CN111268227A - Automatic labeling machine for soft bottles and labeling method thereof - Google Patents
Automatic labeling machine for soft bottles and labeling method thereof Download PDFInfo
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- CN111268227A CN111268227A CN202010133693.7A CN202010133693A CN111268227A CN 111268227 A CN111268227 A CN 111268227A CN 202010133693 A CN202010133693 A CN 202010133693A CN 111268227 A CN111268227 A CN 111268227A
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- 238000002372 labelling Methods 0.000 title claims abstract description 89
- 238000007605 air drying Methods 0.000 claims abstract description 55
- 238000000746 purification Methods 0.000 claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 78
- 238000001035 drying Methods 0.000 claims description 41
- 230000032258 transport Effects 0.000 claims description 22
- 238000000605 extraction Methods 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 15
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 238000009423 ventilation Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 5
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000013361 beverage Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/20—Gluing the labels or articles
- B65C9/24—Gluing the labels or articles by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/38—Label cooling or drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0015—Preparing the labels or articles, e.g. smoothing, removing air bubbles
- B65C2009/0059—Preparing the articles
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Abstract
本发明涉及一种软瓶用自动化贴标机,包括工作台,所述工作台上安装有机架、用于运输软瓶的水平运输装置、用于储藏待使用标签的且具有内腔的原料箱以及贴标机构,其特征在于:所述贴标机构输入侧的机架上设置有用于去除未贴标签的软瓶外壁的水汽和水珠的净化风干装置,所述净化风干装置包括风干机壳体、执行部件、以及设置在风干机壳体内部的净化风干系统;所述风干机壳体固定安装在机架上;所述执行部件包括输出盖以及用去驱动输出盖上下往复运动的升降驱动部件。本发明的贴标机贴标效率高,贴标质量好。
The present invention relates to an automatic labeling machine for soft bottles, comprising a workbench on which a rack, a horizontal transport device for transporting soft bottles, and raw materials with an inner cavity for storing labels to be used are installed. A box and a labeling mechanism, characterized in that: the rack on the input side of the labeling mechanism is provided with a purifying and air-drying device for removing water vapor and water droplets on the outer wall of an unlabeled soft bottle, and the purifying and air-drying device includes an air-drying casing body, an execution part, and a purification air-drying system arranged inside the air dryer shell; the air dryer shell is fixedly installed on the frame; the execution part includes an output cover and a lift drive used to drive the output cover to reciprocate up and down part. The labeling machine of the invention has high labeling efficiency and good labeling quality.
Description
技术领域technical field
本发明涉及包装机械技术领域,尤其是涉及一种软瓶用自动化贴标机及其贴标方法。The invention relates to the technical field of packaging machinery, in particular to an automatic labeling machine for soft bottles and a labeling method thereof.
背景技术Background technique
在饮料生产过程中,有很多饮料是采用软瓶进行罐装的,软瓶在经过消毒和罐装工序完成后,需要在其外壁上粘贴上标签,用以展示相关产品的信息。目前市场上比较成熟的贴标机是采用贴标机构将标签贴在软瓶上,然后通过压标机构将贴好的标签进行抚平的方式进行软瓶贴标签的;经过使用软瓶在经过消毒和罐装通常在较低温的环境下进行加工的,当运输到贴标机上时,此时外界温度较高,软瓶的表面会出现水珠,导致贴标工作受到影响,若通过采用降低室温的方式进行贴标,当贴标完成以后在室温下打包软瓶表面出现水珠,标签容易脱落;其次由于软瓶的瓶身是柔软的,在贴标的过程中会在出现凹陷,影响贴标工作的完成。In the process of beverage production, many beverages are canned in soft bottles. After the soft bottles have been sterilized and canned, labels need to be pasted on their outer walls to display relevant product information. At present, the more mature labeling machines on the market use the labeling mechanism to stick the label on the soft bottle, and then use the labeling mechanism to smooth the label to the soft bottle; after using the soft bottle after disinfection and cans are usually processed in a lower temperature environment. When transported to the labeling machine, the outside temperature is high at this time, and water droplets will appear on the surface of the soft bottle, which will affect the labeling work. If the room temperature is lowered by using After the labeling is completed, water droplets appear on the surface of the packaged soft bottle at room temperature, and the label is easy to fall off; secondly, because the bottle body of the soft bottle is soft, there will be depressions during the labeling process, which will affect the labeling. completion of work.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种软瓶用自动化贴标机及其贴标方法。In view of the deficiencies in the prior art, the purpose of the present invention is to provide an automatic labeling machine for soft bottles and a labeling method thereof.
本发明的技术方案是这样实现的:一种软瓶用自动化贴标机,包括工作台,所述工作台上安装有机架、用于运输软瓶的水平运输装置、用于储藏待使用标签的且具有内腔的原料箱以及贴标机构,其特征在于:所述贴标机构输入侧的机架上设置有用于去除未贴标签的软瓶外壁的水汽和水珠的净化风干装置,所述净化风干装置包括风干机壳体、执行部件、以及设置在风干机壳体内部的净化风干系统;所述风干机壳体固定安装在机架上;所述执行部件包括输出盖以及用去驱动输出盖上下往复运动的升降驱动部件。The technical scheme of the present invention is achieved as follows: an automatic labeling machine for soft bottles, comprising a workbench, on which a rack, a horizontal transport device for transporting soft bottles, and a label for storing ready-to-use labels are installed. A raw material box with an inner cavity and a labeling mechanism, characterized in that: the rack on the input side of the labeling mechanism is provided with a purification air-drying device for removing water vapor and water droplets on the outer wall of the unlabeled soft bottle, and the The purifying and air-drying device includes an air-drying machine housing, an executive component, and a purifying and air-drying system arranged inside the air-drying machine housing; the air-drying machine housing is fixedly installed on the rack; the executive component includes an output cover and a drive output The lifting and lowering driving part of the cover reciprocates up and down.
优选为:所述原料箱的箱板具有密闭腔,且该原料箱上设置有与密闭腔连通进气孔和出气孔;所述进气孔和出气孔上分别设置有单项进气阀和单项出气阀。Preferably, the box plate of the raw material box has a closed cavity, and the raw material box is provided with an air intake hole and an air outlet hole that communicate with the closed cavity; Outlet valve.
优选为:所述输出盖包括杯体;所述杯体的输出口朝下,所述杯体内部设置有空腔,该杯体的内壁上开设有若干与空腔连通的换气孔,杯体外壁顶部设置有与空腔连通的进气口以及用于排气的排气口。Preferably, the output cover includes a cup body; the output port of the cup body faces downward, a cavity is arranged inside the cup body, and a plurality of ventilation holes communicated with the cavity are opened on the inner wall of the cup body, and the cup body is provided with a cavity. The top of the outer wall is provided with an air inlet communicating with the cavity and an air outlet for exhausting air.
优选为:所述净化风干系统包括冷气抽离单元、热风输送单元、回路切换单元以及智能控制单元;所述冷气抽离单元、热风输送单元、回路切换单元以及智能控制单元电连接。Preferably, the purifying air drying system includes a cold air extraction unit, a hot air conveying unit, a circuit switching unit and an intelligent control unit; the cold air extraction unit, the hot air conveying unit, the circuit switching unit and the intelligent control unit are electrically connected.
优选为:所述回路切换单元包括两位三通电磁阀和伸缩软管,所述两位三通电磁阀与智能控制单元电连接;该两位三通电磁阀上设置有输入口T1和T2、输出口T3;该两位三通电磁阀的T3口通过伸缩软管与杯体的进气口连通。Preferably, the circuit switching unit includes a two-position three-way solenoid valve and a telescopic hose, and the two-position three-way solenoid valve is electrically connected to the intelligent control unit; the two-position three-way solenoid valve is provided with input ports T1 and T2 , Output port T3; the T3 port of the two-position three-way solenoid valve is communicated with the air inlet of the cup body through a telescopic hose.
优选为:所述冷气抽离单元包括抽气泵、第一支管、第一截止阀、第二支管以及第二截止阀;所述第一支管的一端通过抽气泵与两位三通电磁阀的输入口T1连通,另一端与原料箱的进气孔连通;所述第一截止阀设置在第一支管上,所述第二支管的一端与第一支管中部连通;所述第二截止阀安装在第二支管上。Preferably, the cold air extraction unit includes an air extraction pump, a first branch pipe, a first stop valve, a second branch pipe and a second stop valve; one end of the first branch pipe is input through the air extraction pump and the two-position three-way solenoid valve The port T1 is communicated with the other end, and the other end is communicated with the air inlet of the raw material tank; the first cut-off valve is arranged on the first branch pipe, and one end of the second branch pipe is communicated with the middle of the first branch pipe; the second cut-off valve is installed on the on the second pipe.
优选为:所述热风输送单元包括增压进气泵、增压阀、暖风机以及第三支管;所述第三支管的一端通过增压进气泵与暖风机的输出口连通;所述第三支管的另一端与两位三通电磁阀的输入口T2连通;所述增压阀安装在所述第三支管上。Preferably, the hot air conveying unit includes a booster intake pump, a booster valve, a heater and a third branch pipe; one end of the third branch pipe is connected to the output port of the heater through the booster intake pump; the third branch pipe The other end of the valve is communicated with the input port T2 of the two-position three-way solenoid valve; the booster valve is installed on the third branch pipe.
优选为:工作台靠近贴标机构的输出侧设置有用于将贴标完成的软瓶进行烘干的烘干箱;所述烘干箱包括烘干箱体和引热输出管;所述烘干箱体一侧的上端设置有进风口和排风口;所述引热输出管的一端与烘干箱体上的进风口连通,另一端通过安装在工作台上的活性炭吸附箱与杯体的排气口连通;所述引热输出管上安装有截止阀。Preferably, a drying box for drying the labelled soft bottles is provided on the output side of the workbench close to the labeling mechanism; the drying box includes a drying box and a heat output pipe; the drying box The upper end of one side of the box is provided with an air inlet and an air outlet; one end of the heat output pipe is communicated with the air inlet on the drying box, and the other end is connected to the cup body through the activated carbon adsorption box installed on the workbench. The exhaust port is communicated; a cut-off valve is installed on the heat-inducing output pipe.
优选为:活性炭吸附箱包括箱体和网格形活性炭板组件;网格形活性炭板组件横向安装在箱体内;所述网格形活性炭板组件包括若干纵向间隔设置的活性炭板;且各活性炭板的网格相互交错;所述网格形活性炭板组件两侧面的箱体侧壁上开设有用于通气开口。Preferably, the activated carbon adsorption box includes a box body and a grid-shaped activated carbon plate assembly; the grid-shaped activated carbon plate assembly is laterally installed in the box body; the grid-shaped activated carbon plate assembly includes a plurality of activated carbon plates arranged at intervals in the longitudinal direction; and each activated carbon plate The grids of the grids are interlaced with each other; openings for ventilation are provided on the side walls of the box body on both sides of the grid-shaped activated carbon plate assembly.
优选为:所述升降驱动部件通过支撑架安装在水平运输装置顶部;所述升降驱动部件包括与智能控制单元电连接的升降气缸和用于驱动杯体上下往复运行的连接架;所述连接架包括连接底板和垂直安装在连接底板上表面的两端的若干根纵向稳定柱;所述升降气缸固定安装在支撑架上;其气杆输出端向下穿过支撑架与连接底板上端面固定连接所述稳定柱远离连接底板的一端向上穿过支撑架且与支撑架纵向滑动连接;所述连接底板的底面与杯体通过若干连接杆固定连接。Preferably, the lift drive component is installed on the top of the horizontal transport device through a support frame; the lift drive component includes a lift cylinder electrically connected to the intelligent control unit and a connecting frame for driving the cup body to reciprocate up and down; the connecting frame It includes a connecting base plate and several longitudinal stabilizing columns vertically installed on both ends of the upper surface of the connecting base plate; the lifting cylinder is fixedly installed on the support frame; One end of the stabilizing column away from the connecting base plate upwardly passes through the support frame and is longitudinally slidably connected with the support frame; the bottom surface of the connecting base plate and the cup body are fixedly connected through a plurality of connecting rods.
与现有技术相比较,本发明带来的有益效果为:首先通过设置有风干净化装置,该风干净化装置设置在贴标机构之前,可以通过抽冷气和热风吹干的方式将待贴标的软瓶进行风干处理,有效的解决软瓶表面容易出现水珠,导致标签容易脱落的问题,提高贴标质量。Compared with the prior art, the beneficial effects of the present invention are as follows: first, by being provided with an air cleaning device, the air cleaning device is arranged before the labeling mechanism, and the soft to-be-labeled can be dried by drawing cold air and hot air. The bottle is air-dried, which effectively solves the problem of water droplets on the surface of the soft bottle, which causes the label to fall off easily, and improves the quality of the labeling.
1、通过将用于放置原料标签的原料箱的箱板内部设置有空腔,这样的设置可以根据外界需要向空腔内注入高温或者低温介质已达到把控稳定的目的,放置原料标签上的胶水因外界温度变化而变质,提高标签粘贴质量;1. By setting a cavity inside the box plate of the raw material box for placing the raw material label, such a setting can inject high temperature or low temperature medium into the cavity according to external needs, which has achieved the purpose of control and stability. The glue deteriorates due to changes in external temperature, which improves the quality of label pasting;
2、将输出盖设置为杯体的形状,可以便于输出盖在风干时快速将软瓶覆盖并且进行风干处理;2. Set the output cover to the shape of the cup body, which can facilitate the output cover to quickly cover the soft bottle and air-dry it when it is air-drying;
需要说明的是该杯体的尺寸可以根据该生产批次的软瓶尺寸定制。It should be noted that the size of the cup body can be customized according to the size of the soft bottle of the production batch.
3、净化风干系统中的冷气抽离单元,可以将瓶体外壁上的湿冷气体快速抽离,有效的实现减少软瓶表面积累水珠的现象,提高贴标的质量;3. The cold air extraction unit in the purification air-drying system can quickly extract the wet and cold gas on the outer wall of the bottle, effectively reducing the accumulation of water droplets on the surface of the soft bottle and improving the quality of labeling;
4、通过设置有热风输送单元,热风输送单元中的增压进气泵和增压阀可以将暖风机产生的暖风,高压快速的输送到杯体上并且由,此时控制单元控制两位三通电磁阀改变回路通断装置,实现热风回路畅通,此时高压的热风便可吹击沿着各个方向吹击软瓶,将软瓶外壁的水珠和杂质吹落,实现提高贴标质量。4. By setting the hot air conveying unit, the booster air intake pump and booster valve in the hot air conveying unit can quickly deliver the warm air generated by the heater to the cup body at high pressure, and the control unit controls the two-digit three Turn on the solenoid valve to change the circuit on-off device to realize the smooth flow of the hot air circuit. At this time, the high-pressure hot air can blow the soft bottle in all directions, blowing off the water droplets and impurities on the outer wall of the soft bottle, so as to improve the labeling quality.
5、通过在工作台靠近贴标机构的输出侧设置有烘干箱,贴标完成的软瓶上的标签可被烘干,提高胶水的凝固效率,防止后续包装和搬运过程中标签脱落;5. By setting a drying box on the output side of the workbench close to the labeling mechanism, the labels on the soft bottles after labeling can be dried, improving the coagulation efficiency of the glue and preventing the labels from falling off during subsequent packaging and handling;
另外,用于烘箱提供热源的可以采用将前置步骤中用于吹干软瓶外壁水珠的热气进行回收,有限的实现热能的回收利用,节约成本。In addition, for the oven to provide the heat source, the hot air used for drying the water droplets on the outer wall of the soft bottle in the previous step can be used for recovery, so as to realize the limited recovery and utilization of heat energy and save the cost.
6、通过设置有活性炭吸附箱,活性炭吸附箱可以将回收的热气中的水汽进行吸附,实现进入烘箱的气流为干燥的热气,提高烘干效率和烘干效果,并且,活性炭吸附箱中的活性炭板为网格形状的,网格间的缝隙不会阻碍气流的正常传输,不会影响烘干工作的正常进行;6. By setting the activated carbon adsorption box, the activated carbon adsorption box can adsorb the water vapor in the recovered hot air, so that the airflow entering the oven is dry hot air, which improves the drying efficiency and drying effect. Moreover, the activated carbon in the activated carbon adsorption box The plate is in the shape of a grid, and the gaps between the grids will not hinder the normal transmission of air flow, and will not affect the normal progress of the drying work;
另外,活性炭吸附箱中的活性炭板组件设置成若干层网格交替间隔设置的网格形活性炭板,可以确保水汽完全被吸收。In addition, the activated carbon plate assembly in the activated carbon adsorption box is arranged as a grid-shaped activated carbon plate with several layers of grids arranged alternately at intervals, which can ensure that the water vapor is completely absorbed.
需要说明的是,被发明的具体工作原理为:首先,运输装置将软瓶运输到净化风干系统的工作区域时(在该区域设置有红外感应,软瓶到达该区域后,红外感应个智能控制单元发信号,智能控制单元控制运输机构停止),此时控制单元控制运输装置,停止运行,升降驱动部件运行,将杯体向下移动到最低点,将待风干的软瓶罩住;此时控制单元自动控制冷气抽离单元开始工作,并且控制两位三通电磁阀将冷气流通回路打开,热气流通回路关闭,此时冷气抽离单元将软瓶上的冷气抽离,,抽离一定时间后,控制单元控制两位三通电磁阀将冷气流通回路关闭,热气流通回路打开,此时热风输送单元将热风,快速增压的喷射向软瓶,将软瓶表面高温风干,并且将软瓶表面的杂质吹落,软瓶表面净化风干完成以后,控制单元再次控制运输装置开始运行,将净化风干的软瓶送至贴标区,控制单元再次控制运输装置停止此时软瓶通过自动贴标机构进行自动贴标工作;贴标完成后的,控制单元控制运输装置运行将软瓶运送至烘干箱内,将标签的胶水进行烘干处理。It should be noted that the specific working principle of the invention is: first, when the transport device transports the soft bottle to the working area of the purification air-drying system (infrared induction is set in this area, after the soft bottle arrives in this area, the infrared induction is an intelligent control The unit sends a signal, and the intelligent control unit controls the transportation mechanism to stop), at this time, the control unit controls the transportation device, stops running, lifts the driving part to operate, moves the cup body down to the lowest point, and covers the soft bottle to be air-dried; at this time The control unit automatically controls the cold air extraction unit to start working, and controls the two-position three-way solenoid valve to open the cold air circulation circuit and close the hot air circulation circuit. After that, the control unit controls the two-position three-way solenoid valve to close the cold air circulation circuit and open the hot air circulation circuit. At this time, the hot air conveying unit sprays the hot air to the soft bottle with rapid pressurization, and air-dries the surface of the soft bottle at high temperature. The impurities on the surface are blown off, and after the surface of the soft bottle is cleaned and air-dried, the control unit controls the transportation device again to start running, and sends the cleaned and air-dried soft bottle to the labeling area, and the control unit again controls the transportation device to stop. At this time, the soft bottle passes through automatic labeling. The mechanism performs automatic labeling work; after the labeling is completed, the control unit controls the operation of the transportation device to transport the soft bottle to the drying box, and the glue of the label is dried.
其次,还需要说明的是,贴标所用的时间和净化风干的时间是相同的,因此贴标净化工作是同步进行的,以此提高贴标的效率。Secondly, it should be noted that the time used for labeling is the same as the time for purifying and air-drying, so the labeling and purification work is carried out synchronously, thereby improving the efficiency of labeling.
此外,本发明还公开了一种软瓶用自动化贴标机的贴标方法,其特征在于:包括如下步骤:In addition, the present invention also discloses a labeling method for an automatic labeling machine for soft bottles, which is characterized in that it comprises the following steps:
S1设置程序:预先在智能控制单元的输入面板上设置自动化命令程序;S1 setting program: set the automatic command program on the input panel of the intelligent control unit in advance;
S2原料填装:将原料标签填装在原料箱中;S2 raw material filling: fill the raw material label in the raw material box;
S3物料运输:通过智能控制单元启动水平运输装置,开始运待贴标的软瓶;S3 material transportation: start the horizontal transportation device through the intelligent control unit, and start to transport the soft bottles to be labelled;
S4净化风干:当软瓶运输到净化风干区域的时候,净化风干区域产生红外感应,此时智能控制单元控制控制运输装置停止,并且控制净化风干装置启动,对软瓶通过抽冷气和/或喷热气的方式进行风干处理;S4 Purification and air-drying: When the soft bottle is transported to the purification and air-drying area, infrared induction is generated in the purification and air-drying area. At this time, the intelligent control unit controls and controls the transportation device to stop, and controls the purification and air-drying device to start. Air-drying by means of hot air;
S5自动贴标:净化风干达到智能控制单元预先设定的时间,净化风干系统停止工作并且复位,此时智能控制单元控制水平运输装置继续运行,将软瓶运输到贴标区域进行贴标处理;S5 automatic labeling: when the purification and air-drying reaches the time preset by the intelligent control unit, the purification and air-drying system stops working and resets. At this time, the intelligent control unit controls the horizontal transportation device to continue to operate, and transports the soft bottle to the labeling area for labeling processing;
S6胶水烘干:贴标完成的胶水,会被水平运输装置运输到烘干箱内,将胶水进行烘干处理。S6 glue drying: The glue after labeling will be transported into the drying box by the horizontal transport device, and the glue will be dried.
通过采用上述的贴标方法,通过前期的净化风干的处理方法有效的解决软瓶表面容易出现水珠,导致标签容易脱落的问题,提高贴标质量,并且通过后续的烘干处理,可以进一步提高标签的干燥速度,防止标签脱落,在提高效率的同时提高了贴标质量。By adopting the above-mentioned labeling method, the problem of water droplets easily appearing on the surface of the soft bottle and causing the label to fall off can be effectively solved through the previous purification and air-drying treatment method, and the labeling quality can be improved, and the subsequent drying treatment can further improve the The drying speed of the label prevents the label from falling off, which improves the quality of the labeling while improving the efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明具体实施方式结构示意图;1 is a schematic structural diagram of a specific embodiment of the present invention;
图2为执行部件结构示意图;Fig. 2 is a schematic diagram of the structure of the execution component;
图3为原料箱的结构示意图;Fig. 3 is the structural representation of raw material box;
图4为输出盖的结构示意图;Fig. 4 is the structural representation of the output cover;
图5为净化风干系统的结构示意图;Fig. 5 is the structural representation of purification air-drying system;
图6为回路切换单元的结构示意图;6 is a schematic structural diagram of a loop switching unit;
图7为冷气抽离单元的结构示意图;7 is a schematic structural diagram of a cold air extraction unit;
图8为热风输送单元的结构示意图;8 is a schematic structural diagram of a hot air conveying unit;
图9为烘干箱的供热系统图;Fig. 9 is the heating system diagram of drying box;
图10为活性炭吸附箱的结构示意图。Figure 10 is a schematic diagram of the structure of the activated carbon adsorption box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
如图1-4所示,本发明公开了一种软瓶用自动化贴标机,包括工作台1,所述工作台1上安装有机架2、用于运输软瓶的水平运输装置3、用于储藏待使用标签的且具有内腔的原料箱4以及贴标机构5,在本发明具体实施方式中,所述贴标机构5输入侧的机架2上设置有用于去除未贴标签的软瓶外壁的水汽和水珠的净化风干装置6,所述净化风干装置6包括风干机壳体61、执行部件62、以及设置在风干机壳体61内部的净化风干系统63;所述风干机壳体61固定安装在机架2上;所述执行部件62包括输出盖621以及用去驱动输出盖621上下往复运动的升降驱动部件622。As shown in Figures 1-4, the present invention discloses an automatic labeling machine for soft bottles, comprising a
在本发明具体实施方式中,所述原料箱4的箱板具有密闭腔41,且该原料箱4上设置有与密闭腔41连通进气孔42和出气孔43;所述进气孔42和出气孔43上分别设置有单项进气阀44和单项出气阀45。In the specific embodiment of the present invention, the box plate of the
在本发明具体实施方式中,所述输出盖621包括杯体6211;所述杯体6211的输出口朝下,所述杯体6211内部设置有空腔6212,该杯体6211的内壁上开设有若干与空腔6212连通的换气孔6213,杯体6211外壁顶部设置有与空腔6212连通的进气口6213以及用于排气的排气口6214。In a specific embodiment of the present invention, the
在本发明具体实施方式中,所述升降驱动部件622通过支撑架9安装在水平运输装置3顶部的机架2上;所述升降驱动部件622包括与智能控制单元634电连接的升降气缸6221和用于驱动杯体6211上下往复运行的连接架6222;所述连接架6222包括连接底板6223和垂直安装在连接底板6223上表面的两端的若干根纵向稳定柱6224;所述升降气缸6221固定安装在支撑架9上;其气杆输出端向下穿过支撑架9与连接底板6223上端面固定连接;所述稳定柱6224远离连接底板6223的一端向上穿过支撑架9且与支撑架9纵向滑动连接;所述连接底板6223的底面与杯体6211通过若干连接杆6225固定连接。In the specific embodiment of the present invention, the
与现有技术相比较,本发明带来的有益效果为:首先通过设置有风干净化装置,该风干净化装置设置在贴标机构之前,可以通过抽冷气和热风吹干的方式将待贴标的软瓶进行风干处理,有效的解决软瓶表面容易出现水珠,导致标签容易脱落的问题,提高贴标质量。Compared with the prior art, the beneficial effects of the present invention are as follows: first, by being provided with an air cleaning device, the air cleaning device is arranged before the labeling mechanism, and the soft to-be-labeled can be dried by drawing cold air and hot air. The bottle is air-dried, which effectively solves the problem of water droplets on the surface of the soft bottle, which causes the label to fall off easily, and improves the quality of the labeling.
其次,通过将用于放置原料标签的原料箱的箱板内部设置有空腔,这样的设置可以根据外界需要向空腔内注入高温或者低温介质已达到把控稳定的目的,放置原料标签上的胶水因外界温度变化而变质,提高标签粘贴质量;Secondly, by setting a cavity inside the box plate of the raw material box for placing the raw material label, such a setting can inject high temperature or low temperature medium into the cavity according to external needs, which has achieved the purpose of control and stability. The glue deteriorates due to changes in external temperature, which improves the quality of label pasting;
此外,将输出盖设置为杯体的形状,可以便于输出盖在风干时快速将软瓶覆盖并且进行风干处理;In addition, setting the output cover in the shape of a cup body can facilitate the output cover to quickly cover the soft bottle and air-dry it when it is air-dried;
需要说明的是该杯体的尺寸可以根据该生产批次的软瓶尺寸定制。It should be noted that the size of the cup body can be customized according to the size of the soft bottle of the production batch.
实施例2,与实施例1不同之处为
如图5-7所示,在本发明具体实施方式中,所述净化风干系统63包括冷气抽离单元631、热风输送单元632、回路切换单元633以及智能控制单元634;所述冷气抽离单元631、热风输送单元632、回路切换单元633以及智能控制单元634电连接。As shown in FIGS. 5-7 , in the specific embodiment of the present invention, the purification
在本发明具体实施方式中,所述回路切换单元632包括两位三通电磁阀6231和伸缩软管6232,所述两位三通电磁阀6231与智能控制单元634电连接;该两位三通电磁阀6231上设置有输入口T1和T2、输出口T3;该两位三通电磁阀6231的T3口通过伸缩软管6232与杯体6211的进气口6213连通。In a specific embodiment of the present invention, the
在本发明具体实施方式中,所述冷气抽离单元631包括抽气泵6311、第一支管6312、第一截止阀6313、第二支管6314以及第二截止阀6315;所述第一支管6312的一端通过抽气泵6311与两位三通电磁阀6231的输入口T1连通,另一端与原料箱4的进气孔42连通;所述第一截止阀6313设置在第一支管6312上,所述第二支管6314的一端与第一支管6312中部连通;所述第二截止阀6315安装在第二支管6314上。In a specific embodiment of the present invention, the cold
通过采用上述技术方案,通过设置有净化风干系统中的冷气抽离单元,可以将瓶体外壁上的湿冷气体快速抽离,有效的实现减少软瓶表面积累水珠的现象,提高贴标的质量;By adopting the above-mentioned technical solution, the cold air extraction unit in the purification air-drying system is provided, the wet and cold air on the outer wall of the bottle can be quickly extracted, effectively reducing the phenomenon of accumulation of water droplets on the surface of the soft bottle, and improving the quality of labeling;
实施例3,与实施例2不同之处为
如图8所示,在本发明具体实施方式中,所述热风输送单元632包括增压进气泵6321、增压阀6322、暖风机6323以及第三支管6324;所述第三支管6324的一端通过增压进气泵6321与暖风机6323的输出口连通;所述第三支管6324的另一端与两位三通电磁阀6231的输入口T2连通;所述增压阀6322安装在所述第三支管6324上;所述第三支管上通过三通连通有第四支管6325,第四支管远离第三支管的一端与原料箱4的出气孔43连通;第四支管6325上安装有第三截止阀6326。As shown in FIG. 8 , in the specific embodiment of the present invention, the hot
通过采用上述技术方案,通过设置有热风输送单元,热风输送单元中的增压进气泵和增压阀可以将暖风机产生的暖风,高压快速的输送到杯体上并且由,此时控制单元控制两位三通电磁阀改变回路通断装置,实现热风回路畅通,此时高压的热风便可吹击沿着各个方向吹击软瓶,将软瓶外壁的水珠和杂质吹落,实现提高贴标质量。By adopting the above technical solution, by being provided with a hot air conveying unit, the pressurized air intake pump and the pressurized valve in the hot air conveying unit can quickly convey the warm air generated by the heater to the cup body at high pressure and by the control unit at this time Control the two-position three-way solenoid valve to change the circuit on-off device to realize the smooth flow of the hot air circuit. At this time, the high-pressure hot air can blow the soft bottle in all directions, blowing off the water droplets and impurities on the outer wall of the soft bottle, so as to improve the performance. Labeling quality.
实施例4,与实施例3不同之处为
如图9-10所示,在本发明具体实施方式中,工作台1靠近贴标机构5的输出侧设置有用于将贴标完成的软瓶进行烘干的烘干箱7;所述烘干箱7包括烘干箱体71和引热输出管72;所述烘干箱体71一侧的上端设置有进风口711和排风口712;所述引热输出管72的一端与烘干箱体71上的进风口71连通,另一端通过安装在工作台1上的活性炭吸附箱8与杯体6211的排气口连通;所述引热输出管上安装有截止阀73。As shown in Figures 9-10, in the specific embodiment of the present invention, a
在本发明具体实施方式中,活性炭吸附箱8包括箱体81和网格形活性炭板组件82;网格形活性炭板组件82横向安装在箱体81内;所述网格形活性炭板组件82包括若干纵向间隔设置的活性炭板83;且各活性炭板83的网格相互交错;所述网格形活性炭板组件82两侧面的箱体81侧壁上开设有用于通气开口。In the specific embodiment of the present invention, the activated
通过采用上述技术方案,通过在工作台靠近贴标机构的输出侧设置有烘干箱,贴标完成的软瓶上的标签可被烘干,提高胶水的凝固效率,防止后续包装和搬运过程中标签脱落;By adopting the above technical solution, a drying box is provided on the output side of the workbench close to the labeling mechanism, so that the labels on the labelled soft bottles can be dried, thereby improving the coagulation efficiency of the glue and preventing subsequent packaging and handling processes. labels fall off;
另外,用于烘箱提供热源的可以采用将前置步骤中用于吹干软瓶外壁水珠的热气进行回收,有限的实现热能的回收利用,节约成本。并且通过设置有活性炭吸附箱,活性炭吸附箱可以将回收的热气中的水汽进行吸附,实现进入烘箱的气流为干燥的热气,提高烘干效率和烘干效果,并且,活性炭吸附箱中的活性炭板为网格形状的,网格间的缝隙不会阻碍气流的正常传输,不会影响烘干工作的正常进行;In addition, for the oven to provide the heat source, the hot air used for drying the water droplets on the outer wall of the soft bottle in the previous step can be used for recovery, so as to realize the limited recovery and utilization of heat energy and save the cost. And by setting the activated carbon adsorption box, the activated carbon adsorption box can adsorb the water vapor in the recovered hot air, so that the airflow entering the oven is dry hot air, which improves the drying efficiency and drying effect. Moreover, the activated carbon plate in the activated carbon adsorption box It is in the shape of a grid, and the gaps between the grids will not hinder the normal transmission of air flow, and will not affect the normal progress of drying work;
另外,活性炭吸附箱中的活性炭板组件设置成若干层网格交替间隔设置的网格形活性炭板,可以确保水汽完全被吸收。In addition, the activated carbon plate assembly in the activated carbon adsorption box is arranged as a grid-shaped activated carbon plate with several layers of grids arranged alternately at intervals, which can ensure that the water vapor is completely absorbed.
需要说明的是,被发明的具体工作原理为:首先,运输装置将软瓶运输到净化风干系统的工作区域时,此时控制单元控制运输装置,停止运行,升降驱动部件运行,将杯体向下移动到最低点,将待风干的软瓶罩住;此时控制单元自动控制冷气抽离单元开始工作,并且控制两位三通电磁阀将冷气流通回路打开,热气流通回路关闭,此时冷气抽离单元将软瓶上的冷气抽离,,抽离一定时间后,控制单元控制两位三通电磁阀将冷气流通回路关闭,热气流通回路打开,此时热风输送单元将热风,快速增压的喷射向软瓶,将软瓶表面高温风干,并且将软瓶表面的杂质吹落,软瓶表面净化风干完成以后,控制单元再次控制运输装置开始运行,将净化风干的软瓶送至贴标区,控制单元再次控制运输装置停止此时软瓶通过自动贴标机构进行自动贴标工作;贴标完成后的,控制单元控制运输装置运行将软瓶运送至烘干箱内,将标签的胶水进行烘干处理。It should be noted that the specific working principle of the invention is as follows: first, when the transport device transports the soft bottle to the working area of the purification and air-drying system, the control unit controls the transport device, stops the operation, the lifting and driving parts operate, and the cup body is moved to the working area of the air-drying system. Move down to the lowest point and cover the soft bottle to be air-dried; at this time, the control unit automatically controls the cold air extraction unit to start working, and controls the two-position three-way solenoid valve to open the cold air circulation circuit and close the hot air circulation circuit. The extraction unit extracts the cold air from the soft bottle. After a certain period of time, the control unit controls the two-position three-way solenoid valve to close the cold air circulation circuit and open the hot air circulation circuit. At this time, the hot air conveying unit will pressurize the hot air rapidly. After the surface of the soft bottle is cleaned and air-dried, the control unit controls the transportation device to start running again, and sends the cleaned and air-dried soft bottle to the labeling At this time, the soft bottle is automatically labeled by the automatic labeling mechanism; after the labeling is completed, the control unit controls the operation of the transportation device to transport the soft bottle to the drying box, and the glue of the label is Dry treatment.
其次,需要说明的是,贴标所用的时间和净化风干的时间是相同的,因此贴标净化工作是同步进行的,以此提高贴标的效率。Secondly, it should be noted that the time used for labeling is the same as the time for purification and air-drying, so the labeling and purification work is carried out simultaneously to improve the efficiency of labeling.
实施例5Example 5
此外,本发明还公开了一种软瓶用自动化贴标机的贴标方法,其特征在于:包括如下步骤:In addition, the present invention also discloses a labeling method for an automatic labeling machine for soft bottles, which is characterized in that it comprises the following steps:
S1设置程序:预先在智能控制单元的输入面板上设置自动化命令程序;S1 setting program: set the automatic command program on the input panel of the intelligent control unit in advance;
S2原料填装:将原料标签填装在原料箱中;S2 raw material filling: fill the raw material label in the raw material box;
S3物料运输:通过智能控制单元启动水平运输装置,开始运待贴标的软瓶;S3 material transportation: start the horizontal transportation device through the intelligent control unit, and start to transport the soft bottles to be labelled;
S4净化风干:当软瓶运输到净化风干区域的时候,净化风干区域产生红外感应,此时智能控制单元控制控制运输装置停止,并且控制净化风干装置启动,对软瓶通过抽冷气和/或喷热气的方式进行风干处理;S4 Purification and air-drying: When the soft bottle is transported to the purification and air-drying area, infrared induction is generated in the purification and air-drying area. At this time, the intelligent control unit controls and controls the transportation device to stop, and controls the purification and air-drying device to start. Air-drying by means of hot air;
S5自动贴标:净化风干达到智能控制单元预先设定的时间,净化风干系统停止工作并且复位,此时智能控制单元控制水平运输装置继续运行,将软瓶运输到贴标区域进行贴标处理;S5 automatic labeling: when the purification and air-drying reaches the time preset by the intelligent control unit, the purification and air-drying system stops working and resets. At this time, the intelligent control unit controls the horizontal transportation device to continue to operate, and transports the soft bottle to the labeling area for labeling processing;
S6胶水烘干:贴标完成的胶水,会被水平运输装置运输到烘干箱内,将胶水进行烘干处理。S6 glue drying: The glue after labeling will be transported into the drying box by the horizontal transport device, and the glue will be dried.
通过采用上述的贴标方法,通过前期的净化风干的处理方法有效的解决软瓶表面容易出现水珠,导致标签容易脱落的问题,提高贴标质量,并且通过后续的烘干处理,可以进一步提高标签的干燥速度,防止标签脱落,在提高效率的同时提高了贴标质量。By adopting the above-mentioned labeling method, the problem of water droplets easily appearing on the surface of the soft bottle and causing the label to fall off can be effectively solved through the previous purification and air-drying treatment method, and the labeling quality can be improved, and the subsequent drying treatment can further improve the The drying speed of the label prevents the label from falling off, which improves the quality of the labeling while improving the efficiency.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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