CN111206333A

CN111206333A - Environment-friendly fiber flocculus and manufacturing method thereof

Info

Publication number: CN111206333A
Application number: CN201911401597.XA
Authority: CN
Inventors: 金永良; 杨龙兴; 张�林; 昝锦能
Original assignee: Qidong Hean Nonwoven Mat Co Ltd; Qidong Hean Nonwoven Material Co Ltd
Current assignee: Qidong Hean Nonwoven Mat Co Ltd; Qidong Hean Nonwoven Material Co Ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-05-29

Abstract

The invention discloses an environment-friendly fiber flocculus and a manufacturing method thereof, wherein the environment-friendly fiber flocculus is prepared from the following raw materials in parts by mass: 20-40 parts of Lyocell fiber, 20-40 parts of Viloft fiber, 20-40 parts of hollow cotton fiber, 10-16 parts of Jutecell fiber, 10-16 parts of kapok fiber, 10-16 parts of bamboo fiber, 6-8 parts of spider silk-like fiber, 20-40 parts of synthetic fiber, 40-80 parts of thermal bonding composite fiber, 60-96 parts of plant fibril and 40-64 parts of auxiliary material fiber. Has the advantages that: has natural antibacterial, acarid removing, deodorant and ultraviolet resisting effects. Meanwhile, the radiated far infrared rays also have the effects of activating cell tissues, promoting blood circulation, inhibiting bacteria and deodorizing, and the functions of hygroscopicity, air permeability and coolness, and also have excellent skin affinity.

Description

Environment-friendly fiber flocculus and manufacturing method thereof

Technical Field

The invention relates to the technical field of environment-friendly fiber flocculus, in particular to an environment-friendly fiber flocculus and a manufacturing method thereof.

Background

In winter clothing materials, the flocculus can play a good heat insulation effect by the structural characteristics of fluffiness and large air content. For a long time, people are used to use down, cotton, wool and the like as the warm-keeping wadding. With the development of the fiber industry, the novel thermal insulation materials such as glue-sprayed cotton, silk-like cotton, space cotton, acrylic cotton, wool composite flocculus, polyester flocculus and the like which take chemical fibers as raw materials are successfully developed in succession, and are put into the market, and the traditional filling materials taking cotton batts, down feather and the like as materials for thermal insulation and cold resistance textiles are broken through. In recent years, various new fiber materials have been developed one after another, and many products for thermal batting have been developed.

The emergence of chemical fibers in synthetic thermal insulating wadding greatly meets the requirements of people on clothes, decoration and industrial textiles, but with the reduction of the world petroleum reserve, the development of synthetic fibers taking petroleum as a main raw material is limited. The shortage of non-renewable textile materials forces people to turn their utilization focus to renewable textile materials, and with the concern of environmental protection, the development of artificial fibers from renewable natural resources has been receiving more and more attention.

An effective solution to the problems in the related art has not been proposed yet.

Disclosure of Invention

The invention provides an environment-friendly fiber flocculus and a manufacturing method thereof aiming at the problems in the related art, so as to overcome the technical problems in the prior related art.

The technical scheme of the invention is realized as follows:

according to one aspect of the present invention, an environmentally friendly fiber batt is provided.

The environment-friendly fiber flocculus is prepared from the following raw materials in parts by mass:

20-40 parts of Lyocell fiber, 20-40 parts of Viloft fiber, 20-40 parts of hollow cotton fiber, 10-16 parts of Jutecell fiber, 10-16 parts of kapok fiber, 10-16 parts of bamboo fiber, 6-8 parts of spider silk-like fiber, 20-40 parts of synthetic fiber, 40-80 parts of thermal bonding composite fiber, 60-96 parts of plant fibril and 40-64 parts of auxiliary material fiber.

Further, the synthetic fiber comprises the following raw material components: 10-20 parts of far infrared fibers and 10-20 parts of polypropylene fibers.

Further, the thermal bonding composite fiber comprises the following raw material components: 20-40 parts of ES fiber and 20-40 parts of sheath-core composite short fiber.

Further, the plant fiber comprises the following raw material components: 10-16 parts of tencel fiber, 10-16 parts of Modal fiber, 10-16 parts of colored cotton fiber, 10-16 parts of pineapple fiber, 10-16 parts of bamboo fiber and 10-16 parts of banana fiber.

Further, the auxiliary materials comprise the following raw material components: 10-16 parts of cotton fiber, 10-16 parts of down feather, 10-16 parts of mulberry silk and 10-16 parts of wool fiber.

According to another aspect of the present invention, a method of making an environmentally friendly fiber batt is provided.

The preparation of the environment-friendly fiber flocculus comprises the following steps:

weighing all raw materials required by the environment-friendly fiber flocculus according to the mass parts;

loosening and wetting weighed Lyocell fibers, Viloft fibers, hollow cotton fibers, Jutecell fibers, kapok fibers, bamboo fibers and spider silk-like fibers, uniformly mixing, and forming a first fiber web by adopting an air flow;

preparing the various fibers into fiber webs by adopting the weighed tencel fibers, Modal fibers, colored cotton fibers, pineapple fibers, bamboo fibers, banana fibers, cotton fibers, down feather, mulberry silk and wool fibers in a dry-method web forming mode under the dry condition, wherein the arrangement directions of the fibers in the fiber webs are arranged in a crossed mode or a disordered mode, and obtaining a second fiber web;

preparing the weighed ES fibers and the skin-core type composite short fibers into fiber webs under a dry condition, wherein the arrangement direction of the fibers in the fiber webs is in a cross arrangement or a disordered arrangement, so as to obtain a third fiber web;

preparing the weighed far infrared fibers and polypropylene fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a fourth fiber web;

sequentially laying a fourth fiber web, a third fiber web, a second fiber web, a third fiber web, a first fiber web, a third fiber web and a fourth fiber web to obtain a semi-finished flocculus;

placing the semi-finished flocculus into a hot melting room for hot melting for twenty minutes;

and ironing and finishing the semi-finished flocculus which is subjected to hot melting for twenty minutes by using an ironing machine to obtain a finished flocculus.

Furthermore, before the first fiber net is formed, the bamboo fiber and the spider silk are baked at a low temperature of 38-42 ℃ for 30-40 minutes.

Further, during the extraction of the second mixture, the mulberry silk is obtained by soaking silkworm cocoon shells in a soaking solution with the pH value of I-7 and the temperature of 20-40 ℃ for 10-20 hours, turning over the silkworm cocoon shells once every 2 hours during the soaking process, then centrifugally spin-drying, rinsing and drying.

Furthermore, the flocculus is ironed and finished through an ironing machine to obtain the flocculus, wherein the temperature is 165-180 ℃, and the output speed of the flocculus is 11-14 m/s.

Further, the temperature of the hot melting chamber is 105-120 ℃.

The invention adopts the following raw materials in parts:

lyocell fiber: yocell fiber (i.e. soluble fiber) is known as green fiber in the 21 st century, and N-methylmorpholine-N-oxide (NMMO) is used as a solvent for regenerated cellulose fiber spun by a wet method. The waste can be naturally degraded, and the amine oxide solvent in the production process can be recycled by 99.5 percent, so that the toxicity is extremely low, and the environment is not polluted.

Viloft fibers: the main raw materials are extracted from wood pulp of trees in artificial planting forest areas in the nature, the raw materials are large in quantity and have reproducibility, and the resource predatory development cannot be caused. Most of the auxiliary agents and semi-finished fibers can be recycled and reused, and the fiber is a representative of green novel environment-friendly fibers and novel environment-friendly fibers in the high-tech fiber era.

Hollow cotton fiber: the high-heat-preservation cotton wadding product is formed by processing and processing high-quality terylene and three-dimensional curled hollow fibers with excellent performance, wherein the U-shaped hollow fibers and ES fibers are used as raw materials, and the fiber raw material is the terylene.

Jutecell fibers: jutecell fiber is a new type cellulose fiber prepared by processing natural plant fiber jute. The fiber is produced by adopting a special process, not only maintains the original characteristics of bacteriostasis, mould prevention, moisture absorption, quick drying, ventilation, moisture elimination and the like of the natural fibrilia, but also has the advantage that the fineness and the length can be adjusted according to the textile requirement, and has good drapability.

Kapok fiber: kapok fiber is the fruit fiber of several plants in kapok family of malvales, and is the finest, lightest, highest hollow degree and warmth-keeping fiber material. Has the characteristics of mildew resistance, softness, water tightness, heat insulation, strong hygroscopicity and the like. Widely applied to various home textile products

Bamboo fiber: bamboo fiber is cellulose fiber extracted from naturally growing bamboo, and the fifth most natural fiber is cotton, hemp, wool and silk. The bamboo fiber has the characteristics of good air permeability, instant water absorption, strong wear resistance, good dyeing property and the like, and has the functions of natural antibiosis, bacteriostasis, mite removal, deodorization and ultraviolet resistance.

Imitating spider silk fibers: the spider silk-like fiber is one of protein fibers, consists of polypeptide chains and has complex thread grooves.

Far infrared fiber: the far infrared fiber textile is a textile with functions of absorbing and emitting far infrared rays at normal temperature, the far infrared fiber is a novel fiber which is widely paid attention in recent years and is put into production and use, the far infrared fiber is prepared by adding a far infrared absorbent (ceramic powder) in the fiber processing process, the far infrared fiber textile is a positive and efficient heat insulation material, and the radiated far infrared rays also have the effects of activating cell tissues, promoting blood circulation, inhibiting bacteria and deodorizing. In the middle of the 20 th century and the 80 th era, far infrared fabrics were developed and introduced to the market in japan. At present, the combination of far infrared fiber and magnetic therapy is becoming a composite health care fabric.

Polypropylene fiber: the engineering polypropylene fiber is made of polypropylene as a raw material by a special process.

ES fibers: ES, an ES fiber, is an abbreviation for "Ethylene-Propylene Side By Side", and is an attractive polyolefin fiber developed By Chilean, Japan.

Sheath-core type composite short fiber: a novel thermal bonding conjugate fiber.

Tencel fiber: the tencel fiber is a high wet modulus cellulose fiber, the fiber raw material is from wood, the manufacturing process is pollution-free, and the product is biodegradable and is the most typical green environment-friendly fiber; because the tencel fiber fabric has the advantages of softness, drapability, fineness, smoothness, elegant and dynamic feeling, moisture absorption, air permeability and the like, the manufactured clothes have the feeling of satisfying, full of texture and nobility.

Modal fiber: known as novel cellulose fiber known as 21 st century. The novel fiber has the characteristics of the man-made cellulose fiber which has the strength of terylene, the wet strength of the terylene is higher than that of cotton fiber, and the man-made cellulose fiber also has the characteristics of moisture absorption and air permeability. The fiber becomes the fifth big fiber after the four big fibers of cotton, wool, hemp and silk.

Color cotton fiber: the natural colored cotton has cellular cavities far larger than white cotton, and has the effects of lightness, air permeability and warm keeping compared with the white cotton. In addition, the color cotton does not need to be dyed in the spinning process, so that the color cotton product has the functions of greenness, health and environmental protection. At present, the colors of natural colored cotton applied to textiles in large quantities are only brown and green.

Pineapple fiber: the natural colored cotton has cellular cavities far larger than white cotton, and has the effects of lightness, air permeability and warm keeping compared with the white cotton. In addition, the color cotton does not need to be dyed in the spinning process, so that the color cotton product has the functions of greenness, health and environmental protection. At present, the colors of natural colored cotton applied to textiles in large quantities are only brown and green.

Raw bamboo fiber: the bamboo fiber has transverse joints longitudinally, uneven thickness distribution and numerous fine grooves on the surface of the fiber. The transverse direction is irregular ellipse, waist circle and the like, the inner part is provided with a middle cavity, the cross section is fully provided with large and small gaps, and the edge is provided with cracks which are similar to the section of the ramie fiber. Has the excellent characteristics of natural antibiosis, bacteriostasis, moisture absorption and ventilation.

Banana fiber: the banana fiber is prepared by taking out a soft fiber inner skin from a banana stem, drying, refining and defibering, mainly comprises cellulose, hemicellulose and lignin, the cellulose content of the banana fiber is lower than that of flax and jute, the banana fiber cannot be directly spun, the banana fiber must be processed into process fiber, the length of the process fiber is similar to that of the jute, but is far higher than that of the flax, and therefore the banana process fiber can be spun on a jute spinning system. After the banana process fiber is subjected to chemical degumming treatment, the fiber length can be reduced, and the fiber fineness can be improved. The fiber after chemical degumming can be used for cotton and wool spinning systems.

Cotton fiber: the fiber coated on the seed of cotton plant of Malvaceae is also called cotton, and is called cotton for short. Is an important raw material in the textile industry. The cotton fiber product has good moisture absorption and air permeability, and is soft and warm. Cotton is mostly an annual plant. It is developed by epidermal cells bred on cotton seeds.

Down feather: the down feather is a reed-flower-shaped down feather growing on the abdomen of geese and ducks and is a flaky down feather. As the down feather is an animal protein fiber, ten million triangular tiny air holes are densely distributed on the down feather spherical fiber, the down feather spherical fiber can contract and expand along with the change of air temperature, the temperature adjusting function is generated, the hot air emitted and flowing by a human body can be absorbed, and the invasion of external cold air is isolated. According to the analysis of the fluffiness detection, the down feather is higher than the silk, cotton and other thermal insulation materials by one grade, for example, the 90-degree fluffy 90-degree down feather with the lowest standard is fluffy better than the silk and cotton, so the down feather is only used as a thermal insulation material, and the economic value of the down feather is far higher than that of other thermal insulation materials.

Mulberry silk: mulberry silk, which is a continuous filament solidified by secreting silk liquid when a mature silkworm cocoons, is also called as "natural silk", and is also called as "silk floss" by many production enterprises. It is one of the earliest utilized animal fibers of human beings like wool, and is divided into silkworm, tussah, cassava silkworm, camphor silkworm, willow silkworm, wild silkworm and the like according to different foods.

Wool fibers: the wool fiber is a deformation object of sheep skin, has excellent heat retention, is mostly used for clothes in autumn and winter, and is easily damaged by worms. Textile wool fibres are most predominantly sheep wool, commonly known as wool, or wool fibre, or simply wool.

The invention has the beneficial effects that: the flocculus is produced by adopting a special process, has the characteristics of bacteriostasis, mould prevention, moisture absorption, quick drying, ventilation, moisture elimination and the like, also has the advantage that the fineness and the length can be adjusted according to the textile requirement, and has good drapability. Has natural antibacterial, acarid removing, deodorant and ultraviolet resisting effects. Meanwhile, the radiated far infrared rays also have the effects of activating cell tissues, promoting blood circulation, inhibiting bacteria and deodorizing, and the functions of hygroscopicity, air permeability and coolness, and also have excellent skin affinity. Effectively and quickly absorbs and releases water. Tencel is a natural way to inhibit bacterial growth. Antistatic property, no pilling, high hygroscopicity, quick drying property, high air permeability, good drapability, smooth and plump hand feeling, and soft silkiness; is beneficial to health, is compatible with skin, has slightly acidic pH value, has no stimulation to skin, and meets the requirements of environmental protection and body health. The sweat and the micro sweat on the skin of the human body are absorbed and can flow out through in the gaps of the colored cotton knitted fabric, so that the body temperature is quickly recovered to be normal, and the effects of ventilation and sweat absorption are really achieved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is one of the flow charts of a method for making an environmentally friendly fiber batt in accordance with an embodiment of the present invention;

FIG. 2 is a second flow chart of a method for manufacturing an environmentally friendly fiber batt according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.

In accordance with an embodiment of the present invention, an environmentally friendly fiber batt is provided.

Wherein, the synthetic fiber comprises the following raw material components: 10-20 parts of far infrared fibers and 10-20 parts of polypropylene fibers.

The thermal bonding composite fiber comprises the following raw material components: 20-40 parts of ES fiber and 20-40 parts of sheath-core composite short fiber.

The plant fibrils comprise the following raw material components: 10-16 parts of tencel fiber, 10-16 parts of Modal fiber, 10-16 parts of colored cotton fiber, 10-16 parts of pineapple fiber, 10-16 parts of bamboo fiber and 10-16 parts of banana fiber.

The auxiliary material fiber comprises the following raw material components: 10-16 parts of cotton fiber, 10-16 parts of down feather, 10-16 parts of mulberry silk and 10-16 parts of wool fiber.

In order to clearly understand the technical scheme of the invention, the technical scheme of the invention is described in detail through specific examples.

Example one

20g of Lyocell fiber, 20g of Viloft fiber, 20g of hollow cotton fiber, 10g of Jutecell fiber, 10g of kapok fiber, 10g of bamboo fiber, 6g of spider silk-like fiber, 20g of synthetic fiber, 40g of thermal bonding composite fiber, 60g of plant fibril and 40g of auxiliary material fiber.

Wherein, the synthetic fiber comprises the following raw material components: far infrared fiber 10g and polypropylene fiber 10 g.

The thermal bonding composite fiber comprises the following raw material components: 20g of ES fiber and 20g of sheath-core composite short fiber.

The plant fibrils comprise the following raw material components: 10g of tencel fiber, 10g of Modal fiber, 10g of colored cotton fiber, 10g of pineapple fiber, 10g of bamboo fiber and 10g of banana fiber.

The auxiliary material fiber comprises the following raw material components: 10g of cotton fibers, 10g of down feather, 10g of mulberry silk and 10g of wool fibers.

loosening and wetting weighed 20g of Lyocell fiber, 20g of Viloft fiber, 20g of hollow cotton fiber, 10g of Jutecell fiber, 10g of kapok fiber, 10g of bamboo fiber and 6g of spider silk-like fiber, uniformly mixing, and forming a net by adopting air flow to obtain a first fiber net;

preparing the various fibers into a fiber web under the dry condition by adopting a dry-method web forming mode, wherein the arrangement direction of the fibers in the fiber web is in cross arrangement or disordered arrangement, and obtaining a second fiber web, wherein the dry-method web forming mode is adopted for weighing 10g of tencel fibers, 10g of Modal fibers, 10g of colored cotton fibers, 10g of pineapple fibers, 10g of bamboo fibers, 10g of banana fibers, 10g of cotton fibers, 10g of down feather, 10g of mulberry silk and 10g of wool fibers;

preparing 20g of weighed ES fibers and 20g of skin-core type composite short fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a third fiber web;

preparing 10g of weighed far infrared fibers and 10g of weighed polypropylene fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a fourth fiber web;

Example two

30g of Lyocell fiber, 30g of Viloft fiber, 30g of hollow cotton fiber, 13g of Jutecell fiber, 13g of kapok fiber, 13g of bamboo fiber, 7g of artificial spider silk fiber, 30g of synthetic fiber, 60g of thermal bonding composite fiber, 78g of plant fibril and 52g of auxiliary material fiber.

Wherein, the synthetic fiber comprises the following raw material components: 15g of far infrared fibers and 15g of polypropylene fibers.

The thermal bonding composite fiber comprises the following raw material components: 30g of ES fiber and 30g of sheath-core composite short fiber.

The plant fibrils comprise the following raw material components: 13g of tencel fiber, 13g of Modal fiber, 13g of colored cotton fiber, 13g of pineapple fiber, 13g of bamboo fiber and 13g of banana fiber.

The auxiliary material fiber comprises the following raw material components: 13g of cotton fibers, 13g of down feather, 13g of mulberry silk and 13g of wool fibers.

loosening and wetting weighed 30g of Lyocell fiber, 30g of Viloft fiber, 30g of hollow cotton fiber, 13g of Jutecell fiber, 13g of kapok fiber, 13g of bamboo fiber and 7g of spider silk-like fiber, uniformly mixing, and forming a first fiber web by adopting air flow;

preparing the weighed tencel fiber 13g, Modal fiber 13g, colored cotton fiber 13g, pineapple fiber 13g, bamboo fiber 13g, banana fiber 13g, cotton fiber 13g, down feather 13g, mulberry silk 13g and wool fiber 13g into a fiber web under a dry condition in a dry-method web forming mode, wherein the arrangement direction of the fibers in the fiber web is in cross arrangement or disordered arrangement, so as to obtain a second fiber web;

preparing 30g of weighed ES fibers and 30g of skin-core type composite short fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a third fiber web;

preparing 13g of weighed far infrared fibers and 13g of weighed polypropylene fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a fourth fiber web;

EXAMPLE III

40g of Lyocell fiber, 40g of Viloft fiber, 40g of hollow cotton fiber, 16g of Jutecell fiber, 16g of kapok fiber, 16g of bamboo fiber, 8g of spider silk-like fiber, 40g of synthetic fiber, 80g of thermal bonding composite fiber, 96g of plant fibril and 64g of auxiliary material fiber.

Wherein, the synthetic fiber comprises the following raw material components: 20g of far infrared fibers and 20g of polypropylene fibers.

The thermal bonding composite fiber comprises the following raw material components: 40g of ES fiber and 40g of sheath-core composite short fiber.

The plant fibrils comprise the following raw material components: 16g of tencel fiber, 16g of Modal fiber, 16g of colored cotton fiber, 16g of pineapple fiber, 16g of bamboo fiber and 16g of banana fiber.

The auxiliary material fiber comprises the following raw material components: 16g of cotton fibers, 16g of down feather, 16g of mulberry silk and 16g of wool fibers.

loosening and wetting 40g of weighed Lyocell fibers, 40g of Viloft fibers, 40g of hollow cotton fibers, 16g of Jutecell fibers, 16g of kapok fibers, 16g of bamboo fibers and 8g of spider silk-like fibers, uniformly mixing, and forming a first fiber web by adopting air flow;

preparing the weighed tencel fiber 16g, Modal fiber 16g, colored cotton fiber 16g, pineapple fiber 16g, bamboo fiber 16g, banana fiber 16g, cotton fiber 16g, down feather 16g, mulberry silk 16g and wool fiber 16g into a fiber web under a dry state condition in a dry-method web forming mode, wherein the arrangement direction of the fibers in the fiber web is in cross arrangement or disordered arrangement, so as to obtain a second fiber web;

preparing 40g of weighed ES fibers and 40g of skin-core type composite short fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a crossed arrangement or a disordered arrangement, so as to obtain a third fiber web;

preparing the weighed far infrared fibers 16g and polypropylene fibers 16g into fiber webs under a dry condition, wherein the arrangement direction of the fibers in the fiber webs is in a cross arrangement or a disordered arrangement, so as to obtain a fourth fiber web;

For the convenience of understanding the above technical solution of the present invention, the following detailed description is made on the flow of the above solution of the present invention with reference to the accompanying drawings, and specifically is as follows:

according to the embodiment of the invention, a method for manufacturing the environment-friendly fiber flocculus is also provided.

As shown in fig. 1-2, in the actual production process, the preparation of the eco-friendly fiber batt comprises the following steps:

s101, weighing all raw materials required by the environment-friendly fiber flocculus according to the parts by weight;

step S103, opening and wetting the weighed Lyocell fibers, Viloft fibers, hollow cotton fibers, Jutecell fibers, kapok fibers, bamboo fibers and spider silk-like fibers, uniformly mixing, and forming a net by adopting air flow to obtain a first fiber net;

step S105, preparing the various fibers into fiber webs by adopting a dry-method web forming mode for the weighed tencel fibers, Modal fibers, colored cotton fibers, pineapple fibers, bamboo fibers, banana fibers, cotton fibers, down feather, mulberry silk and wool fibers under a dry condition, wherein the arrangement directions of the fibers in the fiber webs are in cross arrangement or disordered arrangement, and obtaining second fiber webs;

step S107, preparing the weighed ES fibers and the skin-core type composite short fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a cross arrangement or a disordered arrangement, so as to obtain a third fiber web;

step S109, preparing the weighed far infrared fibers and polypropylene fibers into a fiber web under a dry condition, wherein the arrangement direction of the fibers in the fiber web is in a cross arrangement or a disordered arrangement, so as to obtain a fourth fiber web;

step S111, sequentially laying a fourth fiber web, a third fiber web, a second fiber web, a third fiber web, a first fiber web, a third fiber web and a fourth fiber web to obtain a semi-finished flocculus;

s113, placing the semi-finished flocculus into a hot melting room for hot melting for twenty minutes;

and S115, ironing and finishing the half-finished flocculus which is subjected to the twenty-minute hot melting by using an ironing machine to obtain a finished flocculus.

In one embodiment, the bamboo fiber and the spider silk are baked at 38-42 deg.C for 30-40 min before the first fiber web is formed.

In one embodiment, the second mixture is extracted by soaking silkworm cocoon in a soaking solution with a pH value of I-7 and a temperature of 20-40 ℃ for 10-20 hours, turning over every 2 hours during soaking, then centrifugally spin-drying, rinsing and drying to obtain the mulberry silk.

In one embodiment, the flocs are ironed and finished by an ironing machine, and the temperature of the flocs is 165-180 ℃, and the output speed of the flocs is 11-14 m/s.

In one embodiment, the temperature of the hot-melt chamber is 105-120 ℃.

In conclusion, by means of the technical scheme, the flocculus is produced by adopting a special process, has the characteristics of bacteriostasis, mould prevention, moisture absorption, quick drying, air permeability, moisture elimination and the like, also has the advantage that the fineness and the length can be adjusted according to the textile requirement, and is good in drapability. Has natural antibacterial, acarid removing, deodorant and ultraviolet resisting effects. Meanwhile, the radiated far infrared rays also have the effects of activating cell tissues, promoting blood circulation, inhibiting bacteria and deodorizing, and the functions of hygroscopicity, air permeability and coolness, and also have excellent skin affinity. Effectively and quickly absorbs and releases water. Tencel is a natural way to inhibit bacterial growth. Antistatic property, no pilling, high hygroscopicity, quick drying property, high air permeability, good drapability, smooth and plump hand feeling, and soft silkiness; is beneficial to health, is compatible with skin, has slightly acidic pH value, has no stimulation to skin, and meets the requirements of environmental protection and body health. The sweat and the micro sweat on the skin of the human body are absorbed and can flow out through in the gaps of the colored cotton knitted fabric, so that the body temperature is quickly recovered to be normal, and the effects of ventilation and sweat absorption are really achieved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The environment-friendly fiber flocculus is characterized by being prepared from the following raw materials in parts by mass:

2. The environmentally friendly fiber batt of claim 1 wherein said synthetic fiber comprises the following raw material components: 10-20 parts of far infrared fibers and 10-20 parts of polypropylene fibers.

3. The environmentally friendly fiber batt of claim 2 wherein said thermal bonding composite fiber comprises the following raw material components: 20-40 parts of ES fiber and 20-40 parts of sheath-core composite short fiber.

4. The eco-friendly fiber batt of claim 3 wherein said plant fibrils comprise the following raw material components: 10-16 parts of tencel fiber, 10-16 parts of Modal fiber, 10-16 parts of colored cotton fiber, 10-16 parts of pineapple fiber, 10-16 parts of bamboo fiber and 10-16 parts of banana fiber.

5. The environment-friendly fiber flocculus according to claim 4, wherein the auxiliary material fiber comprises the following raw material components: 10-16 parts of cotton fiber, 10-16 parts of down feather, 10-16 parts of mulberry silk and 10-16 parts of wool fiber.

6. A method for producing an environmentally friendly fiber batt, for use in the preparation of an environmentally friendly fiber batt of claim 5, comprising the steps of:

7. The method for producing an eco-friendly fiber batt according to claim 6, wherein the bamboo fiber and the spider silk are baked at a low temperature of 38 to 42 ℃ for 30 to 40 minutes before the first fiber web is formed.

8. The method for manufacturing environment-friendly fiber flocculus according to claim 7, wherein in the extraction of the second mixture, the mulberry silk is obtained by soaking silkworm cocoon shells in a soaking solution with the pH value of I-7 and the temperature of 20-40 ℃ for 10-20 hours, turning over the mulberry silk once every 2 hours in the soaking process, then centrifugally drying, rinsing and drying.

9. The method for manufacturing the environment-friendly fiber flocculus according to claim 8, wherein the temperature of the flocculus in the obtained flocculus is 165-180 ℃, and the output speed of the flocculus is 11-14 m/s.

10. The method for manufacturing environment-friendly fiber flocculus according to claim 9, wherein the temperature of the hot-melt chamber is 105-120 ℃.