CN111123567B - Curved surface coating process for display screen and display manufactured by applying process - Google Patents
Curved surface coating process for display screen and display manufactured by applying process Download PDFInfo
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- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
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Abstract
本发明涉及一种显示器屏幕曲面镀膜工艺及应用该工艺制成的显示器,涉及显示器屏幕的技术领域,其包括以下步骤:准备方形的PVC板材,放置于无尘工作台上进行定位;在PVC板材顶面上涂覆弱碱性清洗剂,去除PVC板材表面油分、水分等污迹;对PVC板材顶面进行预冷;将处于粘流态的PVC原料涂抹于PVC板材顶面,厚度不超过1mm;每次涂抹区域边沿均与上一次涂抹区域边沿预留间隔;对PVC板材边缘进行加热使之软化,减少PVC层的棱角;对PVC层的边缘进行打磨与抛光,使多层PVC层边沿形成光滑的凸弧面。本发明具有消除拼接的显示屏之间的边框以提升设备的显示效果的效果。
The invention relates to a surface coating process for a display screen and a display made by applying the process, and relates to the technical field of display screens. The invention includes the following steps: preparing a square PVC sheet, placing it on a dust-free workbench for positioning; Apply weak alkaline cleaning agent on the top surface to remove oil, moisture and other stains on the surface of the PVC board; pre-cool the top surface of the PVC board; apply the PVC raw material in a viscous flow state to the top surface of the PVC board with a thickness of no more than 1mm ;The edge of each application area is spaced apart from the edge of the previous application area; the edge of the PVC sheet is heated to soften it and reduce the edges and corners of the PVC layer; the edge of the PVC layer is ground and polished to form the edge of the multi-layer PVC layer Smooth convex surface. The present invention has the effect of eliminating the frame between the spliced display screens to improve the display effect of the device.
Description
技术领域technical field
本发明涉及显示器屏幕的技术领域,尤其是涉及一种显示器屏幕曲面镀膜工艺及应用该工艺制成的显示器。The present invention relates to the technical field of display screens, in particular to a surface coating process of a display screen and a display made by applying the process.
背景技术Background technique
目前,液晶显示器是一种平面超薄的显示设备,它由一定数量的彩色或黑白像素组成,放置于光源或者反射面前方,以其低功耗的优点广泛适用于各种使用电池的电子设备中。At present, the liquid crystal display is a flat and ultra-thin display device. It consists of a certain number of color or black and white pixels, which are placed in front of the light source or the reflective surface. It is widely used in various electronic devices that use batteries due to its low power consumption. middle.
然而,现有的液晶显示屏常常不可避免的存在边框,其会对边缘像素的显示造成一定影响。尤其是在拼接屏显示设备中,边框的遮挡会使整体图像看上去存在暗线,影响整体显示设备的显示效果。However, existing liquid crystal displays often inevitably have borders, which will affect the display of edge pixels to a certain extent. Especially in a splicing screen display device, the occlusion of the frame will make the overall image appear to have dark lines, which will affect the display effect of the overall display device.
公告号为CN104035233B的中国发明公开了一种显示屏边框消除装置及显示设备,该装置包括光源、光管和驱动模块,其中:所述光管包括上表面和下表面,所述光源位于所述光管内或所述光管的下表面之下;所述光管的上表面和下表面均覆盖在所述显示屏边框和所述显示屏的非显示边缘区域上,所述光管用于使所述光源所发出的光分散出射于所述光管的上表面;所述驱动模块用于根据显示屏中边缘像素的发光情况驱动所述光源发光。该发明以内部光源在驱动模块的控制下发出与显示屏中近邻边缘像素类似的光线,并通过具有上下两个表面的层状光管结构实现这一光线在光管上表面的分散出射,在人眼看来可以消除边框的显示影响,提高显示设备的显示效果。The Chinese invention with the announcement number CN104035233B discloses a display frame eliminating device and a display device. The device includes a light source, a light pipe and a driving module, wherein: the light pipe includes an upper surface and a lower surface, and the light source is located in the In the light pipe or under the lower surface of the light pipe; the upper and lower surfaces of the light pipe are covered on the display screen frame and the non-display edge area of the display screen, and the light pipe is used to make all the The light emitted by the light source is scattered and emitted on the upper surface of the light pipe; the driving module is used for driving the light source to emit light according to the light emission condition of the edge pixels in the display screen. The invention uses the internal light source to emit light similar to the adjacent edge pixels in the display screen under the control of the driving module, and realizes the scattered emission of the light on the upper surface of the light pipe through the layered light pipe structure with upper and lower surfaces. It seems to the human eye that the display influence of the frame can be eliminated, and the display effect of the display device can be improved.
上述中的现有技术方案存在以下缺陷:驱动模块需要采集显示屏边缘像素的发光情况以驱动所述光源对应变化,因此光源与显示屏之间会存在延迟,导致显示屏边缘若在某一时间点前后显色色差较大时会出现分界线,产生边框现象,从而影响设备的显示效果。The above-mentioned prior art solutions have the following defects: the driving module needs to collect the luminous conditions of the pixels on the edge of the display screen to drive the corresponding changes of the light source, so there will be a delay between the light source and the display screen. When the color difference before and after the point is large, a dividing line will appear, resulting in a border phenomenon, which will affect the display effect of the device.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的第一目的是提供一种显示器屏幕曲面镀膜工艺及应用该工艺制成的显示器,能消除拼接的显示屏之间的边框,从而提升设备的显示效果。In view of the deficiencies in the prior art, the first object of the present invention is to provide a display screen surface coating process and a display made by applying the process, which can eliminate the frame between the spliced display screens, thereby improving the display effect of the device.
本发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned purpose of the present invention is achieved through the following technical solutions:
一种显示器屏幕曲面镀膜工艺及应用该工艺制成的显示器,包括以下步骤:A display screen curved surface coating process and a display made by applying the process, comprising the following steps:
S100:准备无尘工作台,准备方形的PVC板材,将PVC板材放置于无尘工作台上并对PVC板材进行定位;S100: Prepare a dust-free workbench, prepare a square PVC sheet, place the PVC sheet on the dust-free workbench and position the PVC sheet;
S200:在PVC板材顶面上涂覆弱碱性清洗剂,去除PVC板材表面油分、水分等污迹,清洁后取下PVC板材;S200: Coat the top surface of the PVC sheet with a weak alkaline cleaning agent to remove oil, moisture and other stains on the surface of the PVC sheet, and remove the PVC sheet after cleaning;
S300:对PVC板材顶面进行预冷;S300: Pre-cooling the top surface of the PVC sheet;
S400:将处于粘流态的PVC原料涂抹于PVC板材顶面,之后等待PVC层固化,涂抹厚度保持均匀且厚度不超过1mm,涂抹区域边沿与PVC板材边沿预留间隔;S400: Apply the PVC raw material in a viscous flow state to the top surface of the PVC sheet, and then wait for the PVC layer to solidify. The thickness of the coating is kept uniform and the thickness is not more than 1mm, and the edge of the coating area and the edge of the PVC sheet are reserved.
S500:重复步骤S300与步骤S400多次,每次涂抹区域边沿均与上一次涂抹区域边沿预留间隔;S500: Repeat steps S300 and S400 multiple times, and reserve a space between the edge of each smeared area and the edge of the last smeared area;
S600:对PVC板材涂抹有PVC层的边缘进行加热使之软化,减少PVC层的棱角;S600: Heat the edge of the PVC sheet coated with the PVC layer to soften it and reduce the edges and corners of the PVC layer;
S700:对PVC板材涂抹有PVC层的边缘进行打磨与抛光,使多层PVC层边沿形成光滑的凸弧面,多层PVC层与PVC板材形成液晶面板外屏。S700: Grind and polish the edge of the PVC sheet coated with the PVC layer, so that the edge of the multi-layer PVC layer forms a smooth convex arc surface, and the multi-layer PVC layer and the PVC sheet form the outer screen of the liquid crystal panel.
通过采用上述技术方案,PVC板材作为液晶面板外屏可以起到保护屏幕、防眩光等作用;当PVC板材涂覆弱碱性清洗剂后可以减少表面的杂质,减少对自身导光率的影响,提升显示器的显示效果;且PVC板材用于作为支撑体,方便PVC层的涂覆;对PVC板材顶面进行预冷,以此避免温度较高的PVC原料与PVC板材接触后使PVC板材表面软化而使之形变,从而提升加工精度,提升PVC板材的稳定性;PVC层的涂覆用于使液晶面板外屏的边缘呈弧形,以此使液晶面板的显示画面经凸弧面折射与散射后变大,以此覆盖边框,实现消除边框的效果,且光传输延迟低,以此减少延迟产生的边框效应。By adopting the above technical solutions, the PVC sheet can be used as the outer screen of the liquid crystal panel to protect the screen and prevent glare. Improve the display effect of the display; and the PVC sheet is used as a support to facilitate the coating of the PVC layer; the top surface of the PVC sheet is pre-cooled, so as to avoid the softening of the surface of the PVC sheet after the contact between the PVC material with high temperature and the PVC sheet. And make it deformed, so as to improve the processing accuracy and improve the stability of the PVC sheet; the coating of the PVC layer is used to make the edge of the outer screen of the liquid crystal panel curved, so that the display screen of the liquid crystal panel is refracted and scattered by the convex curved surface Then it becomes larger to cover the frame to achieve the effect of eliminating the frame, and the light transmission delay is low, so as to reduce the frame effect caused by the delay.
本发明在一较佳示例中可以进一步配置为:所述步骤S300还包括步骤S310:在PVC板材表面涂覆或喷洒冷却剂,冷却剂具有强挥发性。In a preferred example of the present invention, it may be further configured as follows: the step S300 further includes a step S310 : coating or spraying a coolant on the surface of the PVC sheet, and the coolant has strong volatility.
通过采用上述技术方案,冷却剂具有强挥发性,当冷却剂涂覆在PVC板材表面时会挥发并带走PVC板材表面的热量,从而达到降温的效果,避免PVC板材软化。By adopting the above technical solution, the coolant has strong volatility. When the coolant is coated on the surface of the PVC sheet, it will volatilize and take away the heat on the surface of the PVC sheet, thereby achieving the effect of cooling and avoiding softening of the PVC sheet.
本发明在一较佳示例中可以进一步配置为:所述步骤S300还包括步骤S320:并将PVC板材放入气压低于标准大气压的负压箱中。In a preferred example of the present invention, it can be further configured as follows: the step S300 further includes a step S320: placing the PVC sheet into a negative pressure box with an air pressure lower than the standard atmospheric pressure.
通过采用上述技术方案,通过负压环境降低涂抹在PVC板材上的PVC原液的表面张力,减少气泡的产生,以此提升液晶面板外屏的观感,提升导光率,从而提升显示效果。By adopting the above technical solution, the surface tension of the PVC stock solution applied on the PVC sheet is reduced through a negative pressure environment, and the generation of air bubbles is reduced, so as to improve the appearance of the outer screen of the liquid crystal panel, improve the light guide rate, and thus improve the display effect.
本发明在一较佳示例中可以进一步配置为:所述步骤S500还包括步骤S510:最后一层涂抹的PVC层的区域面积应等于或小于对应液晶面板的显示区域面积,且其对角线的交点与液晶面板边框对角线的交点竖直相对。In a preferred example of the present invention, it can be further configured as follows: the step S500 further includes a step S510: the area of the PVC layer applied in the last layer should be equal to or smaller than the display area of the corresponding liquid crystal panel, and its diagonal The intersection is vertically opposite to the intersection of the diagonal lines of the border of the liquid crystal panel.
通过采用上述技术方案,最后一层涂抹的PVC层的区域面积应等于或小于对应液晶面板的显示区域面积,以此避免产生边框而影响显示效果;最后一层涂抹的PVC层对角线的交点与液晶面板边框对角线的交点竖直相对,以此使PVC层的平面区域居中设置,减少画面的失真现象。By adopting the above technical solution, the area of the PVC layer applied in the last layer should be equal to or smaller than the display area of the corresponding LCD panel, so as to avoid the occurrence of borders and affect the display effect; the intersection of the diagonal lines of the PVC layer applied in the last layer It is vertically opposite to the intersection of the diagonal lines of the frame of the LCD panel, so that the plane area of the PVC layer is centered and the distortion of the picture is reduced.
本发明在一较佳示例中可以进一步配置为:所述步骤S500还包括:步骤S520:自PVC板材向上每次涂抹区域边沿与上一次涂抹区域边沿预留的间隔距离递增。In a preferred example of the present invention, the step S500 may further include: step S520 : increasing the interval distance reserved between the edge of each application area and the edge of the previous application area from the PVC sheet upward.
通过采用上述技术方案,每次涂抹区域边沿与上一次涂抹区域边沿预留的间隔距离递增,以此使多层PVC层的边沿偏向弧形轮廓,以此减少后期打磨抛光的工作量,提升加工效率。By adopting the above technical solution, the interval distance reserved between the edge of each application area and the edge of the previous application area increases, so that the edge of the multi-layer PVC layer deviates to the arc shape, thereby reducing the workload of later grinding and polishing, and improving the processing. efficiency.
本发明在一较佳示例中可以进一步配置为:所述步骤S600还包括以下步骤:S610:在最顶层PVC层的平面区域铺设保护板;S620:在多层PVC层的边缘自下而上涂覆处于粘流态的PVC原料并等待固化;步骤S630:切除PVC板材边沿侧壁上残留的PVC废料。In a preferred example of the present invention, it can be further configured as: the step S600 further includes the following steps: S610: laying a protective plate on the plane area of the topmost PVC layer; S620: coating the edge of the multi-layer PVC layer from bottom to top Cover the PVC raw material in a viscous flow state and wait for curing; Step S630 : cut off the PVC wastes remaining on the edge and side walls of the PVC sheet.
通过采用上述技术方案,通过保护板保护PVC顶面的主要显示区域,以此避免沾染PVC原料或划出划痕而影响导光率,从而提升显示效果;在多层PVC层的边缘自下而上涂覆处于粘流态的PVC原料,以此填补各层PVC层之间的阶梯槽,使PVC层边缘区域光滑,自下而上的涂覆方式可以使PVC液平缓地流入阶梯槽内进行填充,减少重力的影响,从而减少气泡的产生;PVC液在涂覆时难免有部分流下而粘接在PVC板材边沿上,通过切除PVC板材边沿侧壁上残留的PVC废料提升PVC板材边沿的平整度,以此方便显示器的无缝拼接。By adopting the above technical solution, the main display area on the top surface of the PVC is protected by the protective plate, so as to avoid contamination of the PVC raw material or scratches and affect the light guide rate, thereby improving the display effect; The PVC raw material in viscous flow state is coated on the top to fill the stepped groove between each layer of PVC layers and make the edge area of the PVC layer smooth. The bottom-up coating method can make the PVC liquid flow into the stepped groove smoothly. Filling, reducing the influence of gravity, thereby reducing the generation of air bubbles; the PVC liquid will inevitably flow down and adhere to the edge of the PVC sheet during coating, and the edge of the PVC sheet is improved by cutting off the residual PVC waste on the sidewall of the edge of the PVC sheet. degree, so as to facilitate the seamless splicing of the display.
本发明在一较佳示例中可以进一步配置为:所述步骤S700还包括:步骤S710:对PVC板材边沿侧壁进行抛光;S720:在PVC板材边沿侧壁上铺设或涂覆一层反光层,反光层的反光面朝向PVC板材侧壁。In a preferred example, the present invention may be further configured as: the step S700 further includes: step S710: polishing the edge sidewall of the PVC sheet; S720: laying or coating a layer of reflective layer on the edge sidewall of the PVC sheet, The reflective surface of the reflective layer faces the side wall of the PVC sheet.
通过采用上述技术方案,在PVC板材边沿侧壁先抛光再铺设或涂覆一层反光层,且反光层的反光面朝向PVC板材侧壁,以此反射背光产生的散射光,提升液晶面板内部亮度,减少PVC板材边沿透出的光,避免在墙体等支撑显示器的支撑物上产生光斑而影响显示器的使用体验。By adopting the above technical solution, the side wall of the PVC sheet is polished before laying or coating a layer of reflective layer, and the reflective surface of the reflective layer faces the side wall of the PVC sheet, so as to reflect the scattered light generated by the backlight and improve the internal brightness of the LCD panel , to reduce the light transmitted from the edge of the PVC sheet, and avoid the occurrence of light spots on the supports such as walls that support the display, which will affect the use experience of the display.
本发明的第二目的是提供一种无边框显示器,能消除拼接的显示屏之间的边框,从而提升设备的显示效果。The second object of the present invention is to provide a frameless display, which can eliminate the frame between the spliced display screens, thereby improving the display effect of the device.
本发明的上述发明目的是通过以下技术方案得以实现的:一种无边框显示器,包括壳体以及与壳体连接的液晶面板外屏。The above object of the present invention is achieved through the following technical solutions: a frameless display, comprising a casing and an outer screen of a liquid crystal panel connected to the casing.
本发明在一较佳示例中可以进一步配置为:所述液晶面板外屏上环绕开设有环槽,壳体上开设有与环槽内壁插接配合的插槽,当液晶面板外屏与壳体插接时壳体的周侧壁与液晶面板外屏边沿侧壁平齐。In a preferred example of the present invention, it can be further configured that: the outer screen of the liquid crystal panel is provided with a ring groove around it, and the casing is provided with a slot that is inserted and matched with the inner wall of the ring groove. When plugged in, the peripheral side wall of the casing is flush with the edge side wall of the outer screen of the liquid crystal panel.
通过采用上述技术方案,通过壳体的插槽与环槽的配合实现液晶面板外屏的安装与固定,当液晶面板外屏与壳体插接时壳体的周侧壁与液晶面板外屏边沿侧壁平齐,减少多个无边框显示器的缝隙,以此方便多个无边框显示器的拼接,从而提高显示效果。By adopting the above technical solution, the installation and fixation of the outer screen of the liquid crystal panel is realized through the cooperation of the slot of the casing and the ring groove. The side walls are flush, which reduces the gaps of multiple frameless displays, thereby facilitating the splicing of multiple frameless displays, thereby improving the display effect.
本发明在一较佳示例中可以进一步配置为:所述壳体的内壁上设置有多个凸块,多个所述凸块环绕壳体间隔分布,所述凸块的一端呈尖锐状且朝向液晶面板外屏的一侧,当所述液晶面板外屏与壳体插接时凸块插入液晶面板外屏内,所述凸块远离液晶面板外屏的一侧设置有倒刺,所述凸块的轮廓呈钝角三角形状且倒刺的尖端与壳体内壁间隔分布,当所述液晶面板外屏与壳体插接时倒刺与液晶面板外屏抵接。In a preferred example of the present invention, it can be further configured that: the inner wall of the casing is provided with a plurality of bumps, the bumps are distributed around the shell at intervals, and one end of the bumps is sharp and faces On one side of the outer screen of the liquid crystal panel, when the outer screen of the liquid crystal panel is inserted into the housing, the bump is inserted into the outer screen of the liquid crystal panel, the side of the bump away from the outer screen of the liquid crystal panel is provided with a barb, and the protrusion is The outline of the block is in the shape of an obtuse triangle and the tips of the barbs are spaced apart from the inner wall of the casing. When the outer screen of the liquid crystal panel is inserted into the casing, the barbs abut against the outer screen of the liquid crystal panel.
通过采用上述技术方案,液晶面板外屏采用透明PVC材质,当凸块插入液晶面板外屏时,凸块表面与液晶面板外屏抵接,以此增大液晶面板外屏与壳体的接触面积,提高两者的连接强度;且凸块的一端呈尖锐状,以此方便凸块切入液晶面板外屏内;当凸块插入液晶面板外屏时凸块上的倒刺与液晶面板外屏抵接,且倒刺的尖端与壳体内壁间隔分布,以此避免液晶面板外屏脱离壳体,以此提高液晶面板外屏的稳定性,延长显示器的使用寿命。By adopting the above technical solution, the outer screen of the liquid crystal panel is made of transparent PVC material. When the bump is inserted into the outer screen of the liquid crystal panel, the surface of the bump abuts against the outer screen of the liquid crystal panel, thereby increasing the contact area between the outer screen of the liquid crystal panel and the casing , to improve the connection strength of the two; and one end of the bump is sharp, so that the bump can be cut into the outer screen of the LCD panel; when the bump is inserted into the outer screen of the LCD panel, the barb on the bump is in contact with the outer screen of the LCD panel. The tips of the barbs are spaced apart from the inner wall of the casing, so as to prevent the outer screen of the liquid crystal panel from detaching from the casing, thereby improving the stability of the outer screen of the liquid crystal panel and prolonging the service life of the display.
综上所述,本发明包括以下至少一种有益技术效果:To sum up, the present invention includes at least one of the following beneficial technical effects:
PVC板材用于作为支撑体,方便PVC层的涂覆;对PVC板材顶面进行预冷,以此避免温度较高的PVC原料与PVC板材接触后使PVC板材表面软化而使之形变,从而提升加工精度,提升PVC板材的稳定性;PVC层的涂覆用于使液晶面板外屏的边缘呈弧形,以此使液晶面板的显示画面经凸弧面折射与散射后变大,以此覆盖边框,实现消除边框的效果,且光传输延迟低,以此减少延迟产生的边框效应;The PVC sheet is used as a support to facilitate the coating of the PVC layer; the top surface of the PVC sheet is pre-cooled to avoid softening the surface of the PVC sheet after contact with the PVC sheet with a higher temperature, thereby improving the performance of the PVC sheet. The processing accuracy improves the stability of the PVC sheet; the coating of the PVC layer is used to make the edge of the outer screen of the LCD panel arc, so that the display screen of the LCD panel becomes larger after being refracted and scattered by the convex arc surface, so as to cover Frame, to achieve the effect of eliminating the frame, and the light transmission delay is low, so as to reduce the frame effect caused by the delay;
当冷却剂涂覆在PVC板材表面时会挥发并带走PVC板材表面的热量,从而达到降温的效果,避免PVC板材软化;When the coolant is coated on the surface of the PVC sheet, it will volatilize and take away the heat on the surface of the PVC sheet, so as to achieve the effect of cooling and avoid softening of the PVC sheet;
通过反光层的反光面反射背光产生的散射光,提升液晶面板内部亮度,减少PVC板材边沿透出的光,避免在墙体等支撑显示器的支撑物上产生光斑而影响显示器的使用体验。The reflective surface of the reflective layer reflects the scattered light generated by the backlight, improves the internal brightness of the LCD panel, reduces the light transmitted from the edge of the PVC sheet, and avoids light spots on the supports supporting the display such as walls and affects the use experience of the display.
附图说明Description of drawings
图1是本发明实施例的流程框图;1 is a flowchart of an embodiment of the present invention;
图2是本发明实施例的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the embodiment of the present invention;
图3是图2中A部分的局部放大示意图。FIG. 3 is a partial enlarged schematic view of part A in FIG. 2 .
附图标记:1、壳体;11、凸块;12、倒刺;13、插槽;2、液晶面板外屏;21、环槽。Reference numerals: 1. Housing; 11. Bump; 12. Barb; 13. Slot; 2. Outer screen of liquid crystal panel; 21. Ring groove.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
参照图1、图2,为本发明公开的一种显示器屏幕曲面镀膜工艺,包括以下步骤:Referring to FIG. 1 and FIG. 2, it is a display screen curved surface coating process disclosed by the present invention, which includes the following steps:
S100:准备无尘工作台,无尘工作台采用型号为K-1811的无尘工作台,之后准备方形的PVC板材,PVC板材采用PVC液一体注塑成型,整体轮廓呈长方体状且与液晶面板长宽一致,之后将PVC板材放置于无尘工作台上并通过简单的夹具对PVC板材进行定位。S100: Prepare a dust-free workbench. The dust-free workbench adopts a dust-free workbench of model K-1811, and then prepares a square PVC sheet. The width is the same, and then the PVC sheet is placed on a dust-free workbench and the PVC sheet is positioned with a simple clamp.
S200:在PVC板材顶面上涂覆弱碱性清洗剂,弱碱性清洗剂采用K26754型号的玻璃清洗剂,能去除PVC板材表面油分、水分等污迹,以此减少对PVC板材导光率的影响,提升显示器的显示效果。当清洁完毕后取下PVC板材。S200: Coat the top surface of the PVC sheet with a weak alkaline cleaning agent. The weak alkaline cleaning agent adopts the K26754 type glass cleaning agent, which can remove the oil, moisture and other stains on the surface of the PVC sheet, thereby reducing the light conductivity of the PVC sheet. to improve the display effect of the monitor. Remove the PVC sheet when cleaning is complete.
S300:对PVC板材顶面进行预冷。S300: Pre-cooling the top surface of the PVC sheet.
S310:预冷时,要在PVC板材表面涂覆或喷洒冷却剂,冷却剂采用乙醇,乙醇具有较强的挥发性,乙醇在PVC板材表面挥发时会带走PVC板材表面的热量,从而达到降温的效果,避免PVC板材软化。S310: During pre-cooling, a coolant should be applied or sprayed on the surface of the PVC sheet. The coolant is ethanol, which has strong volatility. When ethanol evaporates on the surface of the PVC sheet, it will take away the heat on the surface of the PVC sheet, so as to achieve cooling. The effect is to avoid softening of the PVC sheet.
S320:预冷后将PVC板材放入负压箱中,负压箱采用密封的玻璃实验箱,且负压箱通过真空泵抽至其内气压低于标准大气压,以此减少粉尘的密度,提升加工品质。而实验箱内附带有手套,以此方便操作人员对PVC板进行加工处理。S320: After pre-cooling, put the PVC sheet into a negative pressure box. The negative pressure box adopts a sealed glass experimental box, and the negative pressure box is pumped to a lower pressure than the standard atmospheric pressure by a vacuum pump, so as to reduce the density of dust and improve processing. quality. Gloves are attached to the experimental box to facilitate the operator to process the PVC board.
S400:将处于粘流态的PVC原料通过涂料辊或其他涂覆器具均匀涂抹于PVC板材顶面形成方形的PVC层,之后等待PVC层固化,且涂抹厚度保持均匀,单层PVC层厚度不超过1mm,以此方便消除气泡,减少气泡现象。而涂抹区域边沿与PVC板材边沿预留间隔。S400: Apply the viscous PVC raw material to the top surface of the PVC sheet evenly with a paint roller or other coating equipment to form a square PVC layer, then wait for the PVC layer to cure, and the coating thickness is kept uniform, and the thickness of a single layer of PVC layer does not exceed 1mm, so as to facilitate the elimination of air bubbles and reduce the phenomenon of air bubbles. The edge of the smeared area and the edge of the PVC sheet reserve a space.
S500:重复步骤S300与步骤S400多次,即涂抹一层PVC层后等待固化后再进行涂抹,每次涂抹区域边沿均与上一次涂抹区域边沿预留间隔。S500 : Repeat steps S300 and S400 multiple times, that is, apply a layer of PVC and wait for curing before applying, and reserve an interval between the edge of each application area and the edge of the previous application area.
S510:且最后一层涂抹的PVC层的区域面积应等于或小于对应液晶面板的显示区域面积,以此避免产生边框而影响显示效果。且其对角线的交点与液晶面板边框对角线的交点竖直相对,以此使PVC层的平面区域居中设置并与液晶面板的显示画面正对,减少画面的失真现象。S510: And the area of the PVC layer applied on the last layer should be equal to or smaller than the area of the display area of the corresponding liquid crystal panel, so as to avoid the occurrence of a frame and affect the display effect. The intersection of the diagonal lines is vertically opposite to the intersection of the diagonal lines of the LCD panel frame, so that the plane area of the PVC layer is centered and directly opposite to the display screen of the LCD panel, reducing the distortion of the screen.
S520:且自PVC板材向上涂抹时每次涂抹区域边沿与上一次涂抹区域边沿预留的间隔距离递增,以此使多层PVC层的边沿偏向弧形轮廓,以此减少后期打磨抛光的工作量,提升加工效率。S520: When applying upwards from the PVC sheet, the reserved distance between the edge of each application area and the edge of the previous application area increases, so that the edge of the multi-layer PVC layer deviates to the arc profile, thereby reducing the workload of later grinding and polishing , improve processing efficiency.
S600:对PVC板材涂抹有PVC层的边缘进行加热使之软化,减少PVC层的棱角,使PVC层边缘区域趋于光滑。S600: Heat the edge of the PVC sheet coated with the PVC layer to soften it, reduce the edges and corners of the PVC layer, and make the edge area of the PVC layer smooth.
S610:在最顶层PVC层的平面区域铺设保护板,保护板采用铝板等轻质且硬度高的材质,以此保护PVC顶面的主要显示区域,以此避免PVC顶面沾染PVC原料或划出划痕而影响导光率,从而提升最终的显示效果。S610: Lay a protective plate on the flat area of the topmost PVC layer. The protective plate is made of light and high-hardness materials such as aluminum plate to protect the main display area of the top surface of the PVC, so as to avoid the top surface of the PVC from contaminating the PVC material or scratching it out. Scratches will affect the light guide rate, thereby improving the final display effect.
S620:在多层PVC层的边缘自下而上涂覆处于粘流态的PVC原料并等待固化,以此填补各层PVC层之间的阶梯槽,使PVC层边缘区域光滑,并补偿PVC原料,方便打磨抛光。且自下而上的涂覆方式可以使PVC液平缓地流入阶梯槽内进行填充,减少重力的影响,从而减少气泡的产生。S620: Coat the edge of the multi-layer PVC layer with PVC raw material in a viscous flow state from bottom to top and wait for curing to fill the stepped groove between the PVC layers, smooth the edge area of the PVC layer, and compensate the PVC raw material , convenient for grinding and polishing. And the bottom-up coating method can make the PVC liquid flow into the stepped groove gently for filling, reducing the influence of gravity, thereby reducing the generation of air bubbles.
S630:切除PVC板材边沿侧壁上残留的PVC废料。由于PVC液在涂覆时难免有部分流下而粘接在PVC板材边沿上,因此需要增加切除PVC板材边沿侧壁上残留的PVC废料的步骤,以此提升PVC板材边沿的平整度,以此方便显示器的无缝拼接。S630: Cut off the PVC waste remaining on the side walls of the edge of the PVC sheet. Since the PVC liquid will inevitably flow down and adhere to the edge of the PVC sheet during coating, it is necessary to increase the step of cutting the PVC waste remaining on the side wall of the PVC sheet to improve the flatness of the edge of the PVC sheet. Seamless stitching of displays.
S700:取下保护板,再对PVC板材涂抹有PVC层的边缘进行打磨与抛光,使多层PVC层边沿形成光滑的凸弧面,多层PVC层与PVC板材形成液晶面板外屏2。S700: Remove the protective plate, and then grind and polish the edge of the PVC sheet coated with the PVC layer, so that the edge of the multi-layer PVC layer forms a smooth convex arc surface, and the multi-layer PVC layer and the PVC sheet form the LCD panel
S710:之后对PVC板材边沿侧壁进行抛光,使其侧壁保持竖直光滑。S710: After that, polish the edge and side walls of the PVC sheet to keep the side walls vertical and smooth.
S720:在PVC板材边沿侧壁上铺设或涂覆一层反光层,反光层采用铝箔纸,与PVC板材边沿通过胶水粘接固定,且反光层的反光面朝向PVC板材侧壁,以此反射背光产生的散射光,提升液晶面板内部亮度,减少PVC板材边沿透出的光,避免在墙体等支撑显示器的支撑物上产生光斑而影响显示器的使用体验。S720: Lay or coat a layer of reflective layer on the edge and sidewall of the PVC sheet. The reflective layer is made of aluminum foil, which is glued and fixed with the edge of the PVC sheet, and the reflective surface of the reflective layer faces the sidewall of the PVC sheet to reflect the backlight. The scattered light generated can improve the internal brightness of the liquid crystal panel, reduce the light transmitted from the edge of the PVC sheet, and avoid the occurrence of light spots on the supports such as walls that support the display, which will affect the use experience of the display.
参照图2,为本发明公开的一种无边框显示器,包括壳体1以及液晶面板外屏2,液晶面板外屏2上环绕开设有环槽21,环槽21凹陷侧朝向壳体1一侧,壳体1上开设有与环槽21内壁插接配合的插槽13,插槽13呈方形,壳体1的插槽13与环槽21的配合用于实现液晶面板外屏2的安装与固定。当液晶面板外屏2与壳体1插接时壳体1的周侧壁与液晶面板外屏2边沿侧壁平齐,减少多个无边框显示器的缝隙,以此方便多个无边框显示器的拼接,从而提高显示效果。Referring to FIG. 2 , it is a frameless display disclosed by the present invention, comprising a casing 1 and an
参照图2、图3,壳体1的内壁上,即插槽13内壁上设置有多个凸块11,多个凸块11环绕壳体1间隔分布,凸块11轮廓呈钝角三角形,其一端呈尖锐状且与壳体1内壁一体成型,其尖锐端朝向液晶面板外屏2的一侧。当液晶面板外屏2与壳体1插接时对液晶面板外屏2边沿进行加热以使之软化,以此使凸块11的尖锐端切开液晶面板外屏2侧壁并插入液晶面板外屏2内,当液晶面板外屏2固化时凸块11嵌入液晶面板外屏2内。多个凸块11的设置可以增大液晶面板外屏2与壳体1的接触面积,以此提高两者的连接强度,且凸块11的一端呈尖锐状,以此方便凸块11切入液晶面板外屏2内。Referring to FIGS. 2 and 3 , a plurality of bumps 11 are arranged on the inner wall of the housing 1, that is, the inner wall of the
凸块11远离液晶面板外屏2的一侧设置有倒刺12,倒刺12与凸块11一体成型,倒刺12的尖端与壳体1内壁间隔分布且其朝向与液晶面板外屏2的插入方向相反。当液晶面板外屏2与壳体1插接时倒刺12与液晶面板外屏2抵接,以此提高液晶面板外屏2与壳体1的连接强度,避免液晶面板外屏2脱离壳体1,以此提高液晶面板外屏2的稳定性,延长显示器的使用寿命。The side of the bump 11 away from the LCD panel
本实施例的实施原理为:PVC板材用于作为支撑体,方便PVC层的涂覆,同时两者材质相同,以此减少色差,从而减少画面失真现象。而PVC板材顶面进行预冷,以此避免温度较高的PVC原料与PVC板材接触后使PVC板材表面软化而使之形变,从而提升加工精度,提升PVC板材的稳定性。且负压箱内的负压环境可以降低涂抹在PVC板材上的PVC原液的表面张力,减少气泡的产生,以此提升液晶面板外屏2的观感,提升导光率,从而提升显示效果。The implementation principle of this embodiment is as follows: the PVC sheet is used as a support to facilitate the coating of the PVC layer, and at the same time, the two materials are the same, so as to reduce chromatic aberration and thus reduce picture distortion. The top surface of the PVC sheet is pre-cooled, so as to avoid the contact of the higher temperature PVC raw material with the PVC sheet to soften the surface of the PVC sheet and deform it, thereby improving the processing accuracy and improving the stability of the PVC sheet. In addition, the negative pressure environment in the negative pressure box can reduce the surface tension of the PVC stock solution applied on the PVC sheet and reduce the generation of air bubbles, thereby improving the appearance of the LCD panel
PVC板材与多层PVC层形成液晶面板外屏2,可以起到保护屏幕、防眩光等作用。PVC层的涂覆用于使液晶面板外屏2的边缘呈弧形,以此使液晶面板的显示画面经凸弧面折射与散射后变大,以此覆盖边框,实现消除边框的效果;且光传输延迟低,以此减少延迟产生的边框效应。The PVC sheet and the multi-layer PVC layers form the
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered in within the protection scope of the present invention.
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