CN111101248B - Automatic wiring method in yarn weaving process - Google Patents
Automatic wiring method in yarn weaving process Download PDFInfo
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- CN111101248B CN111101248B CN201911115777.1A CN201911115777A CN111101248B CN 111101248 B CN111101248 B CN 111101248B CN 201911115777 A CN201911115777 A CN 201911115777A CN 111101248 B CN111101248 B CN 111101248B
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- yarn
- storage device
- yarns
- meter counter
- heater
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- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000009941 weaving Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 37
- 239000004753 textile Substances 0.000 claims abstract description 16
- 241000209094 Oryza Species 0.000 claims description 6
- 235000007164 Oryza sativa Nutrition 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 235000009566 rice Nutrition 0.000 claims description 6
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 3
- 238000001595 flow curve Methods 0.000 claims description 3
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000005304 joining Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 238000007383 open-end spinning Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H15/00—Piecing arrangements ; Automatic end-finding, e.g. by suction and reverse package rotation; Devices for temporarily storing yarn during piecing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses an automatic wiring method in a yarn weaving process, which comprises the following steps: s1, installing yarn coils and checking parameters on the yarn coils, firstly, respectively installing two groups of yarn coils on yarn shafts of textile equipment, and then checking the lengths of the yarn coils and the tensile strength of yarns of the yarn coils; s2, inputting parameters, namely, firstly, respectively passing one end of a group of yarns through a splicer, a heater and a yarn storage device to be connected with a textile terminal of textile equipment; s3, installing the yarns of the two groups of yarn coils; s4, wiring; s5, baking the wiring position; s6, returning the wire storage device. The invention provides an automatic wiring method in a yarn weaving process, which can firmly bond two yarns at a wiring position together by baking the wiring position with a heater after wiring, thereby improving the strength of the wiring position to a certain extent.
Description
Technical Field
The invention belongs to the technical field of yarn spinning processes, and particularly relates to an automatic wiring method in a yarn spinning process.
Background
In modern open-end spinning machines, the joining of the plied yarn is predominantly automated after the breaking of the plied yarn or the cutting of the clearer, wherein the joining work is carried out by a robot movable along a spinning station of the open-end spinning machine or by an operating mechanism of the spinning station itself.
In each case, however, a plurality of prepared work steps are always required first for the joining of the threads, which are carried out in chronological sequence or partially parallel to one another, and the existing joining methods are mainly based on splicers which, without any subsequent treatment, can easily slip off during the pulling of the textile machine.
In order to effectively avoid the technical problems that the connection position is easy to slip in the pulling process of a textile machine, the operation steps are complex and the like, an automatic connection method in the yarn textile process is provided.
Disclosure of Invention
The invention aims to provide an automatic wiring method in a yarn weaving process, which simplifies the operation steps to a certain extent and avoids the problem that the wiring is very slippery in the pulling process of a textile machine to a certain extent so as to solve the problems in the prior art in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic wiring method in a yarn weaving process comprises the following steps:
s1, installing yarn coils and checking parameters on the yarn coils, firstly, respectively installing two groups of yarn coils on yarn shafts of textile equipment, and then checking the lengths of the yarn coils and the tensile strength of yarns of the yarn coils;
s2, inputting parameters, namely inputting the length of the yarn roll into a meter counter of the splicer, wherein the output end of the meter counter is electrically connected with the control end of the splicer and the control end of a controller of the yarn storage device;
s3, installing the yarns of the two groups of yarn rolls, and firstly, respectively enabling one end of one group of yarns to pass through the splicer, the heater and the yarn storage device to be connected with a textile terminal of the textile equipment;
s4, wiring, when the used length of one group of yarns reaches the length set by the meter counter, the meter counter respectively transmits information to the splicer and the control end of the yarn storage device, a reel of the yarn storage device moves downwards to enable two groups of yarns in the splicer to be in a static state, and then the splicer splices the tail end of one group of yarns and the head end of the other group of yarns for wiring;
s5, baking the junction, moving the junction into a heater, and heating the junction through the heater to firmly bond the two yarns at the junction together so as to improve the strength of the junction;
and S6, returning the wire storage device, electrically connecting the heater to the control end of the wire storage device, transmitting a signal to the control end of the wire storage device after the heater heats the wire connection position, driving the yarn to be conveyed, slowly returning the wire storage device, and storing the next wire connection.
Preferably, the parameters in step S2 include a yarn length of the yarn roll, a fineness of the yarn, and tension data of the yarn, and the yarn length is set as follows: less than 12.5tex with a length of 200 m; 12.5tex-100tex length is 100 m; the length of more than 100tex is 10 m.
Preferably, the heater temperature in step S5 is set to 70 ℃ to 150 ℃, and the heater is internally provided with a heating surface in the form of a groove, the groove being provided with a plurality of sets of yarn guides, the yarns being deflected in the yarn guides along a yarn flow curve.
Preferably, the meter counter in step S4 is configured as a wheel type electronic meter counter, the meter counter includes a CMOS circuit and a CMOS chip, the meter counter presets a required count value through a key and displays a counting process through an LED or an LCD, a measuring wheel of the meter counter is configured as a nickel-zinc alloy measuring wheel, and an anti-slip cover is fixedly bonded to a surface of the measuring wheel, and a current consumed by the meter counter is: 70 mA; the output current of the meter counter is as follows: 100 mA; the working power supply of the meter counter is as follows: 12-24V.
Preferably, in the step S4, the splicer, the heater, the meter counter and the yarn storage device are all fixedly mounted at the upper end of the base, one side of the upper end of the base is provided with yarn shafts for placing yarn rolls, the yarn shafts are not less than two groups, the splicer is fixedly mounted at the upper end of the base through support columns, the meter counter is fixedly mounted at one side of the splicer and is symmetrically provided with two groups, the upper end of the base is fixedly mounted with a motor controller which is electrically connected with the yarn storage device, one side of the upper end of the base is provided with yarn shafts for placing yarn rolls, the yarn shafts are not less than two groups, the splicer is fixedly mounted at the upper end of the base through support columns, the meter counter is fixedly mounted at one side of the splicer and is symmetrically provided with two groups, the upper end of the base is fixedly mounted with a motor controller, the motor controller is electrically connected to the wire storage device.
Preferably, the wire storage device comprises a stand column, a driving motor, a roller and a ball screw, the lower end of the stand column is fixedly welded at the upper end of the base, the stand column is arranged to be a hollow stand column, the ball screw is rotatably installed inside the stand column, the upper end of the ball screw penetrates through the top of the stand column and is fixedly connected to one end of an output shaft of the driving motor, the driving motor is fixedly installed at the upper end of the stand column through a fixing support, and the roller is rotatably connected to one side of a ball screw seat.
Preferably, a guide wheel for guiding the yarn is fixedly mounted on one side of the upper end of the base.
Preferably, a rotating bearing is fixedly embedded in the inner bottom of the upright column, and the lower end of the ball screw is fixedly inserted into an inner ring of the rotating bearing.
The invention has the technical effects and advantages that: the invention provides an automatic wiring method in a yarn weaving process, which can firmly bond two yarns at a wiring position together by baking the wiring position with a heater after wiring, thereby improving the strength of the wiring position to a certain extent.
Drawings
FIG. 1 is a flow chart of an automatic yarn splicing method in a yarn weaving process according to the present invention;
FIG. 2 is a schematic structural diagram of an automatic yarn connecting device in the yarn weaving process of the present invention.
In the figure: 1. a base; 2. a bobbin of yarn; 3. a splicer; 4. a heater; 5. a wire storage device; 6. a support pillar; 7. a motor controller; 8. a column; 9. a drive motor; 10. a roller; 11. a ball screw; 12. fixing a bracket; 13. a guide wheel; 14. a rotating bearing; 15. a meter counter.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
an automatic wiring method in a yarn weaving process comprises the following steps:
s1, installing yarn coils and checking parameters on the yarn coils, firstly, respectively installing two groups of yarn coils on yarn shafts of textile equipment, and then checking the lengths of the yarn coils and the tensile strength of yarns of the yarn coils;
s2, inputting parameters, namely inputting the length of the yarn roll into a meter counter of the splicer, wherein the output end of the meter counter is electrically connected with the control end of the splicer and the control end of a controller of the yarn storage device;
s3, installing the yarns of the two groups of yarn rolls, and firstly, respectively enabling one end of one group of yarns to pass through the splicer, the heater and the yarn storage device to be connected with a textile terminal of the textile equipment;
s4, wiring, when the used length of one group of yarns reaches the length set by the meter counter, the meter counter respectively transmits information to the splicer and the control end of the yarn storage device, a reel of the yarn storage device moves downwards to enable two groups of yarns in the splicer to be in a static state, and then the splicer splices the tail end of one group of yarns and the head end of the other group of yarns for wiring;
s5, baking the junction, moving the junction into a heater, and heating the junction through the heater to firmly bond the two yarns at the junction together so as to improve the strength of the junction;
and S6, returning the wire storage device, electrically connecting the heater to the control end of the wire storage device, transmitting a signal to the control end of the wire storage device after the heater heats the wire connection position, driving the yarn to be conveyed, slowly returning the wire storage device, and storing the next wire connection.
The parameters in step S2 include the yarn length of the yarn roll, the fineness of the yarn, and the tension data of the yarn, and the yarn length is set as: less than 12.5tex with a length of 200 m; 12.5tex-100tex length is 100 m; the length of more than 100tex is 10 m.
The heater temperature in step S5 is set to 70-150 ℃, a heating surface in the form of a groove is provided inside the heater, a plurality of sets of yarn guides are provided in the groove, and the yarn is deflected in the yarn guides along the yarn flow curve.
The meter counter in the step S4 is set as a wheel type electronic meter counter, the meter counter comprises a CMOS circuit and a CMOS chip, the meter counter presets a required counting value through a key and displays the counting process through an LED or an LCD, a measuring wheel of the meter counter is set as a nickel-zinc alloy measuring wheel, an anti-slip sleeve is fixedly bonded on the surface of the measuring wheel, and the consumed current of the meter counter is as follows: 70 mA; the output current of the meter counter is as follows: 100 mA; the working power supply of the meter counter is as follows: 12-24V.
Example 2:
the utility model provides an automatic termination of automatic wiring method in yarn weaving technology, which comprises a base 1, splicer 3, heater 4, meter rice ware 15 and storage device 5, upper end one side of base 1 is provided with the yarn axle 2 that is used for placing the yarn book, yarn axle 2 is provided with and is not less than two sets ofly, splicer 3 passes through support column 6 fixed mounting in the upper end of base 1, meter rice ware 15 fixed mounting is in one side of splicer 3, and meter rice ware 15 symmetry is provided with two sets ofly, the upper end fixed mounting of base 1 has motor controller 7, motor controller 7 electric connection is in storage device 5.
Wire storage device 5 includes stand 8, driving motor 9, gyro wheel 10 and ball screw 11, the lower extreme fixed weld of stand 8 has the upper end of base 1, and stand 8 sets up to hollow stand, ball screw 11 rotates and installs in the inside of stand 8, and ball screw 11's upper end runs through the top fixed connection of stand 8 in the one end of driving motor 9 output shaft, driving motor 9 passes through fixed bolster 12 fixed mounting in the upper end of stand 8, gyro wheel 10 rotates and connects in one side of 11 screw seats of ball screw.
A guide wheel 13 for guiding the yarn is fixedly arranged on one side of the upper end of the base 1.
The inner bottom of the upright post 8 is fixedly embedded with a rotating bearing 14, and the lower end of the ball screw 11 is fixedly inserted into the inner ring of the rotating bearing 14.
In summary, the following steps: the invention provides an automatic wiring method in a yarn weaving process, which can firmly bond two yarns at a wiring position together by baking the wiring position with a heater after wiring, thereby improving the strength of the wiring position to a certain extent.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. An automatic wiring method in a yarn weaving process is characterized by comprising the following steps:
s1, installing yarn coils and checking parameters on the yarn coils, firstly, respectively installing two groups of yarn coils on yarn shafts of textile equipment, and then checking the lengths of the yarn coils and the tensile strength of yarns of the yarn coils;
s2, inputting parameters, namely inputting the length of the yarn roll into a meter counter of the splicer, wherein the output end of the meter counter is electrically connected with the control end of the splicer and the control end of a controller of the yarn storage device;
s3, installing the yarns of the two groups of yarn rolls, and firstly, respectively enabling one end of one group of yarns to pass through the splicer, the heater and the yarn storage device to be connected with a textile terminal of the textile equipment;
s4, wiring, when the used length of one group of yarns reaches the length set by the meter counter, the meter counter respectively transmits information to the splicer and the control end of the yarn storage device, a reel of the yarn storage device moves downwards to enable two groups of yarns in the splicer to be in a static state, and then the splicer splices the tail end of one group of yarns and the head end of the other group of yarns for wiring;
s5, baking the junction, moving the junction into a heater, and heating the junction through the heater to firmly bond the two yarns at the junction together so as to improve the strength of the junction;
and S6, returning the wire storage device, electrically connecting the heater to the control end of the wire storage device, transmitting a signal to the control end of the wire storage device after the heater heats the wire connection position, driving the yarn to be conveyed, slowly returning the wire storage device, and storing the next wire connection.
2. The automatic wiring method in the yarn weaving process according to claim 1, characterized in that: the parameters in the step S2 include the yarn length of the yarn roll, the fineness of the yarn, and the tension data of the yarn, and the yarn length is set as: less than 12.5tex with a length of 200 m; 12.5tex-100tex length is 100 m; the length of more than 100tex is 10 m.
3. The automatic wiring method in the yarn weaving process according to claim 1, characterized in that: the heater temperature in step S5 is set to 70 c-150 c, and a heating surface in the form of a groove is provided inside the heater, wherein a plurality of sets of yarn guides are provided in the groove, wherein the yarn is deflected along a yarn flow curve.
4. The automatic wiring method in the yarn weaving process according to claim 1, characterized in that: the meter counter in the step S4 is configured as a wheel type electronic meter counter, the meter counter includes a CMOS circuit and a CMOS chip, the meter counter presets a required count value through a key and displays a counting process through an LED or an LCD, a measuring wheel of the meter counter is configured as a nickel-zinc alloy measuring wheel, an anti-slip cover is fixedly bonded to a surface of the measuring wheel, and a consumed current of the meter counter is: 70 mA; the output current of the meter counter is as follows: 100 mA; the working power supply of the meter counter is as follows: 12-24V.
5. The automatic wiring method in the yarn weaving process according to claim 1, characterized in that: step S3 and S4 splice ware, heater, meter rice ware and the equal fixed mounting of storage device in the upper end of base, upper end one side of base is provided with the yarn axle that is used for placing the yarn book, the yarn axle is provided with and is not less than two sets of, the splice ware passes through support column fixed mounting in the upper end of base, meter rice ware fixed mounting is in one side of splice ware, and meter rice ware symmetry is provided with two sets ofly, the upper end fixed mounting of base has machine controller, machine controller electric connection is in the storage device.
6. The automatic wiring method in the yarn weaving process according to claim 5, characterized in that: the wire storage device comprises a stand column, a driving motor, a roller and a ball screw, the lower end of the stand column is fixedly welded at the upper end of the base, the stand column is arranged to be a hollow stand column, the ball screw is rotatably installed inside the stand column, the upper end of the ball screw penetrates through the top of the stand column and is fixedly connected to one end of an output shaft of the driving motor, the driving motor is fixedly installed at the upper end of the stand column through a fixing support, and the roller is rotatably connected to one side of a ball screw seat.
7. The automatic wiring method in the yarn weaving process according to claim 5, characterized in that: and a guide wheel for guiding yarns is fixedly arranged on one side of the upper end of the base.
8. The automatic wiring method in the yarn weaving process according to claim 6, characterized in that: and a rotating bearing is fixedly embedded at the inner bottom of the upright column, and the lower end of the ball screw is fixedly inserted into the inner ring of the rotating bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911115777.1A CN111101248B (en) | 2019-11-15 | 2019-11-15 | Automatic wiring method in yarn weaving process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911115777.1A CN111101248B (en) | 2019-11-15 | 2019-11-15 | Automatic wiring method in yarn weaving process |
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| CN111101248A CN111101248A (en) | 2020-05-05 |
| CN111101248B true CN111101248B (en) | 2021-08-20 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112410954B (en) * | 2020-11-09 | 2021-11-12 | 浙江理工大学 | An intelligent automatic yarn connecting device |
| CN114381859B (en) * | 2021-12-30 | 2022-07-12 | 桐乡市易德纺织有限公司 | Broken thread detection and automatic wiring equipment of textile processing equipment |
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| JPS63185783A (en) * | 1985-12-11 | 1988-08-01 | ウ−ル・リサ−チ・オ−ガナイゼイシヨン・オブ・ニユ−ジ−ランド・インコ−ポレイテツド | Joining of flexible fiber strand |
| GB2190664A (en) * | 1986-05-23 | 1987-11-25 | Hollingsworth | Apparatus for dispensing a succession of conical objects |
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