CN111276499A - Display substrate, method for producing the same, and display device - Google Patents
Display substrate, method for producing the same, and display device Download PDFInfo
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- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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- G02F1/136—Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
- G02F1/1362—Active matrix addressed cells
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- H10D86/481—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs integrated with passive devices, e.g. auxiliary capacitors
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- H10K59/121—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
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Abstract
本发明实施例提供一种显示用基板及其制备方法、显示装置,涉及显示技术领域,可以解决制作显示用基板时需要较多的制作工艺的问题,该显示用基板包括衬底,设置在所述衬底上的绝缘层,设置在所述绝缘层远离所述衬底一侧的平坦层,所述平坦层包括正性感光剂;所述绝缘层具有第一过孔;所述平坦层在其远离所述绝缘层的表面上设置有凹槽,所述平坦层中位于在所述凹槽底下的部分具有第二过孔,所述第一过孔和所述第二过孔相贯通。
Embodiments of the present invention provide a substrate for display, a method for preparing the same, and a display device, which relate to the field of display technology and can solve the problem of requiring more manufacturing processes when manufacturing a substrate for display. The substrate for display includes a substrate and is disposed in the The insulating layer on the substrate is arranged on a flat layer on the side of the insulating layer away from the substrate, the flat layer includes a positive photosensitive agent; the insulating layer has a first via hole; the flat layer is A groove is provided on the surface away from the insulating layer, the portion of the flat layer located under the groove has a second via hole, and the first via hole and the second via hole communicate with each other.
Description
技术领域technical field
本申请涉及显示技术领域,尤其涉及一种显示用基板及其制备方法、显示装置。The present application relates to the field of display technology, and in particular, to a display substrate, a preparation method thereof, and a display device.
背景技术Background technique
顶栅型TFT(Thin Film Transistor,薄膜晶体管)具有短沟道的特点,所以其开态电流Ion能够有效提升,因而可以显著提升显示效果并且能够有效降低功耗。而且顶栅型TFT的栅极与源漏极重叠面积小,因而产生的寄生电容较小,所以发生GDS等不良的可能性也降低。由于顶栅型TFT具有上述显著优点,因此越来越受到人们的关注。The top-gate TFT (Thin Film Transistor, thin film transistor) has the characteristics of a short channel, so the on-state current Ion can be effectively increased, so the display effect can be significantly improved and the power consumption can be effectively reduced. In addition, the overlapping area between the gate and the source and drain of the top-gate TFT is small, so that the generated parasitic capacitance is small, and the possibility of occurrence of defects such as GDS is also reduced. Since the top-gate TFT has the above-mentioned remarkable advantages, it has attracted more and more attention.
发明内容SUMMARY OF THE INVENTION
本申请的实施例采用如下技术方案:The embodiment of the present application adopts the following technical solutions:
第一方面、提供一种显示用基板,包括:衬底,设置在所述衬底上的绝缘层,设置在所述绝缘层远离所述衬底一侧的平坦层;所述绝缘层具有第一过孔;所述平坦层在其远离所述绝缘层的表面上设置有凹槽,所述平坦层中位于在所述凹槽底下的部分具有第二过孔,所述第一过孔和所述第二过孔相贯通。In a first aspect, a display substrate is provided, comprising: a substrate, an insulating layer disposed on the substrate, and a flat layer disposed on a side of the insulating layer away from the substrate; the insulating layer has a first a via hole; the flat layer is provided with a groove on its surface away from the insulating layer, the part of the flat layer located under the groove has a second via hole, the first via hole and the The second via holes communicate with each other.
在一些实施例中,显示用基板还包括:设置在所述衬底与所述绝缘层之间的薄膜晶体管;设置在所述凹槽的底面上的第一极板,设置在所述绝缘层靠近所述衬底一侧的第二极板;所述第一极板贯穿所述第二过孔和所述第一过孔与所述薄膜晶体管的第一极电连接,所述第二极板与所述薄膜晶体管的栅极电连接;其中,所述第一极板和所述第二极板构成电容器的两个极板。In some embodiments, the display substrate further includes: a thin film transistor disposed between the substrate and the insulating layer; a first electrode plate disposed on the bottom surface of the groove, disposed on the insulating layer a second electrode plate on the side close to the substrate; the first electrode plate passes through the second via hole and the first via hole and is electrically connected to the first electrode of the thin film transistor, and the second electrode The plate is electrically connected to the gate of the thin film transistor; wherein, the first electrode plate and the second electrode plate constitute two electrode plates of the capacitor.
在一些实施例中,所述凹槽的深度为所述平坦层的厚度的80%~95%。In some embodiments, the depth of the groove is 80% to 95% of the thickness of the flat layer.
在一些实施例中,所述第二过孔靠近所述衬底的边缘在所述衬底上的正投影在所述第一过孔远离所述衬底的边缘在所述衬底上的正投影以内。In some embodiments, an orthographic projection of an edge of the second via close to the substrate on the substrate is an orthographic projection of an edge of the first via away from the substrate on the substrate within the projection.
在一些实施例中,所述第二过孔靠近所述衬底的边缘在所述衬底上的正投影与所述第一过孔远离所述衬底的边缘在所述衬底上的正投影重合。In some embodiments, an orthographic projection of an edge of the second via close to the substrate on the substrate is the same as an orthographic projection of an edge of the first via away from the substrate on the substrate Projection coincides.
在一些实施例中,显示用基板还包括:电极,以及设置在所述绝缘层和所述平坦层之间的彩色滤光层;所述电极与所述第一极板相连接,且同层同材料,所述彩色滤光层包括滤光图案;所述电极在所述衬底上的正投影与一个所述滤光图案在所述衬底上的正投影具有重叠区域。In some embodiments, the display substrate further includes: an electrode, and a color filter layer disposed between the insulating layer and the flat layer; the electrode is connected to the first electrode plate and is on the same layer With the same material, the color filter layer includes a filter pattern; the orthographic projection of the electrode on the substrate and the orthographic projection of one of the filter patterns on the substrate have an overlapping area.
在一些实施例中,显示用基板还包括:设置在所述衬底与所述薄膜晶体管之间的金属图案;所述薄膜晶体管的有源层在所述衬底上的正投影在所述金属图案在所述衬底上的正投影内;所述金属图案与所述薄膜晶体管的第一极电连接,且所述金属图案与所述第二极板具有重叠区域。In some embodiments, the display substrate further includes: a metal pattern disposed between the substrate and the thin film transistor; an orthographic projection of the active layer of the thin film transistor on the substrate is on the metal The pattern is in an orthographic projection on the substrate; the metal pattern is electrically connected to the first electrode of the thin film transistor, and the metal pattern and the second electrode plate have an overlapping area.
第二方面、提供一种显示装置,包括上述的显示用基板。In a second aspect, a display device is provided, including the above-mentioned display substrate.
第三方面、提供一种显示用基板的制备方法,包括:在所述衬底上依次形成第一薄膜和第二薄膜,第二薄膜包括正性感光剂;对所述第二薄膜进行掩膜曝光和显影,以在所述第二薄膜远离所述第一薄膜的表面上形成凹槽,且在所述第二薄膜的凹槽底下的部分形成第二过孔,得到平坦层;对所述第一薄膜中被所述第二过孔露出的部分进行刻蚀,以形成具有第一过孔的绝缘层。In a third aspect, a method for preparing a display substrate is provided, comprising: sequentially forming a first thin film and a second thin film on the substrate, the second thin film comprising a positive photosensitive agent; masking the second thin film exposing and developing, to form grooves on the surface of the second film away from the first film, and to form second via holes on the part under the grooves of the second film to obtain a flat layer; The portion of the first film exposed by the second via hole is etched to form an insulating layer having the first via hole.
在一些实施例中,所述制备方法还包括:在形成所述绝缘层之后,对所述平坦层进行灰化处理以得到处理后的平坦层。In some embodiments, the preparation method further includes: after forming the insulating layer, performing ashing treatment on the flat layer to obtain a processed flat layer.
本发明实施例提供一种显示用基板及其制备方法、显示装置,该显示用基板包括衬底,设置在衬底上的绝缘层,设置在绝缘层远离衬底一侧的平坦层,平坦层包括正性感光剂;绝缘层具有第一过孔;平坦层在其远离绝缘层的表面上设置有凹槽,平坦层中位于在凹槽底下的部分具有第二过孔,第一过孔和第二过孔相贯通。由于本发明实施例中,平坦层包括正性感光剂,因而平坦层不仅具有平坦化的作用,还具有光刻胶的作用,因此在绝缘层上形成第一过孔时,不需要在绝缘层上再涂覆一层光刻胶,并且可以通过一次构图工艺形成凹槽,第一过孔以及第二过孔,因而可以减少一次掩模曝光工艺,即简化了制作工艺。Embodiments of the present invention provide a display substrate, a preparation method thereof, and a display device. The display substrate includes a substrate, an insulating layer disposed on the substrate, a flat layer disposed on a side of the insulating layer away from the substrate, and the flat layer Including a positive photosensitive agent; the insulating layer has a first via hole; the flat layer is provided with a groove on its surface away from the insulating layer, and the part of the flat layer located under the groove has a second via hole, the first via hole and The second via holes communicate with each other. Since in the embodiment of the present invention, the flattening layer includes a positive photosensitive agent, the flattening layer not only has the function of flattening, but also has the function of photoresist. Therefore, when the first via hole is formed on the insulating layer, it is not necessary to use the insulating layer. A layer of photoresist is coated thereon, and the groove, the first via hole and the second via hole can be formed by one patterning process, so that one mask exposure process can be reduced, that is, the manufacturing process can be simplified.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明实施例提供的一种显示装置的结构示意图;FIG. 1 is a schematic structural diagram of a display device according to an embodiment of the present invention;
图2为本发明实施例提供的一种液晶显示面板的结构示意图;FIG. 2 is a schematic structural diagram of a liquid crystal display panel according to an embodiment of the present invention;
图3为本发明实施例提供的一种电致发光显示面板的结构示意图;3 is a schematic structural diagram of an electroluminescent display panel according to an embodiment of the present invention;
图4为本发明实施例提供的一种显示用基板的结构示意图一;FIG. 4 is a schematic structural diagram 1 of a display substrate according to an embodiment of the present invention;
图5为本发明实施例提供的一种显示用基板的结构示意图二;FIG. 5 is a second structural schematic diagram of a display substrate according to an embodiment of the present invention;
图6为本发明实施例图5中的A部分的放大示意图;FIG. 6 is an enlarged schematic diagram of part A in FIG. 5 according to the embodiment of the present invention;
图7为本发明实施例提供的一种显示用基板的结构示意图三;FIG. 7 is a third structural schematic diagram of a display substrate provided by an embodiment of the present invention;
图8为本发明实施例图7中的B部分的放大示意图;FIG. 8 is an enlarged schematic diagram of part B in FIG. 7 according to the embodiment of the present invention;
图9为本发明实施例提供的一种显示用基板的制备方法流程示意图;FIG. 9 is a schematic flowchart of a method for preparing a display substrate according to an embodiment of the present invention;
图10为本发明实施例提供的一种对第二薄膜进行掩模曝光工艺的结构示意图;10 is a schematic structural diagram of a mask exposure process for a second film according to an embodiment of the present invention;
图11为本发明实施例提供的一种形成平坦层的结构示意图;FIG. 11 is a schematic structural diagram of forming a flat layer according to an embodiment of the present invention;
图12为本发明实施例提供的一种形成绝缘层的结构示意图;12 is a schematic structural diagram of forming an insulating layer according to an embodiment of the present invention;
图13为本发明实施例提供的一种形成处理后的平坦层结构示意图。FIG. 13 is a schematic diagram of a flat layer structure after a formation process according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
本发明实施例提供一种显示装置,对于显示装置的类型不进行限定,可以是液晶显示装置(Liquid Crystal Display,简称LCD),也可以是电致发光显示装置。在显示装置为电致发光显示装置的情况下,电致发光显示装置可以是有机电致发光显示装置(OrganicLight-Emitting Diode,简称OLED)或量子点电致发光显示装置(Quantum DotLight Emitting Diodes,简称QLED)。An embodiment of the present invention provides a display device, and the type of the display device is not limited, which may be a liquid crystal display device (Liquid Crystal Display, LCD for short) or an electroluminescence display device. In the case where the display device is an electroluminescence display device, the electroluminescence display device may be an organic electroluminescence display device (Organic Light-Emitting Diode, OLED for short) or a quantum dot electroluminescence display device (Quantum DotLight Emitting Diodes, abbreviated as OLED) QLED).
此外,本发明实施例提供的显示装置可以为电子纸、手机、平板电脑、电视机、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件,本发明实施例对此不作限制。In addition, the display device provided by the embodiment of the present invention may be any product or component with display function, such as electronic paper, mobile phone, tablet computer, television, notebook computer, digital photo frame, navigator, etc., which is not limited in the embodiment of the present invention.
如图1所示,显示装置的主要结构包括框架1、盖板2、显示面板3以及电路板4等其它配件。在显示装置为液晶显示装置的情况下,显示装置还包括背光组件。此处,显示面板3可以为柔性显示面板,也可以为刚性显示面板。在显示面板3为柔性显示面板的情况下,显示装置为柔性显示装置。As shown in FIG. 1 , the main structure of the display device includes a
其中,框架1的纵截面呈U型,显示面板3、电路板4以及其它配件均设置于框架1内,电路板4置于显示面板3的下方(即背面,背离显示面板3的显示面的一面),盖板2设置于显示面板3远离电路板4的一侧。在显示装置为液晶显示装置,液晶显示装置包括背光组件的情况下,背光组件设置于显示面板3和电路板4之间。The longitudinal section of the
在显示装置为液晶显示装置的情况下,显示面板3为液晶显示面板。在一些实施例中,如图2所示,显示面板3包括显示用基板30以及设置在显示用基板30上的液晶层31;显示用基板30包括设置在衬底300上的彩色滤光层301,此时显示用基板30为阵列基板,也可以称为COA(Color filter on Array)基板。When the display device is a liquid crystal display device, the
在显示装置为电致发光显示装置的情况下,显示面板3为电致发光显示面板。如图3所示,显示面板3包括显示用基板30以及用于封装显示用基板30的封装层32。此处,封装层32可以为封装薄膜也可以为封装基板。在一些实施例中,如图3所示,显示用基板30包括设置在衬底300上的彩色滤光层301,此时,显示装置为底发光型显示装置。When the display device is an electroluminescence display device, the
本发明实施例还提供一种显示用基板30,可以应用于上述的显示装置中。如图4所示,该显示用基板30包括衬底300,设置在衬底300上的绝缘层302,设置在绝缘层302远离衬底300一侧的平坦层303,平坦层303包括正性感光剂。其中,绝缘层302具有第一过孔3021,平坦层303在其远离绝缘层302的表面上设置有凹槽3031,平坦层303中位于凹槽3031低下的部分具有第二过孔3032,第一过孔3021和第二过孔3032相贯通。The embodiment of the present invention further provides a
此处,绝缘层302的材料可以为有机材料,也可以为无机材料。对于有机材料不进行限定,有机材料例如可以为PMMA(Polymethylmethacrylate,聚甲基丙烯酸甲酯)。对于无机材料不进行限定,示例的,无机材料可以为SiNx(氮化硅)、SiOx(氧化硅)或SiOxNy(氮氧化硅)中的一种或多种。Here, the material of the insulating
如图4所示,对于凹槽3031的定义为平坦层303中的一部分区域在沿平坦层303的厚度方向上具有一定的深度,且在其靠近绝缘层302的表面上具有一定的厚度。As shown in FIG. 4 , the
本发明实施例中,平坦层303除包括正性感光剂外,还包括树脂(Resin)。对于树脂不进行限定,以能使平坦层303具有平坦化的作用为准。在一些实施例中,树脂例如可以为有机硅氧烷树脂,由于有机硅氧烷树脂的流平性较好,因此可以使得平坦层303具有良好的平坦化作用。In the embodiment of the present invention, the
应当理解到,由于平坦层303包括正性感光剂,因此在进行掩模曝光时,平坦层303中在需要形成凹槽3031的区域和需要形成第二过孔3032的区域进行曝光(即光线可以透过掩模板上的透光区被照射),其余区域被遮挡(即被掩模板上的非透光区遮挡),此外,参考图3可以看出,平坦层303中形成凹槽3031的深度小于形成第二过孔3032的深度,因此在需要形成凹槽3031的区域采用半曝光,在需要形成第二过孔3032的区域进行全曝光;在显影后,曝光的区域被显影掉(即形成凹槽3031和第二过孔3032),未曝光的区域保留。因而可以通过一次掩模曝光、显影形成凹槽3031和第二过孔3032,然后对绝缘层302进行刻蚀工艺形成第一过孔3021,即可以通过一次构图工艺形成凹槽3031,第一过孔3021以及第二过孔3032。It should be understood that since the
在此基础上,对于正性感光剂不进行限定。正性感光剂为光致产酸剂,例如可以为叔丁基苯基碘鎓盐全氟辛烷磺酸(Tert-ButylphenyliodoniumPerfluorooctanesulfonate,TBI-PFOS)、三苯基锍全氟丁烷磺酸(TriphenylsulfoniumPerfluorobutanesulfonate,TPS-PFBS)等。树脂例如可以为聚乙烯(Polyethylene,简称PE)、聚氯乙烯(Polyvinyl chloride,简称PVC)、聚苯乙烯(Polystyrene,简称PS)、聚丙烯(Polypropylene,简称PP)和ABS树脂(Acrylonitrile Butadiene Styrene,简称ABC)。此外,溶剂例如可以为乙二醇单乙酸酯,乙二醇甲醚乙酸酯,N-甲基吡咯、丙二醇、乙二醇烷基醚乙酸酯、丙二醇单甲醚乙酸酯、乙酸乙氧乙酯、二甲氧基乙醛、丙二醇甲醚醋酸酯、3-乙氧基丙酸乙酯、丙二醇甲醚(PM)和乙酸乙二醇乙醚中任意一种或多种的组合。本发明实施例对此均不作限定。On this basis, the positive photosensitive agent is not limited. The positive photosensitizer is a photoacid generator, such as Tert-Butylphenyliodonium Perfluorooctanesulfonate (TBI-PFOS), Triphenylsulfonium Perfluorobutanesulfonate (Triphenylsulfonium Perfluorobutanesulfonate) , TPS-PFBS) and so on. For example, the resin can be polyethylene (Polyethylene, PE for short), polyvinyl chloride (PVC for short), polystyrene (PS for short), polypropylene (PP for short) and ABS resin (Acrylonitrile Butadiene Styrene, referred to as ABC). In addition, the solvent may be, for example, ethylene glycol monoacetate, ethylene glycol methyl ether acetate, N-methylpyrrole, propylene glycol, ethylene glycol alkyl ether acetate, propylene glycol monomethyl ether acetate, acetic acid A combination of any one or more of ethoxyethyl ester, dimethoxyacetaldehyde, propylene glycol methyl ether acetate, 3-ethoxy ethyl propionate, propylene glycol methyl ether (PM) and ethylene glycol ethyl ether. This embodiment of the present invention does not limit this.
基于上述可知,由于本发明实施例中,平坦层303包括正性感光剂,即平坦层303不仅具有平坦化的作用,还具有光刻胶的作用,因此在绝缘层302上形成第一过孔3021时,不需要在绝缘层302上再涂覆一层光刻胶,并且可以通过一次构图工艺形成凹槽3031,第一过孔3021以及第二过孔3032,因而可以减少一次掩模曝光(Mask)工艺,即简化了制作工艺。Based on the above, in the embodiment of the present invention, the
在一些实施例中,如图5所示,显示用基板30还包括设置在衬底300与绝缘层302之间的薄膜晶体管304,设置在凹槽3031的底面上的第一极板305,以及设置在绝缘层302靠近衬底300一侧的第二极板306;第一极板305贯穿第二过孔3032和第一过孔3021与薄膜晶体管304的第一极3041电连接,第二极板306与薄膜晶体管304的栅极3042电连接;其中,第一极板305和第二极板306构成电容器的两个极板。In some embodiments, as shown in FIG. 5 , the
对于第一极3041不进行限定,第一极3041可以是源极也可以是漏极。应当理解到,薄膜晶体管304还包括第二极3043,在第一极3041为源极的情况下,第二极3043为漏极;在第一极3041为漏极的情况下,第二极3043为源极。The
如图5所示,源极和漏极彼此绝缘。对于源极和漏极的材料不进行限定。源极和漏极的材料可以为铜基金属,例如,铜(Cu)、铜钼合金(Cu/Mo)、铜钛合金(Cu/Ti)、铜钼钛合金(Cu/Mo/Ti)、铜钼钨合金(Cu/Mo/W)、铜钼铌合金(Cu/Mo/Nb)等;或者,也可以为铬基金属,例如,铬钼合金(Cr/Mo)、铬钛合金(Cr/Ti)、铬钼钛合金(Cr/Mo/Ti)等或者其他适合的材料,本发明实施例对此不作限制。As shown in FIG. 5, the source and drain are insulated from each other. The materials of the source and drain electrodes are not limited. The material of the source and drain electrodes may be copper-based metals, such as copper (Cu), copper-molybdenum alloy (Cu/Mo), copper-titanium alloy (Cu/Ti), copper-molybdenum-titanium alloy (Cu/Mo/Ti), Copper-molybdenum-tungsten alloy (Cu/Mo/W), copper-molybdenum-niobium alloy (Cu/Mo/Nb), etc.; /Ti), chromium-molybdenum-titanium alloy (Cr/Mo/Ti), or other suitable materials, which are not limited in the embodiment of the present invention.
需要说明的是,当第一极板305和第二极板306构成电容器的两个极板时,两个极板之间的正对面积越大,两个极板之间的距离越小,即电容器形成的电容越大。It should be noted that when the
在一些实施例中,凹槽3031的深度为平坦层303的厚度的80%~95%。In some embodiments, the depth of the
此处,凹槽3031的深度例如可以为平坦层303的厚度的80%、85%、90%、95%。Here, the depth of the
本发明实施例中,由于凹槽3031的深度为平坦层303的厚度的80%~95%,即位于凹槽3031内的平坦层303的厚度为位于凹槽3031外的平坦层303的厚度的5%~20%,也即第一极板305和第二极板306之间的距离较小,从而可以使第一极板305和第二极板306形成的电容较大,而第二极板306与薄膜晶体管304的栅极3042电连接,因此最终加载到薄膜晶体管304上的电容较大,从而可以确保发光层发出的光的亮度。In the embodiment of the present invention, since the depth of the
考虑到若将凹槽3031的深度设置的较深,例如凹槽3031的深度为平坦层303的厚度的95%,即位于凹槽3031内的平坦层303的厚度为位于凹槽3031外的平坦层303的厚度的5%,因此导致位于凹槽3031内的平坦层303的厚度太薄,进一步导致第一极板305的下表面不平坦,即第一极板305的下表面会有凹凸不平,而当第一极板305的下表面凹凸不平时,会影响第一极板305和第二极板306的正对面积,即影响第一极板305和第二极板306之间的距离,进一步影响电容器的电容大小,从而影响发光层发出的光的亮度。若将凹槽3031的深度设置的较浅,例如凹槽3031的深度为平坦层303的厚度的80%,即位于凹槽3031内的平坦层303的厚度为位于凹槽3031外的平坦层303的厚度的20%,导致位于凹槽3031内的平坦层303的厚度太厚,即第一极板305和第二极板306的正对面积减小,第一极板305和第二极板306之间的距离增大,从而导致电容器产生的电容减小,最终导致发光层发出的光的亮度减小。基于此,在一些实施例中,凹槽3031的深度为平坦层303的厚度的90%,即位于凹槽3031内的平坦层303的厚度为位于凹槽3031外的平坦层303的厚度的10%。Considering that if the depth of the
如图5所示,薄膜晶体管304还包括有源层3044,以及设置在第一极3041、第二极3043以及有源层3044之间的层间介质层3045。有源层3044包括第一导体区3044a、第二导体区3044b以及位于第一导体区3044a和第二导体区3044b之间的沟道区3044c。如图5所示,第一极3041与第一导体区3044a通过层间介质层3045的过孔连接,第二极3042与第二导体区3044b通过层间介质层3045的过孔连接。As shown in FIG. 5 , the
在一些实施例中,第一极3041为源极,第一导体区3044a又可称为源极区;第二极3042为漏极,此时第二导体区3044b又可称为漏极区。在另一些实施例中,第一极3041为漏极,第一导体区3044a又可称为漏极区;第二极3042为源极,第二导体区3044b又可称为源极区。In some embodiments, the
如图5所示,薄膜晶体管304还包括设置在有源层3044和栅极3042之间的栅绝缘层3046。As shown in FIG. 5 , the
此处,栅极绝缘层3046的材料例如可以为氮化硅(SiNx)、氧化硅(SiOx)、氧化铝(Al2O3)、氮化铝(AlN)或其他适合的材料。此外,栅极绝缘层3046可以通过物理气相沉积方法、化学气相沉积方法(Chemical Vapor Deposition,简称CVD)、或涂覆方法形成。Here, the material of the
在一些实施例中,如图5所示,显示用基板30还包括电极307以及设置在绝缘层302和平坦层303之间的彩色滤光层301,彩色滤光层301包括多个滤光图案。电极307与第一极板305相连接,且同层同材料,电极307在衬底300上的正投影与一个滤光图案在衬底300上的正投影具有重叠区域。In some embodiments, as shown in FIG. 5 , the
应当理解到,在显示用基板30应用到上述的液晶显示面板的情况下,电极307例如可以为像素电极;在显示用基板30应用到上述的电致发光显示面板的情况下,电极307例如可以为阳极或阴极。It should be understood that when the
本发明实施例中,电极307与第一极板305相连接,且同层同材料,因此电极307和第一极板305可以同时制作形成,并且通过第一过孔3021和第二过孔3032与薄膜晶体管304的第一极3041电连接。In the embodiment of the present invention, the
如图4、图5以及图6所示,图6为图5中的A部分的放大示意图。第二过孔3032靠近衬底300的边缘在衬底300上的正投影在第一过孔3021远离衬底300的边缘在衬底300上的正投影以内。As shown in FIG. 4 , FIG. 5 and FIG. 6 , FIG. 6 is an enlarged schematic view of part A in FIG. 5 . The orthographic projection of the edge of the second via 3032 close to the
参考图4和图6可以看出,第二过孔3032的边缘相对于第一过孔3021的边缘具有凸出部分,即第二过孔3032的孔径小于第一过孔3021的孔径,这样一来,可以使得电极307和第一极板305通过第一过孔3021和第二过孔3032搭接在平坦层303上,从而可以确保电极307和第一极板305与薄膜晶体管304的第一极3041顺利连接。4 and 6, it can be seen that the edge of the second via
如图7和图8所示,图8为图7中的B部分的放大示意图。第二过孔3032靠近衬底300的边缘在衬底300上的正投影与第一过孔3021远离衬底300的边缘在衬底300上的正投影重合。As shown in FIG. 7 and FIG. 8 , FIG. 8 is an enlarged schematic view of part B in FIG. 7 . The orthographic projection of the edge of the second via
参考图8可以看出,第一过孔3021和第二过孔3032的边缘比较平缓,因而当电极307和第一极板305搭接在平坦层303上时,可以避免电极307和第一极板305在第一过孔3021和第二过孔3032的边缘处发生断裂的问题,从而可以进一步确保电极307和第一极板305与薄膜晶体管304的第一极3041顺利连接。Referring to FIG. 8 , it can be seen that the edges of the first via
在一些实施例中,如图5和图7所示,显示用基板30还包括设置在衬底300与薄膜晶体管304之间的金属图案308,金属图案308与薄膜晶体管304的第一极3041电连接,且金属图案308与第二极板306具有重叠区域,薄膜晶体管304的有源层3044在衬底300上的正投影在金属图案308在衬底300上的正投影内。In some embodiments, as shown in FIGS. 5 and 7 , the
此处,金属图案308与第二极板306具有重叠区域可以是金属图案308与第二极板306部分重叠;也可以是金属图案308与第二极板306全部重叠。Here, the overlapping area between the
在金属图案308与第二极板306全部重叠的情况下,示例的,第二极板306在衬底300上的正投影在有源层3044在衬底上的正投影以内,又由于有源层3044在衬底300上的正投影在金属图案308在衬底300上的正投影内,因而可以使得第二极板306在衬底300上的正投影在金属图案308在衬底300上的正投影内。In the case where the
对于金属图案308的材料不进行限定。金属图案308的材料例如可以为铝(Al)、铜(Cu)、钛(Ti)、钼(Mu)等不透明的金属或合金。The material of the
此外,本发明实施例可以是一个金属图案308覆盖一个子像素内的薄膜晶体管304的有源层3044,此时,一个金属图案308与一个子像素内的薄膜晶体管304的第一极3041电连接;也可以是一个金属图案308覆盖一个像素内的薄膜晶体管304的有源层3044,此时一个金属图案308与一个像素内的薄膜晶体管304的第一极3041电连接,也即一个像素内的薄膜晶体管304的第一极3041共用一个金属图案308。In addition, in the embodiment of the present invention, one
在一个金属图案308覆盖一个像素内的薄膜晶体管304的有源层3044的情况下,一个像素内的薄膜晶体管304的第一极3041共用一个金属图案308,因而可以同时形成一个像素内的金属图案308,从而可以简化制作工艺。When one
由于薄膜晶体管304的有源层3044的材料为半导体材料,而半导体材料在受到光照(例如环境光)后性能会不稳定,导致薄膜晶体管304发生负飘,即薄膜晶体管304的阈值电压会发生变化,从而影响薄膜晶体管304的工作性能。而本发明实施例中,由于薄膜晶体管304的有源层3044在衬底300上的正投影在金属图案308在衬底300上的正投影内,也就是说,金属图案308覆盖了薄膜晶体管304的有源层3044,因此可以避免有源层3044免受光照的影响,从而可以提升薄膜晶体管304的稳定性,改善薄膜晶体管304的工作性能。并且金属图案308与薄膜晶体管304的第一极3041电连接,且金属图案308与第二极板306具有重叠区域,因而金属图案308与第二极板306之间可以产生电容,从而可以使电容器具有更大的电容,进一步确保发光层发出的光的亮度。Since the material of the
需要说明的是,为了防止金属图案308与有源层3044中的第一导体区3044a和第二导体区3044b相接触而发生短路的问题,基于此,在一些实施例中,显示用基板30还包括设置在金属图案308上的缓冲层309。一方面,缓冲层309可以对金属图案308进行平坦化;另一方面,缓冲层309可以避免金属图案308与有源层3044相接触。It should be noted that, in order to prevent the short circuit caused by the
本发明实施例还提供一种显示用基板30的制备方法,可以用于制备上述的显示用基板30。如图9所示,该显示用基板30的制备方法包括:The embodiment of the present invention also provides a method for preparing the
S100、在衬底300上依次形成第一薄膜20和第二薄膜21,第一薄膜21包括正性感光剂。S100 , forming a first
需要说明的是,本发明实施例中,在形成第一薄膜20和第二薄膜30之前,显示用基板30的制备方法还包括:在衬底300上依次沉积构图形成金属图案308、沉积形成缓冲层309、沉积构图形成有源层3044的图案以及形成完整的薄膜晶体管304。此处,形成完整的薄膜晶体管304的方法可以沿用现有技术,此处不再一一赘述。It should be noted that, in the embodiment of the present invention, before forming the first
例如,还可以包括:形成彩色滤光层301,即形成多个不同颜色的滤光图案。For example, it may further include: forming a
在第一薄膜20的材料为有机材料的情况下,可以利用喷墨打印工艺(Ink JetPrinter,简称IJP)形成有第一薄膜20和第二薄膜21。在第一薄膜20的材料为无机材料的情况下,可以利用化学气相沉积法形成第一薄膜20,利用喷墨打印工艺形成第二薄膜21。或者,还可以采用涂覆的方法形成第一薄膜20和第二薄膜21。When the material of the first
S101、对第二薄膜21进行掩模曝光和显影,以在第二薄膜21远离第一薄膜20的表面上形成凹槽3031,且在第二薄膜21的凹槽3031底下的部分形成第二过孔3032,得到平坦层303。S101 , performing mask exposure and development on the
如图10所示,由于平坦层303包括正性感光剂,因而在对第二薄膜21进行掩模曝光时,在需要形成凹槽3031的区域采用半曝光,在需要形成第二过孔3032的区域进行全曝光。掩模曝光后对第二薄膜21进行显影工艺,如图11所示,第二薄膜21中全曝光的区域全部被显影去除,半曝光的区域的上部约90%被显影去除,从而形成凹槽3031和第二过孔3032。As shown in FIG. 10 , since the
需要说明的是,在需要形成凹槽3031的区域采用半曝光,而半曝光时,掩模板的透过率与凹槽3031底部的厚度成反比,即当凹槽3031底部的厚度为平坦层303的厚度的5%~20%时,此时掩模板的透过率为80%~95%。It should be noted that half-exposure is used in the area where the
S102、对第一薄膜20中被第二过孔3032露出的部分进行刻蚀,以形成具有第一过孔3021的绝缘层302。S102 , etching the portion of the
如图12所示,对第一薄膜20进行刻蚀工艺(HF湿刻)后形成第一过孔3021。此处,第二过孔3032的边缘相对于第一过孔3021的边缘具有凸出。As shown in FIG. 12 , first via
在一些实施例中,如图9所述,显示用基板30的制备方法还包括;In some embodiments, as shown in FIG. 9 , the preparation method of the
S103、在形成绝缘层302之后,对所述平坦层303进行灰化处理以得到处理后的平坦层303。S103 , after the insulating
如图13所示,对平坦层303进行略微的灰化(Ashing)处理,可以使得凹槽3031的表面更加平坦,以及可以消除第二过孔3032相对于第一过孔3021凸出的边缘(也即第二过孔3032的Tip角),这样一来,可以避免电极307和第一极板305在第一过孔3021和第二过孔3032的边缘处发生断裂的问题,从而可以进一步确保电极307和第一极板305与薄膜晶体管304的第一极3041顺利连接。As shown in FIG. 13 , performing a slight ashing process on the
本发明实施例中,由于平坦层303包括正性感光剂,因而通过半曝光工艺(Halftone mask)结合HF湿刻工艺,可以减少一次掩模曝光工艺,从而可以方便的形成上述的凹槽3031、第一过孔3021以及第二过孔3032,简化了制作工艺。In the embodiment of the present invention, since the
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited to this. should be covered within the scope of protection of this application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
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