CN111230970A - Reciprocating type foam cutting means suitable for industrial robot centre gripping - Google Patents
Reciprocating type foam cutting means suitable for industrial robot centre gripping Download PDFInfo
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- CN111230970A CN111230970A CN201811445579.7A CN201811445579A CN111230970A CN 111230970 A CN111230970 A CN 111230970A CN 201811445579 A CN201811445579 A CN 201811445579A CN 111230970 A CN111230970 A CN 111230970A
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- 239000006260 foam Substances 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 230000033001 locomotion Effects 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/46—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like
- B26D1/48—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having an endless band-knife or the like with tensioning means
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明提出了一种适用于工业机器人夹持的往复式泡沫切割工具,其技术方案要点是:包括驱动轮、电机、导线轮、支撑框架、切割线、夹紧轮和固线轴;支撑框架为n型结构,开口处转动安装有夹紧轮,各顶点处转动安装有导线轮;驱动轮转动安装到支撑框架上,在其偏心位置转动安装有固线轴;电机固定在支撑框架上,通过传动带与驱动轮连接;切割线依次经过夹紧轮和导线轮,两端固定在固线轴上,其在支撑框架开口处的部分带有切割粒,其余部分为弹力绳,还包括夹持板,夹持板固定在支撑框架的上部,用于与机器人手臂连接。借助工业机器人的灵活性与便捷操作性,适应于不同规格泡沫的切割,既能提高加工效率,降低成本,又能保证切割产品的切面完整性。
The invention proposes a reciprocating foam cutting tool suitable for clamping by an industrial robot. The main points of the technical solution are: a driving wheel, a motor, a wire wheel, a supporting frame, a cutting wire, a clamping wheel and a wire fixing shaft; the supporting frame is a N-type structure, a clamping wheel is rotatably installed at the opening, and a wire wheel is rotatably installed at each vertex; the driving wheel is rotatably installed on the support frame, and the spool is rotated and installed at its eccentric position; the motor is fixed on the support frame and passes through the transmission belt. It is connected with the driving wheel; the cutting line passes through the clamping wheel and the wire wheel in turn, and both ends are fixed on the fixing shaft. The part at the opening of the support frame is provided with cutting grains, and the rest is elastic rope, and also includes a clamping plate, a clamping plate, and a clamping plate. The holding plate is fixed on the upper part of the support frame and is used to connect with the robot arm. With the flexibility and convenient operation of industrial robots, it is suitable for the cutting of different specifications of foam, which can not only improve processing efficiency, reduce costs, but also ensure the integrity of the cut surface of the cut products.
Description
技术领域technical field
本发明涉及泡沫加工领域,特别是指一种适用于工业机器人夹持的往复式泡沫切割工具。The invention relates to the field of foam processing, in particular to a reciprocating foam cutting tool suitable for clamping by an industrial robot.
背景技术Background technique
市面上线切割工具切割泡沫时,大多采用电热丝的形式,即将合金细丝通电加热后对泡沫进行切割,这样就会造成切割面不稳定,不平整,且切割效率不高,泡沫被加热后会产生难闻的气味。小部分采用切割丝进行切割,切割丝固定在滑动支架上,进行较为简单的分割,对于不同规格和尺寸的泡沫,需要进行繁琐的调整,不易与机器人配合实现任意形状的切割。为了提高加工效率、降低成本、提高加工效果、满足市场要求,设计一种适用于工业机器人夹持的往复式泡沫切割工具是非常有必要的。When the wire cutting tools on the market cut foam, most of them use the form of electric heating wire, that is, the foam is cut after the alloy filament is heated by electricity, which will cause the cutting surface to be unstable and uneven, and the cutting efficiency is not high. Produces an unpleasant odor. A small part is cut with cutting wire, which is fixed on the sliding bracket for relatively simple segmentation. For foams of different specifications and sizes, tedious adjustments are required, and it is not easy to cooperate with robots to achieve any shape cutting. In order to improve processing efficiency, reduce cost, improve processing effect, and meet market requirements, it is very necessary to design a reciprocating foam cutting tool suitable for clamping by industrial robots.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,本发明提出一种适用于工业机器人夹持的往复式泡沫切割工具,借助工业机器人的灵活性与便捷操作性,适应于不同规格泡沫的切割,既能提高加工效率,降低成本,又能保证切割产品的切面完整性。In order to solve the above problems, the present invention proposes a reciprocating foam cutting tool suitable for holding by an industrial robot. With the help of the flexibility and convenient operability of the industrial robot, it is suitable for the cutting of different specifications of foam, which can improve processing efficiency and reduce costs. , and can ensure the integrity of the cut surface of the cut product.
本发明的技术方案是这样实现的:装置包括驱动轮、电机、导线轮、支撑框架、切割线、夹紧轮和固线轴;The technical scheme of the present invention is realized as follows: the device includes a driving wheel, a motor, a wire wheel, a support frame, a cutting wire, a clamping wheel and a wire fixing shaft;
所述支撑框架为n型结构,可以由铝合金型材组合而成,开口处转动安装有夹紧轮,各顶点处转动安装有导线轮;The support frame is an n-type structure, which can be composed of aluminum alloy profiles, a clamping wheel is rotatably installed at the opening, and a wire wheel is rotatably installed at each vertex;
所述驱动轮转动安装到支撑框架上,在其偏心位置转动安装有固线轴;The drive wheel is rotatably mounted on the support frame, and the spool is rotatably mounted on its eccentric position;
所述电机固定在支撑框架上,通过传动带与驱动轮连接;The motor is fixed on the support frame, and is connected with the driving wheel through a transmission belt;
所述切割线依次经过夹紧轮和导线轮,两端固定在固线轴上,其在支撑框架开口处的部分带有切割粒,其余部分为弹力绳,可保证在驱动轮转动时切割线顺利的实现往复运动。The cutting line passes through the clamping wheel and the wire wheel in turn, and the two ends are fixed on the fixing shaft. The part at the opening of the support frame is provided with cutting grains, and the rest is elastic rope, which can ensure the smooth cutting line when the driving wheel rotates. of the reciprocating motion.
进一步的,还包括夹持板,所述夹持板固定在支撑框架的上部,用于与机器人手臂连接。Further, a clamping plate is also included, and the clamping plate is fixed on the upper part of the support frame and is used for connecting with the robot arm.
本发明同背景技术相比所产生的有益效果:通过位于偏心位置的固线轴带动切割线实现往复运动,结构简单、成本低、可靠性高,可保证切割面的完整性;借助工业机器人的灵活性与便捷操作性,适应于不同规格泡沫的切割,并易于对泡沫进行不同形状和尺寸的切割。Compared with the background technology, the present invention has the beneficial effects: the reciprocating motion of the cutting wire is driven by the fixing shaft located at the eccentric position, the structure is simple, the cost is low, the reliability is high, and the integrity of the cutting surface can be guaranteed; It is suitable for the cutting of different specifications of foam, and it is easy to cut different shapes and sizes of foam.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明所述一种适用于工业机器人夹持的往复式泡沫切割工具的主视图;1 is a front view of a reciprocating foam cutting tool suitable for clamping by an industrial robot according to the present invention;
图中:1-驱动轮;2-电机;3-导线轮;4-支撑框架;5-切割线;6-夹紧轮;7-固线轴;8-夹持板。In the figure: 1-drive wheel; 2-motor; 3-wire wheel; 4-support frame; 5-cutting line; 6-clamping wheel; 7-fixing shaft; 8-clamping plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,一种适用于工业机器人夹持的往复式泡沫切割工具,包括驱动轮1、电机2、导线轮3、支撑框架4、切割线5、夹紧轮6和固线轴7;所述支撑框架4为n型结构,可以由铝合金型材组合而成,开口处转动安装有夹紧轮6,各顶点处转动安装有导线轮3,用以支撑切割线5;所述驱动轮1转动安装到支撑框架4上,在其偏心位置转动安装有固线轴7;所述电机2固定在支撑框架4上,通过传动带与驱动轮1连接;所述切割线5依次经过夹紧轮6和导线轮3,两端固定在固线轴7上,其在支撑框架4开口处的部分带有切割粒,其余部分为弹力绳,可保证在驱动轮1转动时切割线5顺利的实现往复运动。As shown in Figure 1, a reciprocating foam cutting tool suitable for clamping by an industrial robot includes a driving wheel 1, a motor 2, a wire wheel 3, a support frame 4, a cutting wire 5, a clamping wheel 6 and a wire fixing shaft 7; The support frame 4 is an n-type structure, which can be made of aluminum alloy profiles. A clamping wheel 6 is rotatably installed at the opening, and a wire wheel 3 is rotatably installed at each vertex to support the cutting line 5; the driving wheel 1 is rotatably installed on the support frame 4, and is rotatably installed with a spool 7 at its eccentric position; the motor 2 is fixed on the support frame 4 and is connected with the drive wheel 1 through a transmission belt; the cutting line 5 passes through the clamping wheel 6 in turn And the wire wheel 3, both ends are fixed on the fixing shaft 7, the part at the opening of the support frame 4 has cutting particles, and the rest is elastic rope, which can ensure that the cutting wire 5 can smoothly realize the reciprocating motion when the driving wheel 1 rotates .
还包括夹持板8,所述夹持板8固定在支撑框架4的上部,用于与机器人手臂连接。A clamping plate 8 is also included, and the clamping plate 8 is fixed on the upper part of the support frame 4 for connecting with the robot arm.
工作原理:整个装置通过夹持板8固定在机器人手臂,机器人按照程序带动整个装置对泡沫进行切割,从而可切割出不同的尺寸和形状。工作时,电机2带动驱动轮1转动,由于固线轴7在驱动轮1的偏心位置,故可以带动切割线5做往复运动,切割线5部分为弹力绳,也保证了往复运动的顺利进行,依靠往复运动的切割线5上的切割粒实现对泡沫的切割。整个装置结构简单、可靠,运动灵活,可保证切割面的质量和切割效率,适用于不同规格的泡沫。Working principle: The whole device is fixed on the robot arm through the clamping plate 8, and the robot drives the whole device to cut the foam according to the program, so that different sizes and shapes can be cut. During operation, the motor 2 drives the driving wheel 1 to rotate. Since the fixing shaft 7 is in the eccentric position of the driving wheel 1, it can drive the cutting line 5 to do reciprocating motion. The cutting of the foam is achieved by means of the cutting grains on the reciprocating cutting line 5 . The whole device has a simple, reliable structure and flexible movement, which can ensure the quality of the cutting surface and the cutting efficiency, and is suitable for different specifications of foam.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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CN201811445579.7A CN111230970A (en) | 2018-11-29 | 2018-11-29 | Reciprocating type foam cutting means suitable for industrial robot centre gripping |
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Citations (8)
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DE2804536A1 (en) * | 1978-02-03 | 1979-08-09 | Eiselt Guenter | Cutting foam plastics blocks with wire - in which machine rollers system with separate drive prevents wear from cutting wire |
US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
TW201134626A (en) * | 2009-12-01 | 2011-10-16 | Fecken Kirfel Gmbh & Co Kg | A foam material cutting machine |
CN202702414U (en) * | 2012-04-20 | 2013-01-30 | 青岛科技大学 | A cutting apparatus with a spinning diamond fretsaw |
CN202826082U (en) * | 2012-09-13 | 2013-03-27 | 邹平金坤机械制造有限责任公司 | Incision assembly line of cement foaming insulation board |
CN103081976A (en) * | 2013-02-04 | 2013-05-08 | 江苏科技大学 | Handheld wire saw used for cutting hard food |
CN205033261U (en) * | 2015-10-20 | 2016-02-17 | 四川东方水利装备工程股份有限公司 | Filth cutting device on water |
CN209141013U (en) * | 2018-11-29 | 2019-07-23 | 青岛戴姆雷博机器人科技有限公司 | A kind of reciprocating foam cutting tool suitable for industrial robot clamping |
-
2018
- 2018-11-29 CN CN201811445579.7A patent/CN111230970A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2804536A1 (en) * | 1978-02-03 | 1979-08-09 | Eiselt Guenter | Cutting foam plastics blocks with wire - in which machine rollers system with separate drive prevents wear from cutting wire |
US5299483A (en) * | 1993-02-26 | 1994-04-05 | Sunkist Chemical Machinery Ltd. | Cutting apparatus for foam sponges having irregular contours |
TW201134626A (en) * | 2009-12-01 | 2011-10-16 | Fecken Kirfel Gmbh & Co Kg | A foam material cutting machine |
CN202702414U (en) * | 2012-04-20 | 2013-01-30 | 青岛科技大学 | A cutting apparatus with a spinning diamond fretsaw |
CN202826082U (en) * | 2012-09-13 | 2013-03-27 | 邹平金坤机械制造有限责任公司 | Incision assembly line of cement foaming insulation board |
CN103081976A (en) * | 2013-02-04 | 2013-05-08 | 江苏科技大学 | Handheld wire saw used for cutting hard food |
CN205033261U (en) * | 2015-10-20 | 2016-02-17 | 四川东方水利装备工程股份有限公司 | Filth cutting device on water |
CN209141013U (en) * | 2018-11-29 | 2019-07-23 | 青岛戴姆雷博机器人科技有限公司 | A kind of reciprocating foam cutting tool suitable for industrial robot clamping |
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