齿的电绕组上,并且,然后在将接线板安装到载体板上时粘合材料如此变形,使得它充满在电绕组和接线板之间的轴向空腔。在此,干燥的粘合材料形成用于接线板的、牢固的、刚性的轴向止挡。通过将接线板与所缠绕的定子基体进行粘合阻止了:通过事后对接线板的力作用,利用该力作用能够相对于接收凹部和布置在其中的绕组线而移动切割-夹紧-元件。According to a further variant of the stator, an adhesive material is inserted between the electrical winding and the terminal block arranged axially thereon, which adhesive material prevents axial springback of the terminal block when it is axially loaded. In this case, the adhesive material is applied to the electrical windings of the individual stator teeth, for example as a plastically deformable substance, and is then deformed when the terminal block is mounted on the carrier plate in such a way that it fills the electrical windings and the electrical windings. Axial cavity between terminal blocks. Here, the dry adhesive material forms a firm, rigid axial stop for the terminal block. The gluing of the terminal block to the wound stator base body prevents the subsequent application of a force on the terminal block with which the cutting-clamping element can be moved relative to the receiving recess and the winding wire arranged therein.
根据本发明的定子特别适用于制造电机、例如电动机,其中,转子作为内部转子径向布置在定子之内。在此,定子线圈由电子单元操控,以便使转子转动。The stator according to the invention is particularly suitable for the production of electric machines, for example electric motors, in which the rotor is arranged radially within the stator as an inner rotor. Here, the stator coils are actuated by an electronic unit in order to rotate the rotor.
就根据本发明的、定子的制造方法而言,能够在将接线板安装到载体板之后,事后构造用于压入肩部的轴向形状锁合的塑性材料变形。为此,压印冲头能够穿过轴向的裂隙而轴向地接合进接线板,以便借助于热或者借助于超声波使接收凹部的敞开边缘的塑料材料变形。在此特别有利地,压印冲头能够在周向上在切割-夹紧-元件与电导体元件的连接片旁边插入轴向的裂隙中。In the case of the manufacturing method of the stator according to the invention, the deformation of the axial form-locking plastic material for the press-fit of the shoulders can be constructed afterwards after the mounting of the terminal block to the carrier plate. For this purpose, the embossing punch can engage axially into the terminal block through an axial slit in order to deform the plastic material of the open edge of the receiving recess by means of heat or by means of ultrasound. It is particularly advantageous here that the embossing punch can be inserted into the axial slit in the circumferential direction next to the connecting piece of the cutting-clamping element and the electrical conductor element.
附图说明Description of drawings
在附图中示出并且在下面的说明书中详细地阐述了本发明的实施例。Embodiments of the invention are illustrated in the accompanying drawings and described in detail in the description below.
附图示出:The attached figure shows:
图1 根据本发明的定子的第一实施例,Figure 1 A first embodiment of a stator according to the invention,
图2 根据本发明紧固的切割-夹紧-元件的侧视图,2 is a side view of a cutting-clamping element fastened according to the invention,
图3 根据图2的切割-夹紧-元件的俯视图,以及FIG. 3 is a top view of the cutting-clamping element according to FIG. 2, and
图4 根据本发明的定子的另一种实施方式。Figure 4 Another embodiment of the stator according to the invention.
具体实施方式Detailed ways
在图1中示出了定子10,所述定子在周向3上具有闭合的接地环38(Rückschlussring),在所述接地环处成形有径向的定子齿14以接收缠绕有绕组线22的单齿线圈17。就这种实施方式而言,定子齿14径向向内地指向,使得在定子齿14之内能够支承未示出的转子,所述转子作为内部转子由定子10驱动。定子10由各个金属叠片36组成,所述金属叠片沿轴向方向2上下堆叠并且连接成共同的叠片组。金属叠片36优选被冲裁成形,使得定子齿14与接地环38一体地构造。在叠片组的第一轴向端面39处布置有载体板40,所述载体板优选利用作为绝缘掩膜的绝缘材料完全覆盖端面39。优选地,载体板40构造为塑料-注塑件,所述塑料-注塑件轴向地安装到叠片组上。叠片组与载体板40共同形成定子基体34。载体板40在径向外部具有闭合的外周41,在所述外周处成形有导向元件44,所述导向元件引导在各个线圈17之间的绕组线22的连接区段30。因此,载体板40是电绕组20的载体。绕组线22在径向方向4上被向外引导,以便在导向元件44的径向外侧处在周向3上被引导。此外,在载体板40的、闭合的外周41处构造有接收凹部46,绕组线22插入所述接收凹部46中,以便与切割-夹紧-元件70连接。接收凹部46在周向3上比在径向方向4上具有更大的尺寸。优选地,所有接收凹部46布置在关于定子轴线的相同半径上。优选地,接收凹部46布置在定子齿14之间的定子槽16的区域中。就该实施方式而言,接收凹部46配属于每个定子齿14,其中,能够布置用于绕组线末端的、附加的接收凹部。在可替代的实施方式中,两个或者多个单齿线圈具有共同的接收凹部。在被缠绕的载体板40上方布置有接线板52,借助于所述接线板来操控单齿线圈17。为此,在载体板40处一体地成形有轴向延伸的定心销80,所述定心销接合在接线板52中的、相应的定心接收部81中。定心接收部81构造为轴向的孔82。在轴向连接接线板52时,在此,布置在接线板52处的切割-夹紧-元件70精确地关于接收凹部46定位并且由此可靠地电接触单齿线圈17。在完全将定心销80沿轴向引入到相应的定心接收部81中之后,定心销80的、轴向的端部区域塑性变形,以便形成关于轴向方向2的形状锁合。在这里,定心销80与载体板40一起构造为塑料-注塑件。由此,端部区域能够借助于热冲压来变形,使得在端部区域处形成销头92,所述销头比定心接收部81具有更大的直径。切割-夹紧-元件70布置在电导体元件54处,所述电导体元件电绝缘地紧固在接线板52处。导体元件54在这里构造为冲压弯曲件,在所述冲压弯曲件处,切割-夹紧-元件70一体地成形。导体元件54具有蜿蜒形的区域57,所述区域57在径向平面中横向于定子轴线延伸。优选地,切割-夹紧-元件70如此轴向地弯曲,使得所有切割-夹紧-元件70在径向外部区域中在轴向方向2上延伸至接收凹部46。切割-夹紧-元件70在周向2上比在径向方向4上具有更大的宽度。关于周向2居中地,在切割-夹紧-元件70处成形有切割-叉72,所述切割-叉在轴向连接时在接收凹部46内在绕组线22上方移动。由此,构造出切割-夹紧-连接,所述切割-夹紧-连接是导电的。切割-夹紧-元件70如此压入接收凹部46中,使得它们本身关于绕组线22居中并且例如借助于成形的卡锁钩74而夹紧在接收凹部46的内侧处。为了不使切割-夹紧-元件70在接收凹部4中运动,它们借助于在接收凹部46的敞开边缘48处的塑性材料变形部90被可靠地固定在接收凹部46中。在此,载体板40的变形的塑料材料在轴向上贴靠在切割-夹紧-元件70的压紧-肩部76上,使得它们形状锁合地紧固在接收凹部46中。FIG. 1 shows the stator 10 , which has a closed ground ring 38 (Rückschlussring) in the
导体元件54在其与切割-夹紧-元件70相邻的、径向外部的端部处借助于材料变形部而与接线板52连接。为此,接线板54的冲压销64穿过冲裁成形的孔65而接合进导体元件54中,其中,冲压销64的自由端部66变形成冲压头部67,尤其是借助于超声波冲压工艺、热气铆接工艺或者热冲压工艺。由此,在径向外部区域中的所有导体元件54牢固且不可运动地固定在接线板54处。导体元件54的、蜿蜒形的区域57具有多个弯曲部5。在导体元件5的、与切割-夹紧-元件70对置的端部69处布置有接触模块60,所述接触模块不与接线板52直接连接。接触模块6具有例如插接凸缘61以接收对应的电子单元的一个或者多个插片(steckerfahnen)。导体元件54的端部69在此例如利用触点-模块6进行包封或者夹紧在其中。The
端部69在插接凸缘61之内形成暴露的接触片62,所述接触片电接触电子单元的插片。The ends 69 form exposed
在图2中示出了另一个实施例,所述实施例示出了插入的切割-夹紧-元件70的、放大的细节。切割-夹紧-元件70通过连接片78与电导体元件54连接,所述电导体元件在这里未示出。与连接片78轴向对置地构造切割-叉72,所述切割-叉具有用于接收绕组线22的缝隙。在切割-叉72的内侧处构造切削刃73,所述切削刃在推到绕组线22上而穿过其绝缘漆时埋入绕组线22中,以构造电触点。切割-夹紧-元件70插入在接收凹部46中,所述接收凹部在周向3上比在径向方向4上具有更大的尺寸。绕组线22在径向方向4上延伸穿过接收凹部46。在此,绕组线22在贴靠面23上,绕组线22在轴向插入切割-夹紧-元件70时压靠所述贴靠面。在切割-夹紧-元件70的、在周向3上对置的侧边缘73处安装有卡锁钩74,所述卡锁钩在压入切割-夹紧-元件70之后埋入接收凹部46的内面47。在连接片78的区域中,在切割-夹紧-元件70处安装压紧-肩部76,借助于所述压紧-肩部将切割-夹紧-元件70轴向地压入接收凹部46中。这例如借助于未示出的压入工具实现。在该实施例中,在连接片78和在两侧布置在其上的压紧-肩部76之间分别构造卸荷槽77,以便能够更好地接收压入力。在将切割-夹紧-元件70完全轴向地插入接收凹部46中之后,在这里,在接收凹部46的敞开边缘48处,载体板40的塑料材料构造为塑性材料变形部90,所述塑性材料变形部轴向地贴靠在压紧-肩部76上。塑性材料变形部90例如借助于压印冲头88来执行,使得在敞开边缘48处产生填缝点91。这些填缝点91为压紧-肩部76形成轴向的形状锁合,使得将切割-夹紧-元件7可靠地、位置固定地紧固在接收凹部46中。在该实施例中,在两个对置的压紧-肩部76处构造有填缝点91。在此,塑性材料变形部90的塑料材料在压紧-肩部76的、关于周向3的外部区域94中贴靠在所述压紧-肩部上。就塑性材料变形部90而言,例如塑料材料被加热并且通过压印冲头88如此变形,使得材料在轴向上直接贴靠在压紧-肩部76上。可替代地,塑性变形也能够借助于加热的压印冲头或者借助于超声波压印来实现。在该实施例中,压紧-肩部76关于周向3延伸超出切割-叉72,其中,为此在接收凹部46处构造接收面49。就该实施方式而言,接线板52也轴向地布置在载体板40上方。在此,在接线板52中成形轴向的裂隙53,切割-夹紧-元件70穿过所述裂隙插入接收凹部46中。轴向的裂隙53构造得如此大,使得在将切割-夹紧-元件70插入接收凹部46中之后,压印冲头88能够被插入到轴向的裂隙53中,以便在此变形接收凹部46的敞开边缘48。在此,在轴向的裂隙53之内构造填缝点91,所述填缝点将切割-夹紧-元件70固定在接收凹部46中。就根据本发明的这种紧固方法而言,接收凹部46的敞开边缘48具有下述区域,所述区域轴向地突出于所压入的压紧-肩部76,以便能够借助于在压紧-肩部76上方的压印冲头88来变形。在此,填缝点91具有足够的轴向材料厚度92,以便用作固定的轴向止挡,如果轴向的拉力试图将切割-夹紧-元件70从接收凹部46中拉出。Another embodiment is shown in FIG. 2 , which shows an enlarged detail of an inserted cutting-clamping-
在图3中以简化的、无接线板52的方式示出了根据图2的实施方式的俯视图。载体板40具有闭合的周向环41,在所述周向环处,用于定子齿14的盖15径向向内地延伸。在此,在盖15处例如构造有沟槽结构13,用于构造单齿线圈17的绕组线22插入所述沟槽结构中。绕组线22例如在完成将单齿线圈17缠绕在定子齿14上之后被向外引导,并且,被存放在接收凹部46的贴靠面23上。在此,绕组线22形成至下一个单齿线圈17的连接区域,所述下一个单齿线圈在图3中未示出。为此,在载体板40的导向元件44处的连接线30在周向3上沿着外部的周向环41被引导,并且,例如被进一步缠绕在直接相邻的定子齿14上。在可替代的、未示出的实施方式中,绕组线22也能够形成线开头或者线末端,所述线开头或者线末端被保持在导向元件44中。以这种方式,例如定子10的多个单齿线圈17能够以中断的(unterbrochenen)绕组线22缠绕,其中,绕组线22通过接收凹部46被敷设在每个线圈之后,以便能够分别通过切割-夹紧-元件70来接触每个线圈17。在此,两个、三个或者多个定子齿14的线圈组或者定子10的所有定子齿14能够连续地被缠绕。在俯视图中能够识别出,填缝点91如何关于轴向方向2形成与压紧-肩部76的形状锁合。在该实施例中,仅压紧-肩部76的、关于周向3的外部区域94以填缝点91的变形的材料覆盖。填缝点91的、精确的形状能够变化。例如,在图3中,在左侧构造热填缝点91关于径向方向4倾斜的边界,并且,在右侧构造填缝点91在径向方向4上的边界。接收凹部46的和布置在其中的切割-夹紧-元件70的延伸范围在周向3上比在径向方向4上大,并且,近似切向地布置在周向41上。In FIG. 3 , a plan view of the embodiment according to FIG. 2 is shown in a simplified manner without
在图4中示出了另一个实施例,其中,多个定子齿14被连续地缠绕。绕组线22作为连接线30被径向向外地引导穿过接收凹部46。切割-夹紧-元件70通过连接片78紧固在接线板52处。在此,电导体元件54再次借助于孔65与接线板54的冲压销64连接,所述冲压销的自由端部变形成冲压头部67。电导体元件54通过切割-夹紧-元件70使接触模块60与电绕组20连接。切割-夹紧-元件70又借助于载体板40的塑性材料变形部90牢固地固定在接收凹部46中。Another embodiment is shown in Figure 4 in which a plurality of
在安装布线板52之前,就该实施方式而言在电绕组20上施加能够塑性变形的粘合材料100。例如,能够在每个单齿线圈17上施加粘合材料100。此后,接线板52利用切割-夹紧-元件70被压入接收凹部46中,使得布线板52在轴向上直接贴靠在粘合材料100上。通过粘合材料100的硬化,因而接线板52固定且刚性地与电绕组22连接。优选地,此后在该实施例中,借助于压印冲头88构造在接收凹部46的敞开边缘48处的填缝点91,以便将切割-夹紧-元件70不可松脱地固定在接收凹部46中,所述压印冲头穿过接线板52的、轴向的裂隙53。如果现在插入元件在随后的处理步骤中沿轴向方向2插入接触模块60中,则布线板52和切割-夹紧-元件70都在其牢固固定的位置中保持不变。由此,在装配电动机9期间并且在其整个使用寿命中确保了,电绕组20通过切割-夹紧-连接保持可靠地电接触。Before mounting the
应当注意的是,鉴于在附图和说明书中所示出的实施例,单个特征彼此之间的多种组合可能性是可能的。因而,例如线圈17的具体构造、布置和数量以及接收凹部46的构造和数量能够变化。切割-夹紧-元件70和填缝点91的具体位置和构造也能够适配于电机9的要求和制造可能性。借助于导体元件54,在接线板52中能够实现各种互连,例如各个相位的三角形或者星形连接。以特别的方式,本发明适用于部件的旋转驱动或者在机动车辆中的构件的调整,然而不限于这些应用。It should be noted that, in view of the embodiments shown in the drawings and in the description, numerous combinations of individual features with each other are possible. Thus, for example, the specific configuration, arrangement and number of coils 17 and the configuration and number of receiving
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