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CN111227277B - Production equipment and production process of fresh and crisp melon seeds - Google Patents

Production equipment and production process of fresh and crisp melon seeds Download PDF

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Publication number
CN111227277B
CN111227277B CN202010007386.4A CN202010007386A CN111227277B CN 111227277 B CN111227277 B CN 111227277B CN 202010007386 A CN202010007386 A CN 202010007386A CN 111227277 B CN111227277 B CN 111227277B
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drum
melon seeds
stirring
blade
motor
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CN111227277A (en
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翁英敏
赖仁森
吴国亮
陈铭
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Fujian Wengcaiji Food Co ltd
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Fuzhou Wengcaiji Food Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/083Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with stirring, vibrating or grinding devices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/10Rotary roasters
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • A23N12/12Auxiliary devices for roasting machines
    • A23N12/125Accessories or details

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Food-Manufacturing Devices (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

本发明公开了一种鲜脆瓜子的生产设备及其生产工艺,该生产设备采用上下翻转的滚筒式结构,且在滚筒的顶端和底端均设置有电加热装置和搅动机构,搅动机构的搅动叶也有长叶和短叶,可以对筒底的中心部位和边缘部位的瓜子进行有效翻动,使筒体的瓜子整体均匀、快速地随搅动轴流动;另外,滚筒每间隔一段时间就翻转一次,使得筒内的瓜子被扬起并回落至筒底,如此可以使筒内的瓜子均会被翻动和流动,再配合电热丝的烘烤,可以使瓜子更均匀充分受热,降低瓜子烘烤不足或烘烤过度的几率,显著提升瓜子成品的整体品质,获得的瓜子粒粒鲜脆可口;且上下翻滚与搅动配合的炒制方式,可以使瓜子更快速地被炒制好,缩短炒制时间。

The invention discloses a production device for fresh and crisp melon seeds and a production process thereof. The production device adopts an upside-down overturned drum structure, and electric heating devices and stirring mechanisms are arranged at the top and bottom of the drum. The stirring blades of the stirring mechanism also have long blades and short blades, which can effectively overturn the melon seeds at the center and edge of the drum bottom, so that the melon seeds in the drum body can flow evenly and quickly along the stirring shaft as a whole; in addition, the drum overturns once at intervals, so that the melon seeds in the drum are lifted up and fall back to the bottom of the drum, so that all the melon seeds in the drum can be overturned and flow, and combined with baking with electric heating wires, the melon seeds can be heated more evenly and fully, the probability of insufficient or excessive baking of the melon seeds can be reduced, the overall quality of the melon seeds product can be significantly improved, and the obtained melon seeds are fresh, crisp and delicious; and the frying method of coordinating up and down rolling with stirring can make the melon seeds be fried more quickly and shorten the frying time.

Description

一种鲜脆瓜子的生产设备及其生产工艺A kind of production equipment and production process of fresh and crisp melon seeds

技术领域Technical Field

本发明涉及一种食品加工设备,更具体地说,它涉及一种鲜脆瓜子的生产设备及其生产工艺。The invention relates to food processing equipment, and more particularly to production equipment and a production process for fresh and crisp melon seeds.

背景技术Background Art

瓜子以其口感独特、营养价值高的优点而备受人们欢迎,目前市面上瓜子种类繁多,瓜子的口味也越来越多样,以向消费者提供更多种选择。尤其是炒制出的瓜子,更加受欢迎。目前,自动炒货机早已取代传统的人工炒制方式,成为普遍被使用的瓜子生产设备。Melon seeds are very popular for their unique taste and high nutritional value. There are many kinds of melon seeds on the market, and the flavors of melon seeds are becoming more and more diverse to provide consumers with more choices. Especially fried melon seeds are more popular. At present, automatic roasting machines have long replaced the traditional manual roasting method and become the most commonly used melon seed production equipment.

瓜子能否被均匀烘烤炒制直接影响到瓜子的口感。受热均匀充分的瓜子口感鲜脆,而受热不够或烘烤过度的的瓜子都不会有鲜脆的口感。因此,能否将瓜子充分均匀地烘烤也是自动炒货机的重要性能指标。Whether the melon seeds can be evenly roasted directly affects the taste of the melon seeds. Melon seeds that are evenly and fully heated have a fresh and crisp taste, while melon seeds that are not heated enough or over-roasted will not have a fresh and crisp taste. Therefore, whether the melon seeds can be fully and evenly roasted is also an important performance indicator of the automatic roasting machine.

专利号为CN201620177766.1的中国专利公开了一种自动炒瓜子机,通过在机体内部设置搅拌轴,并在机体内壁处设置加热管,一边搅动一边加热,可以使瓜子均为均匀地受热。A Chinese patent with patent number CN201620177766.1 discloses an automatic melon seed roasting machine. By arranging a stirring shaft inside the machine body and a heating tube on the inner wall of the machine body, the melon seeds can be evenly heated while being stirred and heated.

但是这种炒瓜子机,仅仅通过搅拌轴来搅动瓜子,只有靠近搅拌轴的瓜子才能被有效搅动,而远离搅拌轴的瓜子则不会被有效搅动,机内的瓜子不能大范围地均匀流动,通常需要很长的时间才能将瓜子炒制好,且完成炒制的瓜子中往往会有一定量的瓜子炒制不足或炒制过渡,产出的瓜子的整体品质尚有提升的空间。However, this type of melon seed roasting machine only stirs the melon seeds through a stirring shaft. Only the melon seeds close to the stirring shaft can be effectively stirred, while the melon seeds far away from the stirring shaft will not be effectively stirred. The melon seeds in the machine cannot flow evenly over a large range. It usually takes a long time to roast the melon seeds, and there is often a certain amount of under-roasted or over-roasted melon seeds among the roasted melon seeds. The overall quality of the produced melon seeds still has room for improvement.

发明内容Summary of the invention

针对现有技术存在的不足,本发明的目的在于提供一种鲜脆瓜子的生产设备及其生产工艺,其能够提升瓜子的整体品质获得鲜脆口感且能够缩短炒制的时间。In view of the deficiencies in the prior art, the object of the present invention is to provide a production device and a production process for fresh and crisp melon seeds, which can improve the overall quality of the melon seeds to obtain a fresh and crisp taste and can shorten the frying time.

为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种鲜脆瓜子的生产设备,包括底座,在底座上固定有一对竖直的支撑柱,在两支撑柱之间设置有滚筒,滚筒为密封结构,所述滚筒的两侧与支撑杆的上端转动连接,所述滚筒的侧部还设置有可开闭的仓盖,所述滚筒一侧的支撑柱的外侧安装固定有用于驱动滚筒上下翻转的翻转电机,所述滚筒的内部为上下对称式结构,包括中间段、顶端和底端,所述筒体的顶端和底端均为漏斗状结构,且在筒体的顶端内和底端内均设置有夹层结构,所述夹层结构内为容置腔,在顶端的容置腔和底端的容置腔内均设置有电热丝,所述电热丝弯曲盘绕地贴着滚筒的内壁并焊接在固定在滚筒的内壁上,所述滚筒的外层设置有隔热层,所述滚筒的顶端和底端还设置有上下对称的搅动机构,所述搅动机构包括搅动轴和驱动电机,所述驱动电机的壳体与滚筒连接固定,所述驱动电机的输出轴穿入滚筒内并与搅动轴同轴固定,所述搅动轴上沿其长度方向依次固定有搅动短叶和搅动长叶,所述搅动短叶距离驱动电机的距离小于搅动长叶距离驱动电机的距离,所述搅动长叶和搅动短叶均沿搅动轴的径向设置,且搅动长叶的长度大于搅动短叶的长度,所述搅动长叶和搅动短叶均为卷曲的形状且搅动长叶和搅动短叶的均向上翘起。A production device for fresh and crisp melon seeds, comprising a base, a pair of vertical support columns fixed on the base, a roller arranged between the two support columns, the roller being a sealed structure, both sides of the roller being rotatably connected to the upper ends of support rods, a closable bin cover being also arranged on the side of the roller, a flip motor for driving the roller to flip up and down is fixedly installed on the outer side of the support column on one side of the roller, the interior of the roller is a vertically symmetrical structure, comprising a middle section, a top end and a bottom end, the top end and the bottom end of the cylinder are both funnel-shaped structures, and a sandwich structure is arranged in the top end and the bottom end of the cylinder, the sandwich structure is a containing cavity, electric heating wires are arranged in the containing cavity at the top end and the containing cavity at the bottom end, and the electric heating wires are bent and coiled and attached to the inner wall of the roller And welded on the inner wall of the drum, the outer layer of the drum is provided with a heat insulation layer, and the top and bottom ends of the drum are also provided with a stirring mechanism which is symmetrical up and down, the stirring mechanism includes a stirring shaft and a driving motor, the shell of the driving motor is connected and fixed to the drum, the output shaft of the driving motor penetrates into the drum and is fixed coaxially with the stirring shaft, and the stirring shaft is sequentially fixed with a stirring short blade and a stirring long blade along its length direction, the distance between the stirring short blade and the driving motor is smaller than the distance between the stirring long blade and the driving motor, the stirring long blade and the stirring short blade are both arranged along the radial direction of the stirring shaft, and the length of the stirring long blade is greater than the length of the stirring short blade, the stirring long blade and the stirring short blade are both curled in shape, and the stirring long blade and the stirring short blade are both upwardly curled.

作为优选方案:所述搅动轴上还同轴固定有螺旋输送叶,所述螺旋输送叶与驱动电机之间的距离大于所述搅动长叶与驱动电机之间的距离,所述搅动轴上还固定有长条形的推进臂,所述推进臂沿搅动轴的径向设置,所述推进臂与驱动电机之间的距离大于螺旋输送叶与驱动电机之间的距离,所述推进臂的顶面和底面上均设置有多组推挤板,所述推挤板的一端与推进臂连接固定,所述推挤板的另一端延伸至推进臂的后方,所述推挤板向搅动轴的外侧倾斜。As a preferred solution: a spiral conveying blade is coaxially fixed on the stirring shaft, and the distance between the spiral conveying blade and the driving motor is greater than the distance between the long stirring blade and the driving motor. A long strip-shaped propulsion arm is also fixed on the stirring shaft, and the propulsion arm is arranged along the radial direction of the stirring shaft. The distance between the propulsion arm and the driving motor is greater than the distance between the spiral conveying blade and the driving motor. Multiple groups of pushing plates are arranged on the top and bottom surfaces of the propulsion arm, one end of the pushing plate is connected and fixed to the propulsion arm, and the other end of the pushing plate extends to the rear of the propulsion arm, and the pushing plate is inclined toward the outside of the stirring shaft.

作为优选方案:所述推进臂的端部还设置有下压板,所述下压板的前部和后部均凸出于推进臂,所述下压板的前部为向上倾斜上翘部,所述下压板的后部为向下倾斜的下倾部。As a preferred solution: a lower pressure plate is also provided at the end of the propulsion arm, the front and rear parts of the lower pressure plate both protrude from the propulsion arm, the front part of the lower pressure plate is an upwardly inclined upturned part, and the rear part of the lower pressure plate is a downwardly inclined downturned part.

作为优选方案:所述滚筒的顶端和顶端与滚筒的中间段之间的衔接部位为圆弧形。As a preferred solution: the top end of the drum and the connecting portion between the top end and the middle section of the drum are arc-shaped.

作为优选方案:所述搅动轴上均固定有旋切叶,所述旋切叶与驱动电机之间的距离大于推进臂与驱动电机之间的距离,所述旋切叶包括沿搅动轴的径向设置的多个叶片。As a preferred solution: the stirring shaft is fixed with a rotary cutting blade, the distance between the rotary cutting blade and the driving motor is greater than the distance between the propulsion arm and the driving motor, and the rotary cutting blade includes a plurality of blades arranged radially along the stirring shaft.

作为优选方案:所述旋切叶的叶片为网格状叶片,其具有多个呈网格状排布的网孔。As a preferred solution: the blades of the rotary cutting blades are grid-shaped blades having a plurality of mesh holes arranged in a grid shape.

作为优选方案:所述滚筒内的中部设置有环状的向内凸出的斜台,所述斜台的内侧边缘与滚筒的内壁密封连接,所述斜台的顶面和底面均为环形的锥面,使得斜台的内侧部位的厚度小于其外侧部位的厚度,所述旋切叶均位于斜台的内侧。As a preferred solution: an annular inwardly protruding ramp is provided in the middle of the drum, the inner edge of the ramp is sealed with the inner wall of the drum, the top and bottom surfaces of the ramp are both annular conical surfaces, so that the thickness of the inner part of the ramp is smaller than the thickness of the outer part, and the rotary cutting blades are all located on the inner side of the ramp.

作为优选方案:所述斜台的内部为中空结构,所述斜台的顶面和底面上沿其周向开设有多个弧形的开槽,并在各个开槽内设置有可活动的弧形的振动板,所述振动板的内侧面上安装固定有振子,所述振动板的边缘与开槽的边缘之间通过柔性的连接框连接。As a preferred solution: the interior of the inclined platform is a hollow structure, and a plurality of arc-shaped grooves are opened on the top and bottom surfaces of the inclined platform along its circumference, and a movable arc-shaped vibration plate is arranged in each groove, a vibrator is installed and fixed on the inner side surface of the vibration plate, and the edge of the vibration plate is connected to the edge of the groove by a flexible connecting frame.

一种鲜脆瓜子的生产工艺,其特征是,包括以下步骤:A production process of fresh and crisp melon seeds, characterized in that it comprises the following steps:

S1、将洗净晾干的适量生瓜子导入滚筒内,加入适量砂子,并关闭仓盖。S1. Place an appropriate amount of washed and dried raw melon seeds into the drum, add an appropriate amount of sand, and close the lid.

S2、开启生产设备,控制电热丝开始加热,将滚筒内顶壁和内底壁的温度加热至200℃,S2. Start the production equipment and control the electric heating wire to start heating, and heat the top and bottom walls of the drum to 200°C.

S3、控制第二电机启动同时控制第三电机停止,第二电机转速为6转/min,持续转动2min,控制第一电机将滚筒向上翻转180°;S3, control the second motor to start and the third motor to stop at the same time, the second motor rotates at 6 rpm for 2 minutes, and controls the first motor to turn the drum upward by 180°;

S4、控制第三电机开始运行同时控制第二电机停止,第三电机以6转/min的转速持续转动2min,控制第一电机将滚筒向上翻转180°;S4, controlling the third motor to start running and the second motor to stop, the third motor continuously rotates at a speed of 6 rpm for 2 min, and controlling the first motor to flip the drum upward by 180°;

S5、循环重复S3和S4步骤10次,从而获得鲜脆瓜子;S5, repeating steps S3 and S4 10 times in a loop, thereby obtaining fresh and crisp melon seeds;

S6、关闭生产设备,倒出炒熟的瓜子。S6. Turn off the production equipment and pour out the roasted melon seeds.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、该生产设备采用上下翻转的滚筒式结构,且在滚筒的顶端和底端均设置有电加热装置和搅动机构,搅动机构的搅动叶也有长叶和短叶,可以对筒底的中心部位和边缘部位的瓜子进行有效翻动,使筒体的瓜子整体均匀、快速地随搅动轴流动;另外,滚筒每间隔一段时间就翻转一次,使得筒内的瓜子被扬起并回落至筒底,如此可以使筒内的瓜子均会被翻动和流动,再配合电热丝的烘烤,可以使瓜子更均匀充分受热,降低瓜子烘烤不足或烘烤过度的几率,显著提升瓜子成品的整体品质,获得的瓜子粒粒鲜脆可口;且上下翻滚与搅动配合的炒制方式,可以使瓜子更快速地被炒制好,缩短炒制时间。1. The production equipment adopts an upside-down flipping drum structure, and electric heating devices and stirring mechanisms are arranged at the top and bottom of the drum. The stirring blades of the stirring mechanism also have long blades and short blades, which can effectively flip the melon seeds in the center and edge of the bottom of the drum, so that the melon seeds in the drum can flow evenly and quickly along the stirring shaft; in addition, the drum flips once every period of time, so that the melon seeds in the drum are lifted up and fall back to the bottom of the drum, so that the melon seeds in the drum can be flipped and flowed, and combined with the baking of the electric heating wire, the melon seeds can be heated more evenly and fully, reducing the probability of insufficient or over-baking of the melon seeds, significantly improving the overall quality of the finished melon seeds, and the obtained melon seeds are fresh, crisp and delicious; and the frying method of rolling up and down and stirring can make the melon seeds fried more quickly and shorten the frying time.

2、由于搅动轴的特殊结构,瓜子在筒底被炒制时,会在筒底循环流动,使得瓜子更能充分均匀受热。2. Due to the special structure of the stirring shaft, the melon seeds will circulate at the bottom of the cylinder when they are fried, allowing the melon seeds to be heated more fully and evenly.

3、瓜子被扬起回落的过程中被两次打散,因而能均匀洒落至筒底的各个部位,同样有利于炒制过程中均匀受热。3. The melon seeds are broken up twice in the process of being lifted up and falling back, so they can be evenly scattered to various parts of the bottom of the cylinder, which is also conducive to uniform heating during the frying process.

4、通过斜台结构将回落的瓜子汇集至打散机构处,并通过振动板使瓜子在空中互相撞击,可以进一步提升瓜子打散的均匀度,进一步促进瓜子的均匀炒制。4. The falling melon seeds are collected to the scattering mechanism through the inclined platform structure, and the melon seeds are made to collide with each other in the air through the vibration plate, which can further improve the uniformity of the scattering of the melon seeds and further promote the uniform frying of the melon seeds.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为鲜脆瓜子生产设备的外部结构示意图;Fig. 1 is a schematic diagram of the external structure of a fresh and crisp melon seed production equipment;

图2为鲜脆瓜子生产设备的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of a fresh and crisp melon seed production equipment;

图3为旋切叶片的结构示意图;FIG3 is a schematic diagram of the structure of a rotary cutting blade;

图4为推进臂的结构示意图;FIG4 is a schematic diagram of the structure of the propulsion arm;

图5为斜台的俯视图;Fig. 5 is a top view of the ramp;

图6为斜台的内部结构示意图。FIG. 6 is a schematic diagram of the internal structure of the ramp.

附图标记说明:1、底座;2、支撑柱;3、滚筒;301、筒体;302、容置腔;303、隔热层;4、仓盖;5、轴承;6、连接轴;7、齿轮换向器;8、第一电机;9、第二电机;10、第三电机;11、电热丝;12、搅动轴;13、搅动短叶;14、搅动长叶;15、螺旋输送叶;16、推进臂;17、推挤板;18、下压板;19、旋切叶;20、网孔;21、斜台;22、振动板;23、连接框;24、振子;25、穿线孔。Explanation of the reference numerals: 1. base; 2. support column; 3. roller; 301. cylinder; 302. accommodating chamber; 303. heat insulation layer; 4. bin cover; 5. bearing; 6. connecting shaft; 7. gear commutator; 8. first motor; 9. second motor; 10. third motor; 11. heating wire; 12. stirring shaft; 13. stirring short blades; 14. stirring long blades; 15. spiral conveying blades; 16. propulsion arm; 17. pushing plate; 18. lower pressure plate; 19. rotary cutting blades; 20. mesh; 21. inclined table; 22. vibration plate; 23. connecting frame; 24. vibrator; 25. threading hole.

具体实施方式DETAILED DESCRIPTION

实施例一:Embodiment 1:

参照图1,一种鲜脆瓜子的生产设备,包括底座1,在底座1上固定有一对竖直的支撑柱2,在两支撑柱2之间设置有滚筒3,滚筒3为密封结构,在支撑柱2的上端安装有轴承5,轴承5的外圈与支撑柱2相对固定,在滚筒3的两侧固定有横向的连接轴6,连接轴6穿过轴承5的内圈并与之相对固定,如此结构使得滚筒3可绕连接轴6自由转动。在滚筒3的侧部还设置有可开闭的仓盖4,用以向滚筒3内倒入生瓜子以及将滚筒3内的熟瓜子倒出。为便于将熟瓜子倒出,本实施例中将滚筒3上仓盖4所在的一侧设置为漏斗状。Referring to Fig. 1, a production device for fresh and crisp melon seeds includes a base 1, a pair of vertical support columns 2 are fixed on the base 1, a drum 3 is arranged between the two support columns 2, the drum 3 is a sealing structure, a bearing 5 is installed on the upper end of the support column 2, the outer ring of the bearing 5 is relatively fixed to the support column 2, and a horizontal connecting shaft 6 is fixed on both sides of the drum 3, the connecting shaft 6 passes through the inner ring of the bearing 5 and is relatively fixed thereto, so that the drum 3 can rotate freely around the connecting shaft 6. A closable bin cover 4 is also arranged on the side of the drum 3, which is used to pour raw melon seeds into the drum 3 and pour out the cooked melon seeds in the drum 3. In order to facilitate the pouring out of the cooked melon seeds, in this embodiment, the side of the drum 3 where the bin cover 4 is located is set to be funnel-shaped.

图2为该生产设置的初始状态示意图。如图2所示,在滚筒3一侧的支撑柱2的外侧安装固定有第一电机8,第一电机8的输出轴通过齿轮换向器7与连接轴6传动连接,第一电机8转动可以驱动连接轴6转动,从而带动滚筒3转动。Fig. 2 is a schematic diagram of the initial state of the production setting. As shown in Fig. 2, a first motor 8 is fixedly mounted on the outer side of the support column 2 on one side of the drum 3, and the output shaft of the first motor 8 is connected to the connecting shaft 6 through a gear commutator 7. The rotation of the first motor 8 can drive the connecting shaft 6 to rotate, thereby driving the drum 3 to rotate.

滚筒3的内部为上下对称式结构,包括中间段、顶端和底端。筒体301的顶端和底端均为漏斗状结构,且在筒体301的顶端内和底端内均设置有夹层结构,夹层结构内为容置腔302,在顶端的容置腔302和底端的容置腔302内均设置有电热丝11,电热丝11弯曲盘绕地贴着滚筒3的内壁并焊接在固定在滚筒3的内壁上,滚筒3的外层设置有隔热层303,以防止人员烫伤。在滚筒3的顶端和底端还设置有上下对称的第一搅动机构和第二搅动机构,第一搅动机构与第二搅动机构的结构相同,第一搅动机构和第二搅动机构均由电机驱动。以第一搅动机构为例:第一搅动机构包括搅动轴12和第二电机9,第二电机9的壳体与滚筒3的顶部连接固定,第二电机9的输出轴穿入滚筒3内并与搅动轴12同轴固定,且第二电机9的输出轴上套有密封垫,以免瓜子或杂质掉入输出轴与滚筒3之间的缝隙处,在搅动轴12上沿其长度方向依次固定有搅动短叶13和搅动长叶14,其中搅动短叶13距离第二电机9的距离小于搅动长叶14距离第二电机9的距离。搅动长叶14和搅动短叶13均沿搅动轴12的径向设置,且搅动长叶14的长度大于搅动短叶13的长度,搅动长叶14和搅动短叶13均为卷曲的形状且搅动长叶14和搅动短叶13的均向上翘起。同样的,第二搅动机构包括搅动轴12和第三电机10。The interior of the drum 3 is a vertically symmetrical structure, including a middle section, a top and a bottom. The top and bottom of the cylinder 301 are both funnel-shaped structures, and a sandwich structure is provided in the top and bottom of the cylinder 301. The sandwich structure is a receiving cavity 302. The receiving cavity 302 at the top and the receiving cavity 302 at the bottom are both provided with electric heating wires 11. The electric heating wires 11 are bent and coiled against the inner wall of the drum 3 and welded and fixed on the inner wall of the drum 3. The outer layer of the drum 3 is provided with a heat insulation layer 303 to prevent people from being scalded. The top and bottom of the drum 3 are also provided with a first stirring mechanism and a second stirring mechanism that are vertically symmetrical. The first stirring mechanism has the same structure as the second stirring mechanism, and the first stirring mechanism and the second stirring mechanism are both driven by a motor. Take the first stirring mechanism as an example: the first stirring mechanism includes a stirring shaft 12 and a second motor 9, the housing of the second motor 9 is connected and fixed to the top of the drum 3, the output shaft of the second motor 9 penetrates into the drum 3 and is coaxially fixed with the stirring shaft 12, and a sealing gasket is sleeved on the output shaft of the second motor 9 to prevent melon seeds or impurities from falling into the gap between the output shaft and the drum 3, and a stirring short blade 13 and a stirring long blade 14 are fixed in sequence along the length direction of the stirring shaft 12, wherein the distance between the stirring short blade 13 and the second motor 9 is less than the distance between the stirring long blade 14 and the second motor 9. The stirring long blade 14 and the stirring short blade 13 are both arranged along the radial direction of the stirring shaft 12, and the length of the stirring long blade 14 is greater than the length of the stirring short blade 13, and the stirring long blade 14 and the stirring short blade 13 are both in a curled shape and the stirring long blade 14 and the stirring short blade 13 are both upwardly tilted. Similarly, the second stirring mechanism includes a stirring shaft 12 and a third motor 10.

该生产设备的工作原理为:翻动滚筒3至合适的角度,以便于打开仓盖4,随后打开仓盖4,将洗净晾干的生瓜子倒入滚筒3内,再关闭仓盖4,倒入滚筒3内的生瓜子的量应该使搅动长叶14和搅动短叶13均被瓜子覆盖。随后关闭仓盖4,启动该设备生产设备。该生产设备启动后,滚筒3顶端内和底端内的电热丝11同时通电开始发热,对滚筒3的的内顶壁和内底壁进行加热,同时第三电机10启动,从而带动第二搅动机构对瓜子进行搅动,一边搅动一边烘烤瓜子;一段时间后,第一电机8启动并带动滚筒3向上翻转180度,此时滚筒3的顶端和底端位置互换,第一搅动机构切换至滚筒3的下端,而第二搅动机构切换至滚筒3的上端,在此过程中滚筒3内的瓜子会被向上扬起,并再次回落至滚筒3的底部;随后,切换至滚筒3上端的第二搅动结构停止运动,与此同时切换至滚筒3下端的第一搅动机构由第二电机9驱动开始运行,搅动短叶13将筒底中心区域的瓜子进行搅动,且搅动长叶14将筒底边缘区域的瓜子进行搅动,通过搅动长叶14和搅动短叶13的配合可以将筒底的瓜子充分搅匀,且瓜子在被被搅动的过程中被筒底的电热丝11加热烘烤,如此能够使筒底的瓜子充分且均匀地受热;一段时间后,第一电机8再驱动滚筒3反向翻转180度,此时第一搅动机构和第二搅动机构再次互换位置,在此过程中滚筒3内的瓜子被向上扬起并回落至滚筒3底部,随后第一搅动机构停止运动同时第二搅动机构再次开始运行,再次由第二搅动机构对筒底的瓜子进行搅动;一段时间后,第一电机8再驱动滚筒3向上翻转180度,如此循环。The working principle of the production equipment is as follows: the drum 3 is turned to a suitable angle to facilitate opening the bin cover 4, and then the bin cover 4 is opened, and the washed and dried raw melon seeds are poured into the drum 3, and then the bin cover 4 is closed. The amount of raw melon seeds poured into the drum 3 should be such that both the stirring long leaves 14 and the stirring short leaves 13 are covered with melon seeds. Then the bin cover 4 is closed and the production equipment of the equipment is started. After the production equipment is started, the electric heating wires 11 in the top and bottom ends of the drum 3 are energized at the same time and start to generate heat, heating the inner top wall and the inner bottom wall of the drum 3, and at the same time the third motor 10 is started, thereby driving the second stirring mechanism to stir the melon seeds, and baking the melon seeds while stirring; after a period of time, the first motor 8 is started and drives the drum 3 to turn upward 180 degrees, at which time the top and bottom ends of the drum 3 are interchanged, the first stirring mechanism is switched to the lower end of the drum 3, and the second stirring mechanism is switched to the upper end of the drum 3. During this process, the melon seeds in the drum 3 will be lifted up and fall back to the bottom of the drum 3 again; then, the second stirring structure switched to the upper end of the drum 3 stops moving, and at the same time the first stirring mechanism switched to the lower end of the drum 3 is driven by the second motor 9 to start running, and the stirring short leaves 13 will move the drum The melon seeds in the center area of the bottom are stirred, and the long stirring leaves 14 stir the melon seeds in the edge area of the bottom of the cylinder. The melon seeds at the bottom of the cylinder can be fully stirred by the cooperation of the long stirring leaves 14 and the short stirring leaves 13, and the melon seeds are heated and baked by the electric heating wire 11 at the bottom of the cylinder during the stirring process, so that the melon seeds at the bottom of the cylinder can be fully and evenly heated; after a period of time, the first motor 8 drives the drum 3 to flip 180 degrees in the opposite direction. At this time, the first stirring mechanism and the second stirring mechanism exchange positions again. During this process, the melon seeds in the drum 3 are lifted up and fall back to the bottom of the drum 3, and then the first stirring mechanism stops moving and the second stirring mechanism starts running again, and the melon seeds at the bottom of the cylinder are stirred by the second stirring mechanism again; after a period of time, the first motor 8 drives the drum 3 to flip 180 degrees upward again, and the cycle is repeated.

该生产设备,通过上下翻转式的滚筒3结构,对滚筒3内的瓜子每间隔一端时间就进行翻转,且滚筒3顶端内和底端内均设置电加热区域,对滚筒3底部的瓜子进行充分、均匀地搅动,使得滚筒3底部的瓜子一般被烘烤一边被搅动,通过反复的搅动烘烤和多次翻转滚筒3,使得滚筒3内的瓜子都能与筒底的加热区域接触充分接触,避免有一些瓜子因烘烤不足而不够脆,而有一些瓜子因烘烤过度而被烤糊进而影响口感。该生产设备生产出的瓜子炒制均匀、口感鲜脆。The production equipment, through the upside-down flipping drum 3 structure, flips the melon seeds in the drum 3 at intervals, and electric heating areas are set in the top and bottom of the drum 3 to fully and evenly stir the melon seeds at the bottom of the drum 3, so that the melon seeds at the bottom of the drum 3 are generally stirred while being baked. Through repeated stirring and baking and multiple flipping of the drum 3, the melon seeds in the drum 3 can be fully in contact with the heating area at the bottom of the drum, avoiding some melon seeds from being insufficiently baked and not crispy, and some melon seeds from being over-baked and burnt, thus affecting the taste. The melon seeds produced by the production equipment are evenly fried and have a fresh and crisp taste.

参照图2,本实施例中,还在第一搅动机构和第二搅动机构的搅动轴12上均同轴固定有螺旋输送叶15,每组搅动机构上的螺旋输送叶15与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的搅动长叶14与该组搅动机构的驱动电机之间的距离;另外,在每组搅动机构的搅动轴12上还固定有长条形的推进臂16,推进臂16沿搅动轴12的径向设置,且每组搅动机构上的推进臂16与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的螺旋输送叶15与该组搅动机构的驱动电机之间的距离。参照图4,在推进臂16的顶面和底面上均设置有多组推挤板17,推挤板17的一端与推进臂16连接固定,推挤板17的另一端延伸至推进臂16的后方,推挤板17向搅动轴12的外侧倾斜。Referring to Fig. 2, in this embodiment, spiral conveying blades 15 are coaxially fixed on the stirring shafts 12 of the first stirring mechanism and the second stirring mechanism, and the distance between the spiral conveying blades 15 on each stirring mechanism and the driving motor of the stirring mechanism is greater than the distance between the stirring blades 14 on the stirring mechanism and the driving motor of the stirring mechanism; in addition, a long strip-shaped propulsion arm 16 is also fixed on the stirring shaft 12 of each stirring mechanism, and the propulsion arm 16 is arranged along the radial direction of the stirring shaft 12, and the distance between the propulsion arm 16 on each stirring mechanism and the driving motor of the stirring mechanism is greater than the distance between the spiral conveying blades 15 on the stirring mechanism and the driving motor of the stirring mechanism. Referring to Fig. 4, multiple groups of pushing plates 17 are arranged on the top and bottom surfaces of the pushing arm 16, one end of the pushing plate 17 is connected and fixed to the pushing arm 16, and the other end of the pushing plate 17 extends to the rear of the pushing arm 16, and the pushing plate 17 is inclined to the outside of the stirring shaft 12.

在搅动轴12运行的过程中:螺旋输送叶15将搅动轴12周围区域的瓜子向上输送,使筒底中心区域下方的瓜子能够从下往上翻动,从而在筒底中心区域的下方形成空隙;而搅动长叶14和搅动短叶13分别对筒底中心区域和边缘区域的瓜子进行搅动,使得有瓜子可以填充前述空隙;另外,由于推进臂16顶面和底面上的倾斜的推挤板17具有导向作用,在推进臂16随搅动轴12同步转动的过程中,推挤板17可以将瓜子向远离搅动轴12的方向倾斜,即能够将螺旋输送叶15向上输送的瓜子逐渐推挤至筒底的边缘部位,使这些瓜子能够被搅动短叶13和搅动长叶14搅动到,使得被螺旋输送叶15向上输送的瓜子最终又能从筒底的中心区域外侧以及筒底的边缘部位回落至筒底的下层,并顺着滚筒3底壁汇集至搅动轴12的下端区域,再次被螺旋输送叶15向上提升,如此循环。瓜子在筒底循环流动的方向如图2中的虚线箭头所示。通过螺旋输送叶15、推进臂16、搅动长叶14以及搅动短叶13的配合,可以在筒底形成瓜子的大循环流通,且瓜子整体会跟随着搅动轴12的转动方向运动,一边运动、一边循环再一边烘烤,使得筒底的瓜子能够更加充分、更加均匀地被炒制,进一步提升瓜子整体的鲜脆口感。During the operation of the stirring shaft 12, the spiral conveying blades 15 convey the melon seeds in the area around the stirring shaft 12 upward, so that the melon seeds below the central area of the bottom of the cylinder can be turned up from bottom to top, thereby forming a gap below the central area of the bottom of the cylinder; the long stirring blades 14 and the short stirring blades 13 stir the melon seeds in the central area and the edge area of the bottom of the cylinder respectively, so that there are melon seeds to fill the aforementioned gap; in addition, since the inclined pushing plates 17 on the top and bottom surfaces of the propulsion arms 16 have a guiding function, when the propulsion arms 16 rotate synchronously with the stirring shaft 12, the melon seeds can be filled in the above-mentioned gap. During the process, the pushing plate 17 can tilt the melon seeds away from the stirring shaft 12, that is, the melon seeds transported upward by the spiral conveying blades 15 can be gradually pushed to the edge of the bottom of the cylinder, so that these melon seeds can be stirred by the stirring short blades 13 and the stirring long blades 14, so that the melon seeds transported upward by the spiral conveying blades 15 can eventually fall back to the lower layer of the bottom of the cylinder from the outer side of the central area of the bottom of the cylinder and the edge of the bottom of the cylinder, and gather along the bottom wall of the drum 3 to the lower end area of the stirring shaft 12, and are lifted up by the spiral conveying blades 15 again, and so on. The direction of the circulation of melon seeds at the bottom of the cylinder is shown by the dotted arrow in Figure 2. Through the cooperation of the spiral conveying blades 15, the propulsion arm 16, the stirring long blades 14 and the stirring short blades 13, a large circulation of melon seeds can be formed at the bottom of the cylinder, and the melon seeds as a whole will move in the direction of rotation of the stirring shaft 12, while moving, circulating and baking, so that the melon seeds at the bottom of the cylinder can be more fully and evenly fried, further improving the fresh and crisp taste of the melon seeds as a whole.

由于筒底的边缘部位远离搅动轴12,所以筒底边缘部位的瓜子回流至搅动轴12的下端区域会比较慢,因此尚有改进的空间。Since the edge of the bottom of the drum is far away from the stirring shaft 12, the melon seeds at the edge of the bottom of the drum will flow back to the lower end area of the stirring shaft 12 relatively slowly, so there is still room for improvement.

如图4所示,本实施例中还在推进臂16的端部设置有下压板18,下压板18的前部和后部均凸出于推进臂16,下压板18的前部为向上倾斜上翘部,而下压板18的后部为向下倾斜的下倾部。在推进臂16随搅动轴12转动的过程中,下压板18的上翘部和下倾部就能对瓜子产生向下的分力,该分力对瓜子施加压力。上翘部将高于推进臂16的瓜子导向至推下压板18的下方,从而使下压板18压实瓜子,随后下倾部再对压实的瓜子施加向下的压力,使得筒底边缘部位的瓜子被挤压至下层,并最终顺着滚筒3的底壁回流至搅动轴12的下端区域。下压板18的加入,使得筒底边缘部位的瓜子能够被施加压力,从而可以提高边缘部位的瓜子回流的速度,使得瓜子的大循环流通更加均匀彻底。As shown in FIG4 , in this embodiment, a lower pressing plate 18 is also provided at the end of the propulsion arm 16. The front and rear parts of the lower pressing plate 18 both protrude from the propulsion arm 16. The front part of the lower pressing plate 18 is an upwardly inclined upturned part, and the rear part of the lower pressing plate 18 is a downwardly inclined downturned part. When the propulsion arm 16 rotates with the stirring shaft 12, the upwardly inclined part and the downwardly inclined part of the lower pressing plate 18 can generate a downward component force on the melon seeds, and the component force applies pressure to the melon seeds. The upwardly inclined part guides the melon seeds that are higher than the propulsion arm 16 to the bottom of the push-down pressing plate 18, so that the lower pressing plate 18 compacts the melon seeds, and then the downwardly inclined part applies downward pressure to the compacted melon seeds, so that the melon seeds at the edge of the bottom of the cylinder are squeezed to the lower layer, and finally flow back to the lower end area of the stirring shaft 12 along the bottom wall of the drum 3. The addition of the lower pressure plate 18 can exert pressure on the melon seeds at the edge of the bottom of the cylinder, thereby increasing the speed of the melon seeds returning from the edge, making the large circulation of the melon seeds more uniform and thorough.

为了使筒底边缘部位的瓜子更顺利地被下压至边缘部位的下层,本实施例中将滚筒3的顶端和顶端与滚筒3的中间段之间的衔接部位设计为圆弧形。In order to enable the melon seeds at the edge of the bottom of the drum to be pressed down to the lower layer of the edge more smoothly, in this embodiment, the top of the drum 3 and the connecting part between the top and the middle section of the drum 3 are designed to be arc-shaped.

参照图1,本实施例中,还在第一搅动机构和第二搅动机构的搅动轴12上均固定有旋切叶19,每组搅动机构上的旋切叶19与该组搅动机构的驱动电机之间的距离大于该组搅动机构上的推进臂16与该组搅动机构的驱动电机之间的距离。参照图4,每组旋切叶19包括沿搅动轴12的径向设置的多个叶片。旋切叶19随搅动轴12同步转动,在第一电机8驱动滚筒3上下翻转的过程中,瓜子会被上扬并回落至筒底,瓜子在回落的过程中会与旋切叶19接触随后继续下落,旋切叶19可以将一起下落的瓜子打散,从而使瓜子均匀洒落在筒底,避免局部堆积太高,有利于后续的搅动炒制。本实施例中通过两组旋切叶19对下落的瓜子进行打散,可以起到更好的打散效果。Referring to Fig. 1, in this embodiment, rotary cutting blades 19 are fixed on the stirring shafts 12 of the first stirring mechanism and the second stirring mechanism, and the distance between the rotary cutting blades 19 on each stirring mechanism and the driving motor of the stirring mechanism is greater than the distance between the propulsion arm 16 on the stirring mechanism and the driving motor of the stirring mechanism. Referring to Fig. 4, each set of rotary cutting blades 19 includes a plurality of blades arranged along the radial direction of the stirring shaft 12. The rotary cutting blades 19 rotate synchronously with the stirring shaft 12. In the process of the first motor 8 driving the drum 3 to flip up and down, the melon seeds will be lifted up and fall back to the bottom of the drum. In the process of falling back, the melon seeds will contact the rotary cutting blades 19 and then continue to fall. The rotary cutting blades 19 can break up the melon seeds that fall together, so that the melon seeds are evenly scattered on the bottom of the drum, avoiding local accumulation too high, which is conducive to subsequent stirring and frying. In this embodiment, two sets of rotary cutting blades 19 are used to break up the falling melon seeds, which can achieve a better breaking effect.

参照图3,本实施例中的旋切叶19的叶片为网格状叶片,其具有多个呈网格状排布的网孔20。网孔20的尺寸足够大,使得瓜子可以穿过。下落的瓜子与旋切叶19接触后,一部分瓜子直接从网孔20分散地穿过并自由下落,而另一部分瓜子则被甩出并掉落至筒底的边缘部位。如此可以使瓜子更分散地回落。Referring to FIG3 , the rotary blade 19 in this embodiment is a grid-shaped blade having a plurality of meshes 20 arranged in a grid shape. The size of the meshes 20 is large enough to allow the melon seeds to pass through. After the falling melon seeds come into contact with the rotary blade 19, a portion of the melon seeds directly pass through the meshes 20 in a dispersed manner and fall freely, while the other portion of the melon seeds are thrown out and fall to the edge of the bottom of the cylinder. In this way, the melon seeds can fall back in a more dispersed manner.

本实施例中,还在滚筒3内的中部设置有环状的向内凸出的斜台21,斜台21的内侧边缘与滚筒3的内壁密封连接,斜台21的顶面和底面均为环形的锥面,使得斜台21的内侧部位的厚度小于其外侧部位的厚度。两组旋切叶19均位于斜台21的内侧。当第一电机8驱动滚筒3上下翻转时,瓜子在回落的过程中,从滚筒3边缘回落的瓜子会落在斜台21的环形锥面上,并顺着锥面汇集至其内侧部位,随后掉落到旋切叶19上。通过设置斜台21可以将瓜子汇集至旋切叶19的上方,使瓜子集中于从旋切叶19的上方回落。从而使被扬起的瓜子均能经过旋切叶19,提升打散的效果。In this embodiment, an annular inwardly protruding ramp 21 is also provided in the middle of the drum 3. The inner edge of the ramp 21 is sealed to the inner wall of the drum 3. The top and bottom surfaces of the ramp 21 are both annular conical surfaces, so that the thickness of the inner part of the ramp 21 is less than the thickness of the outer part. Both groups of rotary cutting blades 19 are located on the inner side of the ramp 21. When the first motor 8 drives the drum 3 to flip up and down, the melon seeds falling from the edge of the drum 3 will fall on the annular conical surface of the ramp 21 during the falling process, and will gather along the conical surface to the inner part, and then fall onto the rotary cutting blade 19. By providing the ramp 21, the melon seeds can be gathered above the rotary cutting blade 19, so that the melon seeds are concentrated and fall from the top of the rotary cutting blade 19. In this way, all the lifted melon seeds can pass through the rotary cutting blade 19, thereby improving the effect of breaking up.

参照图2、图4和图5,本实施例中斜台21的内部为中空结构,在斜台21的顶面和底面上沿其周向开设有多个弧形的开槽,并在各个开槽内设置有可活动的弧形的振动板22,在振动板22的内侧面上安装固定有振子24,振动板22的边缘与开槽的边缘之间设置有柔性的连接框23,并在滚筒3的侧壁上开设有与斜台21的内部连通的穿线孔25,以供振子24连接的线缆穿过。需要指出的是:在滚筒3两端的侧壁上同样开设有与容置腔302连通的穿线孔25(图中未示出),以供电热丝11连接的线缆穿过。本实施例中的连接框23为橡胶框,其与开槽的边缘可振动板22的边缘铆接。Referring to Figures 2, 4 and 5, the interior of the inclined platform 21 in this embodiment is a hollow structure, and a plurality of arc-shaped slots are provided on the top and bottom surfaces of the inclined platform 21 along its circumference, and a movable arc-shaped vibration plate 22 is provided in each slot, and a vibrator 24 is fixedly mounted on the inner side of the vibration plate 22, and a flexible connection frame 23 is provided between the edge of the vibration plate 22 and the edge of the slot, and a threading hole 25 connected to the interior of the inclined platform 21 is provided on the side wall of the drum 3 for the cable connected to the vibrator 24 to pass through. It should be pointed out that: threading holes 25 (not shown in the figure) connected to the accommodating cavity 302 are also provided on the side walls at both ends of the drum 3, so as to allow the cable connected to the heating wire 11 to pass through. The connection frame 23 in this embodiment is a rubber frame, which is riveted to the edge of the slotted edge or the edge of the vibration plate 22.

在滚筒3上下翻转的过程中,振子24启动,带动振动板22同步振动,当回落的瓜子掉落到斜台21上与振动板22接触时,振动板22将瓜子振起并抛向旋切叶19,使瓜子能够在旋切叶19上方互相碰撞,之后再被旋切叶19打散,可以起到更好的打散效果,使瓜子更加均匀地回落至滚筒3底部。During the process of the drum 3 flipping up and down, the vibrator 24 starts, driving the vibration plate 22 to vibrate synchronously. When the falling melon seeds fall onto the inclined platform 21 and contact the vibration plate 22, the vibration plate 22 vibrates the melon seeds and throws them to the rotary cutting blades 19, so that the melon seeds can collide with each other above the rotary cutting blades 19 and then be broken up by the rotary cutting blades 19, which can achieve a better breaking effect and make the melon seeds fall back to the bottom of the drum 3 more evenly.

实施例二:Embodiment 2:

一种鲜脆瓜子的生产工艺,需要用到实施例一中的生产设备,该生产工艺包括以下步骤:A production process for fresh and crisp melon seeds requires the production equipment in Example 1, and the production process comprises the following steps:

S1、将洗净晾干的适量生瓜子导入滚筒内,加入适量砂子,并关闭仓盖。S1. Place an appropriate amount of washed and dried raw melon seeds into the drum, add an appropriate amount of sand, and close the lid.

S2、开启生产设备,控制电热丝开始加热,将滚筒内顶壁和内底壁的温度加热至200℃,S2. Start the production equipment and control the electric heating wire to start heating, and heat the top and bottom walls of the drum to 200°C.

S3、控制第二电机启动同时控制第三电机停止,第二电机转速为6转/min,持续转动2min,控制第一电机将滚筒向上翻转180°;S3, control the second motor to start and the third motor to stop at the same time, the second motor rotates at 6 rpm for 2 minutes, and controls the first motor to turn the drum upward by 180°;

S4、控制第三电机开始运行同时控制第二电机停止,第三电机以6转/min的转速持续转动2min,控制第一电机将滚筒向上翻转180°;S4, controlling the third motor to start running and the second motor to stop, the third motor continuously rotates at a speed of 6 rpm for 2 min, and controlling the first motor to flip the drum upward by 180°;

S5、循环重复S3和S4步骤10次,从而获得鲜脆瓜子;S5, repeating steps S3 and S4 10 times in a loop, thereby obtaining fresh and crisp melon seeds;

S6、关闭生产设备,倒出炒熟的瓜子。S6. Turn off the production equipment and pour out the roasted melon seeds.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (7)

1.一种鲜脆瓜子的生产设备,包括底座,在底座上固定有一对竖直的支撑柱,其特征是:在两支撑柱之间设置有滚筒,滚筒为密封结构,所述滚筒的两侧与支撑杆的上端转动连接,所述滚筒的侧部还设置有可开闭的仓盖,所述滚筒一侧的支撑柱的外侧安装固定有用于驱动滚筒上下翻转的翻转电机,所述滚筒的内部为上下对称式结构,包括中间段、顶端和底端,所述滚筒的顶端和底端均为漏斗状结构,且在滚筒的顶端内和底端内均设置有夹层结构,所述夹层结构内为容置腔,在顶端的容置腔和底端的容置腔内均设置有电热丝,所述电热丝弯曲盘绕地贴着滚筒的内壁并焊接在固定在滚筒的内壁上,所述滚筒的外层设置有隔热层,所述滚筒的顶端和底端还设置有上下对称的搅动机构,所述搅动机构包括搅动轴和驱动电机,所述驱动电机的壳体与滚筒连接固定,所述驱动电机的输出轴穿入滚筒内并与搅动轴同轴固定,所述搅动轴上沿其长度方向依次固定有搅动短叶和搅动长叶,所述搅动短叶距离驱动电机的距离小于搅动长叶距离驱动电机的距离,所述搅动长叶和搅动短叶均沿搅动轴的径向设置,且搅动长叶的长度大于搅动短叶的长度,所述搅动长叶和搅动短叶均为卷曲的形状且搅动长叶和搅动短叶的均向上翘起;1. A production equipment for fresh and crisp melon seeds, comprising a base, on which a pair of vertical support columns are fixed, characterized in that: a roller is arranged between the two support columns, the roller is a sealing structure, both sides of the roller are rotatably connected to the upper ends of the support rods, and the side of the roller is also provided with an openable and closable bin cover, and a turning motor for driving the roller to turn up and down is fixedly installed on the outer side of the support column on one side of the roller, the interior of the roller is a top-down symmetrical structure, including a middle section, a top end and a bottom end, the top end and the bottom end of the roller are both funnel-shaped structures, and sandwich structures are arranged in the top end and the bottom end of the roller, the sandwich structure is a accommodating cavity, and electric heating wires are arranged in the accommodating cavity at the top end and the accommodating cavity at the bottom end, and the electric heating wires are bent and coiled and close to the roller The inner wall of the cylinder is welded to the inner wall of the drum, the outer layer of the drum is provided with a heat insulation layer, the top and bottom ends of the drum are also provided with a stirring mechanism symmetrical up and down, the stirring mechanism includes a stirring shaft and a driving motor, the housing of the driving motor is connected and fixed to the drum, the output shaft of the driving motor penetrates into the drum and is coaxially fixed with the stirring shaft, the stirring shaft is sequentially fixed with a stirring short blade and a stirring long blade along its length direction, the distance between the stirring short blade and the driving motor is smaller than the distance between the stirring long blade and the driving motor, the stirring long blade and the stirring short blade are both arranged along the radial direction of the stirring shaft, and the length of the stirring long blade is greater than the length of the stirring short blade, the stirring long blade and the stirring short blade are both in a curled shape, and the stirring long blade and the stirring short blade are both upwardly tilted; 所述滚筒内的中部设置有环状的向内凸出的斜台,所述斜台的内侧边缘与滚筒的内壁密封连接,所述斜台的顶面和底面均为环形的锥面,使得斜台的内侧部位的厚度小于其外侧部位的厚度,所述搅动轴上均固定有旋切叶,所述旋切叶均位于斜台的内侧;An annular inwardly protruding inclined platform is provided in the middle of the drum, the inner edge of the inclined platform is sealed with the inner wall of the drum, the top and bottom surfaces of the inclined platform are both annular conical surfaces, so that the thickness of the inner part of the inclined platform is smaller than the thickness of the outer part thereof, and rotary cutting blades are fixed on the stirring shaft, and the rotary cutting blades are all located on the inner side of the inclined platform; 所述斜台的内部为中空结构,所述斜台的顶面和底面上沿其周向开设有多个弧形的开槽,并在各个开槽内设置有可活动的弧形的振动板,所述振动板的内侧面上安装固定有振子,所述振动板的边缘与开槽的边缘之间通过柔性的连接框连接。The interior of the inclined platform is a hollow structure, and a plurality of arc-shaped grooves are provided on the top and bottom surfaces of the inclined platform along the circumference thereof, and a movable arc-shaped vibration plate is provided in each groove, a vibrator is fixedly mounted on the inner side surface of the vibration plate, and the edge of the vibration plate is connected to the edge of the groove by a flexible connecting frame. 2.根据权利要求1所述的鲜脆瓜子的生产设备,其特征是:所述搅动轴上还同轴固定有螺旋输送叶,所述螺旋输送叶与驱动电机之间的距离大于所述搅动长叶与驱动电机之间的距离,所述搅动轴上还固定有长条形的推进臂,所述推进臂沿搅动轴的径向设置,所述推进臂与驱动电机之间的距离大于螺旋输送叶与驱动电机之间的距离,所述推进臂的顶面和底面上均设置有多组推挤板,所述推挤板的一端与推进臂连接固定,所述推挤板的另一端延伸至推进臂的后方,所述推挤板向搅动轴的外侧倾斜。2. The production equipment of fresh and crisp melon seeds according to claim 1 is characterized in that: a spiral conveying blade is coaxially fixed on the stirring shaft, the distance between the spiral conveying blade and the driving motor is greater than the distance between the long stirring blade and the driving motor, and a long strip-shaped propulsion arm is also fixed on the stirring shaft, the propulsion arm is arranged along the radial direction of the stirring shaft, the distance between the propulsion arm and the driving motor is greater than the distance between the spiral conveying blade and the driving motor, and multiple groups of pushing plates are arranged on the top and bottom surfaces of the propulsion arm, one end of the pushing plate is connected and fixed to the propulsion arm, and the other end of the pushing plate extends to the rear of the propulsion arm, and the pushing plate is inclined toward the outside of the stirring shaft. 3.根据权利要求2所述的鲜脆瓜子的生产设备,其特征是:所述推进臂的端部还设置有下压板,所述下压板的前部和后部均凸出于推进臂,所述下压板的前部为向上倾斜上翘部,所述下压板的后部为向下倾斜的下倾部。3. The production equipment of fresh and crisp melon seeds according to claim 2 is characterized in that: a lower pressure plate is also provided at the end of the propulsion arm, the front and rear parts of the lower pressure plate both protrude from the propulsion arm, the front part of the lower pressure plate is an upwardly inclined upturned part, and the rear part of the lower pressure plate is a downwardly inclined downward inclined part. 4.根据权利要求3所述的鲜脆瓜子的生产设备,其特征是:所述滚筒的顶端和顶端与滚筒的中间段之间的衔接部位为圆弧形。4. The production equipment for fresh and crisp melon seeds according to claim 3 is characterized in that the top end of the drum and the connecting part between the top end and the middle section of the drum are arc-shaped. 5.根据权利要求4所述的鲜脆瓜子的生产设备,其特征是:所述旋切叶与驱动电机之间的距离大于推进臂与驱动电机之间的距离,所述旋切叶包括沿搅动轴的径向设置的多个叶片。5. The production equipment of fresh and crisp melon seeds according to claim 4 is characterized in that the distance between the rotary cutting blade and the driving motor is greater than the distance between the propulsion arm and the driving motor, and the rotary cutting blade includes a plurality of blades arranged radially along the stirring shaft. 6.根据权利要求5所述的鲜脆瓜子的生产设备,其特征是:所述旋切叶的叶片为网格状叶片,其具有多个呈网格状排布的网孔。6. The production equipment of fresh and crisp melon seeds according to claim 5 is characterized in that the blades of the rotary cutting leaves are grid-shaped blades having a plurality of mesh holes arranged in a grid shape. 7.一种鲜脆瓜子的生产工艺,采用权利要求1-6任意一项所述的生产设备进行生产,其特征是,包括以下步骤:7. A production process for fresh and crisp melon seeds, using the production equipment according to any one of claims 1 to 6 for production, characterized in that it comprises the following steps: S1、将洗净晾干的适量生瓜子导入滚筒内,加入适量砂子,并关闭仓盖;S1. Place an appropriate amount of washed and dried raw melon seeds into the drum, add an appropriate amount of sand, and close the lid; S2、开启生产设备,控制电热丝开始加热,将滚筒内顶壁和内底壁的温度加热至200℃,S2. Start the production equipment and control the electric heating wire to start heating, and heat the top and bottom walls of the drum to 200°C. S3、控制第二电机启动同时控制第三电机停止,第二电机转速为6转/min,持续转动2min,控制第一电机将滚筒向上翻转180°;S3, control the second motor to start and the third motor to stop at the same time, the second motor rotates at 6 rpm for 2 minutes, and controls the first motor to turn the drum upward by 180°; S4、控制第三电机开始运行同时控制第二电机停止,第三电机以6转/min的转速持续转动2min,控制第一电机将滚筒向上翻转180°;S4, controlling the third motor to start running and the second motor to stop, the third motor continuously rotates at a speed of 6 rpm for 2 min, and controlling the first motor to flip the drum upward by 180°; S5、循环重复S3和S4步骤10次,从而获得鲜脆瓜子;S5, repeating steps S3 and S4 10 times in a loop, thereby obtaining fresh and crisp melon seeds; S6、关闭生产设备,倒出炒熟的瓜子。S6. Turn off the production equipment and pour out the roasted melon seeds.
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CN115553474B (en) * 2022-10-27 2023-08-29 徐州企润食品有限公司 Baking and frying device for melon seed roasted seeds and nuts processing

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CN108523157A (en) * 2018-03-15 2018-09-14 侯添有 A kind of fruit cleaning sterilizing equipment decontaminating apparatus

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