Disclosure of Invention
Embodiments of the present disclosure provide an electrical connector and a connector assembly including the same, which can improve sealing performance of the electrical connector.
According to an embodiment of one aspect of the present disclosure, there is provided an electrical connector including: a housing having an insertion end adapted to be inserted into a mating housing of a mating connector in an insertion direction; an insulative body at least partially received within said housing; a plurality of conductive terminals mounted on the insulating body; and a seal ring mounted on an outer side of the insertion end of the housing in a circumferential direction and extending to at least a part of an end surface of the insertion end perpendicular to the insertion direction.
According to an embodiment of the present disclosure, the insertion end includes: a horizontal portion at one end of the housing; and a vertical portion extending perpendicularly outward from an end of the horizontal portion, the gasket covering at least a portion of the horizontal portion and the vertical portion.
According to an embodiment of the present disclosure, at least one of the outer side of the horizontal portion and the end surface of the vertical portion is provided with at least one groove, and a portion of the seal ring is coupled to the groove.
According to an embodiment of the present disclosure, the seal ring includes: a base portion wrapped over the horizontal portion; a radial protrusion protruding radially outward from the base; and an axial protrusion portion that crosses an end of the vertical portion from the base portion and extends in the insertion direction from an end surface of the vertical portion.
According to an embodiment of the disclosure, the outer portions of the radial and axial projections form a tapered profile with a gradually decreasing outer diameter.
According to an embodiment of the disclosure, a portion of the base and an outer portion of the axial projection form a cylindrical profile.
According to an embodiment of the disclosure, the sealing ring is fixed on the insertion end of the housing in an injection molding manner.
According to an embodiment of the present disclosure, the insulation body includes: a tongue-shaped portion on at least one of an upper surface and a lower surface of which a first end of the conductive terminal is held; and an annular flange portion projecting around the tongue portion to mount the tongue portion in the housing, an annular protective frame on a front side surface of the flange portion, the protective frame being adapted to cushion an impact of the mating tongue portion of the mating connector.
According to an embodiment of the present disclosure, the protection frame includes: an annular body portion extending parallel to the insertion direction and sandwiched between the outside of the flange portion and the housing, the body portion being fixedly connected to the housing; and an extension portion extending from the main body portion toward the tongue-shaped portion on a front side surface of the flange portion.
According to one embodiment of the present disclosure, the electrical connector further includes an encapsulation portion filling a space defined by the housing and the rear side of the flange portion, the conductive terminal protruding from the housing through the encapsulation portion.
According to an embodiment of the disclosure, the encapsulation is fixed in the housing on the rear side of the flange portion in an injection-molded manner.
According to an embodiment of the present disclosure, the electrical connector further includes a fixing block disposed outside the housing, and at least a portion of the conductive terminal is exposed through the fixing block after protruding out of the encapsulation portion to be electrically connected to a circuit board.
According to an embodiment of the present disclosure, the electrical connector further includes an auxiliary housing made of a metal material, which is wrapped on an upper portion, left and right side portions, and a rear side portion of the fixing block 7, and extends to at least a portion of the housing.
According to an embodiment of the present disclosure, the lower edge of the auxiliary housing is provided with a plurality of welding feet extending downward.
According to an embodiment of another aspect of the present disclosure, there is provided a connector assembly including: an electrical connector as in any preceding embodiment; and a mating connector, the mating connector comprising: the sealing ring comprises a matching shell, wherein the matching shell is provided with an accommodating part which is suitable for receiving an insertion end of the shell of the electric connector, the accommodating part is provided with a step part which protrudes inwards in the radial direction, at least one part of the outer edge of the circumferential direction of the sealing ring abuts against the inner wall of the accommodating part, and the part of the sealing ring which extends to the end face of the insertion end abuts against the step part.
According to the electrical connector of the embodiment of the present disclosure, in a case where the electrical connector is combined with a mating connector, at least a part of an outer edge of a seal ring in a circumferential direction of the electrical connector abuts on an inner wall of the accommodating portion, while a part of an end surface of the seal ring extending to the insertion end abuts on the step portion. For impurities such as moisture, dust and the like from the mating connector, a sealing feature is formed at the end face of the insertion end of the shell of the electric connector, and a sealing feature is further formed at the outer edge of the sealing ring and the inner wall of the accommodating part of the mating connector, so that the electric connector and the mating connector have multiple waterproof structural features, and a better sealing effect is achieved.
Drawings
The present disclosure will be described in further detail with reference to the attached drawing figures, wherein:
fig. 1 is a perspective schematic view of an electrical connector according to an exemplary embodiment of the present disclosure;
FIG. 2 is a side view of the electrical connector shown in FIG. 1;
FIG. 3 is a front view of the electrical connector shown in FIG. 1;
FIG. 4 is a longitudinal sectional view taken along line X-X in FIG. 3;
fig. 5 is a longitudinal cross-sectional view of the electrical connector shown in fig. 1 inserted into a mating connector;
fig. 6 is a perspective schematic view of a housing of an electrical connector according to an exemplary embodiment of the present disclosure;
FIG. 7 is a front view of the housing shown in FIG. 6;
FIG. 8 is a side view of the housing shown in FIG. 6;
FIG. 9 is a longitudinal cross-sectional view of the housing shown in FIG. 6;
fig. 10 is an enlarged schematic view of portion a shown in fig. 9;
FIG. 11 is a perspective schematic view of a housing with a seal ring installed in accordance with an exemplary embodiment of the present disclosure;
FIG. 12 is a side view of FIG. 11;
FIG. 13 is a longitudinal cross-sectional view of FIG. 11;
fig. 14 is an enlarged schematic view of portion B shown in fig. 13;
FIG. 15 is a schematic perspective view of a housing with a seal ring installed in accordance with another exemplary embodiment of the present disclosure;
FIG. 16 is a side view of FIG. 15;
FIG. 17 is a longitudinal cross-sectional view of FIG. 15;
fig. 18 is an enlarged schematic view of portion C shown in fig. 17;
FIG. 19 is an enlarged partial schematic view illustrating a manner in which a seal ring is coupled to a housing according to yet another exemplary embodiment of the present disclosure;
fig. 20 is a perspective schematic view of an insulator body according to an exemplary embodiment of the present disclosure, showing a mounting block;
fig. 21 is an exploded view of the housing, conductive terminals and protective frame of fig. 20; and
fig. 22 is a longitudinal cross-sectional view of an electrical connector according to another exemplary embodiment of the present disclosure.
Detailed Description
While the present disclosure will be fully described with reference to the accompanying drawings, which contain preferred embodiments of the disclosure, it should be understood, prior to this description, that one of ordinary skill in the art can modify the inventions described herein while obtaining the technical effects of the present disclosure. Therefore, it should be understood that the foregoing description is a broad disclosure directed to persons of ordinary skill in the art, and that this disclosure is not limited to the exemplary embodiments described in this disclosure.
Furthermore, in the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments disclosed herein. It may be evident, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in schematic form in order to simplify the drawing.
According to a general inventive concept of the present disclosure, there is provided an electrical connector including: a housing having an insertion end adapted to be inserted into a mating housing of a mating connector in an insertion direction; an insulative body at least partially received within said housing; a plurality of conductive terminals mounted on the insulative body; and a seal ring mounted on an outer side of the insertion end of the housing in a circumferential direction and extending to at least a part of an end surface of the insertion end perpendicular to the insertion direction.
Fig. 1 is a perspective schematic view of an electrical connector according to an exemplary embodiment of the present disclosure; FIG. 2 is a side view of the electrical connector shown in FIG. 1; FIG. 3 is a front view of the electrical connector shown in FIG. 1; FIG. 4 is a longitudinal sectional view taken along line X-X in FIG. 3; fig. 5 is a longitudinal sectional view of the electrical connector shown in fig. 1 inserted into a mating connector.
As shown in fig. 1 to 5, an electrical connector 100 according to an exemplary embodiment of the present disclosure is used as a USB interface of an electronic device, such as a mobile phone, a tablet computer, and the like, and is mounted on a PCB board of the electronic device to implement transmission of power and electrical signals. The electrical connector 100 includes: a housing 1 made of an electromagnetic shielding material, an insulating body made of an elastic material such as silicone, a plurality of conductive terminals 3, and a gasket 4.
Fig. 6 is a perspective schematic view of a housing of an electrical connector according to an exemplary embodiment of the present disclosure; FIG. 7 is a front view of the housing shown in FIG. 6; FIG. 8 is a side view of the housing shown in FIG. 6; FIG. 9 is a longitudinal cross-sectional view of the housing shown in FIG. 6; fig. 10 is an enlarged schematic view of a portion a shown in fig. 9.
In an exemplary embodiment, as shown in fig. 1 to 10, the housing 1 is made of a metal plate such as a copper plate, a stainless steel plate, or the like by a machining process such as punching, cutting, bending, or the like, and a housing space extending in the executing direction is defined in the housing. The housing 1 has an insertion end 11 adapted to be inserted into a mating housing of a mating connector (200) in an insertion direction (longitudinal direction). The insulating body 2 is at least partially accommodated in the accommodating space of the housing 1. A plurality of conductive terminals 3 are mounted on the insulative body 2 to be electrically connected with mating terminals of the mating connector when the electrical connector 100 is inserted into the mating connector 200.
FIG. 11 is a perspective schematic view of a housing with a seal ring installed in accordance with an exemplary embodiment of the present disclosure; FIG. 12 is a side view of FIG. 11; FIG. 13 is a longitudinal cross-sectional view of FIG. 11; fig. 14 is an enlarged schematic view of a portion B shown in fig. 13.
In one embodiment, as shown in fig. 2, 4, 9-14, the seal ring 4 is mounted on the outer side in the circumferential direction of the insertion end 11 (left end in fig. 2 and 4) of the housing 1 and extends to at least a part of an end surface 113 of the insertion end 11 perpendicular to the insertion direction.
In one embodiment, as shown in FIGS. 2, 4, 9-14, the insertion end 11 includes: a horizontal portion 111 at one end of the housing 1; and a vertical portion 112 extending perpendicularly outward from an end of the horizontal portion 111. Thus, as shown in fig. 10, the longitudinal section of the insert 11 is formed into a substantially L-shape. The packing 4 covers at least a part of the horizontal portion 111 and the vertical portion 112.
As shown in fig. 5, in one exemplary embodiment, the mating connector 200 includes: a mating housing 201 made of an electromagnetic shielding material, said mating housing 201 having a receiving portion adapted to receive the insertion end 11 of the housing 1 of the electrical connector 100, said receiving portion being provided with a step portion 202 protruding radially inwards. In the case where the electrical connector 100 is coupled with the mating connector 200, at least a part of the outer edge of the seal ring 4 in the circumferential direction of the electrical connector 100 abuts against the inner wall 203 of the housing, and a part of the seal ring 4 extending to the end surface 113 of the insertion end 11 abuts against the stepped portion 202. That is, the seal rings are coated on the outer ring and the front end surface of the insertion end of the housing 1. Therefore, for impurities such as moisture, dust and the like from the mating connector, a sealing characteristic is formed at the end face 113 of the insertion end of the shell of the electric connector, and a sealing characteristic is further formed at the outer edge of the sealing ring 4 and the inner wall of the accommodating part of the mating connector, so that the electric connector and the mating connector have multiple waterproof structural characteristics, the requirement of a customer on waterproof and dustproof sealing performance is met or exceeded, and a better sealing effect is achieved.
In an exemplary embodiment, at least one of the outer side of the horizontal portion 111 and the end surface 113 of the vertical portion 112 is provided with at least one groove 114, and a portion of the gasket is coupled to the groove 114, such that the gasket is securely attached to the insertion end of the housing. As shown in fig. 6 and 10, a plurality of grooves 114 are formed on the horizontal portion 111.
Fig. 19 is a partially enlarged schematic view illustrating a manner in which a seal ring is coupled to a housing according to still another exemplary embodiment of the present disclosure. In the exemplary embodiment shown in fig. 19, at least one groove is provided both in the outer side of the horizontal part 111 and in the end surface 113 of said vertical part 112, which makes it possible to make the sealing ring more firmly attached to the insertion end of the housing. The groove may be formed as a plurality of recesses or as a single annular groove.
In one embodiment, as shown in fig. 14, the seal ring 4 comprises: a base 41 covering the horizontal portion 11; a radial protrusion 42 protruding radially outward from the base 41; and an axial protrusion 42, the axial protrusion 42 crossing an end of the vertical portion 112 from the base 41 and extending in the insertion direction from an end surface 113 of the vertical portion 112.
As shown in fig. 5 and 14, in the case where the electrical connector 100 is coupled with the mating connector 200, the radial projecting portion 42 of the seal ring 4 abuts against the inner wall 203 of the housing portion, and the axial projecting portion 43 of the seal ring 4 abuts against the stepped portion 202. Therefore, for impurities such as moisture, dust and the like from the mating connector, a sealing characteristic is formed at the end face 113 of the insertion end of the shell of the electric connector, and a sealing characteristic is further formed at the radial protruding part of the sealing ring 4 and the inner wall of the accommodating part of the mating connector, so that the electric connector and the mating connector have two waterproof structural characteristics, the requirements of customers on waterproof and dustproof sealing performance are met or exceeded, and a better sealing effect is achieved.
In one embodiment, as shown in FIG. 14, the outer portions of the radial projections 42 and the axial projections 43 form a tapered profile with a gradually decreasing outer diameter. That is, the outer diameter of the seal ring 4 gradually decreases from the radial protrusion 42 to the axial protrusion 43.
FIG. 15 is a schematic perspective view of a housing with a seal ring installed in accordance with another exemplary embodiment of the present disclosure; FIG. 16 is a side view of FIG. 15; FIG. 17 is a longitudinal cross-sectional view of FIG. 15; fig. 18 is an enlarged schematic view of the portion C shown in fig. 15.
In one embodiment, as shown in fig. 15-18, the seal ring 4' includes: a base 41' coated on the horizontal portion 11; a radial protrusion 42 'protruding radially outward from the base 41'; and an axial projection 42 ', the axial projection 42 ' extending from the base 41 ' across the end of the vertical portion 112 and from the end face 113 of the vertical portion 112 in the insertion direction. A portion of the base 41 'and the exterior of the axial projection 42' form a cylindrical profile. That is, the base portion 41 'and the axial protrusion 42' have the same outer diameter.
In an exemplary embodiment, the sealing rings 4 and 4' are fixed to the insertion end 11 of the housing 1 by injection molding (overmolding). In this way, the seal ring can be firmly fixed to the housing 1. For example, the sealing ring may be made of a silicone material.
Fig. 20 is a perspective schematic view of an insulator body according to an exemplary embodiment of the present disclosure, showing a mounting block; fig. 21 is an exploded view of the housing, conductive terminals and protective frame of fig. 20; fig. 22 is a longitudinal cross-sectional view of an electrical connector according to another exemplary embodiment of the present disclosure.
In an exemplary embodiment, as shown in fig. 1, 2, 4, 20-22, the insulator body 2 includes a tongue portion 21 and an annular flange portion 22. The first end (left end in fig. 4) of the conductive terminal 3 is held on at least one of the upper surface and the lower surface of the tongue-shaped portion 21. For example, the conductive terminals 3 include a row of first terminals 31 provided on the upper surface of the tongue-shaped portion 21 and a row of second terminals 32 provided on the lower surface of the tongue-shaped portion 21. An annular flange portion 22 projects around the tongue portion 21 for mounting the tongue portion 21 in the housing 1, and an annular protective frame 5 is provided on a front side surface of the flange portion 22, the protective frame 5 being adapted to cushion an impact of the mating tongue portion of the mating connector 200, thereby protecting the flange portion from an impact of the plug electrical connector during insertion and removal of the mating connector.
According to an exemplary embodiment, the housing 1 is integrally formed, and the flange portion 22 of the insulating body 2 and the housing 1 are in interference fit, so that the overall strength and the sealing performance of the electrical connector are improved.
In an exemplary embodiment, as shown in fig. 1, 2, 4, 20-22, the protective frame 5 comprises: an annular main body portion 51 and an extension portion 52. The body portion 51 extends parallel to the insertion direction and is clamped between the outside of the flange portion 22 and the housing 1, the body portion 51 being fixedly connected to the housing 1. The extension portion 52 extends from the main body portion 51 toward the tongue portion 21 on the front side surface of the flange portion 22. According to an exemplary embodiment of the present disclosure, the protective frame 5 may be attached to the case 1 by means of laser spot welding.
According to the electrical connector of the embodiment of the present disclosure, as shown in fig. 21 and 22, since the annular protection frame 5 is sleeved on the insulating body 2, the annular protection frame 5 has an extension portion 52 perpendicular to the insertion direction of the electrical connector and a main body portion 51 connected to the outer housing, the extension portion 52 receives a force in the insertion direction received by the mating connector during the insertion and extraction process and transmits the force to the housing 1 through the main body portion and further to the external component, thereby protecting the insulating body therein and reducing the insertion and extraction impact force received by the insulating body. And the annular cladding of the protective frame enhances the strength of the insulator body, which improves the strength of the electrical connector 100 as a whole.
In an exemplary embodiment, as shown in fig. 1, 2, 4, 20-22, the electrical connector 100 further includes an enclosure portion 6, the enclosure portion 6 filling a space defined by the housing 1 and the rear side of the flange portion 22, the second end 311 of the conductive terminal 3 extending from the housing 1 through the enclosure portion 6. The encapsulation 6 is fixed in an injection-molded manner on the rear side of the flange 22 and in the housing 1. Thus, foreign materials such as moisture and dust are prevented from entering the housing 1 from the rear thereof, thereby increasing the sealability of the electrical connector.
In one embodiment, the electrical connector 100 further includes a fixing block 7 made of an insulating material, the fixing block 1 is disposed outside the housing 1, and at least a portion of the conductive terminals 3 is exposed through the fixing block 6 after protruding out of the encapsulating portion 6 to be electrically connected to a circuit board.
In one embodiment, the electrical connector 100 further includes an auxiliary housing 8 made of a metal material, the auxiliary housing 8 covering an upper portion, left and right sides, and a rear side of the fixing block 7 and extending to at least a portion of the housing 1. The auxiliary housing 8 may electromagnetically shield the conductive terminals. The lower edge of the auxiliary case 8 is provided with a plurality of welding legs 81 extending downward. The solder members 81 are soldered to the circuit board, thereby fixing the electrical connector 100 to the circuit board.
According to a further embodiment of the present disclosure, there is provided a connector assembly including: the electrical connector 100 and the mating connector 200 according to any of the above embodiments, the mating connector 200 includes: a mating housing 201, the mating housing 21 having a receiving portion adapted to receive the insertion end 11 of the housing 1 of the electrical connector 100, the receiving portion being provided with a step portion 202 protruding radially inward, at least a part of an outer edge of the seal ring 4 in a circumferential direction abutting against an inner wall of the receiving portion, and a portion of the seal ring 4 extending to the end surface 113 of the insertion end 11 abutting against the step portion 202.
According to the electrical connector of the embodiment of the present disclosure, in a case where the electrical connector is combined with a mating connector, at least a part of an outer edge of a seal ring in a circumferential direction of the electrical connector abuts on an inner wall of the accommodating portion, while a part of an end surface of the seal ring extending to the insertion end abuts on the step portion. For impurities such as moisture, dust and the like from the mating connector, a sealing feature is formed at the end face of the insertion end of the shell of the electric connector, and a sealing feature is further formed at the outer edge of the sealing ring and the inner wall of the accommodating part of the mating connector, so that the electric connector and the mating connector have multiple waterproof structural features, and a better sealing effect is achieved.
It will be appreciated by those skilled in the art that the above-described embodiments are exemplary and can be modified by those skilled in the art, and that the structures described in the various embodiments can be freely combined without conflict in structure or principle, thereby implementing more various electrical connectors on the basis of solving the technical problems of the present disclosure.
Having described preferred embodiments of the present disclosure in detail, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the scope and spirit of the appended claims, and the disclosure is not limited to the exemplary embodiments set forth in the specification. It should be noted that the word "comprising" does not exclude other elements or steps, and the words "a" or "an" do not exclude a plurality. Additionally, any element numbers of the claims should not be construed as limiting the scope of the disclosure.