A kind of processing method of high hollow rate kapok yarn
Technical field
The invention belongs to spinning kapok yarn field, particularly a kind of processing method of high hollow rate kapok yarn.
Background technology
Bombax cotton is the fruit fiber of several plant in the Malvales Bombacaceae, belongs to unicellular fibre, and it is attached to kapok capsule inner walls, is formed by tapetum cell growth, growth.Bombax cotton generally is about 8~32mm, about 20~45 μ m of diameter, is the fiber material the thinnest in the natural fabric, the lightest, that degree of hollowness is high, the most warming.Its hollow rate but reaches more than 86%, be general cotton fiber 2-3 doubly, have simultaneously bright and clean, antibiotic, mothproof, mildew-resistant, softly, not easy entanglement, waterproof, not heat conduction, good characteristic such as ecological, warming, moisture absorption has the development prospect of Guan Kuo at field of textiles.But, fiber in the spinning process it is hit, divides various physical actions such as comb, drawing-off owing to must standing active forces such as air-flow, machinery, the degree of hollowness of bombax cotton can't keep in resultant yarn, makes its good performance obtain embodying in the final products again.Therefore the degree of hollowness that how to solve bombax cotton in spinning key technology, especially its spinning process of bombax cotton keeps problem to become the bottleneck of industrialization.
Summary of the invention
Technical problem to be solved by this invention provides a kind of processing method of high hollow rate kapok yarn, this method had both overcome the shortcoming that traditional bombax cotton can't keep through degree of hollowness behind the spinning process, can improve again simultaneously bombax cotton spinnability, enrich the product development of kapok yarn; Its fabric of making have other fiber incomparable unique thermal property and health properties, have a good application prospect.
The processing method of a kind of high hollow rate kapok yarn of the present invention comprises:
(1) at bombax cotton surface-coated elastic film
Bulk fibre is placed on floods 30~60 minutes in the coating liquid, through coagulating bath dipping 20~30 minutes, through washing and oven dry, temperature should remain on 70~80 ℃ during oven dry, promptly then again;
(2) above-mentioned bombax cotton through applying is carried out the friction spinning spinning
Adopt with cotton fiber and carry out blending, wherein bombax cotton content is 10wt%~50wt%, and the friction roller rotating speed is 4000~5000r/min, obtains required kapok yarn.
Described step (1) coating liquid prescription is polyurethane 20%-30%, dimethyl formamide 70%-80%, and fluorine-containing water repellent 1%-5%, octadecanol 1%-5%, aforementioned proportion all is weight percentage.
Described step (1) coagulating bath prescription is the 20%-30% dimethyl formamide, and all the other are water.
The friction spinning spinning process is a scutching cotton in the described step (2), comb and parallel cotton fibers prior to spinning, 1~2 road drafting, friction spinning.
Beneficial effect
The present invention had both overcome the shortcoming that traditional bombax cotton can't keep through degree of hollowness behind the spinning process, can improve again simultaneously bombax cotton spinnability, enrich the product development of kapok yarn; Its fabric of making have other fiber incomparable unique thermal property and health properties, have a good application prospect.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment 1
(1) adopt bombax cotton face coat technology, the coating liquid prescription: polyurethane 20%, dimethyl formamide 72%, fluorine-containing water repellent 3%, octadecanol 5%, above-mentioned percentage all is weight percentage; Solidification liquid prescription: water and 20% dimethyl formamide; Coating process is: bulk fibre → dip coating → solidify → wash → dry → finished product, and at first bulk fibre is placed in the coating liquid and flooded 30 minutes, flooded 30 minutes through coagulating bath again, through washing and drying, temperature should remain on 80 ℃ during oven dry then;
(2) adopt friction spinning spinning process at bombax cotton: opening picking → comb and parallel cotton fibers prior to spinning → 1 road drafting → friction spinning machine, carry out blending with cotton fiber, the mixed proportion of kapok is 20%, the friction roller rotating speed is 4000r/min, obtains the kapok yarn.
Embodiment 2
(1) adopt bombax cotton face coat technology, the coating liquid prescription: polyurethane 25%, dimethyl formamide 70%, fluorine-containing water repellent 3%, octadecanol 2%, above-mentioned percentage all is weight percentage; Solidification liquid prescription: water and 25% dimethyl formamide; Coating process is: bulk fibre → dip coating → solidify → wash → dry → finished product, and at first bulk fibre is placed in the coating liquid and flooded 40 minutes, flooded 25 minutes through coagulating bath again, through washing and drying, temperature should remain on 75 ℃ during oven dry then;
(2) adopt friction spinning spinning process: opening picking → comb and parallel cotton fibers prior to spinning → 2 road drafting → friction spinning machines at bombax cotton.Carry out blending with cotton fiber, the mixed proportion of kapok is 30%, and the friction roller rotating speed is 4500r/min, obtains the kapok yarn.
Embodiment 3
(1) adopt bombax cotton face coat technology, the coating liquid prescription: polyurethane 28%, dimethyl formamide 70%, fluorine-containing water repellent 1%, octadecanol 1%, above-mentioned percentage all is weight percentage; Solidification liquid prescription: water and 30% dimethyl formamide; Coating process is: bulk fibre → dip coating → solidify → wash → dry → finished product, and at first bulk fibre is placed in the coating liquid and flooded 60 minutes, flooded 20 minutes through coagulating bath again, through washing and drying, temperature should remain on 70 ℃ during oven dry then;
(2) adopt friction spinning spinning process: opening picking → comb and parallel cotton fibers prior to spinning → 2 road drafting → friction spinning machines at bombax cotton.Carry out blending with cotton fiber, the mixed proportion of kapok is 50%, and the friction roller rotating speed is 5000r/min, obtains the kapok yarn.